Modularized stator interactive linear motor and assembly method
Technical Field
The invention relates to the technical field of motors, in particular to a modularized stator interactive linear motor and an assembly method.
Background
The linear motor is used as a driving device for directly converting electric energy into linear motion, and is widely applied to the fields of rail transit, precision machining, logistics conveying and the like due to the advantages of high precision, high response speed and the like. The stator is used as a core component of the linear motor, and the structure and the performance of the stator directly influence the overall reliability and the running efficiency of the motor.
At present, the stator of the linear motor mainly has two forms, namely an integrated long stator and an assembled modularized stator. The integral long stator has strong structural integrity, but is easy to bend or permanently deform due to the fact that the integral long stator is large in length and poor in rigidity in the transportation and hoisting processes, so that the magnetic circuit is asymmetric, the motor performance is further affected, and even equipment cannot be installed and used.
In order to solve the above problems, an assembled modular stator is gradually adopted, and the existing modular stator is mostly connected and fixed between modules by bolts. However, the mode has obvious defects that firstly, a large number of bolts are required to be used for fastening in the assembly process, the operation is complicated, the installation efficiency is low, the operation precision requirement on installation personnel is high, and secondly, in the high-strength and long-time operation process of a motor, the bolts are easily affected by vibration and alternating stress, the risks of loosening and even falling off are generated, the connection between stator modules is invalid, and the operation stability and the operation safety of the motor are affected.
In addition, the modularized stator generates heat due to eddy current loss and coil resistance heating in the operation process, and after each module is heated and expanded, the modules are mutually extruded, so that larger thermal stress is generated. If the stress cannot be effectively released, the whole warping or local deformation of the stator can be caused, the uniformity of an air gap between the stator and the rotor is not only influenced, the motor performance is reduced, and mechanical interference can be caused when the stress is severe, so that equipment is damaged.
Therefore, the lack of a modular stator structure capable of achieving fast and reliable installation, effective anti-loosening and adaptive release of thermal stress in the prior art has become a technical problem to be solved in the art, and therefore, we provide a modular stator interactive linear motor and an assembly method to solve the above-mentioned problems.
Disclosure of Invention
The invention aims to provide a modularized stator interactive linear motor and an assembly method, and provides a modularized stator structure which can be rapidly and reliably installed, effectively prevent loosening and adaptively release thermal stress, so as to solve the problems that the prior modularized stator provided in the prior art is mainly connected and fixed by bolts among modules, a large number of bolts are required to be used for fastening in the assembly process, the operation is complicated, the installation efficiency is low, the operation precision requirements on installers are high, and in the high-strength and long-time operation process of the motor, the bolts are easily influenced by vibration and alternating stress, looseness and even falling are generated, the connection among stator modules is invalid, and the stability and the safety of the operation of the motor are influenced.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the modularized stator interaction type linear motor comprises a machine base and an end cover which are connected with each other through bolts, wherein a stator is fixed in the machine base, a rotor shaft is arranged on the machine base in a sliding clamping manner, and a rotor is fixed on the rotor shaft;
The stator is formed by assembling and connecting a plurality of stator modules, connecting flanges are respectively fixed at two ends of each stator module, and adjacent stator modules are spliced through the connecting flanges at the ends of the adjacent stator modules;
the connecting flange is provided with a plug-in groove, a plug key is movably plugged in the plug-in groove, and the plug key and the plug-in groove are clamped by a mortise and tenon structure;
the connecting flange is also provided with a locking component for elastically locking the inserting key after the inserting key is inserted into the inserting groove;
two heat conduction compensation gaskets are movably embedded and clamped between the adjacent connecting flanges, and elastic abdication assemblies are respectively arranged on the stator modules and used for enabling the heat conduction compensation gaskets to abdy when the connecting flanges move.
According to the modularized stator interaction type linear motor, the edges of the machine base and the end cover are respectively fixed with the mounting plates, and the machine base and the end cover are fixedly connected through the mounting plate bolts.
The stator modules positioned at two ends of the inner side of the machine base are fixedly connected with the machine base through the connecting flanges at one end of the stator modules, and the rest stator modules are assembled and connected through the fastening bolts on the adjacent connecting flanges.
The modular stator interactive linear motor is characterized in that a plurality of inserting grooves are formed, the inserting grooves are distributed on the periphery of the connecting flange in an equiangular circumferential mode, and the inner surface size of each inserting groove is matched with the outer surface size of each inserting key.
The mortise and tenon structure comprises tenons fixed on the inner wall of the inserting groove and mortise holes formed in two side faces of the inserting key, and the tenons are movably clamped in the mortise holes.
The locking assembly comprises a first inclined wedge block fixed on two side surfaces of an inserting key and a supporting plate fixed on a connecting flange, wherein a guide sleeve is fixed on the supporting plate, a push rod is movably inserted in the guide sleeve, a limit stop ring is fixed on the push rod, a first spring is movably sleeved on the push rod, the first spring is positioned between the guide sleeve and the limit stop ring, one end of the push rod penetrates through the connecting flange and extends to the inner side of an inserting groove and is fixedly connected with a second inclined wedge block, and the second inclined wedge block is movably attached to the inclined surface of the first inclined wedge block.
The elastic abdication assembly comprises a spring cavity arranged on the inner wall of the stator module and a guide hole arranged on the stator module, wherein a sliding block and a second spring are movably clamped in the spring cavity, two ends of the second spring are respectively fixed with the sliding block and the inner wall of the spring cavity, a push rod is fixed on the sliding block, and one end of the push rod penetrates through the connecting flange and is fixedly connected with a heat conduction compensation gasket.
According to the modularized stator interaction type linear motor, the number of the guide holes is multiple, the guide Kong Dengjiao degrees are circumferentially distributed on the stator module, the inner surface size of the guide holes is matched with the outer surface size of the push rod, and the push rod is movably clamped in the guide holes and can slide in the guide holes.
According to the modularized stator interaction type linear motor, the through holes matched with the threaded holes in the connecting flange are formed in the heat conduction compensation gaskets, and the through holes are used for enabling the fastening bolts to penetrate through the heat conduction compensation gaskets.
The assembling method of the modularized stator interactive linear motor comprises the following steps,
S1, firstly, fixing a stator module on a machine base through bolts by using a connecting flange at one end part of the stator module;
S2, abutting the connecting flange of the other stator module on the connecting flange of the other end part of the installed stator module, aligning the inserting grooves between the adjacent connecting flanges, movably inserting the inserting key matched mortise-tenon structure inside the aligned inserting grooves, and realizing preliminary positioning and clamping between the adjacent connecting flanges;
S3, when the plug key is completely embedded and clamped in the plug groove, the first inclined wedge block firstly extrudes the second inclined wedge block and enables the ejector rod to retreat to compress the first spring, and after the first inclined wedge block passes over the second inclined wedge block, the first spring pushes the second inclined wedge block to return to achieve elastic locking, so that the plug key is prevented from falling out of the plug groove;
S4, after preliminary positioning and clamping between adjacent connecting flanges, locking and fixing the adjacent connecting flanges through fastening bolts;
s5, repeating the steps S2 to S4, sequentially splicing and assembling the rest stator modules at the end parts of the installed stator modules, and fixing a connecting flange at one end of the final stator module on the machine base through bolts after reaching the other end of the machine base, so as to finish the installation of the stator;
and S6, finally, after the rotor is fixedly arranged on the rotor shaft, the rotor shaft is movably inserted into the stator, the rotor shaft is slidably clamped and arranged on the machine base, and then the end cover and the machine base are fixed through a mounting plate bolt, so that the whole assembly of the motor is completed.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the mortise and tenon structure is matched with the elastic locking assembly, so that quick and accurate preliminary positioning and clamping are realized before the bolts between adjacent stator modules are fastened, the assembly process is greatly simplified, the problems of difficult hole alignment and inconvenient installation in the traditional multi-bolt connection mode are effectively solved, and the assembly efficiency and the assembly precision are remarkably improved;
2. The elastic locking assembly designed by the invention can automatically lock the inserted key after the inserted key is inserted, so that the reliability of primary connection is ensured, the stator module is prevented from shifting or loosening before the subsequent bolt fastening, effective secondary guarantee is provided for bolt connection in a high-strength running state, and even if the bolts on the connecting flange are loosened due to factors such as vibration, the elastic locking structure can also continuously maintain the connection integrity among the stator modules, thereby greatly improving the stability and safety margin of the integral structure of the motor stator;
3. According to the invention, the movable heat conduction compensation gasket and the elastic abdication component thereof are arranged between the adjacent connecting flanges, so that a displacement compensation space is skillfully provided for thermal expansion of the stator module during operation due to heat generation, and the thermal stress can drive the heat conduction compensation gasket to stretch the second spring and generate micro displacement, thereby effectively releasing the thermal stress, avoiding the integral warping or deformation of the stator, ensuring the uniformity and operation stability of an air gap of the motor, and prolonging the service life of equipment;
4. The assembling method provided by the invention has clear steps and strong operability, realizes efficient and reliable assembly of the modularized stator through sequential operation of positioning and clamping and then locking by the bolts, and has good engineering application value.
Drawings
Fig. 1 is a schematic structural diagram of a modular stator-interactive linear motor after assembly.
Fig. 2 is a schematic diagram of the overall structure of a modular stator-interaction type linear motor.
Fig. 3 is a schematic view of the modular stator interactive linear motor of fig. 2 with end caps removed.
Fig. 4 is a schematic view of a part of the exploded structure of fig. 3 of a modular stator-interactive linear motor.
Fig. 5 is a schematic view of a part of the exploded structure of fig. 4 of a modular stator-interactive linear motor.
Fig. 6 is a schematic view of a part of the exploded structure of fig. 5 of a modular stator-interactive linear motor.
Fig. 7 is an enlarged schematic view of the structure of the modular stator-interaction linear motor at a in fig. 6.
Fig. 8 is a schematic view of a part of the exploded structure of fig. 6 of a modular stator-interactive linear motor.
Fig. 9 is a schematic structural view of a modular stator interaction type linear motor locking assembly.
Fig. 10 is an exploded view of a modular stator-interaction linear motor elastic yielding assembly.
In the figure, 1, a machine seat, 2, an end cover, 3, a mounting plate, 4, a stator module, 5, a rotor shaft, 6, a rotor, 7, a connecting flange, 8, a fastening bolt, 9, a plug groove, 10, a tenon, 11, a plug key, 12, a mortise, 13, a first inclined wedge, 14, a support plate, 15, a guide sleeve, 16, a push rod, 17, a first spring, 18, a limiting baffle ring, 19, a second inclined wedge, 20, a spring cavity, 21, a guide hole, 22, a sliding block, 23, a push rod, 24, a second spring, 25 and a heat conduction compensation gasket.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 10, as an embodiment of the present invention, a modularized stator interaction type linear motor includes a frame 1 and an end cover 2 connected to each other by bolts, wherein a stator is fixed inside the frame 1, a rotor shaft 5 is further slidably and fixedly connected to the frame 1, and a rotor 6 is fixed on the rotor shaft 5;
the stator is formed by assembling and connecting a plurality of stator modules 4, the two ends of each stator module 4 are respectively fixed with a connecting flange 7, and the adjacent stator modules 4 are spliced through the connecting flanges 7 at the end parts of the adjacent stator modules;
The connecting flange 7 is provided with a plug-in groove 9, a plug-in key 11 is movably plugged in the plug-in groove 9, and the plug-in key 11 is clamped with the plug-in groove 9 through a mortise-tenon structure;
the connecting flange 7 is also provided with a locking component for elastically locking the inserting key 11 after the inserting key is inserted into the inserting groove 9;
Two heat conduction compensation gaskets 25 are movably embedded and clamped between the adjacent connecting flanges 7, and elastic abdication assemblies are respectively arranged on the stator modules 4 and used for enabling the heat conduction compensation gaskets 25 to abdy when the connecting flanges 7 move.
In the embodiment, when the stator module is used, firstly, one stator module 4 is fixed on a machine base 1 through bolts by using a connecting flange 7 at one end of the stator module, then the connecting flange 7 of the other stator module 4 is butted on the connecting flange 7 at the other end of the installed stator module 4, the inserting grooves 9 between the adjacent connecting flanges 7 are aligned, an inserting key 11 is movably inserted into the inner sides of the aligned inserting grooves 9 through a mortise and tenon structure, preliminary positioning clamping between the adjacent connecting flanges 7 is realized, when the inserting key 11 is completely inserted into the inserting grooves 9, elastic locking of the inserting key 11 is realized through a locking component, the inserting key 11 is prevented from being separated from the inserting grooves 9, after the preliminary positioning clamping between the adjacent connecting flanges 7, locking and fixing are carried out between the adjacent connecting flanges 7 through fastening bolts 8, then the other stator modules 4 are sequentially spliced and assembled at the end parts of the installed stator module 4 until the other end of the machine base 1 is reached, one end connecting flange 7 of the final stator module 4 is fixed on the machine base 1 through bolts, the installation of the stator is completed, finally, the rotor 6 is fixedly installed on the rotor shaft 5, the rotor shaft 5 is clamped on the machine base 1, the whole is assembled on the machine base 2 through sliding and the end cover 3.
As a further scheme of the invention, the edges of the machine base 1 and the end cover 2 are respectively fixed with a mounting plate 3, and the machine base 1 and the end cover 2 are fixedly connected through bolts of the mounting plates 3.
In this embodiment, a plurality of bolt mounting holes are equidistantly formed in the mounting plate 3, the edges of the machine base 1 and the end cover 2 are respectively fixed with the mounting plate 3, the two mounting plates 3 are fixedly connected through a bolt connecting piece arranged in the bolt mounting holes, the mounting plate 3 provides reliable and high-centering-precision connecting joints for the machine base 1 and the end cover 2, and the overall rigidity and the tightness of the motor casing are guaranteed after the bolt connection.
As a further scheme of the invention, the stator modules 4 positioned at the two ends of the inner side of the stand 1 are fixedly connected with the stand 1 through the connecting flanges 7 at one end of the stator modules, and the rest stator modules 4 are assembled and connected through the fastening bolts 8 on the adjacent connecting flanges 7.
In this embodiment, the base 1 is provided with bolt mounting holes adapted to the connection flanges for bolt-fixing connection with the connection flanges, and the stator modules 4 located at two ends of the inner side of the base 1 are first bolt-fixedly connected with the base 1 through the connection flanges 7 at one end of the stator modules, and the connection manner ensures that two ends of the whole stator are firmly fixed with the base 1, and then the stator modules 4 of the middle modules are mutually connected again, so as to form a stable and reliable bearing structure.
As a further proposal of the invention, the number of the plugging grooves 9 is multiple, the plurality of plugging grooves 9 are circumferentially distributed on the periphery of the connecting flange 7 at equal angles, and the inner surface size of the plugging grooves 9 is matched with the outer surface size of the plugging keys 11.
In this embodiment, the circumferential distribution of the plurality of inserting grooves 9 realizes the accurate initial positioning of multiple points, and after the plurality of inserting keys 11 are inserted into the inserting grooves 9 respectively, the positioning between the adjacent connecting flanges 7 is realized, so that the coaxiality and the angle accuracy of the butt joint of the connecting flanges 7 are ensured, and convenience is provided for the subsequent bolt connection between the adjacent connecting flanges 7.
As a further scheme of the invention, the mortise and tenon structure comprises tenons 10 fixed on the inner wall of the inserting groove 9 and mortise holes 12 formed on two side surfaces of the inserting key 11, and the tenons 10 are movably clamped in the mortise holes 12.
In this embodiment, tenon 10 movable joint is inside mortise 12, makes the accurate location joint of key 11 inside spliced groove 9, and this mortise structure plays the guide effect at key 11 grafting in-process to can bear the shearing force, prevent that key 11 from rotating in spliced groove 9, improved preliminary connected stability.
As a further scheme of the invention, the locking assembly comprises a first inclined wedge 13 fixed on two side surfaces of the inserting key 11 and a supporting plate 14 fixed on the connecting flange 7, a guide sleeve 15 is fixed on the supporting plate 14, a push rod 16 is movably inserted in the guide sleeve 15, a limit stop ring 18 is fixed on the push rod 16, a first spring 17 is movably sleeved on the push rod 16, the first spring 17 is positioned between the guide sleeve 15 and the limit stop ring 18, one end of the push rod 16 penetrates through the connecting flange 7 and extends to the inner side of the inserting groove 9 and is fixedly connected with a second inclined wedge 19, and the second inclined wedge 19 is movably attached to the inclined surface of the first inclined wedge 13.
In this embodiment, when the key 11 is inserted, the first inclined wedge 13 is first adhered to the second inclined wedge 19 in an inclined manner and gradually presses the second inclined wedge 19 to retract the ejector rod 16 and compress the first spring 17, and when the key 11 is inserted in place, the first inclined wedge 13 passes over the second inclined wedge 19, and the first spring 17 pushes the ejector rod 16 to reset, so that the second inclined wedge 19 is clamped in the plane at the bottom of the first inclined wedge 13 to realize elastic locking, thereby effectively preventing the key 11 from being disengaged from the insertion groove 9.
As a further scheme of the invention, the elastic abdication assembly comprises a spring cavity 20 arranged on the inner wall of the stator module 4 and a guide hole 21 arranged on the stator module 4, a sliding block 22 and a second spring 24 are movably clamped in the spring cavity 20, two ends of the second spring 24 are respectively fixed with the sliding block 22 and the inner wall of the spring cavity 20, a push rod 23 is fixed on the sliding block 22, and one end of the push rod 23 penetrates through the connecting flange 7 and is fixedly connected with a heat conduction compensation gasket 25.
In this embodiment, two heat-conducting compensation gaskets 25 are disposed between the adjacent connection flanges 7, and one push rod 23 is fixedly connected with one heat-conducting compensation gasket 25, when the stator module 4 is expanded by heat, the extrusion force generated between the adjacent stator modules 4 acts on the heat-conducting compensation gasket 25 at the connection gap between the adjacent connection flanges 7, the heat-conducting compensation gasket 25 pushes the push rod 23 and the slide block 22 to stretch the second spring 24, and the heat-conducting compensation gasket 25 can generate micro displacement, so that a displacement space is provided for thermal expansion, and thermal stress is absorbed.
As a further scheme of the invention, the number of the guide holes 21 is multiple, the guide holes 21 are circumferentially distributed on the stator module 4 at equal angles, the inner surface size of the guide holes 21 is matched with the outer surface size of the push rod 23, and the push rod 23 is movably clamped inside the guide holes 21 and can slide inside the guide holes 21.
In this embodiment, the push rod 23 is movably clamped inside the guide hole 21 and can slide inside the guide hole 21 to provide a movable space for the push rod 23, and the push rod 23 is limited by a plurality of guide holes 21 to ensure the linearity and stability of the movement of the push rod 23, so as to prevent the push rod 23 from deflecting or jamming when being forced to move.
As a further scheme of the invention, through holes matched with the threaded holes on the connecting flange 7 are formed in the heat conduction compensation gaskets 25, and the through holes are used for the fastening bolts 8 to penetrate through the heat conduction compensation gaskets 25.
In this embodiment, the structure makes the fastening bolt 8 pass through the heat conduction compensation pad 25 when the fastening bolt 8 cooperates with the nuts to lock the two connecting flanges 7, so that the structural connection integrity of the heat conduction compensation pad 25 is ensured, and the axial movement function of the heat conduction compensation pad 25 is not affected.
When in use, one stator module 4 is fixed on the machine base 1 by bolts through a connecting flange 7 at one end part of the stator module; then, the connecting flange 7 of the other stator module 4 is butted on the connecting flange 7 of the other end part of the installed stator module 4, so that the inserting grooves 9 between the adjacent connecting flanges 7 are aligned, the inserting key 11 is movably inserted into the inner side of the aligned inserting grooves 9 in a matched mortise-tenon structure, and preliminary positioning and clamping between the adjacent connecting flanges 7 are realized; when the inserting key 11 is completely embedded and clamped in the inserting groove 9, the first inclined wedge 13 firstly presses the second inclined wedge 19 and enables the first ejector rod 16 to retract to compress the first spring 17, after the first inclined wedge 13 passes over the second inclined wedge 19, the first spring 17 pushes the second inclined wedge 19 to return to achieve elastic locking, the inserting key 11 is prevented from falling out of the inserting groove 9, the adjacent connecting flanges 7 are locked and fixed through the fastening bolts 8 after being initially positioned and clamped, the adjacent stator modules 4 are rapidly initially positioned and connected through the tenon-and-mortise inserting structure, the inserting key 11 is automatically locked through the elastic locking assembly, the reliability of the initial connection is ensured, the installation process is simplified, convenience and foundation are provided for final bolt fastening, after that, the steps are repeated, the stator modules 4 are sequentially spliced and assembled at the end parts of the installed stator modules 4 until one end connecting flange 7 of the final stator module 4 is fixed on the machine base 1 through bolts, the installation of the stator is completed, finally, the rotor 6 is fixedly installed on the rotor shaft 5, the rotor shaft is movably clamped in the machine base 5, the rotor shaft is slidably installed on the machine base 1, the end cover 2 and the machine base 1 are fixed through the mounting plate 3 through bolts, the whole assembly of the motor is completed, when the stator modules 4 are heated and expanded in the operation process of the motor, extrusion force generated between the adjacent stator modules 4 acts on the heat conduction compensation gaskets 25 at the connecting gaps between the adjacent connecting flanges 7, the heat conduction compensation gaskets 25 push the push rods 23 and the sliding blocks 22 to stretch the second springs 24, micro-displacement can be generated by the heat conduction compensation gaskets 25, displacement space is provided for thermal expansion, the heat stress is absorbed to enable the heat conduction compensation gaskets 25 to generate micro-displacement, therefore, thermal stress is effectively absorbed and released, deformation of the whole structure of the stator due to thermal expansion is avoided, and the stability of an air gap of the motor and the reliability of operation are ensured.
The above-described embodiments are illustrative, not restrictive, and the technical solutions that can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention are included in the present invention.