Oil immersed motor and use method thereof
Technical Field
The invention relates to the technical field of motors, in particular to an oil immersed motor and a use method thereof.
Background
In the traditional design of the oil immersed motor, cooling oil forms linear flow through a single oil inlet and outlet channel, heating core areas such as coil winding end parts and rotor iron cores in a shell are difficult to cover, the oil cannot be uniformly distributed in a multi-way mode by a single oil way, the traditional oil inlet system mainly relies on an external filter to conduct prefiltering, but the oil cannot be continuously purified after entering the motor in advance, a rotating shaft does not integrate pollution discharge or centrifugal filtering functions, and the rotating kinetic energy of the rotating shaft is not used for optimizing the oil way, so that the oil immersed motor and the use method thereof are necessary to be improved.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide an oil immersed motor and a use method thereof.
The oil immersed motor comprises a base, a shell fixed on the upper side of the base, a front end cover, a rear end cover, a rotating shaft, a rotor, a stator coil, a first lateral oil ports, turbine blades and oil pipe, wherein the rotating shaft is arranged in the middle of the shell, the rotor is arranged on the rotating shaft, the stator coil is annularly arranged on the periphery of the rotor and fixed on the inner side of the shell, a hollow cavity is formed in the center of one end of the rotating shaft, a plurality of first lateral oil ports are annularly arranged on the outer surface of the middle of the rotating shaft in an array mode, the first lateral oil ports are distributed towards the rotor and the stator coil, the turbine blades are fixedly arranged on the front side and the rear side of the rotor and the stator coil in an opposite mode, the turbine blades are arranged on the inner side of the shell in an adapting mode, the middle of the turbine blades are arranged on the inner side of the shell in an annular array mode, the longitudinal oil ports are arranged towards the inner wall of the shell, the oil inlet filtering group communicated with the hollow cavity is arranged at one end of the rotating shaft, a plurality of second lateral oil ports communicated with the hollow cavity are annularly arranged at the two ends of the rotating shaft respectively, the second lateral oil ports communicated with the hollow cavity are communicated with the oil pipe respectively, and the oil pipe is fixedly communicated with the two oil pipe ports are respectively.
Based on the further improvement of the technical scheme, the oil inlet filtering group comprises an oil inlet pipe and an outer connecting pipe which are connected with each other in a flange manner, one end of the oil inlet pipe is connected with one end of the rotating shaft in a sealing and rotating manner, a fixed vertical plate is arranged on the upper side of the base, the oil inlet pipe is fixedly arranged on the upper side of the fixed vertical plate, and the outer connecting pipe is connected with an oil outlet of an oil cooler and an oil pump of an oil storage tank in an external connection mode through an oil pipe.
Based on the technical scheme, the filter plate for filtering cooling oil is arranged on the inner side of the hollow cavity at one end of the rotating shaft, the upper side and the lower side of the oil inlet pipe are correspondingly provided with an oiling valve port and a blowdown valve port, the oiling valve port is additionally connected with an oil pump of an oil storage tank through a fine oil pipe, the blowdown valve port is externally connected with a blowdown pump through the oil pipe, and the oiling valve port and the blowdown valve port are adjacent to one side of the filter plate.
Based on the technical scheme, the oil inlet pipe is further improved in that the inner side of the oil inlet pipe is provided with the dispersing plate, a plurality of conical dispersing guide holes communicated with the hollow cavity are uniformly distributed in the dispersing plate, rubber elastic pipes communicated with the conical dispersing guide holes are fixed on the corresponding sides of the conical dispersing guide holes, and the tail ends of the rubber elastic pipes face towards the filter disc and are in movable contact with the surface of the filter disc, so that particle impurities on the surface of the filter disc during oil feeding and cleaning are dispersed.
Based on the technical scheme, the rubber elastic tube is positioned between the oiling valve port and the blowdown valve port.
Based on the technical scheme, the inner side of the oil inlet pipe is nested with an inner conical guide pipe, one end of the inner conical guide pipe is propped against one side of the dispersion plate and is communicated with each conical dispersion guide hole, and the outer connecting pipe is propped against and is communicated with the other end of the inner conical guide pipe.
Based on the technical scheme, the stator coil periphery is fixed with stator heat conduction frame, the annular array in shells inner wall middle part distributes has the interior extension board of heat conduction, stator heat conduction frame installs on the interior extension board of heat conduction, vertical hydraulic fluid port sets up towards the interior extension board of heat conduction.
Based on the technical scheme, the heat conduction inner support plate and the shell are further improved in that the joint of the heat conduction inner support plate and the shell is provided with a flow-through hole, the bottom of the shell is provided with a return port, an oil return pipe is arranged at the return port, and the oil return pipe is externally connected with an oil inlet of an oil cooler.
When the stator coil is electrified with alternating current, the rotating shaft and the rotor rotate under the action of the stator coil, when the rotating shaft rotates, the inside of the cavity is communicated with external cooling oil through the oil inlet pipe and the outer connecting pipe, the cooling oil can be annularly sprayed out from a first side oil port on the rotating shaft and dispersed at each position of the rotor, the stator coil and the inner wall of the shell for cooling, meanwhile, the rotating shaft can synchronously drive two opposite turbine blades to rotate, the two turbine blades can relatively swing the cooling oil deposited at the bottom of the shell, the cooling oil is sprayed and cooled by the front side and the rear side of the rotor, the stator coil, the stator heat conducting frame and the heat conducting inner support plate, and the direct oil spraying of the oil distributing pipe and the longitudinal oil port of the turbine blades is matched, so that the spraying strength and range of the cooling oil are further enhanced;
and the inside of the oil inlet pipe is provided with a dispersion plate, each conical dispersion guide hole of the dispersion plate and the rubber elastic pipe can uniformly disperse cooling oil on the filter disc for filtering, the rotary shaft rotates while the filter disc rotates, the oil inlet pipe and the rubber elastic pipe are not moved, the rubber elastic pipe can keep elastic force under the self rubber characteristic and the acting force of internal flowing oil liquid, therefore, each rubber elastic pipe can elastically clean one side of the filter disc when the filter disc rotates so as to keep the fluxion and the filtering effect of the filter disc, after a period of use, the oil can be injected through opening the oiling valve port, then the blowdown valve port is opened for discharging oil, the oil flows from top to bottom, the particle impurities on the filter disc and the rubber elastic pipe are washed down, and the blowdown valve port is discharged for completing the oil and dirt discharging work.
By adopting the technical scheme, compared with the prior art, the invention has the following advantages:
According to the invention, the plurality of first side oil ports are distributed on the rotating shaft, so that the oil is transversely sprayed and thrown when the rotating shaft rotates, and the oil on the lower side in the shell is rolled and thrown by combining the rotation of two opposite turbine blades arranged on the rotating shaft, so that the oil is pushed to flow relatively in the axial direction, and meanwhile, the longitudinal oil ports on the two turbine blades are matched for longitudinally spraying and throwing the oil, so that the cooling oil is uniformly distributed on the parts in the shell in multiple directions, namely, the transverse spraying and throwing and the opposite axial spraying and throwing of the oil are realized through the rotation of the rotating shaft, and the oil on the lower side in the shell is relatively pushed, so that the distribution range and the cooling effect of the oil are greatly improved.
The oil inlet filter unit is arranged at one end of the rotating shaft, oil can be uniformly dispersed by the dispersing plate of the oil inlet filter unit and is led to the filter disc for filtering through the rubber elastic tube in a dispersing way, the rubber elastic tube can be elastically straightened and contacted with one side of the filter disc under the action of elasticity of self materials and liquid circulation pressure, the rubber elastic tube can brush the filter disc when the filter disc rotates along with the rotating shaft, further dynamic cleaning of the filter disc is achieved, particle impurities can be prevented from accumulating for a long time to block the filter disc, meanwhile, the oil inlet tube is provided with the oiling valve port and the blowdown valve port, oil can be fed through the oiling valve port and oil can be discharged from the blowdown valve port, a flushing effect from top to bottom is formed, liquid vertical flow force is improved, and particle impurities on one side of the filter disc and around the rubber elastic tube can be effectively flushed downwards and discharged.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 from another perspective in accordance with the present invention;
FIG. 3 is a schematic diagram of a stator coil and a housing according to the present invention;
FIG. 4 is a schematic view of the position structure of the housing and the turbine blades of the present invention;
FIG. 5 is a schematic view of the internal fittings of the housing of the present invention;
FIG. 6 is a schematic view of a turbine blade and shaft according to the present invention;
FIG. 7 is a schematic view of the structure of the heat conductive inner support plate of the present invention;
FIG. 8 is a schematic view of the structure of the oil filter assembly and the rotary shaft of the present invention;
FIG. 9 is a schematic view showing an exploded structure of the oil inlet filter group and the rotary shaft of the present invention;
In the figure, a base 1, a shell 2, a rotating shaft 21, a first lateral oil port 211, a second lateral oil port 212, a hollow cavity 213, a filter 214, a rotor 22, a stator coil 23, a stator heat conduction frame 24, a heat conduction inner support plate 25, a circulation hole 26, a backflow port 27, a front end cover 3, a rear end cover 4, an oil inlet filter group 6, an oil inlet pipe 61, an oil inlet valve port 611, a sewage valve port 612, a dispersing plate 613, a conical dispersing guide hole 6131, a rubber elastic pipe 614, an inner conical guide pipe 615, an outer connecting pipe 62, a fixed vertical plate 63, an oil return pipe 7, turbine blades 8, a longitudinal oil port 81 and an oil distributing pipe 82.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-9, the invention provides a technical scheme of an oil immersed motor: comprises a base 1, a shell 2 fixed on the upper side of the base 1, a front end cover 3 and a rear end cover 4 which are arranged on the front side and the rear side of the shell 2 in a sealing way, a rotating shaft 21 which is rotatably arranged in the middle of the shell 2, the front end cover 3 and the rear end cover 4, a rotor 22 arranged on the rotating shaft 21 and a stator coil 23 which is annularly arranged on the periphery of the rotor 22 and fixed on the inner side of the shell 2, wherein a hollow cavity 213 is formed in the center of one end of the rotating shaft 21, a plurality of first side oil ports 211 communicated with the hollow cavity 213 are annularly arranged on the outer surface of the middle of the rotating shaft 21 in an array way, the first side oil ports 211 are distributed towards the rotor 22 and the stator coil 23, so that after the hollow cavity 213 is filled with oil, the rotating shaft 21 can transversely spray cooling oil in a throwing way to the inner side surfaces of the rotor 22, the stator coil 23 and the stator heat conducting frame 24, the turbine blades 8 are arranged at the two ends of the rotating shaft 21 in an opposite manner, the turbine blades 8 are arranged at the inner side of the shell 2 and positioned at the front side and the rear side of the rotor 22 and the stator coil 23, the turbine blades 8 are adapted to the inner side of the shell 2, so that when the two turbine blades 8 rotate along with the rotating shaft 21, the liquid deposited at the bottom of the inner side of the shell 2 can be rolled up and pushed relatively, the liquid can be sprayed and flowed relatively axially, thus the liquid can be effectively and longitudinally thrown on the inner wall of the shell 2 and all accessories at the inner side of the shell 2, in addition, one end of the rotating shaft 21 is provided with an oil inlet filtering group 6 communicated with a hollow cavity 213, two ends of the rotating shaft 21 are respectively distributed with second lateral oil ports 212 communicated with the hollow cavity 213 in an annular array, and all second lateral oil ports 212 are communicated with an oil distributing pipe 82, the tail end of the oil distributing pipe 82 is communicated and fixed with the longitudinal oil ports 81, therefore, the turbine fan blade 8 rotates and pushes the turbine fan blade to be used together with six longitudinal oil ports 81 in the annular array in the middle of the turbine fan blade 8, and as the six longitudinal oil ports 81 are all arranged towards the inner wall of the shell 2, oil in the hollow cavity 213 can be directly sprayed out of the six longitudinal oil ports 81 through the six oil distribution pipes 82, so that the spraying force and the spraying and throwing range of cooling oil are further enhanced, and the radiating effect of accessories is improved.
Among the above-mentioned technical scheme, advance oil filter group 6 includes mutual flange joint's oil feed pipe 61 and outer connecting pipe 62, oil feed pipe 61 one end and pivot 21 one end seal rotation are connected, the rotatory block of accessible rotatory draw-in groove and rotatory bulge loop, and set up the one deck sealing washer and improve the leakproofness in the junction, do not influence the fixed of oil feed pipe 61 when pivot 21 is rotatory like this, and fixed riser 63 is installed to base 1 upside, oil feed pipe 61 fixed mounting improves stability in fixed riser 63 upside, and this outer connecting pipe 62 passes through the external oil cooler oil-out of oil pipe, the oil pump of cooler oil-out and oil storage tank, outer connecting pipe 62 external connection is conventional technical means among the prior art, carry the oil storage tank after the cooling of fluid usually the cooler, and carry the cooling fluid to outer connecting pipe 62 through the oil pump.
Further, the inside of the hollow cavity 213 at one end of the rotating shaft 21 is provided with the filter 214 for filtering cooling oil, so that the oil can be filtered by the filter 214 to improve the cleanliness of the oil in the shell 2, and in order to improve the filtering effect of the filter 214 and the dynamic connection relation between the oil inlet pipe 61 and the rotating shaft 21, so as to optimize the oil path transportation, the inside of the oil inlet pipe 61 is provided with the dispersing plate 613, a plurality of conical dispersing guide holes 6131 communicated with the hollow cavity 213 are uniformly distributed on the dispersing plate 613, and the corresponding side of each conical dispersing guide hole 6131 is fixedly provided with a rubber elastic pipe 614 communicated with the corresponding side of each conical dispersing guide hole 6131, therefore, the oil can be uniformly dispersed by the dispersing plate 613 of the oil inlet filter group 6, the oil can be fully distributed on different positions on the filter 214 for filtering, and the rubber elastic pipe 614 can be elastically straightened under the action of the elasticity of the self material and the liquid circulation pressure and is contacted with one side of the filter 214, so that when the filter 214 rotates along with the rotating shaft 21, the filter 214 can brush the filter surface of the filter 214, and further the dynamic cleaning of the filter 214 can be realized, and the filter 214 can be prevented from being accumulated by the particles and the filter port 611 can be conveniently discharged after the filter 61 is in a long time, and the drain of the impurities can be conveniently discharged from the filter port 61.
In this embodiment, the upper and lower sides of the oil inlet pipe 61 are correspondingly provided with the oiling valve port 611 and the blowdown valve port 612, the oiling valve port 611 and the blowdown valve port 612 are adjacent to one side of the filter disc 214, the rubber elastic pipe 614 is located between the oiling valve port 611 and the blowdown valve port 612, the oiling valve port 611 is additionally connected with a pressurized oil pump of an oil storage tank through a fine oil pipe, the blowdown valve port 612 is externally connected with a blowdown pump through the oil pipe, the blowdown pump can discharge oil outwards and intensively recover, and is recycled after corresponding treatment, when blowdown is used, oil can be fed through the oiling valve port 611 through the pressurized oil pump, and the blowdown pump pumps oil from the blowdown valve port 612 to form a flow flushing effect from top to bottom, so that granular impurities on one side of the filter disc 214 and around the rubber elastic pipe 614 can be effectively flushed and discharged downwards, and the blowdown effect is achieved.
Moreover, an inner conical guide pipe 615 is nested inside the oil inlet pipe 61, one end of the inner conical guide pipe 615 is tightly propped against one side of the dispersing plate 613 and is communicated with each conical dispersing guide hole 6131, the outer connecting pipe 62 is tightly propped against and is communicated with the other end of the inner conical guide pipe 615, and the opening of the inner conical guide pipe 615 is from large to small, so that the oil in the outer connecting pipe 62 can be gradually compressed after entering the inner conical guide pipe 615, the pressure of the oil can be increased, and the oil can be guided to the conical dispersing guide holes 6131 in a concentrated manner, and the pressure is favorable for ensuring the flow force of the rubber elastic pipe 614, so that the rubber elastic pipe 614 can relatively keep a straightened state for cleaning the filter 214.
And stator coil 23 periphery is fixed with stator heat conduction frame 24, the annular array distributes in casing 2 inner wall middle part has heat conduction inner support plate 25, stator heat conduction frame 24 lock solid is installed and is kept stability in heat conduction inner support plate 25, vertical hydraulic fluid port 81 orientation heat conduction inner support plate 25 sets up, the oil liquid that vertical hydraulic fluid port 81 spouted out like this can preferential cooling effect casing 2 inner wall and heat conduction inner support plate 25, and the fluid hole 26 has been seted up to each heat conduction inner support plate 25 and casing 2 junction, make things convenient for cooling oil liquid to concentrate down and flow like this, return port 27 is seted up to casing 2 bottom, return port 27 installs oil return pipe 7, and the oil inlet of oil cooler oil cooling back is sent into the oil storage tank again and is formed the closed loop.
When the stator coil 23 is electrified with alternating current, the rotating shaft 21 and the rotor 22 rotate under the action of the stator coil 23, when the rotating shaft 21 rotates, an oil pump of an external oil storage tank sends cooling oil into the outer connecting pipe 62 through an oil pipe, and the outer connecting pipe 62 is sent into a cavity 213 of the rotating shaft 21 through an oil inlet pipe 61, so that the cooling oil can be annularly sprayed out from a first side oil port 211 on the rotating shaft 21 and dispersed at each position of the rotor 22, the stator coil 23 and the inner wall of the shell 2 for cooling, and meanwhile, the rotating shaft 21 can synchronously drive two opposite turbine blades 8 to rotate, and the two turbine blades 8 can relatively swing the cooling oil deposited at the bottom of the shell 2, so that the cooling oil is sprayed and cooled by the front side and the rear side of the rotor 22, the stator coil 23, the stator heat conducting frame 24 and the heat conducting inner support plate 25 and is matched with direct oil spraying of the oil distributing pipe 82 and the longitudinal oil port 81 of the turbine blades 8, so that the spraying force and range of the cooling oil are further enhanced;
Moreover, since the dispersing plate 613 is disposed inside the oil inlet pipe 61, the dispersing plate 613 can uniformly disperse the cooling oil on the filter 214 through the tapered dispersing guide holes 6131 and the rubber elastic pipe 614, the rotating shaft 21 rotates while the filter 214 rotates, and the oil inlet pipe 61 and the rubber elastic pipe 614 are not moving, and the rubber elastic pipe 614 can maintain elastic force under the self rubber property and the action force of the internal flowing oil, so that each rubber elastic pipe 614 can elastically clean one side of the filter 214 when the filter 214 rotates, thereby maintaining the fluidity and filtering effect of the filter 214, after a period of use, the oiling valve port 611 can be opened for oiling, then the blowdown valve port 612 is opened for discharging oil, the oil flows from top to bottom, the particulate impurities on the filter 214 and the rubber elastic pipe 614 are washed down, and the blowdown valve port 612 is discharged, thus the oil and dirt discharging work can be completed.
The oil immersed motor of the present invention is mainly improved in the above structure, and functions, components and structures not mentioned can be implemented by components and structures capable of realizing corresponding functions in the prior art.
The present invention has been described in detail by way of specific examples, but these should not be construed as limiting the invention. Many variations and modifications may be made by one skilled in the art without departing from the principles of the invention, which is also considered to be within the scope of the invention.