CN120734864A - Thin-wall shell surface treatment equipment for manufacturing photovoltaic prefabricated cabin - Google Patents
Thin-wall shell surface treatment equipment for manufacturing photovoltaic prefabricated cabinInfo
- Publication number
- CN120734864A CN120734864A CN202511186660.8A CN202511186660A CN120734864A CN 120734864 A CN120734864 A CN 120734864A CN 202511186660 A CN202511186660 A CN 202511186660A CN 120734864 A CN120734864 A CN 120734864A
- Authority
- CN
- China
- Prior art keywords
- thin
- shell
- surface treatment
- water delivery
- fixedly connected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种用于光伏预制舱制造的薄壁壳体表面处理设备，包括薄壁壳体表面处理机构，所述薄壁壳体表面处理机构上设置有多个打磨辅助机构；本发明通过给料组件带动支撑组件旋转，使支撑组件转移到达打磨区域，可顺利进行表面处理作业，且通过薄壁壳体的匀速转移可实现连续处理作业，且多个支撑组件交替转换，还可满足连续给料，达到多工位同步的效果，其次，通过给料组件运动，使横向轮移动到弧形条上，此时主动液压组件将液体输入储液壳，储液壳内部液体上升，进而可将上方气体向上压，此时双层橡胶气囊扩张膨胀，并贴合在薄壁壳体内腔，从而可对薄壁壳体起到很好的内支撑作用，从而降低薄壁壳体进行表面处理时易产生热变形的问题。
The present invention discloses a thin-walled shell surface treatment device for the manufacture of photovoltaic prefabricated cabins, comprising a thin-walled shell surface treatment mechanism, on which a plurality of grinding auxiliary mechanisms are provided; the present invention drives the support component to rotate through the feeding component, so that the support component is transferred to the grinding area, and the surface treatment operation can be carried out smoothly, and the uniform speed transfer of the thin-walled shell can realize continuous treatment operation, and the alternating conversion of multiple support components can also meet the needs of continuous feeding, achieving the effect of multi-station synchronization, and secondly, through the movement of the feeding component, the transverse wheel moves to the arc bar, at which time the active hydraulic component inputs liquid into the liquid storage shell, and the liquid inside the liquid storage shell rises, and then the upper gas can be pressed upward, and the double-layer rubber airbag expands and fits in the inner cavity of the thin-walled shell, thereby playing a good internal support role for the thin-walled shell, thereby reducing the problem of thermal deformation that is easy to occur during the surface treatment of the thin-walled shell.
Description
Technical Field
The invention relates to the technical field of surface treatment, in particular to thin-wall shell surface treatment equipment for manufacturing a photovoltaic prefabricated cabin.
Background
The photovoltaic prefabricated cabin is a modularized box structure of core equipment of the integrated photovoltaic power generation system. The photovoltaic confluence, inversion, monitoring and other devices are highly integrated in the prefabricated cabin, and the construction period is greatly shortened by adopting a factory prefabrication and on-site integral hoisting mode.
In the process of manufacturing the photovoltaic prefabricated cabin, surface polishing equipment is often required to be used for carrying out surface treatment on the thin-wall shell, at present, common surface polishing equipment generates friction with the surface of the thin-wall shell when polishing, a large amount of heat can be generated, cooling treatment is generally carried out through spraying of cooling water, but a pump body is required to carry out driving treatment, the cost is high, water resources are wasted, the inside of the thin-wall shell is not supported during processing, deformation is easier to occur, the quality of a finished product is influenced, a fixing structure is generally required to be operated to fix the thin-wall shell before polishing, then the surface polishing equipment is controlled to polish, the next round of operation can be started after polishing is carried out, the surface of the thin-wall shell just polished is hotter, rapid removal is inconvenient, and continuous treatment of the surface of the thin-wall shell is difficult to realize.
Disclosure of Invention
The invention aims to solve the defects that common surface polishing equipment generates friction with the surface of a thin-wall shell to generate a large amount of heat, cooling treatment is generally carried out by spraying cooling water, a pump body is required to carry out driving treatment, the cost is high, water resources are wasted, the thin-wall shell is not internally supported during processing, deformation is easier to generate, the quality of a finished product is influenced, and continuous treatment work on the surface of the thin-wall shell is difficult to realize.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The thin-wall shell surface treatment equipment for manufacturing the photovoltaic prefabricated cabin comprises a thin-wall shell surface treatment mechanism, wherein a plurality of polishing auxiliary mechanisms are arranged on the thin-wall shell surface treatment mechanism;
The thin-wall shell surface treatment mechanism comprises a bottom shell and a polishing assembly, wherein a feeding assembly is arranged in the bottom shell, an arc-shaped strip is fixedly connected to the side wall of the bottom shell, an annular plate is fixedly connected to the bottom wall of the bottom shell, and two continuous raised parts are arranged on the annular plate;
The polishing auxiliary mechanism comprises a supporting component, wherein the supporting component is used for placing a thin-wall shell, an active hydraulic component is arranged on the supporting component and is connected with a liquid storage shell, the liquid storage shell is arranged on the supporting component, an automatic expansion positioning component is connected above the liquid storage shell, and a transverse wheel of the active hydraulic component moves onto an arc-shaped strip to enable liquid to be input into the liquid storage shell, and at the moment, the automatic expansion positioning component automatically expands to position the thin-wall shell;
The inside of stock solution shell is provided with the water delivery subassembly, the top of water delivery subassembly is connected with sprays the subassembly, sprays the subassembly and is located the self-expanding location subassembly, through the travelling wheel of water delivery subassembly walks the bellying of annular plate, makes the water delivery subassembly upwards spray through spraying the subassembly to carry out heat exchange cooling to the thin wall casing through the self-expanding location subassembly.
Preferably, the polishing assembly comprises a fixing frame, the fixing frame is fixedly connected to the bottom shell, an electric push rod is fixedly installed above the fixing frame, and a polishing machine is installed at the bottom end of the electric push rod.
Preferably, the feeding assembly comprises a motor, the motor is fixedly arranged in the bottom shell, an output shaft of the motor is fixedly connected with a feeding disc, and the feeding disc is rotatably arranged on the bottom shell through a bearing.
Preferably, the support assembly comprises a support plate, the support plate is arranged on the feeding tray, the liquid storage shell is arranged on the support plate, and four limiting blocks are fixedly connected above the support plate.
Preferably, two supporting wheels are fixedly connected below the supporting plate, a transverse plate is fixedly connected between the two supporting wheels, and the supporting wheels roll on the bottom wall of the bottom shell.
Preferably, the active hydraulic component comprises a shell, wherein the shell is fixedly connected to the transverse plate and is communicated with the liquid storage shell through a pipeline;
The novel bicycle is characterized in that a first piston is arranged in the shell, one side of the first piston is fixedly connected with an extension rod, the extension rod penetrates out of the shell and is fixedly connected with the transverse wheel, and a first spring is fixedly connected between the first piston and the shell.
Preferably, a refrigeration assembly is mounted inside the liquid storage shell.
Preferably, the autonomous expansion positioning assembly comprises a double-layer rubber air bag, the double-layer rubber air bag is arranged above the liquid storage shell, the double-layer rubber air bag is arranged in the thin-wall shell, a plurality of temperature guide columns are arranged in the double-layer rubber air bag, and supporting materials are filled in the same space between the double-layer air bag and the temperature guide columns.
Preferably, the spray assembly comprises a joint and a transverse disc, the transverse disc is rotatably mounted on the joint through a bearing and is communicated with the joint, a plurality of spray heads are arranged on the transverse disc in a tangential manner, and a spray head structure is communicated with the upper portion of the transverse disc.
Preferably, the water delivery assembly comprises a water delivery cylinder, the water delivery cylinder is fixedly arranged in the liquid storage shell, a one-way valve is arranged below the water delivery cylinder, a second one-way pipe and a one-way drainage pipe are communicated above the water delivery cylinder, the one-way drainage pipe downwards extends to the lower part of an inner cavity of the liquid storage shell, the second one-way pipe is communicated with a connector, the connector is arranged at the top of the water delivery cylinder, the connector is communicated with a first one-way pipe, and the first one-way pipe is communicated with the lower part of the water delivery cylinder;
the inside of the water delivery cylinder is provided with a second piston, a second spring is fixedly connected between the second piston and the bottom wall of the water delivery cylinder, a piston rod is fixedly connected below the second piston, and the piston rod penetrates out of the water delivery cylinder and is fixedly connected with a movable wheel.
Compared with the prior art, the invention provides the thin-wall shell surface treatment equipment for manufacturing the photovoltaic prefabricated cabin, which has the following beneficial effects:
1. this a thin wall casing surface treatment equipment for prefabricated cabin of photovoltaic makes, it is rotatory to drive the supporting component through the feed subassembly, make supporting component shift thin wall casing position, make the thin wall casing reach the region of polishing, can carry out surface treatment operation smoothly, and can realize continuous treatment operation through the uniform velocity transfer of thin wall casing, and a plurality of supporting components alternate conversion, still can satisfy continuous feed, reach the synchronous effect of multistation, secondly, through the motion of feed subassembly, make the transverse wheel remove on the arc strip, initiative hydraulic assembly will liquid input stock solution shell this moment, the inside liquid of stock solution shell rises, and then can upwards press the top gas, double-deck rubber gasbag expansion at this moment, and the laminating is at thin wall casing inner chamber, thereby can play fine internal support effect to the thin wall casing, thereby the problem of easily producing thermal deformation when reducing the thin wall casing and carrying out surface treatment.
2. This a thin wall casing surface treatment equipment for prefabricated cabin of photovoltaic makes, carry out rotary motion through the feed subassembly, make the movable wheel follow and remove the bulge, make the inside liquid of water delivery subassembly extraction stock solution shell, and last spray to double-deck rubber gasbag through spray the subassembly, and then carry out the heat exchange of thin wall casing through double-deck rubber gasbag, and heat-conducting column can increase the heat exchange effect, be convenient for cool down the operation to surface treatment's work piece, this mode can effectively carry out thin wall casing cooling, and reduce the use of equipment, reduce whole cost, and after cooling, make things convenient for follow-up carrying out the material operation, liquid after secondly spraying can flow back to the stock solution shell again, thereby guarantee the cyclic utilization of liquid.
3. This a thin wall casing surface treatment equipment for making of photovoltaic prefabricated cabin drives supporting component rotatory feed through the feed subassembly, when the one end of initiative hydraulic pressure subassembly walks to the arc strip, initiative hydraulic pressure subassembly is with liquid input stock solution shell this moment, make liquid increase, but jacking gas gets into double-deck rubber gasbag, double-deck rubber gasbag expansion can laminate thin wall casing inner chamber, realize the location of thin wall casing, secondly, the water delivery subassembly walks to the bellying accessible spray assembly upwards spray liquid, because double-deck rubber gasbag laminate thin wall casing inner chamber, thereby more do benefit to the thin wall casing and carry out heat exchange cooling operation, and because supporting material is polyvinyl alcohol hydrogel, make its temperature be less than behind the 10 ℃ material hardening, and then in the heat exchange, supporting material hardening, can effectively many pairs of double-deck rubber gasbag design, further guarantee the stability to the thin wall casing support simultaneously, make the thin wall casing more difficult deformation.
Drawings
FIG. 1 is a perspective view of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 2 is a perspective view of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 3 is a perspective view of a cross-section of a housing of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 4 is a perspective view of a housing of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 5 is a perspective view of a polishing auxiliary mechanism of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 6 is a perspective view of a support assembly and active hydraulic assembly connection of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 7 is a perspective view of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 8 is a perspective view of a support assembly of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 9 is a top perspective cutaway view of a double layer rubber bladder for a thin wall housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
FIG. 10 is a perspective view of a spray assembly and water delivery assembly connection of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention;
Fig. 11 is a perspective view of a water delivery assembly of a thin-walled housing surface treatment apparatus for photovoltaic module fabrication in accordance with the present invention.
In the figure, 100 parts of a thin-wall shell surface treatment mechanism, 101 parts of a bottom shell, 102 parts of a polishing assembly, 1021 parts of a fixing frame, 1022 parts of an electric push rod, 1023 parts of a polishing machine, 103 parts of a feeding assembly, 1031 parts of a motor, 1032 parts of a feeding disc, 104 parts of an annular plate, 105 parts of an arc-shaped strip, 106 parts of a bulge, 200 parts of a polishing auxiliary mechanism, 201 parts of a supporting assembly, 2011 parts of a supporting plate, 2012 parts of a supporting wheel, 2013 parts of a limiting block, 2014 parts of a transverse plate, 202 parts of an active hydraulic assembly, 2021 parts of a shell, 2022 parts of an extension rod, 2023 parts of a transverse wheel, 2024 parts of a first spring, 2025 parts of a first piston, 203 parts of a liquid storage shell, 204 parts of a refrigerating assembly, 205 parts of an autonomous expansion positioning assembly, 2051 parts of a double-layer rubber air bag, 2052 parts of a temperature guiding column, 2053 parts of a supporting material, 206 parts of a water delivery assembly, 2061 parts of a water delivery cylinder, 2062 parts of a one-way valve, 2063 parts of a second piston, 2064 parts of a second piston, a second spring, 2065 parts of a piston rod, 2066 parts of a movable wheel, 7 parts of a first one-way pipe, 8, a second one way pipe, a second way pipe, 9 parts of a water piston, a water pipe, a mechanical joint, a spray 2074, a spray head, a water joint, a spray 2074, a spray head, a water joint, and a spray head, a water.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
1 Referring to fig. 1-9, a thin-wall casing surface treatment device for manufacturing a photovoltaic prefabricated cabin comprises a thin-wall casing surface treatment mechanism 100, wherein a plurality of polishing auxiliary mechanisms 200 are arranged on the thin-wall casing surface treatment mechanism 100;
The thin-wall shell surface treatment mechanism 100 comprises a bottom shell 101 and a polishing assembly 102, the polishing assembly 102 comprises a fixing frame 1021, the fixing frame 1021 is fixedly connected to the bottom shell 101, an electric push rod 1022 is fixedly arranged above the fixing frame 1021, a polishing machine 1023 is arranged at the bottom end of the electric push rod 1022, the electric push rod 1022 can be stabilized through the fixing frame 1021, the electric push rod 1022 can smoothly adjust the position of the polishing machine 1023, the polishing machine 1023 can smoothly polish the surface of the thin-wall shell, a feeding assembly 103 is arranged in the bottom shell 101, the feeding assembly 103 comprises a motor 1031, the motor 1031 is fixedly arranged in the bottom shell 101, an output shaft of the motor 1031 is fixedly connected with a feeding disc 1032, the feeding disc 1032 is rotatably arranged on the bottom shell 101 through a bearing, the feeding disc 1032 is driven to rotate through the motor 1031, the feeding disc 1032 drives a polishing auxiliary mechanism 200 to rotate, and accordingly the thin-wall shell can be driven to carry out feeding operation, and the side wall of the bottom shell 101 is fixedly connected with an arc-shaped strip 105;
The auxiliary polishing mechanism 200 comprises a supporting component 201, the supporting component 201 comprises a supporting plate 2011, the supporting plate 2011 is arranged on a feeding disc 1032, a liquid storage shell 203 is arranged on the supporting plate 2011, four limiting blocks 2013 are fixedly connected above the supporting plate 2011, the placing operation of the thin-wall shell can be ensured through the supporting plate 2011, the limiting blocks 2013 correspond to four corners of the thin-wall shell, the thin-wall shell can be further accurately aligned, the thin-wall shell can be positioned, two supporting wheels 2012 are fixedly connected below the supporting plate 2011, the supporting plate 2011 can be supported through the supporting wheels 2012, the supporting wheels 2012 can assist the supporting disc and the feeding disc 1032 to move smoothly, a transverse plate 2014 is fixedly connected between the two supporting wheels 2012, the supporting wheels 2012 roll on the bottom wall of the bottom shell 101, the supporting component 201 is used for placing the thin-wall shell, the support assembly 201 is provided with an active hydraulic assembly 202, the active hydraulic assembly 202 comprises a shell 2021, the shell 2021 is fixedly connected to a transverse plate 2014, the shell 2021 is communicated with a liquid storage shell 203 through a pipeline, a first piston 2025 is arranged in the shell 2021, one side of the first piston 2025 is fixedly connected with an extension rod 2022, the extension rod 2022 penetrates out of the shell 2021 and is fixedly connected with a transverse wheel 2023, through the rolling of the transverse wheel 2023, the movement resistance between the transverse wheel 2023 and the arc-shaped strip 105 can be reduced, the transverse wheel 2023 moves the arc-shaped surface of the arc-shaped strip 105, and along with the increase of the arc-shaped surface, the transverse wheel 2023 can drive the first piston 2025 to move through the extension rod 2022, so that liquid enters the liquid storage shell 203, and then gas above the liquid storage shell 203 can be pressed into the double-layer rubber air bag 2051, and the double-layer rubber air bag 2051 supports the thin-wall shell;
A first spring 2024 is fixedly connected between the first piston 2025 and the shell 2021, the first piston 2025 is driven to reset by the first spring 2024, so that the first piston 2025 can introduce liquid in the liquid storage shell 203 into the shell 2021, the active hydraulic component 202 is connected with the liquid storage shell 203, a refrigeration component 204 is arranged in the liquid storage shell 203, the refrigeration component 204 is used for cooling the reflowed liquid, so that continuous use of the subsequent liquid is guaranteed, the liquid storage shell 203 is arranged on the supporting component 201, an automatic expansion positioning component 205 is connected above the liquid storage shell 203, the automatic expansion positioning component 205 comprises a double-layer rubber air bag 2051, the double-layer rubber air bag 2051 has expansibility, the double-layer rubber air bag 2051 can be expanded by gas, so that the thin-wall shell can be smoothly supported, the double-layer rubber air bag 2051 is arranged above the liquid storage shell 203, the double-layer rubber air bag 2051 is arranged in the thin-wall shell, a plurality of temperature guide columns 2052 are arranged in the double-layer rubber air bag 2051, the temperature guide columns 2052 can be increased, so that the heat exchange operation of the liquid storage shell is facilitated, the double-layer air bag is lifted, the double-layer air bag 202 and the same in the space and the liquid guide column 2053 can be transversely positioned, and the same, and the liquid can be automatically moved to the arc-shaped and horizontally expand the thin-wall shell 205 by the air guide column 205, and the automatic expansion positioning component is filled by the automatic expansion positioning component, and the hydraulic pressure 3, and the automatic expansion positioning component is filled into the thin-layer air cylinder 205, and the thin-layer shell 203, and the thin-layer air valve 2;
The inside of reservoir 203 is provided with water delivery subassembly 206, and water delivery subassembly 206's top is connected with and sprays subassembly 207, and spray subassembly 207 is located and independently expands locating component 205, walks to the bellying 106 of annular plate 104 through water delivery subassembly 206's travelling wheel 2066, makes water delivery subassembly 206 upwards spray through spray subassembly 207 to carry out heat exchange cooling to the thin wall casing through independently expanding locating component 205.
In this embodiment, the feeding tray 1032 is driven by the motor 1031 to rotate, the feeding tray 1032 drives the supporting plate 2011 to rotate, so that the supporting plate 2011 transfers the position of the thin-wall shell, the thin-wall shell reaches the polishing area, the surface treatment operation can be smoothly performed, the continuous treatment operation can be realized through uniform speed transfer of the thin-wall shell, the multiple supporting components 201 are alternately converted, continuous feeding can be further realized, the effect of multi-station synchronization is achieved, secondly, the transverse wheel 2023 is moved to the arc-shaped strip 105 through movement of the feeding component 103, at the moment, the transverse wheel 2023 is extruded by the arc-shaped strip 105 to extend the rod 2022, the first piston 2025 moves to input liquid into the liquid storage shell 203, the liquid in the liquid storage shell 203 rises, and then upper gas can be upwards pressed, the double-layer rubber air bag 2051 expands and is attached to the inner cavity of the thin-wall shell, so that a good internal supporting effect can be achieved on the thin-wall shell, and the problem that thermal deformation is easy to occur when the thin-wall shell is subjected to surface treatment is reduced.
Referring to fig. 7 and 9-11, a thin-walled housing surface treatment device for manufacturing a photovoltaic prefabricated cabin comprises a spray assembly 207, wherein the spray assembly 207 comprises a joint 2071 and a transverse disc 2072, the transverse disc 2072 is rotatably installed on the joint 2071 through a bearing, the transverse disc 2072 can keep stable rotation through the bearing, the transverse disc 2072 is communicated with the joint 2071, a plurality of spray heads 2073 are tangentially arranged on the transverse disc 2072, the impact force generated by spray liquid can smoothly drive the transverse disc 2072 to rotate through the tangential design of the spray heads 2073, so that the spray area of a double-layer rubber air bag 2051 can be increased, the uniformity of spraying is maintained, the heat exchange operation is facilitated, a spray head structure 2074 is communicated above the transverse disc 2072, an annular plate 104 is fixedly connected to the bottom wall of the bottom shell 101, two continuous raised parts 106 are arranged on the annular plate 104, and through the design of the raised parts 106, a moving wheel 2066 can be extruded to smoothly drive a first piston 2025 to move upwards, and the first piston 2025 can conveniently deliver water upwards;
The self-expanding positioning assembly 205 comprises a double-layer rubber air bag 2051, wherein the double-layer rubber air bag 2051 is arranged above the liquid storage shell 203, the double-layer rubber air bag 2051 is arranged in a thin-wall shell, and a plurality of temperature guide columns 2052 are arranged in the double-layer rubber air bag 2051;
The water delivery assembly 206 comprises a water delivery tube 2061, the water delivery tube 2061 is fixedly arranged in the liquid storage shell 203, a one-way valve 2062 is arranged below the water delivery tube 2061, one-way water inflow can be kept through the one-way valve 2062 and the one-way drainage tube 2069 to avoid liquid backflow, the one-way valve 2062 is matched with the one-way drainage tube 2069 to switch drainage operation up and down, a second one-way tube 2068 and the one-way drainage tube 2069 are communicated above the water delivery tube 2061, the one-way drainage tube 2069 extends downwards to the lower part of the inner cavity of the liquid storage shell 203, the second one-way tube 2068 is communicated with a joint 2071, the joint 2071 is arranged at the top of the water delivery tube 2061, the joint 2071 is communicated with a first one-way tube 2067, one-way water outflow operation can be kept through the first one-way tube 2067 and the second one-way tube 2068, and the operation that the water can be switched from top to bottom is cooperated to first unidirectional pipe 2067 and second unidirectional pipe 2068, first unidirectional pipe 2067 communicates with the below of water delivery section of thick bamboo 2061, the inside of water delivery section of thick bamboo 2061 is provided with second piston 2063, fixedly connected with second spring 2064 between the diapire of second piston 2063 and water delivery section of thick bamboo 2061, can drive second piston 2063 through second spring 2064 and reset downwards, make second piston 2063 can extrude the liquid of water delivery section of thick bamboo 2061 lower cavity through first unidirectional pipe 2067, the below fixedly connected with piston rod 2065 of second piston 2063, piston rod 2065 wears out water delivery section of thick bamboo 2061 and is fixedly connected with movable wheel 2066, can reduce the motion resistance with bump 106 through the rollability of movable wheel 2066, keep the smooth motion of movable wheel 2066.
In this embodiment, the feeding component 103 rotates, the moving wheel 2066 moves to the bulge 106, the moving wheel 2066 drives the piston rod 2065 and the second piston 2063 to move, the second piston 2063 pumps liquid through the one-way valve 2062, the second piston 2063 presses the liquid into the joint 2071 through the second one-way pipe 2068, when the moving wheel 2066 moves to the notch of the bulge 106, the second spring 2064 drives the second piston 2063 to reset, so that the liquid is output through the first one-way pipe 2067, the second piston 2063 also introduces the liquid into the upper cavity of the water delivery tube 2061 through the one-way drainage pipe 2069, the output liquid enters the transverse disc 2072, the spray head 2073 rotates to spray due to the tangential design of the spray head 2073, the liquid is sprayed onto the double-layer rubber air bag 2051 through the spray head structure 2074, and the heat exchange of the thin-wall shell is performed through the double-layer rubber air bag 2051, the heat exchange effect of the heat guide column 2052 can be increased, the work piece subjected to surface treatment can be conveniently cooled, the thin-wall shell can be effectively cooled, the equipment can be reduced, the whole equipment can be cooled, the cost can be reduced, and the subsequent recycling operation can be guaranteed, and the liquid can be recycled to the subsequent cooling operation can be guaranteed.
2-7, A thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin comprises a thin-wall shell surface treatment mechanism 100, wherein the thin-wall shell surface treatment mechanism 100 comprises a bottom shell 101 and a polishing assembly 102, a feeding assembly 103 is arranged in the bottom shell 101, an arc-shaped strip 105 is fixedly connected to the side wall of the bottom shell 101, an annular plate 104 is fixedly connected to the bottom wall of the bottom shell 101, and two continuous raised parts 106 are arranged on the annular plate 104;
The polishing auxiliary mechanism 200 comprises a supporting component 201, wherein the supporting component 201 is used for placing a thin-wall shell, an active hydraulic component 202 is arranged on the supporting component 201, the active hydraulic component 202 is connected with a liquid storage shell 203, the liquid storage shell 203 is arranged on the supporting component 201, an automatic expansion positioning component 205 is connected above the liquid storage shell 203, and a transverse wheel 2023 of the active hydraulic component 202 moves onto the arc-shaped strip 105 to enable liquid to be input into the liquid storage shell 203, and at the moment, the automatic expansion positioning component 205 automatically expands to position the thin-wall shell;
The inside of reservoir 203 is provided with water delivery subassembly 206, and water delivery subassembly 206's top is connected with and sprays subassembly 207, and spray subassembly 207 is located and independently expands locating component 205, walks to the bellying 106 of annular plate 104 through water delivery subassembly 206's travelling wheel 2066, makes water delivery subassembly 206 upwards spray through spray subassembly 207 to carry out heat exchange cooling to the thin wall casing through independently expanding locating component 205.
In this embodiment, the support assembly 201 is driven to rotate and feed by the feeding assembly 103, when one end of the active hydraulic assembly 202 moves onto the arc-shaped strip 105, at this time, the active hydraulic assembly 202 inputs liquid into the liquid storage shell 203, so that the liquid is increased, and gas can be lifted to enter the double-layer rubber air bag 2051, the double-layer rubber air bag 2051 expands to be attached to the inner cavity of the thin-wall shell, positioning of the thin-wall shell is achieved, then the water delivery assembly 206 moves onto the bulge 106 to spray liquid upwards by the spraying assembly 207, and the double-layer rubber air bag 2051 is attached to the inner cavity of the thin-wall shell, so that heat exchange cooling operation of the thin-wall shell is facilitated, and the support material 2053 is made of polyvinyl alcohol hydrogel, so that the material is hardened after the temperature is lower than 10 ℃, and then in heat exchange, the support material 2053 is hardened, so that the double-layer rubber air bag 2051 can be shaped effectively, and meanwhile, the stability of supporting the thin-wall shell is further ensured, and the thin-wall shell is not easy to deform.
The working principle is that when the surface of the thin-wall shell of the photovoltaic prefabricated cabin is treated, the thin-wall shell is placed on a supporting plate 2011, a limiting block 2013 is used for positioning the thin-wall shell, a motor 1031 is used for driving a feeding disc 1032 to rotate, a polishing auxiliary mechanism 200 is used for rotating along with the feeding disc 1032, when a transverse wheel 2023 moves onto an arc-shaped strip 105, the arc-shaped surface of the arc-shaped strip 105 extrudes the transverse wheel 2023 to move, the transverse wheel 2023 drives an extension rod 2022 to move, the extension rod 2022 drives a first piston 2025 to move, the first piston 2025 drives a first spring 2024 to deform, the first piston 2025 inputs liquid in a shell 2021 into a liquid storage shell 203, and as the liquid increases, gas above the liquid storage shell 203 continuously enters a double-layer rubber air bag 2051, the double-layer rubber air bag 2051 expands and is attached to the inner cavity of the thin-wall shell;
Subsequently, the moving wheel 2066 moves to the bulge 106, so that the moving wheel 2066 drives the piston rod 2065 to rise, the piston rod 2065 drives the second piston 2063 to rise, the second piston 2063 drives the second spring 2064 to deform, the second piston 2063 draws the liquid in the liquid storage shell 203 through the one-way valve 2062 and pushes the liquid above the second piston 2063 into the joint 2071 through the second one-way pipe 2068, when the moving wheel 2066 moves to a concave position between the two bulge 106, the second spring 2064 drives the piston to reset downwards, at this time, the liquid is introduced into the upper cavity of the water delivery tube 2061 through the one-way drainage pipe 2069, and the second piston 2063 can further input the liquid into the joint 2071 through the first one-way pipe 2067, so that the water delivery assembly 206 continuously feeds water upwards through the bulge 106 and then enters the cross disc 2072 to spray, and the spray head 2073 is designed tangentially so that the liquid can rotate, and the nozzle structure 2074 synchronizes the liquid to the inner cavity of the double-layer rubber air bag 2051 and supports the double-layer rubber air bag 2051 for shaping;
Secondly, because the electric push rod 1022 adjusts the polisher 1023 to a proper position in advance, the thin-wall shell can be subjected to surface treatment through the polisher 1023, heat generated in the polishing process can be exchanged and cooled by the double-layer rubber air bag 2051 due to synchronous polishing and spraying operation, liquid flows back to the liquid storage shell 203 after cooling and is further cooled by the refrigeration component 204, the thin-wall shell is continuously conveyed, when the movable wheel 2066 is separated from the arc-shaped strip 105, the first spring 2024 drives the first piston 2025 to reset, the liquid flows back to the shell 2021, when the thin-wall shell is conveyed to an initial position, then the thin-wall shell is taken out, the feeding component 103 drives the supporting component 201 to perform switching motion, and further continuous treatment operation can be performed on the thin-wall shell.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.
Claims (10)
1. The thin-wall shell surface treatment equipment for manufacturing the photovoltaic prefabricated cabin comprises a thin-wall shell surface treatment mechanism (100), and is characterized in that a plurality of polishing auxiliary mechanisms (200) are arranged on the thin-wall shell surface treatment mechanism (100);
The thin-wall shell surface treatment mechanism (100) comprises a bottom shell (101) and a polishing assembly (102), wherein a feeding assembly (103) is arranged in the bottom shell (101), an arc-shaped strip (105) is fixedly connected to the side wall of the bottom shell (101), an annular plate (104) is fixedly connected to the bottom wall of the bottom shell (101), and two continuous raised parts (106) are arranged on the annular plate (104);
The polishing auxiliary mechanism (200) comprises a supporting component (201), wherein the supporting component (201) is used for placing a thin-wall shell, an active hydraulic component (202) is arranged on the supporting component (201), the active hydraulic component (202) is connected with a liquid storage shell (203), the liquid storage shell (203) is arranged on the supporting component (201), an autonomous expansion positioning component (205) is connected above the liquid storage shell (203), and a transverse wheel (2023) of the active hydraulic component (202) moves onto an arc-shaped strip (105) to enable liquid to be input into the liquid storage shell (203), and the autonomous expansion positioning component (205) automatically expands to position the thin-wall shell at the moment;
The inside of stock solution shell (203) is provided with water delivery subassembly (206), the top of water delivery subassembly (206) is connected with spray subassembly (207), sprays subassembly (207) and is located in independently expanding locating component (205), through travelling wheel (2066) of water delivery subassembly (206) walk to bulge (106) of annular plate (104), makes water delivery subassembly (206) upwards spray through spray subassembly (207) to carry out heat exchange cooling to the thin wall casing through independently expanding locating component (205).
2. The thin-walled casing surface treatment device for photovoltaic prefabricated cabin manufacturing according to claim 1, characterized in that the polishing assembly (102) comprises a fixing frame (1021), the fixing frame (1021) is fixedly connected to the bottom shell (101), an electric push rod (1022) is fixedly installed above the fixing frame (1021), and a polishing machine (1023) is installed at the bottom end of the electric push rod (1022).
3. A thin-walled housing surface treatment device for photovoltaic prefabricated cabins manufacture according to claim 1 characterized in that the feeding assembly (103) comprises a motor (1031), the motor (1031) is fixedly mounted in the bottom shell (101), the output shaft of the motor (1031) is fixedly connected with a feeding disc (1032), and the feeding disc (1032) is rotatably mounted on the bottom shell (101) through a bearing.
4. A thin-walled housing surface treatment device for photovoltaic prefabricated cabin manufacturing according to claim 3 characterized in that the support assembly (201) comprises a support plate (2011), the support plate (2011) is mounted on a feeding tray (1032), the liquid storage housing (203) is mounted on the support plate (2011), and four limiting blocks (2013) are fixedly connected above the support plate (2011).
5. The thin-walled casing surface treatment device for photovoltaic prefabricated cabin manufacturing according to claim 4, characterized in that two supporting wheels (2012) are fixedly connected below the supporting plate (2011), a transverse plate (2014) is fixedly connected between the two supporting wheels (2012), and the supporting wheels (2012) roll on the bottom wall of the bottom casing (101).
6. A thin-walled housing surface treatment device for photovoltaic prefabricated cabin manufacturing according to claim 1 characterized in that the active hydraulic component (202) comprises a housing (2021), which housing (2021) is fixedly connected to a transverse plate (2014), which housing (2021) communicates with a liquid storage housing (203) through a pipe;
The novel hydraulic piston is characterized in that a first piston (2025) is arranged in the shell (2021), one side of the first piston (2025) is fixedly connected with an extension rod (2022), the extension rod (2022) penetrates out of the shell (2021) and is fixedly connected with a transverse wheel (2023), and a first spring (2024) is fixedly connected between the first piston (2025) and the shell (2021).
7. A thin-walled housing surface treatment device for photovoltaic prefabricated cabin manufacture according to claim 1 characterized in that the interior of the reservoir (203) is fitted with a refrigeration assembly (204).
8. The thin-walled housing surface treatment device for photovoltaic prefabricated cabin manufacturing according to claim 1, characterized in that the self-expanding positioning assembly (205) comprises a double-layer rubber air bag (2051), the double-layer rubber air bag (2051) is installed above the liquid storage housing (203), the double-layer rubber air bag (2051) is arranged in the thin-walled housing, a plurality of temperature guide columns (2052) are arranged in the double-layer rubber air bag (2051), and the same space of the double-layer air bag and the temperature guide columns (2052) is filled with supporting materials (2053).
9. The thin-walled shell surface treatment device for photovoltaic prefabricated cabin manufacturing according to claim 1, characterized in that the spray assembly (207) comprises a joint (2071) and a transverse disc (2072), the transverse disc (2072) is rotatably mounted on the joint (2071) through a bearing, the transverse disc (2072) is communicated with the joint (2071), a plurality of spray heads (2073) are tangentially arranged on the transverse disc (2072), and a spray head structure (2074) is communicated above the transverse disc (2072).
10. A thin-walled housing surface treatment device for photovoltaic prefabricated cabin manufacturing according to claim 9, characterized in that the water delivery assembly (206) comprises a water delivery tube (2061), the water delivery tube (2061) is fixedly mounted in the liquid storage housing (203), a one-way valve (2062) is mounted below the water delivery tube (2061), a second one-way tube (2068) and a one-way drainage tube (2069) are communicated above the water delivery tube (2061), the one-way drainage tube (2069) extends downwards below the inner cavity of the liquid storage housing (203), the second one-way tube (2068) is communicated with a joint (2071), the joint (2071) is mounted at the top of the water delivery tube (2061), and the joint (2071) is communicated with a first one-way tube (2067), and the first one-way tube (2067) is communicated with the lower part of the water delivery tube (2061);
the inside of water delivery section of thick bamboo (2061) is provided with second piston (2063), fixedly connected with second spring (2064) between the diapire of second piston (2063) and water delivery section of thick bamboo (2061), the below fixedly connected with piston rod (2065) of second piston (2063), piston rod (2065) wear out water delivery section of thick bamboo (2061) and with remove round (2066) fixed connection.
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| CN120734864B (en) | 2025-11-18 |
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