CN120905930A - Quick cutting and processing equipment for ropes - Google Patents

Quick cutting and processing equipment for ropes

Info

Publication number
CN120905930A
CN120905930A CN202511101439.8A CN202511101439A CN120905930A CN 120905930 A CN120905930 A CN 120905930A CN 202511101439 A CN202511101439 A CN 202511101439A CN 120905930 A CN120905930 A CN 120905930A
Authority
CN
China
Prior art keywords
rope
cutting
clamping
sub
rapid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202511101439.8A
Other languages
Chinese (zh)
Inventor
顿天瑞
张敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Linyi Yunchuan Energy Technology Co ltd
Original Assignee
Beijing Linyi Yunchuan Energy Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Linyi Yunchuan Energy Technology Co ltd filed Critical Beijing Linyi Yunchuan Energy Technology Co ltd
Priority to CN202511101439.8A priority Critical patent/CN120905930A/en
Publication of CN120905930A publication Critical patent/CN120905930A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/18Methods or apparatus in which packages rotate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/38Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with means operable by the moving work to initiate the cutting action
    • B26D5/40Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with means operable by the moving work to initiate the cutting action including a metering device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/28Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • D06H7/02Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B9/00Binding or sealing ends, e.g. to prevent unravelling
    • D07B9/001Binding or sealing ends, e.g. to prevent unravelling combined with cutting or severing

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明实施例公开了一种绳索快速裁剪加工设备,包括放料装置,用于绳的放料;计米器装置,用于测量绳移动的长度;裁剪装置,用于对绳进行切断处理;牵引装置,用于为绳的移动提供牵引力;移载装置,设有绳头固定子装置、夹持子装置与移动子装置,所述绳头固定子装置用于当裁剪装置切断绳子后对其来料侧的绳头进行固定,所述夹持装置用于夹持住裁剪装置来料侧的绳头,所述移动子装置将绳头移动到牵引装置的牵引端。本发明一种绳索快速裁剪加工设备能够实现对高强度纤维绳索的快速裁剪加工,自动完成包括送料、计量长度、裁剪及绳头处理等工序,达到提高加工效率、保证绳索加工质量的需求。

This invention discloses a rapid rope cutting and processing equipment, including a feeding device for feeding rope; a metering device for measuring the length of rope movement; a cutting device for cutting the rope; a traction device for providing traction force for rope movement; and a transfer device comprising a rope end fixing sub-device, a clamping sub-device, and a moving sub-device. The rope end fixing sub-device fixes the rope end on the receiving side after the cutting device cuts the rope. The clamping device clamps the rope end on the receiving side of the cutting device. The moving sub-device moves the rope end to the traction end of the traction device. This rapid rope cutting and processing equipment enables rapid cutting and processing of high-strength fiber ropes, automatically completing processes including feeding, length measurement, cutting, and rope end processing, thereby improving processing efficiency and ensuring rope processing quality.

Description

Quick cutting and processing equipment for ropes
Technical Field
The embodiment of the invention relates to the technical field of rope processing equipment, in particular to rapid rope cutting processing equipment.
Background
Organic fiber ropes are widely used in aerostats, such as connection of tail wings and bag bodies, installation of load equipment on the bag bodies, tensioning ropes in the bag bodies and tail wings and the like, and usually, the organic fiber ropes are high-strength and light-weight fiber ropes, such as high-strength PE ropes, aramid ropes, polyimide ropes and the like, the specification of the ropes is from 1 mm to 10 mm, and the cutting length of the ropes is from 10 cm to tens of meters.
In the manufacturing process of the aerostat, a large number of rope workpieces are required to be prepared, and the rope workpieces are mainly realized by a manual mode at present, and the main processing procedures comprise rope length measurement, rope cutting position marking, rope cutting, rope head processing and the like. Because the aerostat product has requirements on special materials, specification types, processing precision, rope head processing consistency and the like of rope workpieces, the current rope workpieces can not meet the use requirements, and the following defects exist:
1. The rope cutting speed is low, and the production efficiency of the rope machined part is low. The high-strength light fiber generally has high strength or high modulus, the common blade cutting mode for rope cutting is difficult to effectively cut off the rope, the blade is easy to wear in the rope cutting process, and operators are easy to hurt.
2. The accuracy of the cutting length of the rope is insufficient. In the rope cutting process, a measuring tool such as a ruler or a tape is usually adopted for measurement, and the deviation of the rope cutting length is large, especially a rope workpiece with the length of tens of meters is possibly more than 10 cm due to the fact that the internal tension and elasticity of a fiber rope are insufficient and the precision of the measuring tool is insufficient.
3. The rope end reinforcing treatment efficiency is low and unreliable. The rope end reinforcing treatment is to avoid scattering of rope ends, the rope end reinforcing treatment mode of the current rope work piece is performed in a manual tape winding mode, the workload is large, the working efficiency is low, the deviation in the aspects of the size and the tightness degree of the rope end winding package is large, and the processing quality of the rope ends is uneven. Rope cutting processing with multiple specifications and sizes
4. The ropes with various specifications and sizes are cut and processed, the processing difficulty is high, the length of the rope to be cut is different from 10 cm to tens of meters according to the use position of the aerostat, the cutting size span is large, and particularly the ropes with the lengths of tens of meters are cut and processed.
Disclosure of Invention
In order to solve the problems, the technical scheme provides the rope rapid cutting processing equipment, which realizes the high-precision and rapid cutting processing of the high-strength fiber rope, automatically completes the rapid reinforcement processing of rope heads, is suitable for the production requirements of rope workpieces with various specifications and sizes on aerostats, realizes rapid, stable and reliable cutting of the rope, ensures that the rope heads after cutting are not scattered, meets the requirement of cutting length dimension precision, and realizes that the span of the required cutting length dimension is large and can be simply and conveniently switched.
In order to achieve the above object, the embodiment of the present invention provides the following technical solutions:
A quick cutting and processing device for ropes comprises the following structures:
The discharging device is used for discharging ropes;
a meter device for measuring the length of the rope movement;
the cutting device is used for cutting the rope;
traction means for providing traction for movement of the rope;
The rope end fixing device is used for fixing the rope end on the incoming side of the rope after the cutting device cuts off the rope, the clamping device is used for clamping the rope end on the incoming side of the cutting device, and the moving sub device moves the rope end to the traction end of the traction device.
Further, the moving sub-device comprises a lifting structure and a translation structure, the translation structure drives the lifting structure to translate, and the lifting structure drives the clamping sub-device to lift and move.
Further, the rope end fixing sub-device comprises a clamping fixing frame and a clamping driving structure, wherein the clamping driving structure is fixed on the clamping fixing frame, the driving end of the clamping driving structure is a clamping movable end, and the clamping fixing frame is provided with a clamping fixed end corresponding to the clamping movable end.
Further, the traction device comprises a driving roller, a driving motor, a driven roller, a pressing driving sub-device and a linear sliding structure, wherein the driving motor provides rotary power for the driving roller, the driven roller is arranged at the sliding end of the linear sliding structure, the pressing driving sub-device provides sliding power for the linear sliding structure, and the driven roller forms pressing and loosening of a rope with the driving roller under the control of the pressing driving sub-device.
Further, connecting blocks are arranged on two sides of the driven roller, and arc grooves are arranged on positions, which are in contact with the ropes, on the connecting blocks.
Further, the cutting device comprises a cutting frame, a first cutting-off knife and a cutting power sub-device, wherein the cutting power sub-device is fixed on the cutting frame, the first cutting-off knife is fixed at the movable end of the cutting power sub-device, and a compression surface corresponding to the first cutting-off knife is arranged on the cutting frame.
Further, a second cutting knife is arranged on the compression surface, and when the first cutting knife is closed on the compression surface, the first cutting knife and the second cutting knife form dislocation fit.
Further, a slide rail is arranged on the cutting frame, and a slide block matched with the slide rail is arranged between the movable end of the cutting power sub-device and the first cutting knife.
Further, the meter counter device comprises an encoder, a fixed pressing wheel, a movable pressing wheel and an elastic structure, wherein the encoder and the fixed pressing wheel synchronously rotate, and the movable pressing wheel presses the fixed pressing wheel under the action of the elastic force of the elastic structure.
Further, the elastic structure comprises an elastic body mounting frame, a sliding rod and an elastic body, a shaft connected with the dynamic pressure wheel is arranged on the elastic body mounting frame, a cavity for accommodating the elastic body is arranged on the elastic body mounting frame, and the cavity is further used for guiding the sliding direction of the sliding rod.
Further, the discharging device comprises a coil tray, at least two fixed pulleys, at least one movable pulley, a counterweight, an upper proximity switch and a lower proximity switch, wherein the movable pulleys are arranged between the two fixed pulleys, so that the rope forms a plurality of bends, the movable pulleys are connected with the counterweight, the counterweight provides stable tension for the rope, the rope rapidly cuts processing equipment for the rope, and the stable tension of the rope can be kept when the rope is cut, thereby ensuring the cutting precision. The upper proximity switch and the lower proximity switch are respectively arranged on the upper side and the lower side of the movable pulley and are used for detecting the moving position of the movable pulley.
Further, the movable pulley is provided with a limit sliding block, and the limit sliding block slides on a vertically arranged linear sliding rail and is used for guiding the movable pulley to move up and down.
Further, a dispensing device is arranged in front of the cutting device and comprises a quick-drying glue bottle, a dispensing machine, a blowing block, a dispensing pen and two guide plates, wherein the quick-drying glue bottle is connected with the dispensing machine and the dispensing machine is connected with the dispensing pen through glue guide pipes, the two guide plates are used for positioning and guiding a rope which passes through the guide plates, the dispensing pen is positioned right above the straightened rope and is used for dispensing downwards, and the blowing block is positioned right above the rope and is positioned at the rear side of the dispensing pen.
The embodiment of the invention has the following advantages:
The rapid cutting and processing equipment for the rope can realize rapid cutting and processing of the high-strength fiber rope, automatically finish the working procedures of feeding, measuring length, cutting, rope head processing and the like, and meet the requirements of improving the processing efficiency and ensuring the processing quality of the rope.
The invention relates to a device for rapidly cutting and processing ropes, which is characterized in that a fixed pulley and a movable pulley are combined in a discharging device of the device, a counterweight is added for the movable pulley, the ropes pass through the discharging device in a winding manner, and finally are driven to move forwards by a traction device, and the movable pulley of the discharging device is driven to move upwards in the forward moving process of the ropes, and a movable pulley block is connected with a weight code component, so that the counterweight provides a stable tension for the ropes.
According to the quick rope cutting processing equipment, the servo motor in the traction device is matched with the encoder in the meter counter device, the servo motor provides power for forward movement of the rope, the rope moves forward to rotate the belt wheel encoder, the encoder accurately measures the length of the rope passing through the encoding wheel device, and therefore the length of the rope is accurately measured.
The rapid rope cutting processing equipment can realize rapid fixing treatment of rope ends at two ends after cutting, and avoid the influence of scattering of rope end fibers on normal use.
The cutting device of the rapid rope cutting processing equipment is arranged between the spot quick-drying glue device and the traction device, after the rope is cut, the transferring device grabs the rope at the left side of the cutting device and transfers the rope into the traction device, so that the motor can be used for feeding, the feeding length is not limited by a mechanism, and the problem that the feeding span of the rope is large on the premise that certain tension is needed in cutting is solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those of ordinary skill in the art that the drawings in the following description are exemplary only and that other implementations can be obtained from the extensions of the drawings provided without inventive effort.
The structures, proportions, sizes, etc. shown in the present specification are shown only for the purposes of illustration and description, and are not intended to limit the scope of the invention, which is defined by the claims, so that any structural modifications, changes in proportions, or adjustments of sizes, which do not affect the efficacy or the achievement of the present invention, should fall within the ambit of the technical disclosure.
Fig. 1 is a product structure diagram of a quick rope cutting and processing device according to an embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
Fig. 3 is a block diagram of a discharging device in a rapid rope cutting and processing device according to an embodiment of the present invention, where an arrow in the diagram is a rope moving direction;
FIG. 4 is a diagram of a meter counter device in a rapid rope cutting and processing device according to an embodiment of the present invention, wherein an arrow in the diagram is a rope moving direction;
Fig. 5 is a diagram of a result of a cutting device in a rapid rope cutting and processing apparatus according to an embodiment of the present invention, wherein a part of a transfer device is arranged on the left side, and an arrow in the diagram is a rope moving direction;
Fig. 6 is a block diagram of a traction device in a rope rapid cutting and processing device according to an embodiment of the present invention, wherein an arrow in the diagram is a rope moving direction;
fig. 7 is a diagram showing a structure of a transfer device in a rapid rope cutting and processing apparatus according to an embodiment of the present invention, wherein an arrow in the diagram is a rope moving direction;
fig. 8 is a block diagram of a glue dispensing device of a rope rapid cutting and processing device according to an embodiment of the present invention, where an arrow in the figure is a rope moving direction.
In the figure:
1. A discharging device; 11, a coil tray, 12, a fixed pulley, 13, a movable pulley, 14, a counterweight, 15, an upper proximity switch, 16, a lower proximity switch, 17, a guide structure, 18, a limit slide block, 19 and a linear slide rail;
2. the meter comprises a meter device, a 21, an encoder, a22, a fixed pressure wheel, a 23, a dynamic pressure wheel, a24, an elastomer mounting rack, a 25, a slide bar, a 26 and an elastomer;
3. The cutting device comprises a cutting device, a cutting frame, a pressing surface, a first cutting blade, a cutting power sub-device and a second cutting blade, wherein the cutting device comprises a cutting device, a cutting frame, a pressing surface, a first cutting blade, a cutting power sub-device and a second cutting blade;
4. A traction device; 41, driving rollers, 42, driving motors, 43, driven rollers, 44, a pressing driving sub-device, 45, 46, a connecting block;
5. A transfer device; 51, a clamping fixing frame, 52, a clamping driving structure, 53, a movable clamping head, 54, a clamping device, 55, a lifting structure, 56 and a translation structure;
6. A dispensing device; 61, quick-drying glue bottles, 62, a glue dispenser, 63, a blowing block, 64, a glue dispensing pen, 65 and a guide plate;
7. A frame;
8. A deck plate;
9. A human-machine operation interface;
10. a rope.
Detailed Description
Other advantages and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, by way of illustration, is to be read in connection with certain specific embodiments, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in figure 1, the rapid rope cutting processing equipment is used for cutting high-quality ropes with rapid rope and ropes, high realization precision, stable tension, scattered rope heads and reliable structural strength. The device comprises the following structure:
the discharging device 1 is used for discharging ropes, and the ropes 10 in the technology comprise any one of ropes, cables, steel ropes and steel ropes.
Meter means 2 for measuring the length of movement of the rope 10.
The cutting device 3 is used for detecting the moving length of the rope 10 by the meter device 2 according to the set length of the rope 10 and cutting the rope 10 meeting the moving length.
Traction means 4 for providing traction for the movement of the rope 10.
The transfer device 5 is provided with a rope end fixing sub-device, a clamping sub-device and a moving sub-device, wherein the rope end fixing sub-device is used for fixing the rope end on the incoming material side of the cutting device 3 after the cutting device 3 cuts off the rope 10, the clamping device 54 is used for clamping the rope end on the incoming material side of the cutting device 3, and the moving sub-device moves the rope end to the traction end of the traction device 4.
As shown in fig. 2, in the present technology, since the feeding device 1 needs to control the tension of the rope 10, there is bending of the rope 10, after discharging from the feeding device 1, the rope 10 is in a tensioned straight line state in the process of sequentially passing through the meter device 2, the cutting device 3 and the traction device 4, so that the problem that the rope 10 is wound around the equipment due to bending of the rope 10 can be avoided, the occurrence of faults is eliminated, and the distance between the devices is in the shortest state due to the straight line of the rope 10, so that the space structure of the whole equipment is greatly reduced.
The technical details and advantageous effects of each device are specifically described below with reference to the embodiments:
1. Discharging device 1
As shown in fig. 3, the discharging device 1 includes a coil tray 11, at least two fixed pulleys 12, at least one movable pulley 13, a counterweight 14, an upper proximity switch 15 and a lower proximity switch 16, wherein the coil tray 11 is controlled by a motor, and feeding or tightening of the coil tray can be realized through rotation. The movable pulleys 13 are arranged between the two fixed pulleys 12, so that the rope 10 is bent in a plurality of ways, the movable pulleys 13 are connected with the counter weights 14, the structure realizes automatic rope 10 releasing under a certain tension condition, and the counter weights 14 continuously and stably tension the rope 10, so that the rope 10 is always in a tensioning state, the elasticity of the rope 10 is counteracted, and the guarantee is provided for the follow-up fixed-length cutting of the rope 10. The outer sides of the two fixed pulleys 12 can be provided with a guide structure 17 for guiding the direction and angle of the rope 10 entering and exiting the pulley block, for example, a guide block is arranged between the coil tray 11 and the fixed pulleys 12 in the embodiment, namely, the rope 10 enters the pulley block after passing through the guide block, 2 fixed pulleys 12 are arranged in the embodiment and respectively arranged at the upper left part and the upper right part of the movable pulley 13, and the guide mechanism 17 at the lower right part of the movable pulley 13 is a fixed pulley and is used for guiding the direction and angle of the rope 10 entering and exiting, namely, the rope 10 enters the subsequent equipment after passing through the guide mechanism 17.
The upper proximity switch 15 and the lower proximity switch 16 are respectively arranged at the upper side and the lower side of the movable pulley 13, and are used for detecting the moving position of the movable pulley 13. The rope 10 is always conveyed forwards under the traction of the traction device 4, the movable pulley 13 is driven to move upwards in the advancing process of the rope 10 until the upper proximity switch 15 senses the movable pulley 13, at the moment, the upper proximity switch 15 can give a starting signal, the system controls the coiling tray 11 to rotate, automatic discharging of the rope 10 is achieved, along with the rotation of the coiling tray 11, the movable pulley 13 starts to move downwards under the traction of the gravity of the counterweight 14 until the lower proximity switch 16 senses the movable pulley 13, at the moment, the lower proximity switch 16 can give a stopping signal, the coiling tray 11 stops rotating, and the cycle is sequentially carried out. The technology is characterized in that the movable pulley 13 is further provided with a limiting slide block 18, the limiting slide block 18 slides on a straight slide rail 19 which is vertically arranged and is used for limiting the transverse freedom degree of the movable pulley 13, so that the movable pulley 13 can only move up and down, the movable pulley 13 is prevented from swinging left and right, and the tension stability is ensured.
2. Meter device 2
As shown in fig. 4, the meter counter device 2 includes an encoder 21, a fixed pressure wheel 22, a pressure wheel 23, and an elastic structure, where the encoder 21 and the fixed pressure wheel 22 are fixed by a frame body, so that a metering end of the encoder 21 is connected with the fixed pressure wheel 22 and rotates synchronously, the pressure wheel 23 presses the fixed pressure wheel 22 under the action of elastic force of the elastic structure, the pressure wheel 23 and the fixed pressure wheel 22 clamp the rope 10, the rope 10 is between the pressure wheel 23 and the fixed pressure wheel 22, and the rope 10 drives the pressure wheel 23 and the fixed pressure wheel 22 to rotate when moving under the action of the traction device 4, the encoder 21 and the pressure wheel 23 rotate synchronously, and the encoder 21 meters the moving length of the rope 10 along with the rotation of the encoder 21, so as to realize accurate fixed length cutting of the rope 10.
The elastic structure comprises an elastic body 26 mounting frame 24, a sliding rod 25 and an elastic body 26, wherein a shaft connected with the movable pinch roller 23 is arranged on the sliding rod 25, a cavity for accommodating the elastic body 26 and the sliding rod 25 is arranged on the elastic body 26 mounting frame 24, the cavity is further used for guiding the sliding direction of the sliding rod 25, the pressing force between the movable pinch roller 23 and the fixed pinch roller 22 is provided by the elastic body 26, and the elastic body 26 is a spring in the embodiment.
3. Cutting device 3
As shown in fig. 5, the cutting device 3 includes a cutting frame 31, a first cutting blade 33, and a cutting power sub-device 34, the cutting power sub-device 34 is fixed on the cutting frame 31, the first cutting blade 33 is fixed at the movable end of the cutting power sub-device 34, a pressing surface 32 corresponding to the first cutting blade 33 is provided on the cutting frame 31, when the meter device 2 detects that the rope 10 moves to a set value, the cutting power sub-device 34 controls the first cutting blade 33 to cut on the pressing surface 32 of the cutting frame 31, so as to realize cutting of the rope 10 by the cutting device 3, and the cutting power sub-device 34 resets after finishing cutting. The cutting power sub-device 34 in the technology is any one of an air cylinder, a hydraulic cylinder, an electric push rod and a screw rod device.
In order to better improve the cutting effect, the second cutting blade 35 is arranged on the pressing surface 32 of the cutting frame 31, and when the first cutting blade 33 cuts the rope 10, the first cutting blade 33 and the second cutting blade 35 form dislocation fit.
In order to ensure the movement stability of the first cutting blade 33 and eliminate the transverse stress of the first cutting blade 33, the technology is provided with a sliding rail on the cutting frame 31, and a sliding block matched with the sliding rail is arranged between the movable end of the cutting power sub-device 34 and the first cutting blade 33.
4. Traction device 4
As shown in fig. 6, the traction device 4 is used for providing power for the forward movement of the rope 10, and is matched with the meter device 2 to realize fixed-length conveying of the rope 10. The traction device 4 comprises a driving roller 41, a driving motor 42, a driven roller 43, a pressing driving sub-device 44 and a linear sliding structure 45, wherein the driving motor 42 provides rotary power for the driving roller 41, the driven roller 43 is arranged at the sliding end of the linear sliding structure 45, the pressing driving sub-device 44 provides sliding power for the linear sliding structure 45, the driven roller 43 forms pressing and loosening of the rope 10 between the driving roller 41 and the driving roller 41 under the control of the pressing driving sub-device 44, and the rope 10 moves forwards under the action of friction force. When the conveying length of the rope 10 reaches a set value, the cutting device 3 completes cutting the rope 10, and after cutting is completed, the air cylinder is reset, and cutting of the rope 10 rope is completed in a circulating mode.
The two sides of the driven roller 43 are provided with connecting blocks 46, the positions of the connecting blocks 46, which are in contact with the rope 10, are provided with arc grooves for guiding the rope 10 to enter the entering direction of the compaction position between the driving roller 41 and the driven roller 43 and guiding the rope 10 to go out of the compaction position, and the structure can prevent the rope 10 from winding the driving roller 41 or the driven roller 43 under the condition of softness when tension is small because the rope 10 is softer.
5. Transfer device
As shown in fig. 7, when the rope 10 is cut, the transplanting device is required to pull the feeding end of the rope 10 across the cutting device 3 and the traction device 4, finally the rope 10 is pulled onto the traction device 4, and the traction device 4 provides traction power for advancing the rope 10. Since the rope 10 is relatively flexible, the transfer device 5 is provided with a rope end fixing sub-device, a gripping sub-device, and a moving sub-device.
As shown in fig. 5, the rope end fixing sub-device is used for fixing the rope end of the rope 10 on the feeding side when the cutting device 3 cuts the rope, and the rope end fixing sub-device is arranged on the feeding side of the cutting device 3. The rope end fixing sub-device comprises a clamping fixing frame 51 and a clamping driving structure 52, the clamping driving structure 52 is fixed on the clamping fixing frame 51, a movable clamping head 53 is arranged at the driving end of the clamping driving structure 52, before the rope 10 is sheared by the cutting device 3, the clamping driving structure 52 controls the movable clamping head 53 to move towards the compression surface 32 of the clamping fixing frame 51, after the rope 10 is clamped by the movable clamping head 53 and the compression surface 32, the cutting device 3 cuts, and at the moment, the movable clamping head 53 and the compression surface 32 clamp the clamped rope end. The clamping driving structure 52 is a cylinder or an electric control push rod in the present technology.
The clamping device 54 is used for clamping the rope end on the feeding side of the cutting device 3, the clamping device 54 is located above the cutting device 3 and the traction device 4, and lifting movement and translation movement are achieved through the moving sub-device, and the clamping device 54 is an air cylinder or an electric push rod in the technology.
The moving sub-device moves the clamping device 54 to the traction end of the traction device 4, the moving sub-device comprises a lifting structure 55 and a translation structure 56, the translation structure 56 drives the lifting structure 55 to translate, and the lifting structure 55 drives the clamping sub-device to lift and move. The lowering structure and the translation structure 56 are both air cylinders or electric control push rods.
The sequence of the transferring is that the clamping sub-device clamps the rope 10, the moving sub-device moves the clamping device 54 upwards, the moving sub-device moves the clamping device 54 transversely, the moving sub-device moves the clamping device 54 downwards to the outer side of the traction device 4, the rope 10 enters between two wheels of the traction device 4, the clamping sub-device is loosened, the traction device 4 clamps the rope 10, the moving sub-device moves upwards, the transverse back moves, finally the device resets, the fixed-length feeding of the rope 10 is completed, the cutting device 3 finishes cutting the rope 10, and the transferring device 5 repeats the actions and circulates in sequence.
6. Adhesive dispensing device
As shown in fig. 8, the cutting device 3 is provided with a glue dispensing device 6 before, the glue dispensing device 6 includes a quick-drying glue bottle 61, a glue dispensing machine 62, a blowing block 63, a glue dispensing pen 64, and two guide plates 65, the quick-drying glue bottle 61 and the glue dispensing machine 62, and the glue dispensing machine 62 and the glue dispensing pen 64 are all connected by glue guiding pipes, in this embodiment, the glue guiding pipes are made of teflon, the glue dispensing machine 62 controls the glue guiding pipes to absorb quick-drying glue from the quick-drying glue bottle 61, the other glue guiding pipe is transmitted to the glue dispensing pen 64, and the glue dispensing pen 64 spits out the quick-drying glue.
The two guide plates 65 are used for accurately positioning the ropes 10, guiding and positioning the passed ropes 10, the specification of the ropes 10 to be cut in the technology is from 1mm to 10mm in diameter, the guide plates 65 can be quickly replaced according to different diameters of the ropes 10, and the guide plates 65 are positioned to be suitable for ropes 10 with different specifications.
The dispensing pen 64 is positioned right above the straightened rope 10 and is used for dispensing downwards, and the blowing block 63 is positioned right above the straightened rope 10 and is positioned at the rear side of the dispensing pen 64. After the length of the rope 10 to be cut is set, the system calculates the position of glue at the rope 10, when the meter counter device 2 detects that the rope 10 moves to the position of the glue at the required position, the system controls the glue-spraying time of the glue-spraying machine 62, controls the traction speed of the traction device 4, realizes uniform glue coating on the rope 10, and coats quantitative quick-drying glue at the designated position and the designated length of the rope 10, and when the subsequent cutting device 3 cuts the rope 10 coated with the glue, the rope ends cannot be scattered.
The structure is arranged on the frame 7, the frame 7 is a bottom foundation of the equipment and is used for supporting the equipment to work normally and improving the working stability of the equipment. In the technology, the base of the stand 7 is made of a thick metal plate or a rigid frame with better rigidity, has good pressure resistance and impact resistance, can bear cutting pressure and impact force in the cutting process of the rope 10, and is provided with casters on the lower surface of the base of the stand 7 for equipment movement.
The machine frame 7 is provided with a deck plate 8, a control box is arranged in the machine frame 7, the deck plate 8, the control box and the machine frame 7 form a structural main body of the equipment, and the machine frame is made of steel plates or other rigid materials and is mainly used for supporting materials in the rope 10 rope cutting processing process, so that a flat processing surface is provided for the rope 10. The discharging device 1, the meter device 2, the glue dispensing device 6, the transfer device 5, the cutting device 3 and the traction device 4 are arranged on the table panel 8 according to the cutting processing sequence of the rope 10, and the table panel 8 is also provided with a man-machine operation interface 9. In a preferred mode of the technology, the discharging device 1, the meter device 2, the glue dispensing device 6, the transferring device 5, the cutting device 3 and the traction device 4 are sequentially arranged on the table panel 8 of the rack 7 from left to right, wherein the transferring device 5 is arranged right above the cutting device 3 and the traction device 4.
The machine frame 7 is provided with a man-machine operation interface 9, and the man-machine operation interface 9 comprises a complete machine power on-off switch, a start, stop and emergency stop button and a touch screen. The power switch of the man-machine operation interface 9 is used for controlling the power on-off of the whole machine, the starting button is used for controlling the equipment to start, the stopping button is used for controlling the equipment to stop, the emergency stopping button is used for controlling the equipment to stop in an emergency situation, and the touch screen is used for controlling the single-step action of the equipment and the parameter setting of the equipment.
7. The working process of the rope rapid cutting and processing equipment is as follows:
1. Preparation for processing
The rope 10 to be cut is arranged in a coiling tray 11, and a Teflon tube for dispensing quick-drying glue is arranged on a quick-drying glue dispensing device.
2. Material positioning
The equipment is fixed on the working table or the ground;
The rope 10 is wound to pass through a fixed pulley 12 group and a movable pulley 13 group for discharging, and then sequentially passes through:
the coding wheel device is arranged between two rollers;
a spot quick-drying glue device guide plate 65;
A cutting area of the cutting device 3;
Eventually reaching between the rollers of the traction device 4.
3. Quick-drying glue
The rope 10 travels within the quick-drying glue dispensing apparatus and when the travel length reaches the length dimension set by the encoder wheel, the dispenser 62 will apply quick-drying glue to the rope 10.
The rope cutting is measured by the traction of the traction device 4 and the length of the encoder 21, and when the traction length reaches a set value, the rope 10 is cut by the cutting device 3.
The spot quick-drying adhesive and the rope 10 cutting are a continuous circulation process, so that the rope 10 is cut quickly.
While the invention has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the invention and are intended to be within the scope of the invention as claimed.

Claims (13)

1. The quick rope cutting and processing equipment is characterized by comprising the following structures:
The discharging device is used for discharging ropes;
a meter device for measuring the length of the rope movement;
the cutting device is used for cutting the rope;
traction means for providing traction for movement of the rope;
The rope end fixing device is used for fixing the rope end on the incoming side of the rope after the cutting device cuts off the rope, the clamping device is used for clamping the rope end on the incoming side of the cutting device, and the moving sub device moves the rope end to the traction end of the traction device.
2. The rapid rope cutting and processing device according to claim 1, wherein the moving sub-device comprises a lifting structure and a translation structure, the translation structure drives the lifting structure to translate, and the lifting structure drives the clamping sub-device to move up and down.
3. The rapid rope cutting processing equipment according to claim 1, wherein the rope head fixing sub-device comprises a clamping fixing frame and a clamping driving structure, the clamping driving structure is fixed on the clamping fixing frame, the driving end of the clamping driving structure is a clamping movable end, and the clamping fixing frame is provided with a clamping fixed end corresponding to the clamping movable end.
4. The rapid rope cutting processing equipment according to claim 1, wherein the traction device comprises a driving roller, a driving motor, a driven roller, a pressing driving sub-device and a linear sliding structure, the driving motor provides rotary power for the driving roller, the driven roller is arranged at the sliding end of the linear sliding structure, the pressing driving sub-device provides sliding power for the linear sliding structure, and the driven roller forms pressing and loosening of a rope with the driving roller under the control of the pressing driving sub-device.
5. The rapid rope cutting processing device according to claim 4, wherein the connecting blocks are arranged on two sides of the driven roller, and arc-shaped grooves are arranged on the connecting blocks at positions where the connecting blocks are contacted with the rope.
6. The rapid rope cutting processing equipment according to claim 1, wherein the cutting device comprises a cutting frame, a first cutting-off knife and a cutting power sub-device, the cutting power sub-device is fixed on the cutting frame, the movable end of the cutting power sub-device is fixed with the first cutting-off knife, and the cutting frame is provided with a compression surface corresponding to the first cutting-off knife.
7. A rapid rope cutting apparatus according to claim 6, wherein the pressing surface is provided with a second cutter, and the first cutter is in a dislocated fit with the second cutter when the first cutter is closed onto the pressing surface.
8. The rapid rope cutting processing device of claim 6, wherein the cutting frame is provided with a sliding rail, and a sliding block matched with the sliding rail is arranged between the movable end of the cutting power sub-device and the first cutting knife.
9. The rapid rope cutting processing device according to claim 1, wherein the meter counter device comprises an encoder, a fixed pressing wheel, a movable pressing wheel and an elastic structure, the encoder and the fixed pressing wheel synchronously rotate, and the movable pressing wheel presses the fixed pressing wheel under the action of the elastic force of the elastic structure.
10. The rapid rope cutting processing device according to claim 9, wherein the elastic structure comprises an elastic body mounting frame, a sliding rod and an elastic body, a shaft connected with the dynamic pressure wheel is arranged on the elastic body mounting frame, a cavity for accommodating the elastic body is arranged on the elastic body mounting frame, and the cavity is further used for guiding the sliding direction of the sliding rod.
11. The rapid rope cutting processing equipment according to claim 1, wherein the discharging device comprises a coil tray, at least two fixed pulleys, at least one movable pulley, a counterweight, an upper proximity switch and a lower proximity switch, wherein the movable pulley is arranged between the two fixed pulleys to enable the rope to form a plurality of bends, the movable pulleys are connected with the counterweight, and the upper proximity switch and the lower proximity switch are respectively arranged on the upper side and the lower side of the movable pulley and used for detecting the moving position of the movable pulley.
12. The rapid rope cutting processing device of claim 11, wherein the movable pulley is provided with a limit slide block, and the limit slide block slides on a vertically arranged linear slide rail for guiding the movable pulley to move up and down.
13. The quick rope cutting processing device according to claim 1, wherein the cutting device is provided with a glue dispensing device in front, the glue dispensing device comprises a quick-drying glue bottle, a glue dispensing machine, a blowing block, a glue dispensing pen and two guide plates, and the quick-drying glue bottle is connected with the glue dispensing machine and the glue dispensing machine is connected with the glue dispensing pen through glue guide pipes;
the two guide plates straighten the rope which passes through, and the dispensing pen is positioned right above the straightened rope and dispenses downwards;
the blowing block is positioned right above the straightened rope and positioned at the rear side of the dispensing pen.
CN202511101439.8A 2025-08-07 2025-08-07 Quick cutting and processing equipment for ropes Pending CN120905930A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202511101439.8A CN120905930A (en) 2025-08-07 2025-08-07 Quick cutting and processing equipment for ropes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202511101439.8A CN120905930A (en) 2025-08-07 2025-08-07 Quick cutting and processing equipment for ropes

Publications (1)

Publication Number Publication Date
CN120905930A true CN120905930A (en) 2025-11-07

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ID=97554484

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202511101439.8A Pending CN120905930A (en) 2025-08-07 2025-08-07 Quick cutting and processing equipment for ropes

Country Status (1)

Country Link
CN (1) CN120905930A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN121232896A (en) * 2025-12-02 2025-12-30 浙江大学海南研究院 Wire cutting length control method and electronic equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN121232896A (en) * 2025-12-02 2025-12-30 浙江大学海南研究院 Wire cutting length control method and electronic equipment

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