CN120934286B - A vacuum cleaner motor stator winding machine and its winding method - Google Patents

A vacuum cleaner motor stator winding machine and its winding method

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Publication number
CN120934286B
CN120934286B CN202511447858.7A CN202511447858A CN120934286B CN 120934286 B CN120934286 B CN 120934286B CN 202511447858 A CN202511447858 A CN 202511447858A CN 120934286 B CN120934286 B CN 120934286B
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CN
China
Prior art keywords
fixedly connected
motor stator
limiting
winding
fixed
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Application number
CN202511447858.7A
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Chinese (zh)
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CN120934286A (en
Inventor
王赵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Wancheng Electromechanical Co ltd
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Nantong Wancheng Electromechanical Co ltd
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Application filed by Nantong Wancheng Electromechanical Co ltd filed Critical Nantong Wancheng Electromechanical Co ltd
Priority to CN202511447858.7A priority Critical patent/CN120934286B/en
Publication of CN120934286A publication Critical patent/CN120934286A/en
Application granted granted Critical
Publication of CN120934286B publication Critical patent/CN120934286B/en
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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts
    • H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143—Wipes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F11/00—Cutting wire
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/70—Cleaning dynamo-electric machines
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/80—Manufacturing lines specially adapted for dynamo-electrical machines, e.g. feeding or unloading
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/90—Positioning or clamping dynamo-electric machines, e.g. jigs

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention relates to the technical field of stator winding machines, in particular to a dust collector motor stator winding machine and a winding method thereof, comprising a machine case, wherein a supporting plate is fixedly arranged on the front side of the top of the machine case, a backing plate is fixedly arranged on the rear side of the supporting plate, a transverse pushing mechanism is arranged on the backing plate, the invention adopts a positioning seat to support and limit a motor stator, realizes primary positioning and fixing, realizes secondary limiting and fixing of the motor stator by pressing and fixing the positioning mechanism from top to bottom, and push down the in-process, synchronous drive clamping assembly realizes that motor stator's side centre gripping is fixed, has realized tertiary fixedly, has promoted motor stator clamping's stability, has avoided appearing sliding in the wire winding process, through the cooperation use of wire winding mechanism and clean mechanism, has realized clean mechanism and has carried out reciprocal rotatory cleanness to the enameled wire, and clean effectual, and compare in the fixed cleanness of traditional non-woven fabrics, clean effect is better, has reduced maintenance frequency.

Description

Dust collector motor stator winding machine and winding method thereof
Technical Field
The invention belongs to the technical field of stator winding machines, and particularly relates to a dust collector motor stator winding machine and a winding method thereof.
Background
The stator winding machine is an industrial device which is specially used for automatically or semi-automatically winding copper wires or aluminum wires on stator cores of electromagnetic devices such as motors and generators, is one of core automation devices in the motor manufacturing process, directly influences the performance, efficiency and production cost of the motors, the motors are applied to dust collectors, the motor stator is wound with a structural schematic diagram as shown in fig. 10, however, the existing winding machine has the following problems when winding the motor stator of the dust collector:
1. The motor stator winding machine is used for winding the enameled wire, the surface of the enameled wire is attached with fragments and greasy dirt in the transportation, storage and paying-off processes of the enameled wire, the surface coating of the enameled wire is scratched and damaged due to friction between the fragments, and the quality of a finished product after winding is affected, so that the surface of the enameled wire is cleaned by using non-woven fabrics, the contact position of the cleaned non-woven fabrics and the enameled wire is fixed, and the non-woven fabrics are dirty per se under long-time cleaning, so that the subsequent cleaning effect is affected;
2. the existing motor stator needs to be fixed and clamped before winding, however, when the existing motor stator is fixed and clamped, a mode of pressing and fixing from top to bottom is generally adopted, and in the winding process, the stress of winding is perpendicular to the force of pressing and fixing, so that the motor stator easily slides in the winding process, and the fixing stability is reduced.
Disclosure of Invention
The invention aims to solve the problems and provide a winding machine for a motor stator of a dust collector and a winding method thereof, wherein the winding machine has a simple structure and reasonable design.
The invention realizes the above purpose through the following technical scheme:
the motor stator winding machine of the dust collector comprises a machine case, wherein a supporting plate is fixedly arranged on the front side of the top of the machine case, a base plate is fixedly arranged on the rear side of the supporting plate, a transverse pushing mechanism is arranged on the base plate, and a machine frame is arranged on the top of the machine case;
Further comprises:
The fixed plate is fixedly arranged on the frame and is provided with a positioning mechanism;
The wire winding mechanism is arranged at the rear side of the top of the machine case, the cleaning mechanism used for cleaning the surface of the enameled wire is arranged between the wire winding mechanism and the machine case and comprises two cushion blocks fixedly arranged at the top of the machine case, two fixing frames are symmetrically arranged at the tops of the two cushion blocks, a plurality of rollers are uniformly and rotatably connected inside the fixing frames, a conveying belt is commonly arranged outside the rollers, and a plurality of cleaning cloths used for cleaning the enameled wire are uniformly and fixedly connected outside the conveying belt.
Preferably, the front side of the top of the frame is fixedly provided with a control module, and four corners of the bottom of the case are respectively and fixedly connected with a supporting plate.
Preferably, the horizontal pushing mechanism comprises a first hydraulic cylinder fixedly installed at the top of the base plate, the output end of the first hydraulic cylinder is fixedly connected with a pushing plate, four mounting rods are fixedly connected to the back side of the pushing plate, the four mounting rods are distributed in a pair of two groups and are symmetrically distributed left and right, a fixed ring is fixedly connected between the two mounting rods of the same group, two arc-shaped limiting covers are installed on the front side of the fixed ring, two inserting pieces are fixedly connected to the back side of the fixed ring at the top of the fixed ring, two first limiting sliding rails are fixedly connected to the front side of the top of the chassis, first limiting sliding blocks are fixedly connected to the top of the first limiting sliding rails in a sliding mode, and the top of the first limiting sliding blocks is fixedly connected to the bottom of the pushing plate.
Preferably, the middle part of the top of the case is fixedly provided with a first electric sliding rail, the top of the first electric sliding rail is slidably connected with a first electric sliding block, and the top of the first electric sliding block is fixedly connected with two positioning seats.
Preferably, the winding mechanism comprises two No. two limit sliding rails fixedly connected to the rear side of the top of the chassis, two No. two limit sliding blocks are connected to the two No. two limit sliding blocks in a sliding mode, vertical rods are fixedly connected to the tops of the two No. two limit sliding blocks, a mounting plate is fixedly connected to the tops of the two vertical rods in a common mode, a servo motor is fixedly connected to the center of the top of the mounting plate, a gear is fixedly connected to the output end of the servo motor, two fixing rods penetrate through the two ends of the mounting plate in a rotating mode, the two fixing rods and the gear are in transmission through gears and toothed belts, winding assemblies are arranged on the front sides of the fixing rods, and reciprocating swing assemblies are arranged on the rear sides of the mounting plate.
Preferably, the winding assembly comprises a fixed head fixedly arranged on the front side of a fixed rod, two mounting grooves are symmetrically formed in the outer portion of the fixed head, the front end of each mounting groove is rotationally connected with a tensioning rod, a baffle is fixedly connected inside each mounting groove, a first spring is fixedly connected between the baffle and the tensioning rod, the reciprocating swinging assembly comprises a second servo motor fixedly connected on the rear side of the chassis, the output end of the second servo motor is fixedly connected with a fixed swinging rod, the top of the fixed swinging rod is rotationally connected with a connecting rod, and the front end of the connecting rod is rotationally connected with the rear side of the mounting plate.
Preferably, two equal fixedly connected with limiting plate in mount top and bottom, it runs through the connecting axle to rotate jointly between two limiting plates of upper and lower symmetry, and two connecting axle tops are connected through belt pulley and belt, and No. two gears have been cup jointed to the connecting axle bottom that is close to one side of No. two spacing sliders, and No. two spacing sliders pass through fixed arm fixedly connected with and No. two gear engagement's rack.
Preferably, positioning mechanism includes the pneumatic cylinder of fixed mounting on the fixed plate, pneumatic cylinder output fixedly connected with connecting plate, two clamping components of connecting plate bottom fixedly connected with, be provided with the downcast on the clamping component and cut off the subassembly, clamping component includes the arc clamp plate of fixed connection in connecting plate bottom, the mounting hole has been seted up at the arc clamp plate middle part, two spacing holes have been seted up at the mounting hole bottom, the inside middle part fixedly connected with guide bar of mounting hole, guide bar bottom sliding connection has the stop collar, stop collar bottom slip runs through arc clamp plate bottom center, the outside cover of guide bar is equipped with No. two springs, no. two springs set up between stop collar and mounting hole inner wall, the stop collar outside articulates there are two pull rods, the one end that the stop collar was kept away from to the pull rod articulates No. three spacing sliders, no. three spacing sliders sliding connection is inside the spacing hole, fixedly connected with grip block on No. three spacing sliders, the spliced eye has been seted up to the arc clamp plate front side.
Preferably, the downward moving cutting assembly comprises a pressing block fixedly connected to the arc-shaped pressing plate, a second hydraulic cylinder is fixedly connected to the top of the rear side of the pressing block, a slitting knife is fixedly connected to the output end of the second hydraulic cylinder, a limiting groove is formed in the front side of the pressing block, and the limiting groove is in sliding connection with the slitting knife.
The winding method of the motor stator of the dust collector is characterized by comprising the following steps of:
S1, stator feeding, namely firstly feeding a motor stator of a dust collector, conveying a positioning seat to the left end of a machine box by utilizing a first electric slide rail and a first electric slide block, then placing the motor stator to be processed on the positioning seat, and then conveying the motor stator to the position right below a positioning mechanism by the first electric slide rail and the first electric slide block;
s2, clamping and fixing, namely after the motor stator on the positioning seat is conveyed in place, pressing down and positioning and fixing are performed by using the positioning mechanism, so that the clamping and fixing of the motor stator are realized;
S3, rotating and cleaning, namely enabling the enameled wire to pass through a cleaning mechanism and then bypass a guide pulley after the stator of the motor is clamped and fixed, and cleaning the enameled wire by using the cleaning mechanism under synchronous driving of a winding mechanism;
S4, automatic winding, namely, under the action of a winding mechanism, realizing the reciprocating automatic winding of the cleaned enameled wire;
s5, blanking a finished product, namely cutting off the enameled wire by using a positioning mechanism after the enameled wire is wound on the motor stator, and then taking down the motor stator after winding is completed, so that automatic winding of the motor stator is completed.
The invention has the beneficial effects that:
1. compared with the prior art, the invention adopts the positioning seat to carry out bearing limit on the motor stator, realizes primary positioning and fixing, realizes secondary limiting and fixing of the motor stator by utilizing the pressing connection and fixing of the positioning mechanism from top to bottom, and realizes side clamping and fixing of the motor stator by synchronously driving the clamping assembly in the pressing down process, thereby realizing tertiary fixing, improving the stability of clamping of the motor stator, avoiding slippage in the winding process and improving the winding quality;
2. Compared with the prior art, the cleaning mechanism is used in a matched manner, so that the cleaning mechanism can clean the enameled wire in a reciprocating rotation manner, the cleaning effect is good, and compared with the traditional non-woven fabric fixed type cleaning, the cleaning effect is better, the maintenance period is shorter, and the maintenance frequency is reduced;
3. compared with the prior art, through the cooperation of horizontal pushing mechanism, wire winding mechanism and positioning mechanism, realize automatic unloading, positioning clamping and the automatic wire winding of going up of motor stator, degree of automation is high, and wire winding is efficient.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a partial structural perspective view of the present invention;
FIG. 3 is a perspective view of the transverse pushing mechanism, positioning mechanism, fixed plate and first electric slide rail of the present invention;
FIG. 4 is an exploded view of the horizontal pushing mechanism, positioning mechanism, fixed plate and first electric slide rail of the present invention;
FIG. 5 is a schematic view of a positioning mechanism of the present invention with portions broken away from a first perspective;
FIG. 6 is a schematic view of a positioning mechanism of the present invention with portions broken away from a second perspective;
FIG. 7 is a perspective view of a winding mechanism and cleaning mechanism of the present invention;
FIG. 8 is a perspective view of a partial construction of a winding mechanism and a cleaning mechanism of the present invention;
FIG. 9 is a perspective view of the cleaning mechanism of the present invention;
FIG. 10 is a schematic view of the motor stator of the present invention after winding;
Fig. 11 is a flow chart of the method of the present invention.
In the figure, 1, a case; 2, a supporting plate; 3, a frame; the device comprises a transverse pushing mechanism, a first hydraulic cylinder, a 42, a push plate, a 43, a mounting rod, a 44, a fixing ring, a 45, an arc limiting cover, a 46, an inserting sheet, a5, a winding mechanism, a 51, a first servo motor, a 52, a fixing rod, a 53, a mounting plate, a 54, a first gear, a 55, a reciprocating swing assembly, a 551, a second servo motor, a 552, a fixing swing rod, a 553, a connecting rod, a 56, a winding assembly, a 561, a fixing head, a 562, a tensioning rod, a 563, a first spring, 564, a mounting groove, 565, a baffle plate, 57, a second limiting slide rail, a 58, a second limiting slide block, a6, a control module, a7, a cleaning mechanism, a 71, a fixing arm, a 72, a rack, a 73, a fixing frame, a 74, a cleaning cloth, a 75, a conveying belt, a 76, a connecting shaft, a 77, a limiting plate, a 78, a second gear, a8, a positioning mechanism, a 81, a first hydraulic cylinder, a 82, a connecting plate 83, a clamping assembly, 830, a limiting hole, 831, an arc pressing plate 832, a plug hole, a 833, a mounting hole, a 834, a third slide block, a 835, a6, a control block, a 849, a sliding block, a 8411, a second limiting slide, a 84, a clamping block, a 84, a wire, a clamping block, a 84, a wire-clamping block, a7, a sliding block, a7, a sliding block, a6, a block B a block, a block, a block a block, a block a block a.
Detailed Description
The present application will be described in further detail with reference to the accompanying drawings, wherein it is to be understood that the following detailed description is for the purpose of further illustrating the application only and is not to be construed as limiting the scope of the application, as various insubstantial modifications and adaptations of the application to those skilled in the art can be made in light of the foregoing disclosure.
Referring to fig. 1,2 and 3, a winding machine for a motor stator of a dust collector comprises a case 1, wherein a supporting plate 2 is fixedly installed on the front side of the top of the case 1, a base plate 11 is fixedly installed on the rear side of the supporting plate 2, a transverse pushing mechanism 4 is arranged on the base plate 11, a frame 3 is arranged on the top of the case 1, a fixing plate 9 is fixedly installed on the frame 3, a positioning mechanism 8 is arranged on the fixing plate 9, a winding mechanism 5 is arranged on the rear side of the top of the case 1, a cleaning mechanism 7 for cleaning the surface of an enameled wire is arranged between the winding mechanism 5 and the case 1, a control module 6 is fixedly installed on the front side of the top of the frame 3, the control module 6 is in the prior art, a supporting plate is fixedly connected to four corners of the bottom of the case 1 respectively, a first electric sliding rail 10 is fixedly installed in the middle of the top of the case 1, a first electric sliding rail 12 is slidingly connected with a first electric sliding block 12, two positioning seats 13 are symmetrically and fixedly supported on the top of the first electric sliding block 12, and a motor stator of the dust collector is arranged on the top of the positioning seat 13.
During the use, the bearing board 2 is used for placing instrument and motor stator, and frame 3 is used for installing fixed plate 9 and control module 6, and the backup pad is used for supporting quick-witted case 1, and positioning seat 13 is used for carrying out the bearing spacing to motor stator bottom, and the cooperation of electronic slide rail 10 and electronic slider 12 of No. one is used, has made things convenient for motor stator's last unloading, and positioning mechanism 8 is used for carrying out the crimping to motor stator fixedly, and winding mechanism 5 is used for realizing the automatic wire winding of enameled wire, and cleaning mechanism 7 is used for carrying out rotatory cleanness to the enameled wire before the wire winding.
Referring to fig. 2,3 and 4, the horizontal pushing mechanism 4 includes a first hydraulic cylinder 41 fixedly installed at the top of the backing plate 11, a push plate 42 fixedly connected to an output end of the first hydraulic cylinder 41, four mounting rods 43 fixedly connected to a rear side of the push plate 42, two groups of the four mounting rods 43 symmetrically distributed from side to side, a fixing ring 44 fixedly connected between the two mounting rods 43 of the same group, two arc limiting covers 45 symmetrically installed on a front side of the fixing ring 44 from top to bottom, two inserting pieces 46 symmetrically fixedly connected to a rear side of the fixing ring 44 at a top from side to side, two first limiting slide rails 14 symmetrically fixedly connected to a front side of a top of the chassis 1 from side to side, a first limiting slide block slidably connected to a top of the two first limiting slide rails 14, and a bottom of the push plate 42 fixedly connected to a top of the first limiting slide block.
Firstly, a motor stator needing winding is placed on a positioning seat 13, then the positioning seat 13 and the motor stator on the positioning seat are conveyed to the lower part of a positioning mechanism 8 by utilizing a first electric sliding block 12, then a first hydraulic cylinder 41 is started, the output end of the first hydraulic cylinder 41 stretches to drive a push plate 42 and a mounting rod 43 on the push plate 42 to move backwards, a fixed ring 44 and an arc-shaped limiting cover 45 on the fixed ring are synchronously driven to move backwards, the motor stator is pushed by the fixed ring 44, the front end of the motor stator is guaranteed to be level with the front end of the positioning seat 13, and preliminary pre-positioning of the motor stator is realized.
Referring to fig. 3, fig. 4 and fig. 5, the positioning mechanism 8 includes a hydraulic cylinder 81 fixedly installed on a fixing plate 9, an output end of the hydraulic cylinder 81 is fixedly connected with a connecting plate 82, two clamping assemblies 83 are symmetrically and fixedly connected at the bottom of the connecting plate 82, a downward moving cutting assembly 84 is arranged on the clamping assemblies 83, the clamping assemblies 83 include an arc-shaped pressing plate 831 fixedly connected at the bottom of the connecting plate 82, a mounting hole 833 is formed in the middle of the arc-shaped pressing plate 831, two limiting holes 830 are symmetrically formed in the front and back of the bottom of the mounting hole 833, a guide rod 839 is fixedly connected in the middle of the inside of the mounting hole 833, a limiting sleeve 838 is slidably connected at the bottom of the guide rod 839, a limiting sleeve 838 is slidably connected at the bottom of the limiting sleeve 838, a second spring 837 is sleeved outside the guide rod 839, the second spring 837 is arranged between the limiting sleeve 838 and the inner wall of the mounting hole 833, one end of the pulling rod 836, which is far away from the limiting sleeve 838, is hinged with a third limiting slider 834, the third limiting slider 834 is slidably connected in the inside the limiting hole 830, the third limiting slider 834 is fixedly connected with a stator for clamping the motor to clamp the front side of the stator 831, and the front clamping hole 832 is formed in the side of the stator clamping block is mounted on the stator side of the stator bridge.
Referring to fig. 5 and 6, the downward moving cutting assembly 84 includes a pressing block 842 fixedly connected to the arc pressing plate 831, a second hydraulic cylinder 841 is fixedly connected to the top of the rear side of the pressing block 842, a dividing knife 843 is fixedly connected to the output end of the second hydraulic cylinder 841, a limiting groove 844 is formed in the front side of the pressing block 842, and the limiting groove 844 is slidably connected with the protrusion of the rear side of the dividing knife 843, so that stable straight downward cutting of the dividing knife 843 is ensured.
When the motor stator is in use, after the motor stator is pre-positioned, the hydraulic cylinder 81 is started at this moment, the output end of the hydraulic cylinder 81 drives the connecting plate 82 and the arc pressing plate 831 thereon to move downwards until the connecting plate moves to the bottom of the limiting sleeve 838 to be attached to the top of the motor stator, at this moment, the limiting sleeve 838 moves upwards along the guide rod 839 along with the continuous extension of the hydraulic cylinder 81, one end of the pull rod 836 is synchronously driven to move upwards, the second spring 837 is synchronously compressed, the other end of the pull rod 836 and the third limiting slide 834 on the pull rod 836 are simultaneously driven to move towards the center of the arc pressing plate 831, the clamping block 835 is synchronously driven to clamp the side surface of the motor stator in a centering mode, the side surface of the motor stator is clamped and fixed, the side surface clamping and the fixing are realized through downward pressing and the downward matching of the arc pressing plate 831, the stability of clamping and the problem of motor stator sliding during winding are avoided, and the winding quality is ensured.
Referring to fig. 2, 7 and 8, the winding mechanism 5 includes two second limit sliding rails 57 which are symmetrically and fixedly connected to the rear side of the top of the chassis 1, a second limit sliding block 58 is slidably connected to the second limit sliding rail 57, the tops of the two second limit sliding blocks 58 are fixedly connected with vertical rods, the tops of the two vertical rods are fixedly connected with a mounting plate 53 together, the center of the top of the mounting plate 53 is fixedly connected with a first servo motor 51, the output end of the first servo motor 51 is fixedly connected with a first gear 54, the mounting plate 53 is symmetrically and horizontally rotated to penetrate through two fixing rods 52, the two fixing rods 52 and the first gear 54 are driven by gears and toothed belts, a winding assembly 56 is arranged on the front side of the fixing rods 52, and a reciprocating swinging assembly 55 is arranged on the rear side of the mounting plate 53.
Referring to fig. 2, 7 and 8, the winding assembly 56 includes a fixing head 561 fixedly mounted on the front side of the fixing rod 52, two mounting grooves 564 are symmetrically formed in the outer portion of the fixing head 561, a tensioning rod 562 is rotatably connected to the front end of the mounting groove 564, a baffle 565 is fixedly connected to the inside of the mounting groove 564, a first spring 563 is fixedly connected between the baffle 565 and the tensioning rod 562, the reciprocating swinging assembly 55 includes a second servo motor 551 fixedly connected to the rear side of the case 1, the output end of the second servo motor 551 is fixedly connected to a fixed swinging rod 552, a connecting rod 553 is rotatably connected to the top of the fixed swinging rod 552, the front end of the connecting rod 553 is rotatably connected to the rear side of the mounting plate 53, guide pulleys are mounted on the tops of the fixing rod 52 and the case 1, spacing and guiding are jointly performed on enameled wires between the guide pulleys, and the enameled wires pass through the tensioning rod 562.
When the automatic wire winding device is used, after the motor stator is clamped and fixed by the positioning mechanism 8, the second servo motor 551 in the reciprocating swing assembly 55 is started at this time, the output end of the second servo motor 551 drives the fixed swinging rod 552 to rotate, then the connecting rod 553 and the mounting plate 53 on the connecting rod 53 are driven to reciprocate along the second limiting slide rail 57, then the fixed rod 52 and the winding assembly 56 on the fixed rod are synchronously driven to reciprocate, when the winding assembly 56 moves forwards, then the tensioning rod 562 is driven to move forwards, under the action of the elastic force of the first spring 563, the tensioning rod 562 is driven to open towards the direction far away from the fixed head 561, at this time, along with the forward movement of the fixed rod 52, the tensioning rod 562 enters the motor stator after overcoming the elastic force of the first spring 563, synchronously drives the enameled wire to move forwards until the tensioning rod 562 moves into the arc limiting cover 45, the arc limiting cover 45 keeps limiting the tensioning rod 562, meanwhile, the first servo motor 51 is started, the output end of the first servo motor 51 drives the first gear 54 to rotate, then the fixed rod 52 and the enameled wire on the winding assembly are driven to rotate forwards through the transmission of the gear belt, and the fixed swinging rod 552 moves backwards, and the enameled wire is driven to rotate backwards, and the automatic wire is driven to rotate reversely, and then the enameled wire is matched with the automatic wire is rotated and rotated reversely.
Referring to fig. 2, 8 and 9, the cleaning mechanism 7 includes two pads fixedly installed at the top of the chassis 1, two fixing frames 73 are symmetrically installed at the tops of the two pads, a plurality of rollers are uniformly and rotatably connected inside the fixing frames 73, a conveying belt 75 is commonly installed outside the rollers, a plurality of cleaning cloths 74 for cleaning enameled wires are uniformly and fixedly connected outside the conveying belt 75, limiting plates 77 are fixedly connected to the tops and bottoms of the two fixing frames 73, connecting shafts 76 are fixedly connected between the two limiting plates 77 which are vertically symmetrical in a common rotation manner, the tops of the two connecting shafts 76 are connected through pulleys and belts, the two connecting shafts 76 tension the conveying belt 75, a gear No. two 78 is sleeved at the bottom of the connecting shaft 76 close to one side of the limit slider No. two 58, and a rack 72 meshed with the gear No. two 78 is fixedly connected to the limit slider No. two 58 through a fixing arm 71.
In the winding process, the second limit sliding block 58 reciprocates back and forth, synchronously drives the fixed arm 71 and the rack 72 on the fixed arm to reciprocate back and forth, then drives the second gear 78 and the connecting shaft 76 on the fixed arm to reciprocate, then synchronously drives the connecting shaft 76 on the other side to reciprocate through the belt pulley and the belt, synchronously drives the conveying belt 75 and the cleaning cloth 74 on the conveying belt to reciprocate, and realizes reciprocating cleaning of enameled wires by utilizing the reciprocating rotation of the cleaning cloth 74.
Referring to fig. 11, a winding method of a motor stator of a vacuum cleaner includes the following steps:
S1, stator feeding, namely firstly feeding a motor stator of a dust collector, leftwards conveying a positioning seat 13 to the left end of a machine case 1 by utilizing a first electric sliding rail 10 and a first electric sliding block 12, then placing the motor stator to be processed on the positioning seat 13, realizing primary limiting fixation of the motor stator by utilizing the positioning seat 13, and then conveying the motor stator to the position right below a positioning mechanism 8 by utilizing the first electric sliding rail 10 and the first electric sliding block 12;
S2, clamping and fixing, namely after the motor stator on the positioning seat 13 is conveyed in place, starting a first hydraulic cylinder 41, extending the output end of the first hydraulic cylinder 41, driving a push plate 42 and a mounting rod 43 on the push plate 42 to move, synchronously driving a fixed ring 44 and an arc limiting cover 45 on the fixed ring 44 to move, pushing the motor stator by the fixed ring 44, ensuring that the front end of the motor stator is flush with the front end of the positioning seat 13, realizing preliminary pre-positioning of the motor stator, starting a hydraulic cylinder 81 at the moment, driving a connecting plate 82 and an arc pressing plate 831 on the connecting plate 82 to move downwards until the bottom of the limiting sleeve 838 is contacted with the top of the motor stator, continuously extending the limiting sleeve 838 along a guide rod 839 at the moment, synchronously driving one end of the push rod 836 to move upwards, synchronously compressing a second spring 837, simultaneously driving the other end of the push rod 836 and a third limiting slide 834 on the push rod to move towards the center of the arc pressing plate 831, synchronously driving a clamping block 835 to clamp the side of the motor stator to clamp and realizing clamping and fixing of the motor stator;
S3, rotating and cleaning, namely after the motor stator is clamped and fixed, enabling the enameled wire to pass through the cleaning mechanism 7 and then bypass the guide pulley, and enabling the enameled wire to pass through the tensioning rod 562;
S4, automatic winding, namely under the action of a winding mechanism 5, starting a second servo motor 551 in a reciprocating swing assembly 55, driving a fixed swinging rod 552 to rotate by the output end of the second servo motor 551, driving a connecting rod 553 and a mounting plate 53 on the connecting rod 553 to reciprocate back and forth along a second limiting slide rail 57, synchronously driving a fixed rod 52 and a winding assembly 56 on the fixed rod 52 to reciprocate, driving a tensioning rod 562 to move forward by the winding assembly 56, opening the tensioning rod 562 towards a direction far away from a fixed head 561 under the action of the elastic force of a first spring 563, synchronously driving the enameled wire to move forward by the tensioning rod 562 to an arc-shaped limiting cover 45 after overcoming the elastic force of the first spring 563 until the tensioning rod 562 moves into the arc-shaped limiting cover 45, simultaneously starting a first servo motor 51, driving a first gear 54 to rotate by the output end of the first servo motor 51, driving the fixed rod 52 and the enameled wire to rotate on the fixed rod through the transmission of a gear and a toothed belt, simultaneously driving the enameled wire 552 to move backward by the fixed swinging rod 552 to move backward from the motor stator, and then driving the enameled wire to rotate reversely and synchronously and cleaning the enameled wire to rotate by the winding mechanism, and cleaning the enameled wire by the reverse rotation, and the step 7 is realized;
S5, blanking a finished product, namely cutting off the enameled wire by utilizing the downward moving cutting assembly 84 at the moment after the enameled wire is wound on the motor stator, and then taking down the motor stator after winding is completed, so that automatic winding of the motor stator is completed.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.

Claims (8)

1.一种吸尘器电机定子绕线机，包括机箱，其特征在于：所述机箱顶部前侧固定安装有承托板，承托板后侧固定安装有垫板，垫板上设置有横推机构，机箱顶部设置有机架；1. A vacuum cleaner motor stator winding machine, comprising a chassis, characterized in that: a support plate is fixedly installed on the front side of the top of the chassis, a pad is fixedly installed on the rear side of the support plate, a horizontal pushing mechanism is provided on the pad, and a frame is provided on the top of the chassis; 还包括：Also includes: 固定安装在机架上的固定板，固定板上设置有定位机构；A mounting plate is fixedly installed on the frame, and a positioning mechanism is provided on the mounting plate; 设置在机箱顶部后侧的绕线机构，绕线机构和机箱之间设置有用于对漆包线表面进行清洁的清洁机构，清洁机构包括固定安装在机箱顶部的两个垫块，两个垫块顶部共同对称安装有两个固定架，固定架内部均匀转动连接有若干辊筒，多个辊筒外部共同安装有输送带，输送带外部均匀固定连接有若干用于对漆包线进行清理的清洁布；A winding mechanism is located on the rear top of the chassis. A cleaning mechanism for cleaning the surface of the enameled wire is provided between the winding mechanism and the chassis. The cleaning mechanism includes two pads fixedly installed on the top of the chassis. Two fixed frames are symmetrically installed on the top of the two pads. Several rollers are uniformly rotated and connected inside the fixed frames. A conveyor belt is installed on the outside of the multiple rollers. Several cleaning cloths for cleaning the enameled wire are uniformly fixedly connected to the outside of the conveyor belt. 所述机箱顶部中部固定安装有一号电动滑轨，一号电动滑轨顶部滑动连接有一号电动滑块，一号电动滑块顶部固定连接有两个定位座；The top center of the chassis is fixedly installed with a No. 1 electric slide rail, the top of the No. 1 electric slide rail is slidably connected with a No. 1 electric slider, and the top of the No. 1 electric slider is fixedly connected with two positioning seats. 所述定位机构包括固定安装在固定板上的液压缸，液压缸输出端固定连接有连接板，连接板底部固定连接有两个夹持组件，夹持组件上设置有下移切断组件，夹持组件包括固定连接在连接板底部的弧形压板，弧形压板中部开设有安装孔，安装孔底部开设有两个限位孔，安装孔内部中部固定连接有导向杆，导向杆底部滑动连接有限位套，限位套底部滑动贯穿弧形压板底部中心，导向杆外部套设有二号弹簧，二号弹簧设置在限位套和安装孔内壁之间，限位套外部铰接有两个拉杆，拉杆远离限位套的一端铰接有三号限位滑块，三号限位滑块滑动连接在限位孔内部，三号限位滑块上固定连接有夹持块，弧形压板前侧开设有插接孔。The positioning mechanism includes a hydraulic cylinder fixedly mounted on a fixed plate. A connecting plate is fixedly connected to the output end of the hydraulic cylinder. Two clamping assemblies are fixedly connected to the bottom of the connecting plate. A downward cutting assembly is provided on the clamping assembly. The clamping assembly includes an arc-shaped pressure plate fixedly connected to the bottom of the connecting plate. An installation hole is opened in the middle of the arc-shaped pressure plate. Two limiting holes are opened at the bottom of the installation hole. A guide rod is fixedly connected to the middle of the installation hole. A limiting sleeve is slidably connected to the bottom of the guide rod. The bottom of the limiting sleeve slides through the center of the bottom of the arc-shaped pressure plate. A second spring is sleeved on the outside of the guide rod. The second spring is located between the limiting sleeve and the inner wall of the installation hole. Two pull rods are hinged to the outside of the limiting sleeve. A third limiting slider is hinged to the end of the pull rod away from the limiting sleeve. The third limiting slider is slidably connected to the inside of the limiting hole. A clamping block is fixedly connected to the third limiting slider. An insertion hole is opened on the front side of the arc-shaped pressure plate. 2.根据权利要求1所述的一种吸尘器电机定子绕线机，其特征在于：所述机架顶部前侧固定安装有控制模块，机箱底部四角分别固定连接有支撑板。2. A vacuum cleaner motor stator winding machine according to claim 1, characterized in that: a control module is fixedly installed on the front top of the frame, and support plates are fixedly connected to the four corners of the bottom of the chassis. 3.根据权利要求1所述的一种吸尘器电机定子绕线机，其特征在于：所述横推机构包括固定安装在垫板顶部的一号液压缸，一号液压缸输出端固定连接有推板，推板后侧固定连接有四个安装杆，四个安装杆两两一组，呈左右对称分布，同组的两个安装杆之间共同固定连接有固定环，固定环前侧安装有两个弧形限位罩，位于顶部的固定环后侧固定连接有两个插片，机箱顶部前侧固定连接有两个一号限位滑轨，两个一号限位滑轨顶部均滑动连接有一号限位滑块，一号限位滑块顶部与推板底部固定连接。3. A vacuum cleaner motor stator winding machine according to claim 1, characterized in that: the horizontal pushing mechanism includes a first hydraulic cylinder fixedly installed on the top of the pad, a push plate fixedly connected to the output end of the first hydraulic cylinder, four mounting rods fixedly connected to the rear side of the push plate, the four mounting rods being arranged in pairs and symmetrically distributed left and right, a fixing ring being fixedly connected between the two mounting rods in the same group, two arc-shaped limiting covers being installed on the front side of the fixing ring, two inserts being fixedly connected to the rear side of the top fixing ring, two first limiting slide rails being fixedly connected to the front side of the top of the machine box, a first limiting slider being slidably connected to the top of each of the two first limiting slide rails, and the top of the first limiting slider being fixedly connected to the bottom of the push plate. 4.根据权利要求1所述的一种吸尘器电机定子绕线机，其特征在于：所述绕线机构包括固定连接在机箱顶部后侧的两个二号限位滑轨，二号限位滑轨上滑动连接有二号限位滑块，两个二号限位滑块顶部均固定连接有立杆，两个立杆顶部共同固定连接有安装板，安装板顶部中心固定连接有一号伺服电机，一号伺服电机输出端固定连接有一号齿轮，安装板两端转动贯穿有两个固定杆，两个固定杆与一号齿轮之间通过齿轮和齿带传动，固定杆前侧设置有绕线组件，安装板后侧设置有往复摆动组件。4. A vacuum cleaner motor stator winding machine according to claim 1, characterized in that: the winding mechanism includes two second-order limiting slide rails fixedly connected to the rear side of the top of the machine box, a second-order limiting slider slidably connected on the second-order limiting slide rail, a vertical rod fixedly connected to the top of each of the two second-order limiting sliders, a mounting plate fixedly connected to the top of the two vertical rods, a first-order servo motor fixedly connected to the center of the top of the mounting plate, a first-order gear fixedly connected to the output end of the first-order servo motor, two fixed rods rotating through both ends of the mounting plate, the two fixed rods and the first-order gear being driven by gears and toothed belts, a winding assembly provided on the front side of the fixed rods, and a reciprocating swing assembly provided on the rear side of the mounting plate. 5.根据权利要求4所述的一种吸尘器电机定子绕线机，其特征在于：所述绕线组件包括固定安装在固定杆前侧的固定头，固定头外部对称开设有两个安装槽，安装槽前端转动连接有张紧杆，安装槽内部固定连接有挡板，挡板与张紧杆之间固定连接有一号弹簧，往复摆动组件包括固定连接在机箱后侧的二号伺服电机，二号伺服电机输出端固定连接有固定摆杆，固定摆杆顶部转动连接有连杆，连杆前端与安装板后侧转动连接。5. A vacuum cleaner motor stator winding machine according to claim 4, characterized in that: the winding assembly includes a fixed head fixedly installed on the front side of a fixed rod, two mounting slots are symmetrically opened on the outside of the fixed head, a tension rod is rotatably connected to the front end of the mounting slot, a baffle is fixedly connected inside the mounting slot, a first spring is fixedly connected between the baffle and the tension rod, and the reciprocating swing assembly includes a second servo motor fixedly connected to the rear side of the chassis, a fixed swing arm is fixedly connected to the output end of the second servo motor, a connecting rod is rotatably connected to the top of the fixed swing arm, and the front end of the connecting rod is rotatably connected to the rear side of the mounting plate. 6.根据权利要求4所述的一种吸尘器电机定子绕线机，其特征在于：两个所述固定架顶部与底部均固定连接有限位板，上下对称的两个限位板之间共同转动贯穿有连接轴，两个连接轴顶部通过皮带轮和皮带相连接，靠近二号限位滑块的一侧的连接轴底部套接有二号齿轮，二号限位滑块通过固定臂固定连接有与二号齿轮啮合的齿条。6. A vacuum cleaner motor stator winding machine according to claim 4, characterized in that: the top and bottom of the two fixed frames are fixedly connected to limit plates, the two symmetrical limit plates are connected by a connecting shaft that rotates through each other, the top of the two connecting shafts are connected by a pulley and a belt, the bottom of the connecting shaft near the second limit slider is fitted with a second gear, and the second limit slider is fixedly connected to a rack that meshes with the second gear through a fixed arm. 7.根据权利要求1所述的一种吸尘器电机定子绕线机，其特征在于：所述下移切断组件包括固定连接在弧形压板上的压接块，压接块后侧顶部固定连接有二号液压缸，二号液压缸输出端固定连接有分切刀，压接块前侧开设有限位槽，限位槽与分切刀之间滑动连接。7. A vacuum cleaner motor stator winding machine according to claim 1, characterized in that: the downward cutting assembly includes a pressing block fixedly connected to the arc-shaped pressure plate, a second hydraulic cylinder fixedly connected to the top rear side of the pressing block, a slitting blade fixedly connected to the output end of the second hydraulic cylinder, a limiting groove opened on the front side of the pressing block, and the limiting groove and the slitting blade being slidably connected. 8.一种吸尘器电机定子绕线方法，采用权利要求5-7任意一项所述的吸尘器电机定子绕线机，其特征在于，包括以下步骤：8. A method for winding the stator of a vacuum cleaner motor, using the vacuum cleaner motor stator winding machine according to any one of claims 5-7, characterized in that it includes the following steps: S1、定子上料：首先进行吸尘器电机定子的上料，利用一号电动滑轨和一号电动滑块将定位座向左输送到机箱的左端，随后将待加工的电机定子放置到定位座上，随后一号电动滑轨和一号电动滑块将电机定子输送到定位机构的正下方；S1. Stator loading: First, load the stator of the vacuum cleaner motor. Use the No. 1 electric slide rail and the No. 1 electric slider to transport the positioning seat to the left end of the machine box. Then, place the motor stator to be processed on the positioning seat. Then, the No. 1 electric slide rail and the No. 1 electric slider will transport the motor stator to the bottom of the positioning mechanism. S2、装夹固定：当定位座上的电机定子输送到位后，此时利用定位机构下压定位固定，实现了对电机定子的装夹固定；S2. Clamping and fixing: After the motor stator on the positioning seat is delivered to the position, the positioning mechanism is used to press down and fix it, thus realizing the clamping and fixing of the motor stator. S3、旋转清理：当电机定子装夹固定后，此时将漆包线穿过清洁机构后绕过导向滑轮，在绕线机构的同步驱动下，利用清洁机构实现漆包线的清洁；S3. Rotation cleaning: After the motor stator is clamped and fixed, the enameled wire is passed through the cleaning mechanism and then around the guide pulley. Under the synchronous drive of the winding mechanism, the cleaning mechanism is used to clean the enameled wire. S4、自动绕线：在绕线机构的作用下，实现了清洁后的漆包线的往复自动绕线；S4. Automatic winding: Under the action of the winding mechanism, the cleaned enameled wire is automatically wound back and forth. S5、成品下料：当漆包线绕接到电机定子后，此时利用定位机构对漆包线进行切断，随后将绕线完成后的电机定子取下，完成了电机定子的自动绕线。S5. Finished product unloading: After the enameled wire is wound onto the motor stator, the enameled wire is cut using a positioning mechanism. Then, the motor stator after winding is removed, completing the automatic winding of the motor stator.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116633102A (en) * 2023-05-26 2023-08-22 东莞特伟电机有限公司 Full-automatic winding machine and production method thereof
CN117318415A (en) * 2023-09-07 2023-12-29 江苏法兰德电机科技有限公司 Automatic winding machine for stator coil of generator

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CN206135659U (en) * 2016-10-27 2017-04-26 陈双龙 Automatic spooling equipment of vertical bar formula stator

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116633102A (en) * 2023-05-26 2023-08-22 东莞特伟电机有限公司 Full-automatic winding machine and production method thereof
CN117318415A (en) * 2023-09-07 2023-12-29 江苏法兰德电机科技有限公司 Automatic winding machine for stator coil of generator

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