CN120862075B - Square shell and end cover automatic welding equipment and method - Google Patents

Square shell and end cover automatic welding equipment and method

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Publication number
CN120862075B
CN120862075B CN202511396635.2A CN202511396635A CN120862075B CN 120862075 B CN120862075 B CN 120862075B CN 202511396635 A CN202511396635 A CN 202511396635A CN 120862075 B CN120862075 B CN 120862075B
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CN
China
Prior art keywords
seat
clamping
square
lifting
disposed
Prior art date
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Application number
CN202511396635.2A
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Chinese (zh)
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CN120862075A (en
Inventor
杜呈涛
薛淳蔚
邬亮亮
吴琪琪
敬炯义
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Ningbo Zhenyu Automation Technology Co ltd
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Ningbo Zhenyu Automation Technology Co ltd
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Application filed by Ningbo Zhenyu Automation Technology Co ltd filed Critical Ningbo Zhenyu Automation Technology Co ltd
Priority to CN202511396635.2A priority Critical patent/CN120862075B/en
Publication of CN120862075A publication Critical patent/CN120862075A/en
Application granted granted Critical
Publication of CN120862075B publication Critical patent/CN120862075B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/083Devices involving movement of the workpiece in at least one axial direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses square shell and end cover automatic welding equipment and method, which comprise a rotating device, a shell clamping device, a lifting device, an end cover clamping device and a welding device, wherein the shell clamping device is arranged on the rotating device, the end cover clamping device is arranged on the lifting device, the shell clamping device comprises an inner clamping assembly and an outer clamping assembly, the inner clamping assembly comprises an inner driving device, an inner linkage lifting piece and an inner clamping plate, the inner driving device is used for driving the inner linkage lifting piece to slide, the inner linkage lifting piece is used for driving the inner clamping plate to slide, the outer clamping assembly comprises an outer driving device and an outer clamping plate, and the outer driving device is used for driving the outer clamping plate to slide. By adopting the scheme, the square shell, the automatic welding equipment for the end cover and the method for welding the circumferential junction of the square shell and the square end cover are provided, wherein the square shell is clamped inside and outside the square shell, and the welding device is enabled not to rotate by rotating the shell clamping device.

Description

Square shell and end cover automatic welding equipment and method
Technical Field
The invention belongs to the field of new energy batteries, and particularly relates to automatic welding equipment and method for square shells and end covers.
Background
With the development of new energy automobiles, blade batteries have also been rapidly developed, and a process for welding a square shell and a square end cover exists in the production process for producing the blade batteries.
As shown in fig. 1, conventionally, the square housing 91 and the square end cap 92 are welded by clamping four surfaces of the outer periphery of the square housing, placing the square end cap at the upper end of the square housing, and then welding the junction of the square housing and the square end cap in a laser welding manner.
The welding mode has the defects that the wall thickness of the square shell is thinner and the square shell is made of materials such as alloy and the like which are easy to deform, and clamping the four surfaces of the periphery of the square shell easily causes the square shell to deform to a certain extent, so that the butt joint precision of the square shell and the square end cover is influenced, and the production quality is further influenced.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide a square shell, an automatic welding device for end covers and a method for welding the circumferential intersection of the square shell and the square end covers by clamping the inside and the outside of the square shell and rotating the shell clamping device to ensure that the welding device does not rotate.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The square shell and end cover automatic welding equipment comprises a shell clamping device, wherein the shell clamping device comprises a mounting seat, an inner clamping component and an outer clamping component, the inner clamping component is arranged on the mounting seat, the inner clamping component comprises an inner driving device, an inner linkage lifting piece and a plurality of inner clamping plates, the inner driving device is used for driving the inner linkage lifting piece to slide up and down, the inner clamping plates are arranged on the periphery of the inner linkage lifting piece in a circumferential direction, the inner clamping plates are arranged on the mounting seat in a sliding manner in a horizontal direction, an inclined sliding rail structure is arranged between the inner linkage lifting piece and the inner clamping plates so as to drive the inner clamping plates to be far away from or close to each other through lifting of the inner linkage lifting piece, the outer clamping components are arranged on the mounting seat, the outer clamping components are arranged on the periphery of the inner clamping component in a circumferential direction, the outer clamping components comprise an outer driving device and outer clamping plates, the outer clamping plates are arranged on the periphery of the inner clamping components in a sliding manner in the horizontal direction, and the outer clamping plates are used for driving the outer clamping plates to slide; the outer clamping plate and the inner clamping plate are oppositely arranged, the rotating device is arranged on the shell clamping device to drive the shell clamping device to rotate by 90 degrees, the welding device comprises three-axis displacement devices positioned on two opposite sides of the shell clamping device, each three-axis displacement device is provided with a welding head, a welding gap between the edge of the upper port of the square shell on the shell clamping device and the edge of the square end cover corresponds to the axis of the welding energy transmitting part of the welding head, the end cover clamping device and the lifting device, the end cover clamping device is correspondingly positioned above the shell clamping device and is arranged on the lifting device.
The mounting seat comprises a base, an outer clamping seat, an outer lifting rod, an inner clamping seat, an inner lifting rod and an inner cover plate, wherein the lower end of the outer lifting rod is connected with the base, the upper end of the outer lifting rod is connected with the outer clamping seat, each outer clamping assembly is arranged on the upper side of the outer clamping seat, the bottom of the inner clamping seat is fixedly connected with the base, the lower end of the inner lifting rod is connected with the inner clamping seat, the upper end of the inner lifting rod is connected with the inner cover plate, an action space is formed between the inner clamping seat and the inner cover plate, each inner clamping plate is positioned up and down by the inner clamping seat and the inner cover plate, the inner linkage lifting piece is lifted in the action space, the outer clamping seat is annularly arranged and annularly arranged on the periphery of the inner clamping seat, and an anti-collision space is arranged between the outer clamping seat and the inner clamping seat.
The inner driving device comprises an inner lifting cylinder and a connecting rod, wherein the inner lifting cylinder is arranged on a base, a first penetrating hole is formed in the inner clamping seat in a penetrating mode, the connecting rod penetrates into the first penetrating hole, the lower end of the connecting rod is connected with the output shaft of the inner lifting cylinder, the upper end of the connecting rod is connected with the bottom of an inner linkage lifting piece, the inner driving device further comprises two groups of guide assemblies, the two groups of guide assemblies are arranged on two sides of the connecting rod, each guide assembly comprises a guide sleeve arranged on the inner clamping seat and a guide rod arranged on the inner linkage lifting piece, the guide sleeve is matched with the guide rod, the two groups of air blowing assemblies are arranged on two sides of the connecting rod, each air blowing assembly comprises a channel seat arranged in an action space and an air blowing air nozzle arranged on the inner clamping seat, a first channel penetrating vertically is arranged on the inner clamping seat, a second channel penetrating vertically is arranged on the channel seat, a third channel penetrating vertically is arranged on an inner cover plate, the lower end of the second channel is communicated with the upper end of the first channel, the upper end of the second channel is communicated with the lower end of the second channel, the air nozzle is communicated with the second channel, and the second penetrating hole penetrates through the first penetrating hole.
The invention is further arranged to further comprise two groups of ejection assemblies, wherein the two groups of ejection assemblies are arranged on two sides of the inner clamping seat, each ejection assembly comprises an ejection driving device and an ejection piece, the ejection driving device is arranged at the bottom of the outer clamping seat, the ejection pieces are arranged on an output shaft of the ejection driving device, ejection surfaces are arranged below the ejection pieces in an anti-collision space, the width of the anti-collision space is k1, the width of the ejection surfaces is k2, and k1 is more than k2.
The invention further provides two groups of guide components, wherein the two groups of guide components are arranged on two sides of the connecting rod, each guide component comprises a guide sleeve arranged on the inner clamping seat and a guide rod arranged on the inner linkage lifting piece, the guide sleeve is matched with the guide rod insertion sleeve, an elastic supporting piece is arranged at the top of the inner clamping seat and/or at the bottom of the inner cover plate and is used for being impacted by the inner linkage lifting piece to deform to provide a buffering effect when the inner linkage lifting piece moves upwards or downwards, the invention further comprises a plurality of support components, at least two support components are arranged on two sides of the inner clamping seat, each support component comprises an adjusting seat, a supporting seat and an adjusting bolt, the adjusting seat is fixedly arranged on the inner clamping seat, the supporting seat is arranged on the inner clamping seat in a sliding manner along the vertical direction, the supporting seat is arranged above the adjusting seat, the adjusting bolt is in threaded connection and penetrates through the adjusting seat, a driving head is arranged below the adjusting seat, a pushing part is arranged above the adjusting seat, the top of the supporting seat is provided with a guide inclined surface which is upwards and is close to the inner clamping seat, and a horizontal supporting surface is arranged below the guide inclined surface.
The end cover clamping device comprises a rotating piece, a rotating pressing plate and a connecting assembly, wherein the rotating piece is arranged on the lifting seat, the rotating piece is provided with a second rotating seat, and the rotating pressing plate is arranged below the second rotating seat through the connecting assembly.
The invention further provides that the connecting assembly comprises a hinging ball, offset rods and tightening springs, wherein the hinging ball is arranged between the second rotating seat and the rotating pressing plate so as to realize spherical hinging of the second rotating seat and the rotating pressing plate, the number of the offset rods is multiple, each offset rod surrounds the periphery of the hinging ball, the second rotating seat is vertically and correspondingly provided with an offset hole in a penetrating way, one end of each offset rod faces downwards and is fixedly connected with the rotating pressing plate, each offset rod upwards passes through the offset hole, the upper end of each offset rod is positioned above the offset hole and is provided with an anti-falling head, the aperture of each offset hole is d1, the outer diameter of each offset rod is d2, the number of the tightening springs is multiple, each tightening spring is sleeved on the periphery of the offset rod, and the upper end and the lower end of each tightening spring respectively prop against the second rotating seat and the rotating pressing plate so as to downwards reset the rotating pressing plate.
The invention further provides a positioning device, the positioning device comprises a positioning driving device and a positioning piece, the positioning driving device is arranged on the lifting seat, the positioning piece is arranged on an output shaft of the positioning driving device so that the positioning driving device drives the positioning piece to slide horizontally, the positioning piece is provided with a positioning cone boss, the second rotating seat is provided with a positioning cone recess, and the positioning cone boss is inserted into the positioning cone recess so as to circumferentially position the second rotating seat.
The three-axis displacement device is further arranged in the invention, each three-axis displacement device comprises an x track, an x carriage, an x driving device, a y track, a y carriage, a y driving device, a z track, a z carriage and a z driving device, wherein the y carriage is arranged on the y track in a sliding way, the y driving device is used for driving the y carriage to slide, the x track is arranged on the y carriage, the x carriage is arranged on the x track in a sliding way, the x driving device is used for driving the x carriage to slide, the z track is arranged on the x carriage, the z carriage is arranged on the z track in a sliding way, the z driving device is used for driving the z carriage to slide, and the welding head is arranged on the z carriage.
A method for automatically welding square shell and end cover includes such steps as sleeving the square shell around the internal clamping unit to make the internal clamping plate Zhou Bingkao near the upper end of square shell, sleeving the external clamping plate around the external square shell and near the upper end of square shell, driving the internal linked lifting unit to move down to drive internal clamping plates far away from each other for pressing them against the internal peripheral wall of square shell, synchronizing, driving external clamping plates to move up and down for pressing them against the external peripheral wall of square shell, arranging square end cover on the upper end of square shell, covering the upper end of square end cover, driving the lifting unit to move down for pressing end cover against the upper end of square end cover, driving the junction part between square shell and end cover, driving the two end covers to move up and down for welding, driving the two end covers to each other to move up and down for welding 5, driving the two end covers to move up and down for welding them to each other for welding 5, driving the two end covers to each other to move up and down for welding them to each other, and driving the two end covers to each other for welding them to each other, and driving the two end covers to be mutually. So as to release the inner clamping plate and the outer clamping plate from clamping the square shell, S10, the square shell is separated from the inner clamping assembly upwards, and the blanking is completed.
The beneficial effects realized by adopting the technical scheme are as follows:
1. the square shell to be welded is clamped and fixed through the end cover clamping device, the square end cover is placed above the square shell in a butt joint mode, then the square end cover and the square shell are fixed through the lifting device driving end cover clamping device, at the moment, the length sides of the square shell and the square end cover are arranged on the left side and the right side, so that the junction of the square shell and the two lengths of the square end cover can be welded through the welding device, after the junction of the length sides of the square shell and the square end cover is welded, the rotating device works to enable the shell clamping device to rotate by 90 degrees, the width sides of the square shell and the square end cover are arranged on the left side and the right side, the junction of the two width sides of the square shell and the square end cover can be welded through the welding device, and the welded assembly can be fed after the junction of the width sides of the square shell and the square end cover is welded.
2. The clamping assembly and the outer clamping assembly clamp the inner side and the outer side of the square shell to improve the clamping stability of the square shell, and under the condition that the inner clamping plate and the outer clamping plate are clamped in place, the inner clamping plate generates outward acting force and the outer clamping plate generates inward acting force on the square shell, the inner clamping plate and the outer clamping plate counteract each other to prevent the square shell from being deformed due to the large inward or outward acting force generated on the square shell, and under the conditions that the square shell is stably clamped and basically not deformed, the square end cover can be in high-precision butt joint with the square shell, so that the follow-up welding is more stable and the welding quality is ensured.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic illustration of an assembly of a square housing and a square end cap;
FIG. 2 is an assembly view of an embodiment of the present invention;
FIG. 3 is an assembly view of a rotary device, a housing holding device, a lifting device, and an end cap holding device according to an embodiment of the present invention;
FIG. 4 is a cross-sectional view of a swivel device, a housing clamp device, a lifting device, and an end cap clamp device in accordance with an embodiment of the invention;
FIG. 5 is an assembly view of a housing clamp device according to an embodiment of the present invention;
FIG. 6 is an exploded view of a housing clamp according to an embodiment of the present invention;
FIG. 7 is a cross-sectional view of a swivel assembly and a housing clamp assembly according to an embodiment of the invention;
FIG. 8 is an assembly view of an inner clamping assembly and associated mounting base in accordance with an embodiment of the present invention;
FIG. 9 is an exploded view of an inner clamp assembly and associated mount according to an embodiment of the present invention;
FIG. 10 is an enlarged view of A in FIG. 7;
FIG. 11 is an enlarged view of B in FIG. 10;
FIG. 12 is an enlarged view of C in FIG. 9;
FIG. 13 is a schematic view of a support base according to an embodiment of the present invention;
FIG. 14 is an assembly view of an end cap clamping device and positioning device according to an embodiment of the present invention;
FIG. 15 is a cross-sectional view of an end cap clamping device in accordance with an embodiment of the present invention;
FIG. 16 is a second cross-sectional view of an end cap clamping device according to an embodiment of the present invention;
fig. 17 is an enlarged view of D in fig. 16;
Fig. 18 is an assembly view of a welding apparatus according to an embodiment of the present invention.
Reference numerals illustrate:
1. A frame;
11. a tooling platform;
2. a rotating device;
21. A first rotary base;
3. a housing holding device;
31. Mounting seat, 32, inner clamping component, 33, outer clamping component, 34, blowing component, 35, ejection component, 36, guiding component, 37, elastic supporting piece, 38, supporting component;
311. base, 312, outer clamping seat, 313, outer lifting rod, 314, inner clamping seat, 315, inner lifting rod, 316, inner cover plate, 317, action space, 318, anti-collision space;
321. Inner driving device 322, inner linkage lifting piece 323, inner clamping plate 324 and sliding rail structure;
331. 332, outer splints;
341. first channel, 342, second channel, 343, third channel, 344, channel seat, 345, blowing nozzle;
351. 352, liftout piece;
361. 362, guide bar;
381. 382, support seat, 383, adjusting bolt;
3141. 3142, locking screw holes, 3143, dislocation grooves;
3211. 3212, connecting rod;
3221. A second penetration hole;
3521. a top surface;
3821. guide inclined plane 3822, supporting surface 3823, locking perforation;
3831. Driving head part 3832, pushing part;
4. a lifting device;
41. A lifting seat;
5. an end cap clamping device;
51. The rotary part, 52, the rotary pressing plate, 53, the connecting component, 54, the positioning device;
511. A second rotating seat;
531. Hinge ball, 532, offset rod, 533, hold-up spring, 534, arcuate slot, 535, offset hole, 536, anti-drop head;
541. positioning driving device 542, positioning piece 543, positioning cone convex 544, positioning cone concave;
6. A welding device;
61. x-track, 62, x-carriage, 63, y-track, 64, y-carriage, 65, z-track, 66, z-carriage, 67, welding head;
91. 92, square end cap;
3321. First clamping plate, 3322, second clamping plate, 3231, third clamping plate, 3232 and fourth clamping plate.
Detailed Description
The invention will be described in detail below with respect to certain specific embodiments thereof in order to better understand the invention and thereby to more clearly define the scope of the invention as claimed. It should be noted that the following description is only some embodiments of the inventive concept and is only a part of examples of the present invention, wherein the specific direct description of the related structures is only for the convenience of understanding the present invention, and the specific features do not naturally and directly limit the implementation scope of the present invention. Conventional selections and substitutions made by those skilled in the art under the guidance of the inventive concept should be considered as being within the scope of the claimed invention.
The invention discloses automatic welding equipment for square shells and end covers, which is used for welding square end covers 92 shown in fig. 1 at the upper end opening of a square shell 91 with openings at the upper end and the lower end shown in fig. 1.
Wherein, as shown in fig. 2-4, the welding apparatus comprises:
The device comprises a frame 1, wherein a square tool platform 11 is arranged on the frame 1;
the rotating device 2 is arranged in the middle of the tooling platform 11, a first rotating seat 21 is arranged at the top of the rotating device 2, the first rotating seat 21 is arranged in a rotating way relative to the frame 1, and the rotating shaft of the first rotating seat 21 is arranged vertically;
The shell clamping device 3 is arranged on the first rotating seat 21 so as to rotate along with the first rotating seat 21;
The lifting device 4 is arranged on the frame 1 and is positioned behind the shell clamping device 3, the lifting device 4 is provided with a lifting seat 41 above the shell clamping device 3, and the lifting seat 41 is vertically and slidably arranged relative to the frame 1;
the end cover clamping device 5 is arranged on the lifting seat 41 so as to be close to the shell clamping device 3 downwards along with the lifting seat 41 and be far away from the shell clamping device 3 upwards;
The welding device 6, the welding device 6 includes the triaxial displacement device that is located the left and right sides of casing clamping device 3, all installs the welding head 67 on every triaxial displacement device, and the welding gap between square casing 91 upper port edge and square end cover 92 edge on the casing clamping device 3 corresponds with the welding energy transmitting part axis position of welding head 67.
Therefore, the square shell 91 to be welded is clamped and fixed by the end cover clamping device 5, the square end cover 92 is aligned and placed above the square shell 91, then the end cover clamping device 5 is driven by the lifting device 4 to fix the square end cover 92 and the square shell 91, at the moment, the length sides of the square shell 91 and the square end cover 92 are arranged on the left side and the right side, so that the junction of the two length sides of the square shell 91 and the square end cover 92 can be welded by the welding head 67 of the welding device 6, after the junction of the length sides of the square shell 91 and the square end cover 92 is welded, the rotating device 2 works to realize the rotation of the shell clamping device 3 by 90 degrees, so that the junction of the two width sides of the square shell 91 and the square end cover 92 can be welded by the welding head 67 of the welding device 6, and the welded assembly can be subjected to blanking after the junction of the width sides of the square shell 91 and the square end cover 92 is welded.
Specifically, JPNC to 170 is adopted as the rotating device 2 in the present embodiment.
Specifically, the housing holding device 3 as shown in fig. 5 to 10 includes:
a mounting base 31;
the inner clamping assembly 32 is arranged on the mounting seat 31, the inner clamping assembly 32 comprises an inner driving device 321, an inner linkage lifting piece 322 and a plurality of inner clamping plates 323, the inner driving device 321 is used for driving the inner linkage lifting piece 322 to slide up and down, each inner clamping plate 323 is arranged on the periphery of the inner linkage lifting piece 322 in a circumferential direction in a arrayed mode, each inner clamping plate 323 is arranged on the mounting seat 31 in a sliding mode in the horizontal direction, and an inclined sliding rail structure 324 is arranged between the inner linkage lifting piece 322 and each inner clamping plate 323 so that each inner clamping plate 323 is driven to be far away from or close to each other through lifting of the inner linkage lifting piece 322;
The outer clamping assemblies 33 are arranged on the mounting seat 31, the number of the outer clamping assemblies 33 is multiple, each outer clamping assembly 33 is arranged on the periphery of the inner clamping assembly 32 in a circumferential direction, each outer clamping assembly 33 comprises an outer driving device 331 and an outer clamping plate 332, the outer driving devices 331 specifically adopt air cylinders, the outer clamping plates 332 are matched with the mounting seat 31 in a sliding rail mode to realize that the outer clamping plates 332 can slide along the horizontal direction relative to the mounting seat 31, and an output shaft of each outer driving device 331 is fixedly connected with the outer clamping plates 332 so that the outer clamping plates 332 can be driven to slide by the operation of the outer driving devices 331;
The outer clamping plate 332 and the inner clamping plate 323 are disposed opposite to each other, specifically, the outer clamping plate 332 includes a first clamping plate 3321 for clamping a width side of the square housing 91, and a second clamping plate 3322 for clamping a length side of the square housing 91, and two second clamping plates 3322 are required to be adopted on the same length side of the square housing 91, and similarly, the inner clamping plate 323 includes a third clamping plate 3231 for clamping a width side of the square housing 91, and a fourth clamping plate 3232 for clamping a length side of the square housing 91, and one fourth clamping plate 3232 is adopted on the same length side of the square housing 91, that is, each third clamping plate 3231 corresponds to one first clamping plate 3321, and each fourth clamping plate 3232 corresponds to two second clamping plates 3322.
Therefore, the inner clamping assembly 32 and the outer clamping assembly 33 clamp the inner and outer sides of the square shell 91 to improve the clamping stability of the square shell 91, and under the condition that the inner clamping plate 323 and the outer clamping plate 332 clamp in place, the inner clamping plate 323 generates outward acting force on the square shell 91 and the outer clamping plate 332 generates inward acting force on the square shell 91, so that the inner clamping plate 323 and the outer clamping plate counteract each other to prevent the square shell 91 from being deformed due to the large inward or outward acting force generated on the square shell 91, and under the condition that the square shell 91 is stably clamped and basically not deformed, the square end cover 92 can be in high-precision butt joint with the square shell 91, so that the subsequent welding is more stable and the welding quality is ensured.
Specifically, the mounting seat 31 comprises a base 311, an outer clamping seat 312, outer lifting rods 313, an inner clamping seat 314, inner lifting rods 315 and an inner cover plate 316, wherein the base 311 is arranged on the upper side of the first rotating seat 21 and is fixedly connected with the first rotating seat 21 in a bolt mode, the number of the outer lifting rods 313 is 4, the outer lifting rods 313 are arranged in a square mode, the lower ends of the outer lifting rods 313 are fixedly connected with the base 311 in a bolt mode, the upper ends of the outer lifting rods 313 are fixedly connected with the outer clamping seat 312 in a bolt mode, the outer clamping assemblies 33 are arranged on the upper side of the outer clamping seat 312, the inner clamping seat 314 is in a cuboid shape, the bottoms of the inner clamping seat 314 are fixedly connected with the base 311 in a bolt mode, the number of the inner lifting rods 315 is 4, the inner lifting rods 315 are arranged in a square mode, the lower ends of the inner lifting rods 315 are fixedly connected with the inner clamping seat 314 in a bolt mode, the upper ends of the inner clamping seat 316 are fixedly connected with the inner clamping seat 316 in a square mode, an action space 317 is formed between the inner clamping seat 314 and the inner clamping seat 316, the inner clamping seat 323 is fixedly connected with the inner clamping seat 312 in a bolt mode, the inner clamping seat 314 is arranged in a mode, the action space 318 is formed between the inner clamping seat 323 is located between the inner clamping seat 314 and the inner clamping seat 314 is located at the outer clamping seat 314, the inner clamping seat is located at the periphery of the inner clamping seat 312, and the inner clamping seat is located at the outer clamping seat 322.
Therefore, the base 311 serves as a base, and the outer clamping seat 312 is lifted by the outer lifting rod 313 to clamp the upper portion of the square housing 91 more upwardly, and the rectangular inner clamping seat 314 is lifted by the extension in the height direction to clamp the upper portion of the square housing 91 more upwardly, and the inner lifting rod 315 lifts the inner cover plate 316 to form a certain height of the movement space 317 between the inner clamping seat 314 and the inner cover plate 316, and the movement space 317 not only provides a lifting space for the inner link lifter 322 but also positions the inner clamping plate 323 up and down, so that the vertical movement of the inner link lifter 322 is converted into the horizontal movement of the inner clamping plate 323 by the inclined slide rail structure 324.
The outer clamping seat 312 is annular, so that the outer clamping seat 312 is annularly arranged on the periphery of the inner clamping seat 314, and provides mounting positions for the outer clamping assemblies 33 which are circumferentially arranged, and an anti-collision space 318 is formed between the outer clamping seat 312 and the inner clamping seat 314, so that the space is divided into an innermost inner clamping assembly 32 layout space, a blanking space on the middle square shell 91 and an outermost outer clamping assembly 33 layout space in an outward space, and all the spaces do not interfere, so that the layout is more orderly.
In addition, as shown in fig. 11, two sets of air blowing assemblies 34 are further included, the two sets of air blowing assemblies 34 are disposed on two sides of the connecting rod 3212, so that the air blowing assemblies 34 and the connecting rod 3212 are arranged along the length direction of the inner clamping seat 314, wherein each air blowing assembly 34 includes a channel seat 344 disposed in the action space 317 and an air blowing nozzle 345 disposed on the inner clamping seat 314, a first vertically penetrating channel 341 is disposed on the inner clamping seat 314, a second vertically penetrating channel 342 is disposed on the channel seat 344, a third vertically penetrating channel 343 is disposed on the inner cover 316, and upper and lower ends of the channel seat 344 respectively abut against the inner clamping seat 314 and the inner cover 316 and are fixedly connected through bolts, so that the lower end of the second channel 342 is communicated with the upper end of the first channel 341, and the upper end of the third channel 343 is communicated with the lower end of the air blowing nozzle 345, so that the air blowing nozzle 345 is connected with the air source through connecting the air blowing nozzle 345 and the air source.
Therefore, 1, after the welding process is completed, the upper end of the inner cover plate 316 is blown by the blowing nozzle 345 to smoothly take out the welded assembly, and 2, the channel seat 344 is provided to support the inner clamping seat 314 and the inner cover plate 316, and the stability of the support is improved by matching with the inner lifting rod 315.
In addition, the inner link lifter 322 vertically penetrates through the second penetration hole 3221, and the peripheral wall of the second penetration hole 3221 is slightly larger than the peripheral wall of the channel seat 344, so that the channel seat 344 penetrates into the second penetration hole 3221.
In addition, still include two sets of ejecting assemblies 35, two sets of ejecting assemblies 35 set up in the both width sides of interior grip slipper 314, each ejecting assembly 35 includes ejecting drive arrangement 351 and ejecting piece 352, ejecting drive arrangement 351 adopts the cylinder, the mode that ejecting drive arrangement 351 was adopted the bolt is fixed to be set up in outer grip slipper 312 bottom, ejecting drive arrangement 351's output shaft is down setting, ejecting piece 352 sets up in ejecting drive arrangement 351's output shaft's side, and be the extension setting up, wherein, ejecting piece 352's upper end is located crashproof space 318 below and is provided with ejecting face 3521, specifically, crashproof space 318's width is k1, ejecting face 3521's width is k2, wherein, k1> k2, more specifically, be provided with dislocation groove 3143 on the lateral wall of interior grip slipper 314's the width side, ejecting piece 352 is close to in dislocation groove 3143, and ejecting piece 352 deviates from the outer peripheral wall of crashproof space 318 along the level.
Therefore, after the square housing 91 and the square end cap 92 are welded, the ejector driving device 351 works to drive the ejector 352 to move upwards, and the ejector surface 3521 effectively covers the anti-collision space 318 in the width of the anti-collision space 318, so as to ensure that the ejector surface 3521 is in effective contact with the square housing 91, and thus the square housing 91 is ejected upwards for discharging.
Specifically, the inner driving device 321 in this embodiment includes an inner lifting cylinder 3211 and a connecting rod 3212, the inner lifting cylinder 3211 is disposed on the upper side of the base 311 and is fixedly mounted by a bolt, an output shaft of the inner lifting cylinder 3211 is disposed upward, a first penetrating hole 3141 is disposed above the output shaft of the inner lifting cylinder 3211 along a vertical penetrating direction, the connecting rod 3212 penetrates into the first penetrating hole 3141, a lower end of the connecting rod 3212 and the output shaft of the inner lifting cylinder 3211 are fixedly connected by a threaded connection mode, an upper end of the connecting rod 3212 and a bottom of the inner linkage lifting member 322 are fixedly connected by a bolt, and an aperture of the first penetrating hole 3141 is slightly larger than an outer diameter of the connecting rod 3212 so as to prevent the movement of the connecting rod 3212 from being interfered by the inner clamping seat 314. Accordingly, the operation of the inner lift cylinder 3211 may control the movement of the inner link lifters 322 by driving the up-down movement of the connecting rod 3212.
In addition, the lifting device further comprises two groups of guide assemblies 36, the two groups of guide assemblies 36 are arranged on two sides of the connecting rod 3212, each guide assembly 36 comprises a guide sleeve 361 and a guide rod 362, the guide sleeve 361 is clamped by the split inner clamping seat 314 for positioning and mounting, the guide rods 362 are fixedly mounted at the bottom of the inner linkage lifting piece 322 in a bolt manner, and the guide rods 362 are downwards inserted into the guide sleeves 361 to be matched for guiding and sliding, so that the lifting stability of the inner linkage lifting piece 322 and the inner clamping seat 314 is improved.
In addition, a plurality of elastic supporting members 37 are disposed on top of the inner clamping seat 314 in the present embodiment, the elastic supporting members 37 are disposed along the length direction of the inner clamping seat 314 and are fixed to the inner clamping seat 314 by bolts, and the elastic supporting members 37 are used for being deformed by the impact of the inner linkage lifting member 322 when the inner linkage lifting member 322 moves downward to provide a buffering effect.
In addition, as shown in fig. 12-13, four support assemblies 38 are further included, wherein two support assemblies 38 are disposed on two length sides of the inner clamping seat 314, and the two support assemblies 38 on each length side of the inner clamping seat 314 are disposed at intervals along the length direction of the inner clamping seat 314, each support assembly 38 includes an adjusting seat 381, a supporting seat 382 and an adjusting bolt 383, the adjusting seat 381 is fixedly disposed on the outer surface of the inner clamping seat 314 by adopting a bolt manner, the supporting seat 382 is slidingly disposed on the inner clamping seat 314 vertically by adopting a guide rail manner, the supporting seat 382 is disposed above the adjusting seat 381, the adjusting bolt 383 is in threaded connection with and penetrates through the adjusting seat 381, a driving head 383 is disposed below the adjusting seat 381, a pushing portion 383 is disposed above the adjusting seat 381, in addition, a guide inclined surface 3821 upward and close to the inner clamping seat 314 is disposed on the top of the supporting seat 382, and a horizontal supporting surface 3822 is disposed below the guide inclined surface 3821.
Therefore, the square shell 91 is sleeved on the inner clamping seat 314 and is close to the supporting seat 382 downwards, the positions of the square shell 91 and the inner clamping seat 314 in the width direction are adjusted under the action of the guide inclined surface 3821, and the square shell 91 after the adjustment is finished continuously falls down on the supporting surface 3822 to finish feeding, the square shell 91 after the feeding is finished completes initial positioning in the horizontal direction and completes accurate positioning in the vertical direction, and the setting of the adjusting bolt 383 enables the supporting seat 382 to be vertically adjusted so as to adapt to the square shells 91 with different heights.
In addition, the inner clamping seat 314 is provided with a locking screw hole 3142, the supporting seat 382 is provided with a vertically extending locking perforation 3823, and the locking perforation 3823 penetrates through the supporting seat 382 along the width direction of the inner clamping seat 314, so that after the supporting seat 382 is vertically adjusted, the locking perforation 3823 is penetrated through a locking bolt and is in threaded fit with the locking screw hole 3142, and the locking bolt is pressed on the supporting seat 382 through the head of the locking bolt so as to fix the supporting seat 382 at high strength, thereby ensuring the stability of the supporting seat 382.
Specifically, as shown in fig. 14-17, the end cover clamping device 5 includes a rotating member 51, a rotating pressing plate 52 and a connecting component 53, the rotating member 51 is fixedly disposed on the lifting seat 41 by adopting a bolt manner, a second rotating seat 511 is disposed at the bottom of the rotating member 51, and the rotating pressing plate 52 is disposed below the second rotating seat 511 through the connecting component 53.
Therefore, the end cover clamping device 5 is pressed downwards on the square end cover 92 through the rotary pressing plate 52 below to ensure the fixation of the square end cover 92 and the square shell 91, and when the rotary device 2 works to drive the shell clamping device 3 to rotate, the rotary pressing plate 52 is rotated through the rotary piece 51 to ensure the stability of the square end cover 92 and the square shell 91 before and after rotation and in the rotation process.
Specifically, the connection component 53 includes a hinging ball 531, offset rods 532 and tightening springs 533, the hinging ball 531 is disposed between the second rotating seat 511 and the rotating platen 52 to hinge the second rotating seat 511 and the rotating platen 52 with each other, specifically, the bottom of the second rotating seat 511 and the top of the rotating platen 52 are both provided with an arc slot 534 slightly smaller than the hemisphere, so that the hinging ball 531 is partially disposed in the arc slot 534 to realize the hinging of the ball, the number of the offset rods 532 is four and arranged in a square shape to form each offset rod 532 around the periphery of the hinging ball 531, one end of each offset rod 532 is downward and is fixedly connected with the rotating platen 52 in a threaded manner, each offset rod 532 is upward penetrating the offset hole 535, the upper end of each offset rod 532 is disposed above the offset hole 535, the aperture of the offset hole 535 is d1, the outer diameter of the offset rod 532 is d2, wherein d1> d2, the number of the tightening springs 533 is four, each offset rod 533 is disposed around the second rotating platen 52 and the two offset rods are rotatably sleeved around the upper end of each offset rod 533, and the two offset rods 52 are rotatably sleeved around the second rotating platen 52.
Therefore, 1, the hinge ball 531 is arranged to enable the rotary pressing plate 52 to deflect properly relative to the second rotary seat 511, so that the rotary pressing plate 52 can be pressed on the square end cover 92 in parallel to improve pressing stability, 2, the cooperation of the offset rod 532 and the offset hole 535 enables the rotation range of the rotary pressing plate 52 to be controlled, so that the rotary pressing plate 52 deflects in a small range, and the cooperation of the supporting spring 533 ensures the connection stability of the rotary pressing plate 52 and the second rotary seat 511.
In addition, still include positioner 54, positioner 54 includes location drive arrangement 541 and setting element 542, location drive arrangement 541 specifically adopts the cylinder, location drive arrangement 541 adopts the mode fixed setting of bolt on lifting seat 41, the output shaft of location drive arrangement 541 is forward setting, setting element 542 sets up on the output shaft of location drive arrangement 541 so that location drive arrangement 541 drives setting element 542 and slides along fore-and-aft direction, the setting element 542 front side is provided with forward sharp locating cone protruding 543, be provided with the locating cone concave 544 with locating cone protruding 543 shape size adaptation on the length both ends of second roating seat 511 respectively, locating cone protruding 543 inserts and locates in locating cone concave 544 so that second roating seat 511 circumference location.
Therefore, when the rotary pressing plate 52 is not pressed on the square end cover 92, the positioning cone 543 needs to be driven by the positioning driving device 541 to be inserted into the positioning cone recess 544 to prevent the rotation of the rotary pressing plate 52, and when the rotary pressing plate 52 is pressed on the square end cover 92, the positioning cone 543 is driven by the positioning driving device 541 to be separated from the positioning cone recess 544, so that the rotary pressing plate 52 can be welded at different positions along with the rotation of the square end cover 92, and the stable and accurate pressing of the sequentially processed square end cover 92 is ensured.
Specifically, the rotary member 51 in this embodiment is provided with a bearing and a shaft in the sleeve, the bearing rotatably mounts the shaft in the sleeve, and the shaft extends downward and is used for rotational connection.
Specifically, as shown in fig. 18, each triaxial displacement device includes an x rail 61 extending from left to right, an x carriage 62, an x driving device, a y rail 63 extending front and rear, a y carriage 64, a y driving device, a vertically extending z rail 65, a z carriage 66, and a z driving device, the y rail 63 is provided on the frame 1, the y carriage 64 is slidably provided on the y rail 63, the y driving device is used for driving the y carriage 64 to slidably move, the x rail 61 is provided on the y carriage 64, the x carriage 62 is slidably provided on the x rail 61, the x driving device is used for driving the x carriage 62 to slidably move, the z rail 65 is provided on the x carriage 62, the z carriage 66 is slidably provided on the z rail 65, and the welding head 67 is provided on the z carriage 66.
Therefore, the welding head 67 is moved closer to or away from the square housing 91 by the x-rail 61, that is, the welding head 67 is switched between the welding on the length side and the welding on the width side of the square housing 91 and the square end cap 92, the welding head 67 is linearly moved along the intersection of the square housing 91 and the square end cap 92 by the y-rail 63 to form a linear weld, and the welding head 67 is vertically adjusted by the z-rail 65 to weld the square housings 91 having different heights.
In this embodiment, the lifting device 4, the x driving device, the y driving device, and the z driving device are all driven by adopting a matching manner of a motor, a screw rod, and a nut.
In addition, the embodiment also discloses an automatic welding method for the square shell and the end cover, which comprises the following specific steps:
s1, sleeving the square shell 91 on the outer periphery of the inner clamping assembly 32 downwards so that the inner clamping plate 323 is close to the upper end of the square shell 91 in the square shell 91 at Zhou Bingkao and the outer clamping plate 332 is close to the upper end of the square shell 91 at Zhou Bingkao outside the square shell 91, wherein S1 specifically comprises:
S11, feeding the square shell 91 downwards, so that the lower end of the square shell 91 sequentially passes through the space between the inner clamping plate 323 and the outer clamping plate 332 and the anti-collision space 318 in the downwards process, and guiding in the left-right direction under the action of the guide inclined surface 3821;
s12, the square shell 91 falls to the supporting surface 3822, and feeding is completed under the support of the supporting surface 3822 everywhere;
S2, the inner driving device 321 works to drive the inner linkage lifting piece 322 to move downwards to drive the inner clamping plates 323 to move away from each other so as to be pressed on the inner peripheral wall of the square shell 91, and synchronously, the outer driving device 331 works to drive the outer clamping plates 332 to move close to each other so as to be pressed on the outer peripheral wall of the square shell 91, so that the inner clamping and the outer clamping of the square shell 91 are realized through the inner clamping plates 323 and the outer clamping plates 332, wherein S2 specifically comprises:
The inner lifting cylinder 3211 works to drive the inner linkage lifting piece 322 to move downwards through the downward movement of the connecting rod 3212, so that the inner clamping plates 323 are mutually separated to be pressed on the inner peripheral wall of the square shell 91 under the cooperation of the sliding rail structure 324, and synchronously, the outer driving devices 331 work to drive the outer clamping plates 332 to be mutually close to be pressed on the outer peripheral wall of the square shell 91, so that the inner clamping plates 323 and the outer clamping plates 332 are used for realizing the inner and outer clamping of the square shell 91;
S3, placing the square end cover 92 at the upper end of the square shell 91 in an opposite way, and covering the upper end of the square end cover 92;
s4, the lifting device 4 works to drive the lifting seat 41 to move downwards to drive the end cover clamping device 5 to press downwards above the square end cover 92 so as to ensure the fixation of the square shell 91 and the square end cover 92, wherein S4 specifically comprises:
S41, the lifting device 4 works to drive the lifting seat 41 to move downwards to drive the end cover clamping device 5 to move downwards, and the rotary pressing plate 52 is pressed above the square end cover 92 to ensure the fixation of the square shell 91 and the square end cover 92;
S42, the positioning driving device 541 operates to release the positioning cone 543 from the positioning cone recess 544, so as to release the circumferential rotation limitation of the rotating platen 52;
S5, the two-piece welding device 6 works to weld the two length side junctions of the square shell 91 and the square end cover 92, wherein the S5 specifically comprises:
S51, enabling the two welding heads 67 to respectively move to one end of the intersection of the length sides of the square shell 91 and the square end cover 92 through the sliding adjustment of the x carriage 62 on the x track 61 and the sliding adjustment of the z carriage 66 on the z track 65;
S52, sliding the y carriage 64 on the y rail 63, and operating the welding head 67 to weld the intersection of the length sides of the square shell 91 and the square end cover 92;
S53, moving the two welding heads 67 away from the square shell 91 respectively through sliding adjustment of the x carriage 62 on the x track 61 and sliding adjustment of the z carriage 66 on the z track 65;
s6, the rotating device 2 works to drive the shell clamping device 3 to rotate 90 degrees clockwise, and the square shell 91, the square end cover 92 and the rotating pressing plate 52 synchronously rotate by 90 degrees in a linkage way, so that the square shell 91 and the square end cover 92 are converted from the length side to the left-right direction to the width side to the left-right direction;
s7, a two-piece welding device 6 works to weld the two width side intersection of the square shell 91 and the square end cover 92, wherein the S7 specifically comprises:
S71, moving the two welding heads 67 to one end of the intersection of the width sides of the square shell 91 and the square end cover 92 by the sliding adjustment of the x carriage 62 on the x track 61 and the sliding adjustment of the z carriage 66 on the z track 65;
s72, by sliding of the y carriage 64 on the y rail 63, and the welding head 67 works to weld the width side intersection of the square housing 91 and the square end cap 92;
S73, enabling the two welding heads 67 to move away from the square shell 91 respectively through sliding adjustment of the x sliding frame 62 on the x track 61 and sliding adjustment of the z sliding frame 66 on the z track 65;
S8, the lifting device 4 works to drive the lifting seat 41 to move upwards to release the pressing of the square end cover 92 by the end cover clamping device 5, wherein S8 specifically comprises:
S81, the rotating device 2 works to drive the shell clamping device 3 to rotate 90 degrees anticlockwise, and the square shell 91, the square end cover 92 and the rotating pressing plate 52 synchronously rotate by 90 degrees in a linkage way, so that the square shell 91 and the square end cover 92 are converted from the width side to the left-right direction and the length side to the left-right direction;
S82, the positioning driving device 541 works to insert the positioning cone 543 into the positioning cone recess 544 to release, so as to limit the circumferential rotation of the rotating platen 52;
s83, the lifting device 4 works to drive the lifting seat 41 to move upwards to drive the end cover clamping device 5 to move upwards, so that the pressing of the rotary pressing plate 52 on the square end cover 92 is released;
S9, the inner driving device 321 works to drive the inner linkage lifting piece 322 to move upwards to drive the inner clamping plates 323 to mutually approach, and synchronously, the outer driving device 331 works to drive the outer clamping plates 332 to mutually separate to release the inner clamping plates 323 and the outer clamping plates 332 from clamping the inner side and the outer side of the square shell 91, wherein S9 specifically comprises:
S91, an inner lifting cylinder 3211 works to drive an inner linkage lifting piece 322 to move upwards through upward movement of a connecting rod 3212, so that the inner clamping plates 323 are mutually close to release the pressing of the inner peripheral wall of the square shell 91 under the cooperation of a sliding rail structure 324, and synchronously, the outer driving devices 331 work to drive the outer clamping plates 332 to be mutually far away to release the pressing of the outer peripheral wall of the square shell 91;
s10, taking the square shell 91 out of the inner clamping assembly 32 upwards to finish blanking, wherein the S10 specifically comprises:
s101, the ejector driving device 351 is operated to drive the ejector 352 to move upwards, so that the ejector surface 3521 pushes the bottom of the square housing 91 upwards to push the square housing 91 upwards;
S102, the air source ventilates the air blowing nozzle 345 so as to pressurize the space between the square end cover 92 and the inner cover plate 316 when the ejector 352 pushes the square shell 91 upwards, and the welded square shell 91 and the square end cover 92 are smoothly discharged.
In addition, if the four corner ends of the welded square shell 91 and square end cover 92 are arc-shaped, S521 should be included between S52 and S53, so that the welding head 67 moves in an arc shape under the condition that the shell clamping device 3 does not rotate by sliding the y carriage 64 on the y rail 63 and sliding the x carriage 62 on the x rail 61 synchronously, so that the welding head 67 welds the arc-shaped corner ends of the square shell 91 and square end cover 92.
Similarly, S721 is also included between S72 and S73, wherein the welding head 67 moves in an arc shape by synchronous sliding of the y carriage 64 on the y track 63 and sliding of the x carriage 62 on the x track 61, so that the welding head 67 welds the arc-shaped angle ends of the square shell 91 and the square end cover 92 without rotating the shell clamping device 3.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1.一种方形壳体、端盖自动焊接设备,其特征在于,包括:1. An automatic welding equipment for a square shell and end cap, characterized in that it comprises: 壳体夹持装置(3),所述壳体夹持装置(3)包括安装座(31)、内夹持组件(32)和外夹持组件(33),所述内夹持组件(32)设置于所述安装座(31)上,所述内夹持组件(32)包括内驱动装置(321)、内联动升降件(322)、多件内夹板(323),所述内驱动装置(321)用于驱动所述内联动升降件(322)上下滑移,各所述内夹板(323)沿周向排列设置于所述内联动升降件(322)外周,且各所述内夹板(323)沿水平方向滑移设置于所述安装座(31),所述内联动升降件(322)和各所述内夹板(323)之间设置有呈倾斜的滑轨结构(324)以使通过所述内联动升降件(322)的升降来驱动各所述内夹板(323)相互远离或相互靠近,所述外夹持组件(33)设置于所述安装座(31)上,所述外夹持组件(33)的数量为多件,各所述外夹持组件(33)沿周向排列设置于所述内夹持组件(32)外周,各所述外夹持组件(33)包括外驱动装置(331)和外夹板(332),所述外夹板(332)沿水平方向滑移设置于所述安装座(31),所述外驱动装置(331)用于驱动所述外夹板(332)滑移,所述外夹板(332)和所述内夹板(323)呈相对设置;A housing clamping device (3) includes a mounting base (31), an inner clamping assembly (32), and an outer clamping assembly (33). The inner clamping assembly (32) is disposed on the mounting base (31) and includes an inner drive device (321), an inner linkage lifting member (322), and multiple inner clamping plates (323). The inner drive device (321) is used to drive the inner linkage lifting member (322) to slide up and down. Each of the inner clamping plates (323) is arranged circumferentially on the outer periphery of the inner linkage lifting member (322), and each of the inner clamping plates (323) slides horizontally on the mounting base (31). A space is provided between the inner linkage lifting member (322) and each of the inner clamping plates (323). An inclined slide rail structure (324) is provided so that the inner clamping plates (323) are driven to move away from or closer to each other by the lifting of the inner linkage lifting member (322). The outer clamping assembly (33) is provided on the mounting base (31). There are multiple outer clamping assemblies (33). Each outer clamping assembly (33) is arranged circumferentially around the outer periphery of the inner clamping assembly (32). Each outer clamping assembly (33) includes an outer driving device (331) and an outer clamping plate (332). The outer clamping plate (332) is slidably disposed on the mounting base (31) in the horizontal direction. The outer driving device (331) is used to drive the outer clamping plate (332) to slide. The outer clamping plate (332) and the inner clamping plate (323) are arranged opposite to each other. 旋转装置(2),所述壳体夹持装置(3)安装于所述旋转装置(2),以驱动所述壳体夹持装置(3)作90°旋转;Rotating device (2), the housing clamping device (3) is installed on the rotating device (2) to drive the housing clamping device (3) to rotate 90°; 焊接装置(6),所述焊接装置(6)包括位于所述壳体夹持装置(3)的相对两侧的三轴位移装置,每个所述三轴位移装置上均安装有焊接头(67),所述壳体夹持装置(3)上的方形壳体(91)上端口边缘与方形端盖(92)边缘之间的焊接缝隙与所述焊接头(67)的焊接能量发射部轴线位置对应;The welding device (6) includes three-axis displacement devices located on opposite sides of the housing clamping device (3), and each of the three-axis displacement devices is equipped with a welding head (67). The welding gap between the edge of the upper port of the square housing (91) on the housing clamping device (3) and the edge of the square end cap (92) corresponds to the position of the welding energy emission part axis of the welding head (67). 端盖夹持装置(5)和升降装置(4),所述端盖夹持装置(5)对应位于所述壳体夹持装置(3)上方、并安装于升降装置(4)。The end cap clamping device (5) and the lifting device (4) are respectively located above the housing clamping device (3) and installed on the lifting device (4). 2.根据权利要求1所述的方形壳体、端盖自动焊接设备,其特征在于:所述安装座(31)包括底座(311)、外夹持座(312)、外抬升杆(313)、内夹持座(314)、内抬升杆(315)、内盖板(316);2. The automatic welding equipment for square shell and end cap according to claim 1, characterized in that: the mounting base (31) includes a base (311), an outer clamping base (312), an outer lifting rod (313), an inner clamping base (314), an inner lifting rod (315), and an inner cover plate (316). 所述外抬升杆(313)的下端连接所述底座(311),所述外抬升杆(313)的上端连接所述外夹持座(312),各所述外夹持组件(33)设置于所述外夹持座(312)上侧;The lower end of the outer lifting rod (313) is connected to the base (311), and the upper end of the outer lifting rod (313) is connected to the outer clamping seat (312). Each of the outer clamping components (33) is disposed on the upper side of the outer clamping seat (312). 所述内夹持座(314)的底部和所述底座(311)固定连接,所述内抬升杆(315)的下端连接所述内夹持座(314),所述外抬升杆(313)的上端连接所述内盖板(316),并使所述内夹持座(314)和所述内盖板(316)之间形成有动作空间(317),各所述内夹板(323)受到所述内夹持座(314)和所述内盖板(316)的上下定位,所述内联动升降件(322)在所述动作空间(317)升降;The bottom of the inner clamping seat (314) is fixedly connected to the base (311). The lower end of the inner lifting rod (315) is connected to the inner clamping seat (314). The upper end of the outer lifting rod (313) is connected to the inner cover plate (316), and an action space (317) is formed between the inner clamping seat (314) and the inner cover plate (316). Each inner clamping plate (323) is positioned vertically by the inner clamping seat (314) and the inner cover plate (316). The inner linkage lifting component (322) moves up and down in the action space (317). 所述外夹持座(312)呈环形设置,并环设于所述内夹持座(314)外周,所述外夹持座(312)和所述内夹持座(314)之间设置有防撞空间(318)。The outer clamping seat (312) is arranged in a ring and surrounds the outer periphery of the inner clamping seat (314). An anti-collision space (318) is provided between the outer clamping seat (312) and the inner clamping seat (314). 3.根据权利要求2所述的方形壳体、端盖自动焊接设备,其特征在于:所述内驱动装置(321)包括内升降气缸(3211)、连接杆(3212),所述内升降气缸(3211)设置于所述底座(311),所述内夹持座(314)贯穿设置有第一穿射孔(3141),所述连接杆(3212)穿射于所述第一穿射孔(3141)内,且所述连接杆(3212)的下端和所述内升降气缸(3211)的输出轴连接、所述连接杆(3212)的上端和所述内联动升降件(322)的底部连接;3. The automatic welding equipment for square shell and end cap according to claim 2, characterized in that: the internal drive device (321) includes an internal lifting cylinder (3211) and a connecting rod (3212), the internal lifting cylinder (3211) is disposed on the base (311), the internal clamping seat (314) is provided with a first through hole (3141), the connecting rod (3212) passes through the first through hole (3141), and the lower end of the connecting rod (3212) is connected to the output shaft of the internal lifting cylinder (3211), and the upper end of the connecting rod (3212) is connected to the bottom of the internal linkage lifting component (322); 还包括两组吹气组件(34),两组所述吹气组件(34)设置于所述连接杆(3212)的两侧,各所述吹气组件(34)包括设置于所述动作空间(317)内的通道座(344)和设置于所述内夹持座(314)上的吹气气嘴(345),所述内夹持座(314)上设置有竖向贯穿的第一通道(341)、所述通道座(344)上设置有竖向贯穿的第二通道(342)、所述内盖板(316)上设置有竖向贯穿的第三通道(343),且所述第二通道(342)的下端和所述第一通道(341)的上端连通、所述第二通道(342)的上端和所述第三通道(343)的下端连通,所述吹气气嘴(345)和所述第一通道(341)的下端连通,所述内联动升降件(322)竖向贯穿设置有第二穿射孔(3221),所述通道座(344)穿射于所述第二穿射孔(3221)内。It also includes two sets of air blowing assemblies (34), which are disposed on both sides of the connecting rod (3212). Each air blowing assembly (34) includes a channel seat (344) disposed in the action space (317) and an air blowing nozzle (345) disposed on the inner clamping seat (314). The inner clamping seat (314) is provided with a vertically penetrating first channel (341), the channel seat (344) is provided with a vertically penetrating second channel (342), and the inner cover plate (31) is provided with a second channel (342). 6) A vertically penetrating third channel (343) is provided on the upper part, and the lower end of the second channel (342) is connected to the upper end of the first channel (341), the upper end of the second channel (342) is connected to the lower end of the third channel (343), the blowing nozzle (345) is connected to the lower end of the first channel (341), the internal linkage lifting component (322) is vertically penetrating with a second through hole (3221), and the channel seat (344) passes through the second through hole (3221). 4.根据权利要求2所述的方形壳体、端盖自动焊接设备,其特征在于:还包括两组顶出组件(35),两组所述顶出组件(35)设置于所述内夹持座(314)的两侧,各所述顶出组件(35)包括顶出驱动装置(351)和顶出件(352),所述顶出驱动装置(351)设置于所述外夹持座(312)底部,所述顶出件(352)设置于所述顶出驱动装置(351)的输出轴上,所述顶出件(352)位于所述防撞空间(318)下方设置有顶出面(3521),所述防撞空间(318)的宽度为k1,所述顶出面(3521)的宽度为k2,其中,k1>k2。4. The automatic welding equipment for square shell and end cap according to claim 2, characterized in that: it further includes two sets of ejection components (35), the two sets of ejection components (35) are disposed on both sides of the inner clamping seat (314), each ejection component (35) includes an ejection driving device (351) and an ejection member (352), the ejection driving device (351) is disposed at the bottom of the outer clamping seat (312), the ejection member (352) is disposed on the output shaft of the ejection driving device (351), the ejection member (352) is provided with an ejection surface (3521) below the anti-collision space (318), the width of the anti-collision space (318) is k1, the width of the ejection surface (3521) is k2, wherein k1 > k2. 5.根据权利要求3所述的方形壳体、端盖自动焊接设备,其特征在于:还包括两组导向组件(36),两组所述导向组件(36)设置于所述连接杆(3212)的两侧,各所述导向组件(36)包括设置于所述内夹持座(314)的导向套(361)和设置于所述内联动升降件(322)的导向杆(362),所述导向套(361)和所述导向杆(362)插套配合;5. The automatic welding equipment for square shell and end cap according to claim 3, characterized in that: it further includes two sets of guide components (36), the two sets of guide components (36) are disposed on both sides of the connecting rod (3212), each of the guide components (36) includes a guide sleeve (361) disposed in the inner clamping seat (314) and a guide rod (362) disposed in the inner linkage lifting member (322), the guide sleeve (361) and the guide rod (362) are fitted together; 所述内夹持座(314)顶部和/或所述内盖板(316)底部设置有弹性支撑件(37),所述弹性支撑件(37)用于在所述内联动升降件(322)朝上或朝下运动时受所述内联动升降件(322)冲击而形变以提供缓冲作用;The top of the inner clamping seat (314) and/or the bottom of the inner cover plate (316) are provided with elastic support members (37), which are used to deform under the impact of the inner linkage lifting member (322) when the inner linkage lifting member (322) moves upward or downward to provide a buffering effect. 还包括多件支撑组件(38),至少两件所述支撑组件(38)设置于所述内夹持座(314)的两侧,各所述支撑组件(38)包括调节座(381)、支撑座(382)和调节螺栓(383),所述调节座(381)固定设置于所述内夹持座(314),所述支撑座(382)沿竖向滑移设置于所述内夹持座(314),且所述支撑座(382)位于所述调节座(381)上方,所述调节螺栓(383)螺纹连接、并穿设所述调节座(381),所述调节螺栓(383)位于所述调节座(381)下方设置有驱动头部(3831)、位于所述调节座(381)上方设置有顶推部(3832),所述支撑座(382)的顶部设置有朝上而靠近所述内夹持座(314)的导向斜面(3821),所述支撑座(382)位于所述导向斜面(3821)的下方设置有呈水平的支撑面(3822)。It also includes multiple support components (38), with at least two of the support components (38) disposed on both sides of the inner clamping seat (314). Each support component (38) includes an adjusting seat (381), a supporting seat (382), and an adjusting bolt (383). The adjusting seat (381) is fixedly disposed on the inner clamping seat (314), and the supporting seat (382) is vertically slidably disposed on the inner clamping seat (314), with the supporting seat (382) located above the adjusting seat (381). The adjusting bolt (383) 383) The adjusting seat (381) is threaded and passes through it. The adjusting bolt (383) is provided with a driving head (3831) below the adjusting seat (381) and a pushing part (3832) above the adjusting seat (381). The top of the support seat (382) is provided with an upward-facing guide slope (3821) close to the inner clamping seat (314). The support seat (382) is provided with a horizontal support surface (3822) below the guide slope (3821). 6.根据权利要求1所述的方形壳体、端盖自动焊接设备,其特征在于:6. The automatic welding equipment for square shells and end caps according to claim 1, characterized in that: 所述升降装置(4)设置有升降座(41),所述升降座(41)呈竖向滑移设置;The lifting device (4) is provided with a lifting seat (41), which is vertically sliding. 所述端盖夹持装置(5)包括旋转件(51)、旋转压板(52)和连接组件(53),所述旋转件(51)设置于所述升降座(41)上,所述旋转件(51)设置有第二旋转座(511),所述旋转压板(52)通过所述连接组件(53)设置于所述第二旋转座(511)下方。The end cap clamping device (5) includes a rotating component (51), a rotating pressure plate (52), and a connecting assembly (53). The rotating component (51) is disposed on the lifting seat (41), and the rotating component (51) is provided with a second rotating seat (511). The rotating pressure plate (52) is disposed below the second rotating seat (511) through the connecting assembly (53). 7.根据权利要求6所述的方形壳体、端盖自动焊接设备,其特征在于:所述连接组件(53)包括铰接球(531)、偏移杆(532)和撑紧弹簧(533),所述铰接球(531)设置于所述第二旋转座(511)和所述旋转压板(52)之间以将所述第二旋转座(511)和所述旋转压板(52)球铰,所述偏移杆(532)的数量为多件,各所述偏移杆(532)环绕于所述铰接球(531)外周,所述第二旋转座(511)对应各所述偏移杆(532)分别竖向贯穿设置有偏移孔(535),各所述偏移杆(532)的一端朝下、并和所述旋转压板(52)固定连接,各所述偏移杆(532)朝上穿设所述偏移孔(535),且各所述偏移杆(532)的上端位于所述偏移孔(535)上方设置有防脱头部(536),所述偏移孔(535)的孔径为d1,所述偏移杆(532)的外径为d2,其中,d1>d2,所述撑紧弹簧(533)的数量为多件,各所述撑紧弹簧(533)套设于所述偏移杆(532)外周,且所述撑紧弹簧(533)的上下两端分别相抵所述第二旋转座(511)和所述旋转压板(52)以将所述旋转压板(52)朝下复位。7. The automatic welding equipment for square shells and end caps according to claim 6, characterized in that: the connecting assembly (53) includes a hinge ball (531), an offset rod (532), and a tensioning spring (533), the hinge ball (531) is disposed between the second rotating seat (511) and the rotating pressure plate (52) to ball-hing the second rotating seat (511) and the rotating pressure plate (52), the number of offset rods (532) is multiple, each offset rod (532) surrounds the outer periphery of the hinge ball (531), the second rotating seat (511) is provided with an offset hole (535) vertically through each offset rod (532), and one of each offset rod (532) is provided with an offset hole (535). The offset rods (532) are fixedly connected to the rotating pressure plate (52) with their ends facing downwards. Each offset rod (532) passes through the offset hole (535) with its end facing upwards. The upper end of each offset rod (532) is provided with an anti-detachment head (536) above the offset hole (535). The diameter of the offset hole (535) is d1, and the outer diameter of the offset rod (532) is d2, where d1 > d2. There are multiple tension springs (533). Each tension spring (533) is sleeved on the outer circumference of the offset rod (532), and the upper and lower ends of the tension springs (533) abut against the second rotating seat (511) and the rotating pressure plate (52) respectively to reset the rotating pressure plate (52) to face downwards. 8.根据权利要求6所述的方形壳体、端盖自动焊接设备,其特征在于:还包括定位装置(54),所述定位装置(54)包括定位驱动装置(541)和定位件(542),所述定位驱动装置(541)设置于所述升降座(41)上,所述定位件(542)设置于所述定位驱动装置(541)的输出轴上以使所述定位驱动装置(541)带动所述定位件(542)水平滑移,所述定位件(542)上设置有定位锥凸(543),所述第二旋转座(511)上设置有定位锥凹(544),所述定位锥凸(543)插设于所述定位锥凹(544)内以使所述第二旋转座(511)周向定位。8. The automatic welding equipment for square shell and end cap according to claim 6, characterized in that: it further includes a positioning device (54), the positioning device (54) includes a positioning drive device (541) and a positioning member (542), the positioning drive device (541) is disposed on the lifting seat (41), the positioning member (542) is disposed on the output shaft of the positioning drive device (541) so that the positioning drive device (541) drives the positioning member (542) to slide horizontally, the positioning member (542) is provided with a positioning cone protrusion (543), the second rotating seat (511) is provided with a positioning cone recess (544), the positioning cone protrusion (543) is inserted into the positioning cone recess (544) so that the second rotating seat (511) is circumferentially positioned. 9.根据权利要求1所述的方形壳体、端盖自动焊接设备,其特征在于:各所述三轴位移装置包括x轨道(61)、x滑架(62)、x驱动装置、y轨道(63)、y滑架(64)、y驱动装置、z轨道(65)、z滑架(66)、z驱动装置,所述y滑架(64)滑移设置于所述y轨道(63),所述y驱动装置用于驱动所述y滑架(64)滑移,所述x轨道(61)设置于所述y滑架(64),所述x滑架(62)滑移设置于所述x轨道(61),所述x驱动装置用于驱动所述x滑架(62)滑移,所述z轨道(65)设置于所述x滑架(62),所述z滑架(66)滑移设置于所述z轨道(65),所述z驱动装置用于驱动所述z滑架(66)滑移,所述焊接头(67)设置于所述z滑架(66)上。9. The automatic welding equipment for square shell and end cap according to claim 1, characterized in that: each of the three-axis displacement devices includes an x-track (61), an x-slide (62), an x-drive device, a y-track (63), a y-slide (64), a y-drive device, a z-track (65), a z-slide (66), and a z-drive device, wherein the y-slide (64) is slidably disposed on the y-track (63), the y-drive device is used to drive the y-slide (64) to slide, the x-track (61) is disposed on the y-slide (64), the x-slide (62) is slidably disposed on the x-track (61), the x-drive device is used to drive the x-slide (62) to slide, the z-track (65) is disposed on the x-slide (62), the z-slide (66) is slidably disposed on the z-track (65), the z-drive device is used to drive the z-slide (66) to slide, and the welding head (67) is disposed on the z-slide (66). 10.一种方形壳体、端盖自动焊接方法,用于将方形端盖(92)焊接于上下两端开口的方形壳体(91)的上端,其特征在于,采用权利要求1-9任一项所述的方形壳体、端盖自动焊接设备,具体步骤包括:10. An automatic welding method for a square shell and end cap, used to weld a square end cap (92) to the upper end of a square shell (91) with openings at both the top and bottom, characterized in that it employs the automatic welding equipment for square shells and end caps as described in any one of claims 1-9, and the specific steps include: S1:将方形壳体(91)朝下套设于内夹持组件(32)的外周,以使内夹板(323)在方形壳体(91)内周并靠近方形壳体(91)的上端、外夹板(332)在方形壳体(91)外周并靠近方形壳体(91)的上端;S1: Place the square shell (91) downwards on the outer periphery of the inner clamping assembly (32), so that the inner clamping plate (323) is on the inner periphery of the square shell (91) and close to the upper end of the square shell (91), and the outer clamping plate (332) is on the outer periphery of the square shell (91) and close to the upper end of the square shell (91). S2:内驱动装置(321)工作以驱动内联动升降件(322)朝下运动而带动各内夹板(323)相互远离以压制于方形壳体(91)的内周壁,同步的,各外驱动装置(331)工作以驱动各外夹板(332)相互靠近以压制于方形壳体(91)的外周壁,使得通过内夹板(323)和外夹板(332)实现对方形壳体(91)的内外夹持;S2: The inner drive device (321) works to drive the inner linkage lifting component (322) to move downward, thereby causing the inner clamping plates (323) to move away from each other and press against the inner peripheral wall of the square shell (91). Simultaneously, the outer drive devices (331) work to drive the outer clamping plates (332) to move closer to each other and press against the outer peripheral wall of the square shell (91), so that the inner and outer clamping of the square shell (91) is achieved through the inner clamping plates (323) and the outer clamping plates (332). S3:将方形端盖(92)对位放置于方形壳体(91)上端,并将方形端盖(92)的上端遮盖;S3: Place the square end cap (92) on the upper end of the square shell (91) and cover the upper end of the square end cap (92); S4:升降装置(4)工作以驱动升降座(41)朝下运动而带动端盖夹持装置(5)朝下压制于方形端盖(92)上方以保证方形壳体(91)和方形端盖(92)的固定;S4: The lifting device (4) works to drive the lifting seat (41) to move downwards, thereby causing the end cap clamping device (5) to press downwards onto the square end cap (92) to ensure the fixation of the square shell (91) and the square end cap (92); S5:两件焊接装置(6)工作以将方形壳体(91)和方形端盖(92)其中两侧交汇处进行焊接;S5: Two welding devices (6) work to weld the square housing (91) and the square end cap (92) at the intersection of their two sides; S6:旋转装置(2)工作以驱动壳体夹持装置(3)转动90°;S6: The rotating device (2) operates to drive the housing clamping device (3) to rotate 90°; S7:两件焊接装置(6)工作以将方形壳体(91)和方形端盖(92)另外两侧交汇处进行焊接;S7: Two welding devices (6) work to weld the other two sides of the square shell (91) and the square end cap (92); S8: 升降装置(4)工作以驱动升降座(41)朝上运动而解除端盖夹持装置(5)对方形端盖(92)的压制;S8: The lifting device (4) works to drive the lifting seat (41) to move upward and release the end cap clamping device (5) from pressing the square end cap (92); S9: 内驱动装置(321)工作以驱动内联动升降件(322)朝上运动而带动各内夹板(323)相互靠近,同步的,各外驱动装置(331)工作以驱动各外夹板(332)相互远离,以解除内夹板(323)和外夹板(332)对方形壳体(91)的内外夹持;S9: The inner drive device (321) works to drive the inner linkage lifting component (322) to move upward, thereby causing the inner clamping plates (323) to move closer to each other. Simultaneously, the outer drive devices (331) work to drive the outer clamping plates (332) to move away from each other, thereby releasing the inner and outer clamping of the square shell (91) by the inner clamping plates (323) and the outer clamping plates (332). S10: 将方形壳体(91)朝上脱出内夹持组件(32),以完成下料。S10: Remove the square housing (91) upwards from the inner clamping assembly (32) to complete the unloading.
CN202511396635.2A 2025-09-28 2025-09-28 Square shell and end cover automatic welding equipment and method Active CN120862075B (en)

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