CN120644949B - Robotic arm assembly equipment - Google Patents
Robotic arm assembly equipmentInfo
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- CN120644949B CN120644949B CN202510879643.6A CN202510879643A CN120644949B CN 120644949 B CN120644949 B CN 120644949B CN 202510879643 A CN202510879643 A CN 202510879643A CN 120644949 B CN120644949 B CN 120644949B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及组装设备技术领域,尤其涉及一种机器人手臂的组装设备。This invention relates to the field of assembly equipment technology, and more particularly to an assembly equipment for a robotic arm.
背景技术Background Technology
机器人手臂是机器人的核心执行机构,能够模仿人类手臂的功能,完成各种操作任务。它是工业自动化和服务机器人中最关键的组成部分之一。然而,在组装机器人手臂时,存在有组装效率低、成本高的技术问题。The robotic arm is the core actuator of a robot, capable of mimicking the functions of a human arm to perform various tasks. It is one of the most critical components in industrial automation and service robots. However, assembling robotic arms presents technical challenges, including low assembly efficiency and high costs.
因此,有必要提供一种新的机器人手臂的组装设备来解决上述技术问题。Therefore, it is necessary to provide a new assembly device for robotic arms to solve the above-mentioned technical problems.
发明内容Summary of the Invention
本发明的主要目的是提供一种机器人手臂的组装设备,旨在解决机器人手臂的组装效率低、成本高的技术问题。The main objective of this invention is to provide an assembly device for a robotic arm, which aims to solve the technical problems of low assembly efficiency and high cost of robotic arms.
为实现上述目的,本发明提出的一种机器人手臂的组装设备,包括输送线、第一上料装置、至少一个第二上料装置和至少一个锁附装置,所述输送线包括输送机构和托盘治具,所述托盘治具设置于所述输送机构,所述第一上料装置设置于所述输送机构的一侧;所述第二上料装置和所述锁附装置沿所述输送机构的输送方向,依次交替地设置于所述第一上料装置沿所述输送机构的输送方向的一侧;To achieve the above objectives, the present invention proposes an assembly device for a robotic arm, comprising a conveyor line, a first feeding device, at least one second feeding device, and at least one locking device. The conveyor line includes a conveying mechanism and a pallet fixture, the pallet fixture being disposed on the conveying mechanism, and the first feeding device being disposed on one side of the conveying mechanism. The second feeding device and the locking device are alternately disposed on one side of the first feeding device along the conveying direction of the conveying mechanism.
所述锁附装置包括机座、转运组件、拧紧组件和翻转组件,所述翻转组件转动地设置于所述机座,且所述翻转组件具有第一锁附位置和第二锁附位置,所述翻转组件包括基板、放置板和设置于所述基板的压紧机构,所述放置板滑动地设置于所述基板,且所述放置板具有位于所述压紧机构的一侧的第一锁紧位置和与所述压紧机构对应设置的第二锁紧位置;所述转运组件用于在所述输送机构和所述放置板之间转运所述托盘治具,所述拧紧组件用于拧紧所述机器人手臂的螺丝,所述压紧机构用于压紧所述托盘治具;The locking device includes a base, a transfer assembly, a tightening assembly, and a flipping assembly. The flipping assembly is rotatably mounted on the base and has a first locking position and a second locking position. The flipping assembly includes a base plate, a placement plate, and a pressing mechanism disposed on the base plate. The placement plate is slidably disposed on the base plate and has a first locking position located on one side of the pressing mechanism and a second locking position corresponding to the pressing mechanism. The transfer assembly is used to transfer the tray fixture between the conveying mechanism and the placement plate. The tightening assembly is used to tighten the screws of the robot arm. The pressing mechanism is used to press the tray fixture.
在所述翻转组件切换至所述第一锁附位置时,所述放置板滑动至所述第一锁紧位置,所述拧紧组件能拧紧所述机器人手臂的第一端面的螺丝;在所述翻转组件切换至所述第二锁附位置时,所述放置板滑动至所述第二锁紧位置,所述压紧机构压紧所述托盘治具,所述拧紧组件能依次穿过所述基板、所述放置板和所述托盘治具并拧紧所述机器人手臂的第二端面的螺丝。When the flipping assembly switches to the first locking position, the placement plate slides to the first locking position, and the tightening assembly can tighten the screws on the first end face of the robot arm; when the flipping assembly switches to the second locking position, the placement plate slides to the second locking position, the clamping mechanism clamps the tray fixture, and the tightening assembly can sequentially pass through the base plate, the placement plate and the tray fixture and tighten the screws on the second end face of the robot arm.
在一实施方式中,所述基板设置有安装面,所述放置板滑动地设置于所述安装面;In one embodiment, the substrate is provided with a mounting surface, and the placement plate is slidably disposed on the mounting surface;
在所述翻转组件切换至所述第一锁附位置时,所述安装面背离所述机座设置,所述放置板滑动至所述第一锁紧位置;在所述翻转组件切换至所述第二锁附位置时,所述安装面朝向所述机座设置,所述放置板滑动至所述第二锁紧位置,所述压紧机构压紧所述托盘治具。When the flipping assembly is switched to the first locking position, the mounting surface is away from the base, and the placement plate slides to the first locking position; when the flipping assembly is switched to the second locking position, the mounting surface is facing the base, the placement plate slides to the second locking position, and the clamping mechanism clamps the tray fixture.
在一实施方式中,所述翻转组件还包括支撑板、第一驱动件和第二驱动件,所述支撑板转动地设置于所述机座,所述基板设置于所述支撑板;所述第一驱动件用于驱动所述支撑板转动,以使所述翻转组件在所述第一锁附位置和所述第二锁附位置之间切换,所述第二驱动件设置于所述基板并与所述放置板连接,所述第二驱动件用于驱动所述放置板滑动;In one embodiment, the flipping assembly further includes a support plate, a first driving member, and a second driving member. The support plate is rotatably disposed on the base, and the base plate is disposed on the support plate. The first driving member is used to drive the support plate to rotate, so that the flipping assembly switches between a first locking position and a second locking position. The second driving member is disposed on the base plate and connected to the placement plate, and is used to drive the placement plate to slide.
所述压紧机构包括安装板、第三驱动件和压紧板,所述安装板设置于所述基板,所述第三驱动件设置于所述安装板,所述压紧板设置于所述第三驱动件的输出端并朝向所述安装面设置,所述第三驱动件用于驱动所述压紧板朝靠近或远离所述安装面的方向运动;The clamping mechanism includes a mounting plate, a third driving member, and a clamping plate. The mounting plate is disposed on the base plate, the third driving member is disposed on the mounting plate, and the clamping plate is disposed at the output end of the third driving member and facing the mounting surface. The third driving member is used to drive the clamping plate to move in a direction closer to or away from the mounting surface.
在所述翻转组件切换至所述第一锁附位置时,所述安装面背离所述机座设置,所述第二驱动件驱动所述放置板滑动至所述第一锁紧位置;在所述翻转组件切换至所述第二锁附位置时,所述安装面朝向所述机座设置,所述第二驱动件驱动所述放置板滑动至所述第二锁紧位置,所述第三驱动件驱动所述压紧板朝靠近所述安装面的方向运动,以使所述压紧板压紧所述托盘治具。When the flipping assembly is switched to the first locking position, the mounting surface is away from the base, and the second driving member drives the placement plate to slide to the first locking position; when the flipping assembly is switched to the second locking position, the mounting surface is facing the base, the second driving member drives the placement plate to slide to the second locking position, and the third driving member drives the pressure plate to move towards the mounting surface, so that the pressure plate presses against the tray fixture.
在一实施方式中,所述拧紧组件包括设置于所述机座的第一机械手、设置于所述第一机械手的拧紧枪、设置于所述拧紧枪的批头和设置于所述拧紧枪的一侧的定位相机,所述拧紧枪用于驱动所述批头转动以拧紧所述机器人手臂的螺丝,所述定位相机与所述第一机械手电信号连接,且所述定位相机用于获取所述机器人手臂的螺丝的位置信息。In one embodiment, the tightening assembly includes a first robotic arm disposed on the base, a tightening gun disposed on the first robotic arm, a bit disposed on the tightening gun, and a positioning camera disposed on one side of the tightening gun. The tightening gun is used to drive the bit to rotate to tighten the screws of the robotic arm. The positioning camera is electrically connected to the first robotic arm and is used to acquire the position information of the screws of the robotic arm.
在一实施方式中,所述转运组件包括安装架、滑板、固定块、第一驱动单元、第二驱动单元、第三驱动单元、第四驱动单元和两个夹爪,所述安装架沿所述机座的第一方向滑动地设置于所述机座,所述滑板沿所述机座的第二方向滑动地设置于所述安装架,所述固定块沿所述机座的第三方向滑动地设置于所述滑板;两个所述夹爪均滑动地设置于所述固定块,并能朝相互靠近或相互远离的方向运动,所述第一驱动单元用于驱动所述安装架滑动,所述第二驱动单元用于驱动所述滑板滑动,所述第三驱动单元用于驱动所述固定块滑动,所述第四驱动单元用于驱动两个所述夹爪朝相互靠近或相互远离的方向运动。In one embodiment, the transfer assembly includes a mounting frame, a sliding plate, a fixing block, a first drive unit, a second drive unit, a third drive unit, a fourth drive unit, and two grippers. The mounting frame is slidably disposed on the base along a first direction of the base, the sliding plate is slidably disposed on the mounting frame along a second direction of the base, and the fixing block is slidably disposed on the sliding plate along a third direction of the base. Both grippers are slidably disposed on the fixing block and can move towards or away from each other. The first drive unit drives the mounting frame to slide, the second drive unit drives the sliding plate to slide, the third drive unit drives the fixing block to slide, and the fourth drive unit drives the two grippers to move towards or away from each other.
在一实施方式中,所述基板设置有安装面,所述放置板滑动地设置于所述安装面;In one embodiment, the substrate is provided with a mounting surface, and the placement plate is slidably disposed on the mounting surface;
在所述翻转组件切换所述第一锁附位置时,所述安装面背离所述机座设置,所述放置板滑动至所述第一锁紧位置;在所述翻转组件切换所述第二锁附位置时,所述安装面背离所述输送机构设置,所述放置板滑动至所述第二锁紧位置,所述压紧机构压紧所述托盘治具。When the flipping assembly switches to the first locking position, the mounting surface is away from the base, and the placement plate slides to the first locking position; when the flipping assembly switches to the second locking position, the mounting surface is away from the conveying mechanism, the placement plate slides to the second locking position, and the pressing mechanism presses the tray fixture.
在一实施方式中,所述第一上料装置和所述第二上料装置均包括设置于所述输送机构的一侧的安装座、设置于所述安装座的第二机械手、设置于所述安装座的储存架和设置于所述第二机械手的夹持机构,所述储存架用于存放所述机器人手臂的零部件,所述第二机械手用于将所述储存架所存放的所述机器人手臂的零部件转运至所述托盘治具;In one embodiment, both the first feeding device and the second feeding device include a mounting base disposed on one side of the conveying mechanism, a second robotic arm disposed on the mounting base, a storage rack disposed on the mounting base, and a clamping mechanism disposed on the second robotic arm. The storage rack is used to store the parts of the robot arm, and the second robotic arm is used to transfer the parts of the robot arm stored in the storage rack to the tray fixture.
所述夹持机构包括驱动缸和设置于所述驱动缸的两个夹块;所述驱动缸设置于所述第二机械手,并能驱动两个夹块朝相互靠近或相互远离的方向运动。The clamping mechanism includes a drive cylinder and two clamping blocks disposed on the drive cylinder; the drive cylinder is disposed on the second manipulator and can drive the two clamping blocks to move toward each other or away from each other.
在一实施方式中,所述机器人手臂的组装设备还包括通断测试装置、气密性测试装置和转运机械手,所述第一上料装置、所述通断测试装置和所述气密性测试装置沿所述输送机构的输送方向依次设置;所述第二上料装置和所述锁附装置沿所述输送机构的输送方向,依次交替地设置于所述第一上料装置和所述通断测试装置之间;所述通断测试装置用于检测所述机器人手臂的电气线路,所述气密性测试装置用于检测所述机器人手臂的气密性,所述转运机械手用于将放置有已组装完成的所述机器人手臂的所述托盘治具转移至所述气密性测试装置。In one embodiment, the assembly equipment for the robotic arm further includes a continuity testing device, an airtightness testing device, and a transfer manipulator. The first feeding device, the continuity testing device, and the airtightness testing device are arranged sequentially along the conveying direction of the conveying mechanism. The second feeding device and the locking device are arranged alternately between the first feeding device and the continuity testing device along the conveying direction of the conveying mechanism. The continuity testing device is used to detect the electrical circuits of the robotic arm, the airtightness testing device is used to detect the airtightness of the robotic arm, and the transfer manipulator is used to transfer the tray fixture containing the assembled robotic arm to the airtightness testing device.
在一实施方式中,所述气密性测试装置包括底座、设置于所述底座的支架、沿所述底座的高度方向滑动地设置于所述支架的检测块、滑动地设置于所述底座的置放板和设置于所述支架的驱动本体,所述机器人手臂设置有对接接头,所述检测块设置有检测接头;在放置有所述托盘治具的置放板滑动至所述支架的正下方时,所述驱动本体能驱动所述检测块滑动,以使所述检测接头与所述对接接头连接。In one embodiment, the airtightness testing device includes a base, a support disposed on the base, a detection block slidably disposed on the support along the height direction of the base, a placement plate slidably disposed on the base, and a drive body disposed on the support. The robot arm is provided with a docking joint, and the detection block is provided with a detection joint. When the placement plate on which the tray fixture is placed slides to directly below the support, the drive body can drive the detection block to slide so that the detection joint connects with the docking joint.
在一实施方式中,所述置放板设置有多个置放位,所述检测块对应各所述置放位的位置均设置有所述检测接头。In one embodiment, the placement plate is provided with multiple placement positions, and the detection block is provided with the detection connector at each of the placement positions.
本发明的技术方案通过设置第一上料装置、第二上料装置、以及包括翻转组件、拧紧组件和转运组件的锁附装置,能够完成机器人手臂的上料、翻转、螺丝拧紧等组装工作,提升组装效率,降低生产成本。在本实施例中,第一上料装置用于将机器人手臂的其中一个零部件转运至托盘治具,第二上料装置用于将机器人手臂的其他的零部件转运至托盘治具,锁附装置则用于翻转机器人手臂并拧紧机器人手臂的相对设置的两个端面的螺丝。其中,锁附装置包括机座、用于在输送机构和放置板之间转运托盘治具的转运组件、用于拧紧螺丝的拧紧组件和用于翻转托盘治具的翻转组件,翻转组件包括基板、用于放置托盘治具的放置板和用于固定托盘治具的位置的压紧机构;通过翻转组件翻转托盘治具,能够使机器人手臂相对设置的第一端面和第二端面的螺丝暴露,以便于拧紧组件拧紧螺丝。具体地,在拧紧机器人手臂的第一端面的螺丝时,放置板滑动至第一锁紧位置,转运组件将输送机构上的托盘治具转运至放置板上,翻转组件切换至第一锁附位置,以使机器人手臂的第一端面的螺丝暴露,此时,拧紧组件便能够拧紧机器人手臂的第一端面的螺丝;在拧紧机器人手臂的第二端面的螺丝时,放置板滑动至第二锁紧位置,压紧机构压紧托盘治具以将托盘治具固定于第二锁紧位置,翻转组件切换至第二锁附位置,以使机器人手臂的第二端面的螺丝暴露,此时,拧紧组件便能够拧紧机器人手臂的第二端面的螺丝。该机器人手臂的组装设备通过设置第一上料装置、第二上料装置、以及包括翻转组件、拧紧组件和转运组件的锁附装置,能够代替人工完成机器人手臂的上料、翻转、螺丝拧紧等组装工作,提升机器人手臂的组装效率,降低生产成本。The technical solution of this invention, by setting up a first feeding device, a second feeding device, and a locking device including a flipping component, a tightening component, and a transfer component, can complete the assembly work such as feeding, flipping, and screw tightening of a robot arm, thereby improving assembly efficiency and reducing production costs. In this embodiment, the first feeding device is used to transfer one component of the robot arm to the pallet fixture, the second feeding device is used to transfer other components of the robot arm to the pallet fixture, and the locking device is used to flip the robot arm and tighten the screws on the two opposite end faces of the robot arm. The locking device includes a base, a transfer component for transferring the pallet fixture between the conveying mechanism and the placement plate, a tightening component for tightening the screws, and a flipping component for flipping the pallet fixture. The flipping component includes a base plate, a placement plate for placing the pallet fixture, and a clamping mechanism for fixing the position of the pallet fixture. By flipping the pallet fixture using the flipping component, the screws on the opposite first and second end faces of the robot arm can be exposed, facilitating the tightening component to tighten the screws. Specifically, when tightening the screws on the first end face of the robotic arm, the placement plate slides to the first locking position, the transfer component transfers the tray fixture from the conveying mechanism to the placement plate, and the flipping component switches to the first locking position to expose the screws on the first end face of the robotic arm. At this time, the tightening component can tighten the screws on the first end face of the robotic arm. When tightening the screws on the second end face of the robotic arm, the placement plate slides to the second locking position, the clamping mechanism clamps the tray fixture to fix the tray fixture in the second locking position, and the flipping component switches to the second locking position to expose the screws on the second end face of the robotic arm. At this time, the tightening component can tighten the screws on the second end face of the robotic arm. This robotic arm assembly equipment, by setting up a first feeding device, a second feeding device, and a locking device including a flipping component, a tightening component, and a transfer component, can replace manual labor to complete assembly work such as feeding, flipping, and screw tightening of the robotic arm, improving the assembly efficiency of the robotic arm and reducing production costs.
附图说明Attached Figure Description
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
图1为本发明提供的一实施例中的机器人手臂的组装设备的结构示意图;Figure 1 is a schematic diagram of the structure of a robot arm assembly device in one embodiment of the present invention;
图2为本发明提供的一实施例中的锁附装置的结构示意图;Figure 2 is a schematic diagram of the locking device in one embodiment of the present invention;
图3为图2的另一视角示意图;Figure 3 is a schematic diagram of Figure 2 from another perspective;
图4为图3中的A处放大图;Figure 4 is an enlarged view of point A in Figure 3;
图5为本发明提供的一实施例中的翻转组件的结构示意图;Figure 5 is a schematic diagram of the structure of the flipping component in one embodiment of the present invention;
图6为本发明提供的一实施例中的第一上料装置的结构示意图;Figure 6 is a schematic diagram of the structure of the first feeding device in an embodiment of the present invention;
图7为本发明提供的一实施例中的通电测试装置的结构示意图;Figure 7 is a schematic diagram of the structure of an energizing test device in one embodiment of the present invention;
图8为本发明提供的一实施例中的气密性测试装置的结构示意图;Figure 8 is a schematic diagram of the airtightness testing device in one embodiment of the present invention;
图9为图8的另一视角示意图。Figure 9 is a schematic diagram from another perspective of Figure 8.
附图标号说明:Explanation of icon numbers:
100、输送线;110、输送机构;120、托盘治具;130、顶升装置;200、第一上料装置;210、安装座;220、第二机械手;230、储存架;240、夹持机构;300、第二上料装置;400、锁附装置;410、机座;420、转运组件;421、安装架;422、滑板;423、固定块;424、第一驱动单元;425、第二驱动单元;426、第三驱动单元;427、夹爪;430、拧紧组件;431、第一机械手;432、拧紧枪;433、批头;434、定位相机;440、翻转组件;441、基板;4411、安装面;442、放置板;443、压紧机构;4431、安装板;4432、第三驱动件;444、支撑板;445、第一驱动件;500、通断测试装置;510、输送带;520、测试模块;600、气密性测试装置;610、底座;620、支架;630、检测块;631、检测接头;640、置放板;650、驱动本体;700、转运机械手;800、机器人手臂;810、对接接头。100. Conveyor line; 110. Conveying mechanism; 120. Pallet fixture; 130. Lifting device; 200. First feeding device; 210. Mounting base; 220. Second robotic arm; 230. Storage rack; 240. Clamping mechanism; 300. Second feeding device; 400. Locking device; 410. Base; 420. Transfer assembly; 421. Mounting frame; 422. Slide plate; 423. Fixing block; 424. First drive unit; 425. Second drive unit; 426. Third drive unit; 427. Gripper; 430. Tightening assembly; 431. First robotic arm; 432. Tightening gun; 433. 434. Bit; 445. Positioning camera; 446. Flipping assembly; 447. Base plate; 448. Mounting surface; 449. Placement plate; 400. Clamping mechanism; 441. Mounting plate; 442. Third drive component; 443. Support plate; 444. First drive component; 500. Continuity test device; 510. Conveyor belt; 520. Test module; 600. Air tightness test device; 610. Base; 620. Bracket; 630. Detection block; 631. Detection connector; 640. Placement plate; 650. Drive body; 700. Transfer robot; 800. Robot arm; 810. Docking connector.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”或者“及/或”,其含义包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。Furthermore, if the embodiments of the present invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, if "and/or" or "and/or" appears throughout the text, its meaning includes three parallel solutions. For example, "A and/or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。Furthermore, the technical solutions of the various embodiments of the present invention can be combined with each other, but only if they are feasible for those skilled in the art. If the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.
机器人手臂是机器人的核心执行机构,能够模仿人类手臂的功能,完成各种操作任务。它是工业自动化和服务机器人中最关键的组成部分之一。在实际生产和研发过程中,研究人员发现,传统的机器人手臂的组装通常由人工完成,但人工操作会受限于工人的熟练度和体力,这样会影响组装速度,降低机器人手臂的组装效率;同时,采用人工组装,需要大量的熟练工人,这样会增加生产成本。并且,由于需要将机器人手臂的相对的两个端面的螺丝拧紧,因此,在实际组装过程中,工人需要反复翻转机器人手臂,这样会极大地影响机器人手臂的组装速度,降低机器人手臂的组装效率。The robotic arm is the core actuator of a robot, capable of mimicking the functions of a human arm to perform various tasks. It is one of the most critical components in industrial automation and service robots. In actual production and research, researchers have found that the assembly of traditional robotic arms is usually done manually. However, manual operation is limited by the worker's skill level and physical strength, which affects the assembly speed and reduces the assembly efficiency of the robotic arm. Furthermore, manual assembly requires a large number of skilled workers, increasing production costs. Additionally, because the screws on the opposite ends of the robotic arm need to be tightened, workers need to repeatedly flip the robotic arm during assembly, which significantly impacts the assembly speed and reduces its efficiency.
本发明提出一种机器人手臂的组装设备,旨在解决机器人手臂的组装效率低、成本高的技术问题。This invention proposes an assembly device for a robotic arm, aiming to solve the technical problems of low assembly efficiency and high cost of robotic arms.
请参阅图1至图3,在本发明一实施例中,该机器人手臂800的组装设备包括输送线100、第一上料装置200、至少一个第二上料装置300和至少一个锁附装置400,输送线100包括输送机构110和托盘治具120,托盘治具120设置于输送机构110,第一上料装置200设置于输送机构110的一侧;第二上料装置300和锁附装置400沿输送机构110的输送方向,依次交替地设置于第一上料装置200沿输送机构110的输送方向的一侧;锁附装置400包括机座410、转运组件420、拧紧组件430和翻转组件440,翻转组件440转动地设置于机座410,且翻转组件440具有第一锁附位置和第二锁附位置,翻转组件440包括基板441、放置板442和设置于基板441的压紧机构443,放置板442滑动地设置于基板441,且放置板442具有位于压紧机构443的一侧的第一锁紧位置和与压紧机构443对应设置的第二锁紧位置;转运组件420用于在输送机构110和放置板442之间转运托盘治具120,拧紧组件430用于拧紧机器人手臂800的螺丝,压紧机构443用于压紧托盘治具120;在翻转组件440切换至第一锁附位置时,放置板442滑动至第一锁紧位置,拧紧组件430能拧紧机器人手臂800的第一端面的螺丝;在翻转组件440切换至第二锁附位置时,放置板442滑动至第二锁紧位置,压紧机构443压紧托盘治具120,拧紧组件430能依次穿过基板441、放置板442和托盘治具120并拧紧机器人手臂800的第二端面的螺丝。其中,输送机构110的输送方向为图1中的M所指示的方向。Referring to Figures 1 to 3, in one embodiment of the present invention, the assembly equipment for the robotic arm 800 includes a conveyor line 100, a first feeding device 200, at least one second feeding device 300, and at least one locking device 400. The conveyor line 100 includes a conveying mechanism 110 and a tray fixture 120, with the tray fixture 120 disposed on the conveying mechanism 110. The first feeding device 200 is disposed on one side of the conveying mechanism 110. The second feeding device 300 and the locking device 400 are alternately disposed on one side of the first feeding device 200 along the conveying direction of the conveying mechanism 110. The locking device 400 includes a base 410, a transfer component 420, a tightening component 430, and a flipping component 440. The flipping component 440 is rotatably disposed on the base 410 and has a first locking position and a second locking position. The flipping component 440 includes a base plate 441, a placement plate 442, and a mounting plate disposed on the base plate 441. The clamping mechanism 443 is used to transfer the tray fixture 120 between the conveying mechanism 110 and the tray fixture 120. The tightening mechanism 430 is used to tighten the screws of the robot arm 800, and the clamping mechanism 443 is used to clamp the tray fixture 120. When the flipping mechanism 440 switches to the first locking position, the tray fixture 442 slides to the first locking position, and the tightening mechanism 430 can tighten the screws on the first end face of the robot arm 800. When the flipping mechanism 440 switches to the second locking position, the tray fixture 120 slides to the second locking position, the clamping mechanism 443 clamps the tray fixture 120, and the tightening mechanism 430 can pass through the substrate 441, the tray fixture 442 and the tray fixture 120 in sequence to tighten the screws on the second end face of the robot arm 800. The conveying direction of the conveying mechanism 110 is the direction indicated by M in Figure 1.
本发明的技术方案通过设置第一上料装置200、第二上料装置300、以及包括翻转组件440、拧紧组件430和转运组件420的锁附装置400,能够完成机器人手臂800的上料、翻转、螺丝拧紧等组装工作,提升组装效率,降低生产成本。在本实施例中,第一上料装置200用于将机器人手臂800的其中一个零部件转运至托盘治具120,第二上料装置300用于将机器人手臂800的其他的零部件转运至托盘治具120,锁附装置400则用于翻转机器人手臂并拧紧机器人手臂800的相对设置的两个端面的螺丝。其中,锁附装置400包括机座410、用于在输送机构110和放置板442之间转运托盘治具120的转运组件420、用于拧紧螺丝的拧紧组件430和用于翻转托盘治具120的翻转组件440,翻转组件440包括基板441、用于放置托盘治具120的放置板442和用于固定托盘治具120的位置的压紧机构443;通过翻转组件440翻转托盘治具120,能够使机器人手臂800相对设置的第一端面和第二端面的螺丝暴露,以便于拧紧组件430拧紧螺丝。具体地,在拧紧机器人手臂800的第一端面的螺丝时,放置板442滑动至第一锁紧位置,转运组件420将输送机构110上的托盘治具120转运至放置板442上,翻转组件440切换至第一锁附位置,以使机器人手臂800的第一端面的螺丝暴露,此时,拧紧组件430便能够拧紧机器人手臂800的第一端面的螺丝;在拧紧机器人手臂800的第二端面的螺丝时,放置板442滑动至第二锁紧位置,压紧机构443压紧托盘治具以将托盘治具120固定于第二锁紧位置,翻转组件440切换至第二锁附位置,以使机器人手臂800的第二端面的螺丝暴露,此时,拧紧组件430便能够拧紧机器人手臂800的第二端面的螺丝。该机器人手臂800的组装设备通过设置第一上料装置200、第二上料装置300、以及包括翻转组件440、拧紧组件430和转运组件420的锁附装置400,能够代替人工完成机器人手臂800的上料、翻转、螺丝拧紧等组装工作,提升机器人手臂800的组装效率,降低生产成本。The technical solution of the present invention, by setting up a first feeding device 200, a second feeding device 300, and a locking device 400 including a flipping component 440, a tightening component 430, and a transfer component 420, can complete the assembly work such as feeding, flipping, and screw tightening of the robot arm 800, thereby improving assembly efficiency and reducing production costs. In this embodiment, the first feeding device 200 is used to transfer one component of the robot arm 800 to the pallet fixture 120, the second feeding device 300 is used to transfer other components of the robot arm 800 to the pallet fixture 120, and the locking device 400 is used to flip the robot arm and tighten the screws on the two opposite end faces of the robot arm 800. The locking device 400 includes a base 410, a transfer assembly 420 for transferring the pallet fixture 120 between the conveying mechanism 110 and the placement plate 442, a tightening assembly 430 for tightening screws, and a flipping assembly 440 for flipping the pallet fixture 120. The flipping assembly 440 includes a base plate 441, a placement plate 442 for placing the pallet fixture 120, and a clamping mechanism 443 for fixing the position of the pallet fixture 120. By flipping the pallet fixture 120 by the flipping assembly 440, the screws on the first end face and the second end face of the robot arm 800, which are set opposite each other, can be exposed so that the tightening assembly 430 can tighten the screws. Specifically, when tightening the screws on the first end face of the robot arm 800, the placement plate 442 slides to the first locking position, the transfer assembly 420 transfers the tray fixture 120 on the conveying mechanism 110 to the placement plate 442, and the flipping assembly 440 switches to the first locking position to expose the screws on the first end face of the robot arm 800. At this time, the tightening assembly 430 can tighten the screws on the first end face of the robot arm 800. When tightening the screws on the second end face of the robot arm 800, the placement plate 442 slides to the second locking position, the clamping mechanism 443 clamps the tray fixture to fix the tray fixture 120 in the second locking position, and the flipping assembly 440 switches to the second locking position to expose the screws on the second end face of the robot arm 800. At this time, the tightening assembly 430 can tighten the screws on the second end face of the robot arm 800. The assembly equipment for the robotic arm 800, by setting up a first feeding device 200, a second feeding device 300, and a locking device 400 including a flipping component 440, a tightening component 430, and a transfer component 420, can replace manual labor to complete assembly work such as feeding, flipping, and screw tightening of the robotic arm 800, thereby improving the assembly efficiency of the robotic arm 800 and reducing production costs.
在本实施例中,托盘治具120对应于机器人手臂800的第二端面的螺丝位置设置有第一通孔,放置板442对应于第一通孔的位置设置有第二通孔,基板441对应于放置板442的第二锁紧位置设置有第三通孔。在翻转组件440切换至第二锁附位置,且托盘治具120滑动至第二锁紧位置时,拧紧组件430便能够依次穿过第三通孔、第二通孔和第一通孔,拧紧机器人手臂800的第二端面的螺丝。In this embodiment, the tray fixture 120 has a first through hole corresponding to the screw position on the second end face of the robot arm 800, the placement plate 442 has a second through hole corresponding to the first through hole, and the base plate 441 has a third through hole corresponding to the second locking position of the placement plate 442. When the flipping assembly 440 switches to the second locking position and the tray fixture 120 slides to the second locking position, the tightening assembly 430 can pass through the third through hole, the second through hole, and the first through hole in sequence to tighten the screw on the second end face of the robot arm 800.
请参阅图3和图5,在本发明一实施例中,基板441设置有安装面4411,放置板442滑动地设置于安装面4411;在翻转组件440切换至第一锁附位置时,安装面4411背离机座410设置,放置板442滑动至第一锁紧位置;在翻转组件440切换至第二锁附位置时,安装面4411朝向机座410设置,放置板442滑动至第二锁紧位置,压紧机构443压紧托盘治具120。在本实施例中,翻转组件440通过驱动基板441翻面,进而驱动托盘治具120翻面,以使机器人手臂800的第一端面或第二端面的螺丝暴露;其能够使拧紧组件430在拧紧机器人手臂800的第一端面和第二端面的螺丝时的进给方向保持一致,以减少拧紧组件430的位置调整,进而降低操作的复杂度。Referring to Figures 3 and 5, in one embodiment of the present invention, the substrate 441 is provided with a mounting surface 4411, and the placement plate 442 is slidably disposed on the mounting surface 4411. When the flipping assembly 440 switches to the first locking position, the mounting surface 4411 is disposed away from the base 410, and the placement plate 442 slides to the first locking position. When the flipping assembly 440 switches to the second locking position, the mounting surface 4411 is disposed towards the base 410, the placement plate 442 slides to the second locking position, and the clamping mechanism 443 clamps the tray fixture 120. In this embodiment, the flipping assembly 440 drives the substrate 441 to flip, thereby driving the tray fixture 120 to flip, so that the screws on the first end face or the second end face of the robot arm 800 are exposed. This enables the tightening assembly 430 to maintain a consistent feed direction when tightening the screws on the first end face and the second end face of the robot arm 800, thereby reducing the position adjustment of the tightening assembly 430 and reducing the complexity of operation.
除此之外,该翻转组件440还可以通过将基板441翻转成水平状态或竖直状态,以使机器人手臂800的第一端面和第二端面的螺丝暴露。具体地,在本发明另一实施例中,基板441设置有安装面4411,放置板442滑动地设置于安装面4411;在翻转组件440切换至第一锁附位置时,安装面4411背离机座410设置并呈水平状态,放置板442滑动至第一锁紧位置;在翻转组件440切换至第二锁附位置时,安装面4411背离输送机构110设置并呈竖直状态,放置板442滑动至第二锁紧位置,压紧机构443压紧托盘治具120。需要注意的是,在选用上述方式翻转托盘治具120,应将下述的拧紧组件430的第一机械手431配置为多自由度机械手,以使第一机械手431能够在相互垂直的两个方向上拧紧机械手的第一端面和第二端面的螺丝。In addition, the flipping assembly 440 can also expose the screws on the first and second end faces of the robot arm 800 by flipping the substrate 441 to a horizontal or vertical state. Specifically, in another embodiment of the present invention, the substrate 441 is provided with a mounting surface 4411, and the placement plate 442 is slidably disposed on the mounting surface 4411; when the flipping assembly 440 switches to the first locking position, the mounting surface 4411 is disposed away from the base 410 and is in a horizontal state, and the placement plate 442 slides to the first locking position; when the flipping assembly 440 switches to the second locking position, the mounting surface 4411 is disposed away from the conveying mechanism 110 and is in a vertical state, the placement plate 442 slides to the second locking position, and the clamping mechanism 443 clamps the tray fixture 120. It should be noted that when using the above-described method to flip the pallet fixture 120, the first robot 431 of the tightening assembly 430 should be configured as a multi-degree-of-freedom robot so that the first robot 431 can tighten the screws on the first and second end faces of the robot in two mutually perpendicular directions.
请参阅图5,在本发明一实施例中,翻转组件440还包括支撑板444、第一驱动件445和第二驱动件,支撑板444转动地设置于机座410,基板441设置于支撑板444;第一驱动件445用于驱动支撑板444转动,以使翻转组件440在第一锁附位置和第二锁附位置之间切换,第二驱动件设置于基板441并与放置板442连接,第二驱动件用于驱动放置板442滑动。在本实施例中,第一驱动件445通过驱动支撑板444转动,以使基板441翻面,进而将托盘治具120翻面。第二驱动件用于驱动放置板442滑动,以驱动放置板442在第一锁紧位置和第二锁紧位置之间切换。在一具体的实施例中,放置板442通过滑轨和滑块配合的方式滑动地设置于基板441,第一驱动件445和第二驱动件均可以是驱动电机。Referring to Figure 5, in one embodiment of the present invention, the flipping assembly 440 further includes a support plate 444, a first driving member 445, and a second driving member. The support plate 444 is rotatably disposed on the base 410, and the substrate 441 is disposed on the support plate 444. The first driving member 445 is used to drive the support plate 444 to rotate, so that the flipping assembly 440 switches between a first locking position and a second locking position. The second driving member is disposed on the substrate 441 and connected to the placement plate 442, and is used to drive the placement plate 442 to slide. In this embodiment, the first driving member 445 drives the support plate 444 to rotate, so that the substrate 441 is flipped, thereby flipping the tray fixture 120. The second driving member is used to drive the placement plate 442 to slide, so that the placement plate 442 switches between a first locking position and a second locking position. In a specific embodiment, the placement plate 442 is slidably disposed on the substrate 441 by means of a slide rail and a slider. Both the first driving member 445 and the second driving member can be drive motors.
请参阅图5,在本发明一实施例中,压紧机构443包括安装板4431、第三驱动件4432和压紧板,安装板4431设置于基板441,第三驱动件4432设置于安装板4431,压紧板设置于第三驱动件4432的输出端并朝向安装面4411设置,第三驱动件4432用于驱动压紧板朝靠近或远离安装面4411的方向运动。在翻转组件440切换至第一锁附位置时,安装面4411背离机座410设置,第二驱动件驱动放置板442滑动至第一锁紧位置;在翻转组件440切换至第二锁附位置时,安装面4411朝向机座410设置,第二驱动件驱动放置板442滑动至第二锁紧位置,第三驱动件4432驱动压紧板朝靠近安装面4411的方向运动,以使压紧板压紧托盘治具120。在本实施例中,通过第三驱动件4432驱动压紧板朝靠近或远离安装面4411的方向运动,以使压紧板压紧或松开托盘治具120,其具有结构简单的特点,能够简化翻转组件440的结构,进而简化机器人手臂800的组装设备的结构,降低制造难度。同时,第三驱动件4432在驱动压紧板朝向或远离安装面4411运动,以压紧托盘治具120,其能够将垂直于安装面4411的压紧力直接作用于托盘治具120,减少侧向分力,进而降低拧紧组件430拧紧螺丝时托盘治具120发生振动或位置的风险。在一具体的实施例中,第三驱动件4432可以是驱动电机。Referring to Figure 5, in one embodiment of the present invention, the clamping mechanism 443 includes a mounting plate 4431, a third driving member 4432, and a clamping plate. The mounting plate 4431 is disposed on the base plate 441, the third driving member 4432 is disposed on the mounting plate 4431, and the clamping plate is disposed at the output end of the third driving member 4432 and faces the mounting surface 4411. The third driving member 4432 is used to drive the clamping plate to move towards or away from the mounting surface 4411. When the flipping assembly 440 is switched to the first locking position, the mounting surface 4411 is disposed away from the base 410, and the second driving member drives the placement plate 442 to slide to the first locking position. When the flipping assembly 440 is switched to the second locking position, the mounting surface 4411 is disposed towards the base 410, the second driving member drives the placement plate 442 to slide to the second locking position, and the third driving member 4432 drives the clamping plate to move towards the mounting surface 4411, so that the clamping plate clamps the tray fixture 120. In this embodiment, the third driving member 4432 drives the clamping plate to move towards or away from the mounting surface 4411, thereby pressing or releasing the tray fixture 120. This design features a simple structure, simplifying the structure of the flipping assembly 440 and consequently the assembly equipment of the robot arm 800, reducing manufacturing difficulty. Simultaneously, as the third driving member 4432 drives the clamping plate towards or away from the mounting surface 4411 to press the tray fixture 120, it directly applies the clamping force perpendicular to the mounting surface 4411 to the tray fixture 120, reducing lateral forces and thus lowering the risk of vibration or displacement of the tray fixture 120 when the screws are tightened by the tightening assembly 430. In a specific embodiment, the third driving member 4432 may be a drive motor.
请参阅图2,在本发明一实施例中,拧紧组件430包括设置于机座410的第一机械手431、设置于第一机械手431的拧紧枪432、设置于拧紧枪432的批头433和设置于拧紧枪432的一侧的定位相机434,拧紧枪432用于驱动批头433转动以拧紧机器人手臂800的螺丝,定位相机434与第一机械手431电信号连接,且定位相机434用于获取机器人手臂800的螺丝的位置信息。在本实施例中,拧紧枪432用于驱动批头433转动,以拧紧机器人手臂800的螺丝。定位相机434则能够实时拍摄并获取机器人手臂800的螺丝的位置信息,外部的控制器便能根据机器人手臂800的螺丝的位置信息,控制第一机械手431运行,将拧紧枪432转移至机器人手臂800的螺丝处,并使批头433于机器人手臂800的螺丝对接。在一具体的实施例中,为适应翻转组件440在翻转托盘治具120时所带来的高度变化,拧紧枪432沿机座410的高度方向滑动地设置于第一机械手431,第一机械手431上设置有用于驱动拧紧枪432滑动的第四驱动件;其中,第四驱动件可以是驱动电机。在本实施例中,第一机械手431包括基座、第一机械臂和第二机械臂,基座设置于机座410,第一机械臂转动地设置于基座,第二机械臂转动地设置于第一机械臂远离基座的一端,且第一机械臂的旋转轴线和第二机械臂的旋转轴线平行。Referring to Figure 2, in one embodiment of the present invention, the tightening assembly 430 includes a first robotic arm 431 disposed on a base 410, a tightening gun 432 disposed on the first robotic arm 431, a screwdriver bit 433 disposed on the tightening gun 432, and a positioning camera 434 disposed on one side of the tightening gun 432. The tightening gun 432 is used to drive the screwdriver bit 433 to rotate to tighten the screws of the robotic arm 800. The positioning camera 434 is electrically connected to the first robotic arm 431 and is used to acquire the position information of the screws of the robotic arm 800. In this embodiment, the tightening gun 432 is used to drive the screwdriver bit 433 to rotate to tighten the screws of the robotic arm 800. The positioning camera 434 can capture and acquire the position information of the screws on the robot arm 800 in real time. The external controller can then control the first robotic arm 431 to move the tightening gun 432 to the screw on the robot arm 800 based on this information, and align the screwdriver bit 433 with the screw. In a specific embodiment, to accommodate the height change caused by the flipping assembly 440 when flipping the tray fixture 120, the tightening gun 432 is slidably mounted on the first robotic arm 431 along the height direction of the base 410. The first robotic arm 431 is equipped with a fourth driving component for driving the tightening gun 432 to slide; this fourth driving component can be a drive motor. In this embodiment, the first robotic arm 431 includes a base, a first robotic arm, and a second robotic arm. The base is mounted on the base 410, the first robotic arm is rotatably mounted on the base, and the second robotic arm is rotatably mounted on the end of the first robotic arm away from the base. The rotation axes of the first and second robotic arms are parallel.
请参阅图3和图4,在本发明一实施例中,转运组件420包括安装架421、滑板422、固定块423、第一驱动单元424、第二驱动单元425、第三驱动单元426、第四驱动单元和两个夹爪427,安装架421沿机座410的第一方向滑动地设置于机座410,滑板422沿机座410的第二方向滑动地设置于安装架421,固定块423沿机座410的第三方向滑动地设置于滑板422;两个夹爪427均滑动地设置于固定块423,并能朝相互靠近或相互远离的方向运动,第一驱动单元424用于驱动安装架421滑动,第二驱动单元425用于驱动滑板422滑动,第三驱动单元426用于驱动固定块423滑动,第四驱动单元用于驱动两个夹爪427朝相互靠近或相互远离的方向运动。其中,第一方向是指图2中的X所指示的方向,第二方向时图2中的Y所指示的方向,第三方向是图2中的Z所指示的方向。在本实施例中,两个夹爪427用于夹持托盘治具120,通过将安装架421沿机座410的第一方向滑动地设置于机座410,滑板422沿机座410的第二方向滑动地设置于安装架421,固定块423沿机座410的第三方向滑动地设置于滑板422,便能够配合两个夹爪427,将输送机构110上托盘治具120转运至放置板442或将放置板442上的托盘治具120转运至输送机构110上。在一具体的实施例中,第一驱动单元424、第二驱动单元425、第三驱动单元426和第四驱动单元均可以是驱动电机。Referring to Figures 3 and 4, in one embodiment of the present invention, the transfer assembly 420 includes a mounting frame 421, a sliding plate 422, a fixing block 423, a first drive unit 424, a second drive unit 425, a third drive unit 426, a fourth drive unit, and two grippers 427. The mounting frame 421 is slidably disposed on the base 410 along a first direction, the sliding plate 422 is slidably disposed on the mounting frame 421 along a second direction, and the fixing block 423 is slidably disposed on the sliding plate 422 along a third direction. Both grippers 427 are slidably disposed on the fixing block 423 and can move toward each other or toward each other. The first drive unit 424 is used to drive the mounting frame 421 to slide, the second drive unit 425 is used to drive the sliding plate 422 to slide, the third drive unit 426 is used to drive the fixing block 423 to slide, and the fourth drive unit is used to drive the two grippers 427 to move toward each other or toward each other. In this embodiment, the first direction refers to the direction indicated by X in Figure 2, the second direction is the direction indicated by Y in Figure 2, and the third direction is the direction indicated by Z in Figure 2. In this embodiment, two grippers 427 are used to grip the tray fixture 120. By sliding the mounting bracket 421 along the first direction of the base 410 onto the base 410, sliding the slide plate 422 along the second direction of the base 410 onto the mounting bracket 421, and sliding the fixing block 423 along the third direction of the base 410 onto the slide plate 422, the two grippers 427 can work together to transfer the tray fixture 120 on the conveying mechanism 110 to the placement plate 442, or transfer the tray fixture 120 on the placement plate 442 to the conveying mechanism 110. In a specific embodiment, the first drive unit 424, the second drive unit 425, the third drive unit 426, and the fourth drive unit can all be drive motors.
在本实施例中,输送机构110通过间隔设置的两列输送滚轮输送托盘治具120。为确保两个夹爪427能够准确地夹持输送机构110上的托盘治具120或将托盘治具120放置于输送机构110,输送机构110对应于各锁附装置400的位置均设置有顶升装置130,顶升装置130包括顶升缸和顶升杆,顶升杆设置于顶升缸,顶升缸用于驱动顶升杆运动,以顶起托盘治具120,使托盘治具120与输送机构110分离。在一具体的实施例中,为提高输送效率,可在输送机构110上设置输送板,再将多个托盘治具120放置于输送板上进行输送,以提升输送效率。In this embodiment, the conveying mechanism 110 conveys the pallet fixture 120 via two rows of spaced-apart conveying rollers. To ensure that the two grippers 427 can accurately clamp the pallet fixture 120 on the conveying mechanism 110 or place the pallet fixture 120 on the conveying mechanism 110, the conveying mechanism 110 is provided with a lifting device 130 corresponding to the position of each locking device 400. The lifting device 130 includes a lifting cylinder and a lifting rod. The lifting rod is disposed on the lifting cylinder, and the lifting cylinder is used to drive the lifting rod to lift the pallet fixture 120, thereby separating the pallet fixture 120 from the conveying mechanism 110. In a specific embodiment, to improve conveying efficiency, a conveying plate can be provided on the conveying mechanism 110, and multiple pallet fixtures 120 can be placed on the conveying plate for conveying to improve conveying efficiency.
锁附装置400锁附机械臂的螺丝的过程如下:1、待上料完成的托盘治具120运动至锁附装置400处,顶升缸驱动顶升杆运动,以将托盘治具120顶起;转运组件420夹持托盘治具120,并将托盘治具120转运至处于第一锁紧位置的放置板442上;2、控制器根据定位相机434获取的机器人手臂800的螺丝的位置信息,控制第一机械手431运行,将批头433移动至机器人手臂800的第一端面的螺丝的正上方,第四驱动件驱动拧紧枪432沿机座410的高度方向滑动,直至批头433与螺丝对接,随后拧紧枪432驱动批头433转动,以拧紧螺丝;3、重复步骤2,直至机器人手臂800的第一端面的所有螺丝均被拧紧,第一机械手431回位,第二驱动件驱动放置板442滑动至第二锁紧位置,第三驱动件4432驱动压紧板运动以压紧托盘治具120,第一驱动件445驱动支撑板444转动以使翻转组件440切换至第二锁附位置;4、控制器根据定位相机434获取的机器人手臂800的螺丝的位置信息,控制第一机械手431运行,将批头433移动至机器人手臂800的第一端面的螺丝的正上方,第四驱动件驱动拧紧枪432沿机座410的高度方向滑动,直至批头433与螺丝对接,随后拧紧枪432驱动批头433转动,以拧紧螺丝;5、重复步骤4,直至机器人手臂800的第二端面的所有螺丝均被拧紧,第一驱动件445驱动支撑板444转动,以使翻转组件440切换至第一锁附位置,第三驱动件4432驱动压紧板运动以松开托盘治具120,第二驱动件驱动放置板442滑动至第一锁紧位置,转运组件420再将托盘治具120转运至顶升装置130,随后,顶升缸驱动顶升杆运动,使托盘治具120重新放置于输送机构110。The process of the locking device 400 locking the screws of the robotic arm is as follows: 1. The pallet fixture 120, which has been loaded, moves to the locking device 400. The lifting cylinder drives the lifting rod to lift the pallet fixture 120. The transfer assembly 420 clamps the pallet fixture 120 and transfers it to the placement plate 442, which is in the first locking position. 2. Based on the screw position information of the robotic arm 800 obtained by the positioning camera 434, the controller controls the first robotic arm 431 to move the bit 433 to the robotic arm. Directly above the screw on the first end face of the robot arm 800, the fourth drive unit drives the tightening gun 432 to slide along the height direction of the base 410 until the bit 433 aligns with the screw. Then, the tightening gun 432 drives the bit 433 to rotate to tighten the screw. 3. Repeat step 2 until all screws on the first end face of the robot arm 800 are tightened. The first robot arm 431 returns to its original position, the second drive unit drives the placement plate 442 to slide to the second locking position, and the third drive unit 4432 drives the pressure plate to move to press the tray fixture 120. The first drive unit... 4. The drive support plate 444 rotates to switch the flip assembly 440 to the second locking position; 4. The controller controls the first robotic arm 431 to move according to the screw position information of the robot arm 800 obtained by the positioning camera 434, moving the bit 433 directly above the screw on the first end face of the robot arm 800. The fourth drive unit drives the tightening gun 432 to slide along the height direction of the base 410 until the bit 433 aligns with the screw. Then the tightening gun 432 drives the bit 433 to rotate to tighten the screw; 5. Repeat Step 4: Once all screws on the second end face of the robot arm 800 are tightened, the first drive member 445 drives the support plate 444 to rotate, so that the flipping assembly 440 switches to the first locking position. The third drive member 4432 drives the pressure plate to move to release the pallet fixture 120. The second drive member drives the placement plate 442 to slide to the first locking position. The transfer assembly 420 then transfers the pallet fixture 120 to the lifting device 130. Subsequently, the lifting cylinder drives the lifting rod to move, so that the pallet fixture 120 is repositioned on the conveying mechanism 110.
请参阅图6,在本发明一实施例中,第一上料装置200和第二上料装置300均包括设置于输送机构110的一侧的安装座210、设置于安装座210的第二机械手220、设置于安装座210的储存架230和设置于第二机械手220的夹持机构240,储存架230用于存放机器人手臂800的零部件,第二机械手220用于将储存架230所存放的机器人手臂800的零部件转运至托盘治具120;夹持机构240包括驱动缸和设置于驱动缸的两个夹块;驱动缸设置于第二机械手220,并能驱动两个夹块朝相互靠近或相互远离的方向运动。在本实施例中,通过驱动缸驱动两个夹块朝相互靠近或相互远离的方向运动,以夹持或松开机器人手臂800的零部件,其具有结构简单的特点,能够简化该机器人手臂800的组装设备的结构,降低制造难度。在一具体的实施例中,驱动缸可以是双向驱动缸。在本实施例中,第二机械手220与第一机械手431的结构一致,在此不再赘述。为了确保夹持机构240能夹持切换至不同高度的机器人手臂800的零部件,夹持机构240通过丝杆可升降地设置于第二机械手220。在一具体的实施例中,储存架230可采用转运小车进行输送;也就是说,该机器人手臂800的组装设备可利用转运小车将装有机器人手臂800的零部件的储存架230转移至上料装置,或将上料装置处的空的储存架230移走。Referring to Figure 6, in one embodiment of the present invention, both the first feeding device 200 and the second feeding device 300 include a mounting base 210 disposed on one side of the conveying mechanism 110, a second robotic arm 220 disposed on the mounting base 210, a storage rack 230 disposed on the mounting base 210, and a clamping mechanism 240 disposed on the second robotic arm 220. The storage rack 230 is used to store the parts of the robot arm 800, and the second robotic arm 220 is used to transfer the parts of the robot arm 800 stored in the storage rack 230 to the tray fixture 120. The clamping mechanism 240 includes a drive cylinder and two clamping blocks disposed on the drive cylinder. The drive cylinder is disposed on the second robotic arm 220 and can drive the two clamping blocks to move in a direction closer to or further away from each other. In this embodiment, the two clamping blocks are driven to move in a direction closer to or further away from each other by the drive cylinder to clamp or release the parts of the robot arm 800. This has the characteristics of simple structure, which can simplify the structure of the assembly equipment of the robot arm 800 and reduce the manufacturing difficulty. In a specific embodiment, the drive cylinder can be a bidirectional drive cylinder. In this embodiment, the second robotic arm 220 has the same structure as the first robotic arm 431, and will not be described again here. To ensure that the gripping mechanism 240 can grip the parts of the robotic arm 800 at different heights, the gripping mechanism 240 is vertically and vertically mounted on the second robotic arm 220 via a lead screw. In a specific embodiment, the storage rack 230 can be transported using a transfer trolley; that is, the assembly equipment of the robotic arm 800 can use the transfer trolley to transfer the storage rack 230 containing the parts of the robotic arm 800 to the loading device, or remove the empty storage rack 230 from the loading device.
请参阅图7,在本发明一实施例中,机器人手臂800的组装设备还包括通断测试装置500、气密性测试装置600和转运机械手700,第一上料装置200、通断测试装置500和气密性测试装置600沿输送机构110的输送方向依次设置;第二上料装置300和锁附装置400沿输送机构110的输送方向,依次交替地设置于第一上料装置200和通断测试装置500之间;通断测试装置500用于检测机器人手臂800的电气线路,气密性测试装置600用于检测机器人手臂800的气密性,转运机械手700用于将放置有已组装完成的机器人手臂800的托盘治具120转移至气密性测试装置600。在本实施例中,通断测试装置500用于检测机器人手臂800的电气线路,气密性测试装置600用于检测机器人手臂800的气密性;通过检测机器人手臂800的电气线路和气密性,能够确认组装好的机器人手臂800的生产质量是否符合要求。在一具体的实施例中,通断测试装置500包括输送带510和设置于输送带510一侧的测试模块520。在检测机器人手臂800的电气线路时,由工人将托盘治具120转移至输送带510上,并将机器人手臂800的接线端子插设于测试模块520,随后给机器人手臂800通电,测试机器人手臂800的电机两端的电压和内阻是否在正常范围内。Referring to Figure 7, in one embodiment of the present invention, the assembly equipment for the robot arm 800 further includes a continuity test device 500, an airtightness test device 600, and a transfer robot 700. The first feeding device 200, the continuity test device 500, and the airtightness test device 600 are arranged sequentially along the conveying direction of the conveying mechanism 110; the second feeding device 300 and the locking device 400 are arranged alternately between the first feeding device 200 and the continuity test device 500 along the conveying direction of the conveying mechanism 110. The continuity test device 500 is used to detect the electrical circuits of the robot arm 800, the airtightness test device 600 is used to detect the airtightness of the robot arm 800, and the transfer robot 700 is used to transfer the tray fixture 120 containing the assembled robot arm 800 to the airtightness test device 600. In this embodiment, the continuity testing device 500 is used to test the electrical wiring of the robot arm 800, and the airtightness testing device 600 is used to test the airtightness of the robot arm 800. By testing the electrical wiring and airtightness of the robot arm 800, it can be confirmed whether the production quality of the assembled robot arm 800 meets the requirements. In a specific embodiment, the continuity testing device 500 includes a conveyor belt 510 and a test module 520 disposed on one side of the conveyor belt 510. When testing the electrical wiring of the robot arm 800, a worker transfers the pallet fixture 120 onto the conveyor belt 510 and inserts the terminals of the robot arm 800 into the test module 520. Then, the robot arm 800 is powered on, and the voltage and internal resistance at both ends of the motor of the robot arm 800 are tested to see if they are within the normal range.
请参阅图8和图9,在本发明一实施例中,气密性测试装置600包括底座610、设置于底座610的支架620、沿底座610的高度方向滑动地设置于支架620的检测块630、滑动地设置于底座610的置放板640和设置于所述支架620的驱动本体650,机器人手臂800设置有对接接头810,检测块630设置有检测接头631;在放置有托盘治具120的置放板640滑动至支架620的正下方时,驱动本体650能驱动检测块630滑动,以使检测接头631与对接接头810连接。在本实施例中,驱动本体650能够在置放板640滑动至支架620的正下方时,驱动检测块630滑动,使检测接头631与对接接头810连接,随后,便可由气密性测试仪器测试机器人手臂800的气密性,以确保机器人手臂800的生产质量。在一具体的实施例中,置放板640设置有多个置放位,检测块630对应各置放位的位置均设置有检测接头631。通过在置放板640上设置多个置放位,并在检测块630上设置多个检测接头631,能够使气密性装置同时测试多个机器人手臂800的气密性,提升工作效率。Please refer to Figures 8 and 9. In one embodiment of the present invention, the airtightness testing device 600 includes a base 610, a support 620 disposed on the base 610, a detection block 630 slidably disposed on the support 620 along the height direction of the base 610, a placement plate 640 slidably disposed on the base 610, and a drive body 650 disposed on the support 620. The robot arm 800 is provided with a docking joint 810, and the detection block 630 is provided with a detection joint 631. When the placement plate 640, on which the tray fixture 120 is placed, slides to directly below the support 620, the drive body 650 can drive the detection block 630 to slide so that the detection joint 631 connects with the docking joint 810. In this embodiment, when the placement plate 640 slides directly below the support 620, the drive body 650 drives the detection block 630 to slide, connecting the detection connector 631 with the docking connector 810. Subsequently, the airtightness of the robot arm 800 can be tested by an airtightness testing instrument to ensure the production quality of the robot arm 800. In a specific embodiment, the placement plate 640 is provided with multiple placement positions, and the detection block 630 is provided with a detection connector 631 corresponding to each placement position. By providing multiple placement positions on the placement plate 640 and multiple detection connectors 631 on the detection block 630, the airtightness of multiple robot arms 800 can be tested simultaneously, improving work efficiency.
需要说明的是,在该机器人手臂800的组装设备的制造过程中,可根据实际需求将第二上料装置300和锁附装置400设置为多个,以满足多关节的机器人手臂800的制造需求。例如:在本实施例中,第二上料装置300和锁附装置400的数量均为三个,且三个第二上料装置300和三个锁附装置400沿输送机构110的输送方向依次交替地设置于第一上料装置200和通断测试装置500之间。It should be noted that during the manufacturing process of the assembly equipment for the robotic arm 800, multiple second feeding devices 300 and locking devices 400 can be configured according to actual needs to meet the manufacturing requirements of the multi-joint robotic arm 800. For example, in this embodiment, there are three second feeding devices 300 and three locking devices 400, and the three second feeding devices 300 and the three locking devices 400 are alternately arranged between the first feeding device 200 and the continuity test device 500 along the conveying direction of the conveying mechanism 110.
以上所述仅为本发明的示例性的实施方式,并非因此限制本发明的保护范围,凡是在本发明的技术构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的保护范围内。The above description is merely an exemplary embodiment of the present invention and does not limit the scope of protection of the present invention. Any equivalent structural transformations made based on the technical concept of the present invention and the contents of the specification and drawings of the present invention, or direct/indirect applications in other related technical fields, are included within the scope of protection of the present invention.
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