CN120618119A - Honeycomb type dust filter for producing spunlaced non-woven fabrics - Google Patents

Honeycomb type dust filter for producing spunlaced non-woven fabrics

Info

Publication number
CN120618119A
CN120618119A CN202510836238.6A CN202510836238A CN120618119A CN 120618119 A CN120618119 A CN 120618119A CN 202510836238 A CN202510836238 A CN 202510836238A CN 120618119 A CN120618119 A CN 120618119A
Authority
CN
China
Prior art keywords
dust
air
air guide
filter
dust filter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202510836238.6A
Other languages
Chinese (zh)
Other versions
CN120618119B (en
Inventor
张扬
张晓云
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Qingran Biotechnology Co ltd
Original Assignee
Shandong Qingran Biotechnology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Qingran Biotechnology Co ltd filed Critical Shandong Qingran Biotechnology Co ltd
Priority to CN202510836238.6A priority Critical patent/CN120618119B/en
Publication of CN120618119A publication Critical patent/CN120618119A/en
Application granted granted Critical
Publication of CN120618119B publication Critical patent/CN120618119B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/58Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
    • B01D46/60Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel arranged concentrically or coaxially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • B01D46/44Auxiliary equipment or operation thereof controlling filtration
    • B01D46/444Auxiliary equipment or operation thereof controlling filtration by flow measuring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/70Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
    • B01D46/71Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with pressurised gas, e.g. pulsed air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/70Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
    • B01D46/72Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with backwash arms, shoes or nozzles

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The invention discloses a honeycomb dust filter for producing a spun-laced non-woven fabric, which relates to the technical field of flue gas dust removal and comprises a blower, a shell, a plurality of groups of dust removing units and a group of gas injection units, wherein the shell is internally and fixedly provided with a first partition plate and a second partition plate, the dust removing units are arranged in the shell, each dust removing unit comprises an outer cover fixedly arranged between the first partition plate and the second partition plate, a mounting sleeve is fixedly arranged in the outer cover, a plurality of groups of dust filtering mechanisms are fixedly arranged in the mounting sleeve, the dust filtering mechanisms are used for filtering dust, and a plurality of groups of matched holes are formed in the first partition plate. The invention has the advantages that when dust filtration is carried out, the intermittent operation honeycomb-type distributed filter cartridges are adopted, so that the dust can be filtered rapidly and continuously, and the dust adhered on the filter cartridges can be backwashed and cleaned, so that the disturbance of the dust in the filter cartridges is avoided in the process of backwashing, the backwashing efficiency is high, the recycling frequency of the filter cartridges is high, and the ventilation quantity is more uniform.

Description

Honeycomb type dust filter for producing spunlaced non-woven fabrics
Technical Field
The invention relates to the technical field of flue gas dust removal, in particular to a honeycomb dust filter for producing a spun-laced non-woven fabric.
Background
In the production process of the spun-laced nonwoven fabric, high-pressure fine water flow is sprayed on the fiber web to enable fibers to be intertwined with each other to obtain certain strength, however, a large amount of fiber dust is generated in the process, if the fiber dust is not properly treated, the production environment is polluted, the product quality is influenced, and the health of workers is possibly damaged.
At present, spinning enterprises adopt dust filtering equipment such as a rotating cage type dust removing unit 9, a composite round cage type dust removing unit 9, a honeycomb type dust removing unit 9 and the like according to different process equipment, wherein the honeycomb type dust remover is used as common air filtering equipment, fiber dust emitted in the spinning process can be subjected to secondary filtering, separation, filtering and removal, the existing honeycomb type dust removing unit is widely applied in a plurality of industrial fields by means of high-efficiency dust removing capacity, but when the dust removing unit of a single level is used for treating high-concentration dust with complex properties, the dust removing unit of a single level possibly faces the challenge that the filtering effect is not ideal enough, a certain amount of fine dust still exists in discharged air, the replacement and maintenance cost is increased, and therefore, the honeycomb type dust removing unit disclosed by the publication No. CN222752835U comprises a first-stage dust removing unit, a filter opening is formed in the outer wall of the first-stage dust removing unit, a fiber separation compactor is fixedly connected with the outer wall of the first-stage dust removing unit, a disc filter is movably connected with a strip-shaped filter, and a strip-shaped slot scraping nozzle is rotationally connected with a strip-shaped movable slot device.
The honeycomb dust filter unit is an electromechanical integrated dust filter unit consisting of the first-stage dust filter unit and the second-stage dust filter unit, the first-stage dust filter unit mainly filters, separates and collects fiber dust in the air to be treated, and the second-stage dust filter unit mainly filters, separates and collects fine fiber dust and dust in the air after the first-stage filtration, so that the air is purified to an emission standard, and secondary pollution to the environment is avoided.
Above-mentioned honeycomb dust filter unit and current dust filter machine are when specifically using, carry out the back flush to the filter core and reach the effect of clearance, avoid appearing blocking up and need dismantle the clearance, back flush simple structure, the effect is poor, can lead to the inside dust of filter core to fly upward because the problem of air current during back flush, forms the dust vortex in the filter core inside, leads to the dust to be difficult to sink, influences back flush efficiency.
Therefore, the novel honeycomb dust filter for producing the spunlaced non-woven fabric can be adopted to solve the defects in the prior art.
Disclosure of Invention
The invention aims to solve the problem of low cleaning efficiency of a filter element in the prior art, and provides a honeycomb dust filter for producing a spun-laced non-woven fabric.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The honeycomb dust filter for producing the spun-laced non-woven fabrics comprises a blower, a shell, a plurality of groups of dust removing units and a group of gas injection units, wherein the shell is internally and fixedly provided with a first partition plate and a second partition plate;
The dust removing unit comprises an outer cover fixedly arranged between a first partition plate and a second partition plate, a mounting sleeve is fixedly arranged in the outer cover, a plurality of groups of dust filtering mechanisms are fixedly arranged in the mounting sleeve, the dust filtering mechanisms are used for filtering dust, a plurality of groups of matched holes are formed in the first partition plate, and an electric control valve matched with the holes in the first partition plate is arranged on the first partition plate;
the gas injection unit is used for injecting gas into the dust removal unit to perform back flushing and removing dust blocked in the dust filtering mechanism, and comprises a gas guide mechanism and a plurality of hollow blocking plates, wherein each hollow blocking plate is provided with a plurality of back flushing mechanisms, the gas guide mechanism is used for injecting back flushing gas into the hollow blocking plate, and the back flushing mechanisms are used for injecting cleaning gas into the dust filtering mechanism to perform back flushing.
Preferably, the dust filtering mechanism comprises two fixing plates fixedly installed inside the installation sleeve, a plurality of corresponding round holes are formed in the two fixing plates, a sleeve is fixedly installed between each group of the corresponding two round holes, and a filter cylinder is fixedly installed in each sleeve.
Preferably, the air guide mechanism comprises a supercharger fixedly installed inside the shell, the supercharger is connected with an air inlet nozzle, a plurality of electric telescopic pipes are fixedly communicated with the supercharger, and each hollow plugging disc is fixedly communicated with the telescopic end of the corresponding electric telescopic pipe.
Preferably, the recoil mechanism comprises an air injection box communicated with the hollow plugging disc, a hollow rotating ring is rotationally communicated on the air injection box, a plurality of air nozzles are fixedly communicated on the hollow rotating ring, the hollow rotating ring is positioned between the sleeve and the filter cartridge, and the filter cartridge and the air injection box are jointly provided with a recoil auxiliary structure.
Preferably, each hollow rotating ring is of an inclined design, and a rubber ring matched with the sleeve is fixedly arranged outside the gas injection box and used for sealing a gap at the top of the sleeve.
Preferably, the recoil auxiliary structure comprises a through hole formed in the top of the filter cylinder, an annular air guide box is rotatably arranged on the filter cylinder through the through hole, an air injection pipe is fixedly communicated with the air injection box, a baffle is fixedly arranged on the air injection pipe, a plugging part matched with the air guide box is arranged on the baffle and the air guide box, a plurality of air injection pipes are fixedly communicated with the air guide box, each air injection pipe is provided with a vibration part, driving parts matched with the air injection pipe and the baffle are arranged on the air guide box, and the outer diameters of the air injection pipe and the baffle are the same as the inner diameter of an upper opening of the air guide box.
Preferably, the plugging part comprises a first permanent magnet ring fixedly arranged on the baffle plate, a second permanent magnet ring is fixedly arranged on the air guide box, a permanent magnet disc matched with the air guide box is adsorbed on the second permanent magnet ring, and the magnetism of the first permanent magnet ring is the same as that of the second permanent magnet ring and is opposite to that of the permanent magnet disc.
Preferably, the vibration component comprises two groups of brackets fixedly mounted at the bottom of the air spraying pipe, the two groups of brackets are respectively provided with a shaft body in a rotating mode, the two shafts are respectively fixedly provided with a corrugated plate, and two spring rolls are respectively fixedly mounted between the two shafts and the corresponding brackets.
Preferably, the driving part comprises a plurality of air inlet holes formed in the inner side wall of the air guide box, each air inlet hole is internally and fixedly provided with an air inlet pipe in inclined design, and each air inlet pipe is positioned in the air guide box.
Preferably, an annular air deflector matched with the air ejector tube is fixedly arranged on the inner wall of the lower opening of the air guide box, and the cross section of the air deflector is L-shaped.
Compared with the prior art, the invention has the advantages that:
1. This honeycomb formula dust filter is used in water thorn non-woven fabrics production adopts flow sensor to carry out real-time detection to the filtration efficiency of straining a section of thick bamboo when filtering the dust to when straining a section of thick bamboo and blockking up, adopt the electronically controlled valve to block up a set of hole of correspondence, realize the intermittent type nature of a plurality of holes and open and shut, can guarantee filterable continuity like this, can not cause the condition emergence of filtering the outage, effectual improvement filtration efficiency.
2. This honeycomb formula dust filter is used in water thorn non-woven fabrics production when filtering the dust, through setting up the air nozzle of slope design, when the air nozzle spouts clearance gas to between sleeve and the section of thick bamboo, can drive cavity swivel becket and rotate on the gas injection box under the effect of slope design, the design can not only blow to the clearance between sleeve and the section of thick bamboo like this, can also drive the gas rotation in the clearance internal rotation between sleeve and the section of thick bamboo, and rotatory can produce centrifugal force, makes the lateral impact dynamics of gas bigger, has higher cleaning effect of blowing.
3. When the honeycomb dust filter for the production of the spunlaced non-woven fabrics filters dust, the air guide box and the air jet pipe are arranged to vertically blow air into the inner space of the filter cylinder, so that the disturbed dust in the filter cylinder can vertically move downwards, the separation speed of the dust and the filter cylinder is accelerated, and the aim of improving the backwashing efficiency is fulfilled.
4. This honeycomb formula dust filter for water thorn non-woven fabrics production is when filtering the dust, drives the air guide box through setting up the intake pipe that is the slope design in the air guide box and rotates, can ensure like this that the air nozzle rotates and blow to straining a section of thick bamboo different positions for the back flush is more thorough, and the use of cooperation wave plate in addition makes the interior spun gas of air jet produce the vibration of certain degree, can improve the cleaning efficiency of air jet blowout gas like this, can not only blow the vortex, can also blow the dust that adheres on straining a section of thick bamboo inner wall.
Drawings
The invention is described in further detail below with reference to the attached drawing figures, wherein:
FIG. 1 is a schematic diagram of a honeycomb dust filter for producing a spun-laced nonwoven fabric;
FIG. 2 is a schematic detail view of the structure of FIG. 1 rotated by a certain angle;
FIG. 3 is a schematic detail view of the structure of FIG. 1 with a portion of the housing removed;
FIG. 4 is a schematic detailed view of the structure of FIG. 3 rotated by a certain angle;
FIG. 5 is a schematic detail view of the structure of FIG. 3 with the housing removed and the blower;
FIG. 6 is a schematic detail view of the structure of FIG. 5 rotated by a certain angle;
FIG. 7 is a schematic detail view of the structure with the first spacer removed and rotated at an angle;
FIG. 8 is an enlarged schematic detail view in cross-section of one of the groups of dust collector units of FIG. 7;
FIG. 9 is a schematic detailed view of the retaining hollow plugging disc, the motorized telescopic tube and a set of dust filtering mechanisms of FIG. 8;
FIG. 10 is an enlarged schematic detail view of a group of the recoil mechanism and dust filter mechanism of FIG. 9 after a portion thereof has been cut away;
FIG. 11 is an enlarged schematic detail view of the recoil mechanism of FIG. 10 after a certain degree of rotation;
FIG. 12 is a schematic detail view of the dust filter mechanism of FIG. 10 in plan view at one of its angles;
FIG. 13 is a schematic detail view of the perspective structure of FIG. 12 taken along section A-A;
FIG. 14 is a schematic detail view of the structure of FIG. 13 rotated a certain angle;
FIG. 15 is a schematic detail view of the planar structure of the recoil auxiliary structure of FIG. 13 taken at one of its angles;
FIG. 16 is an enlarged schematic detail view of the recoil auxiliary structure of FIG. 14;
FIG. 17 is a schematic detail view of the structure of FIG. 16 with the permanent magnet disk removed;
FIG. 18 is a schematic detail view of the cross-sectional and angled construction of FIG. 17;
FIG. 19 is a schematic detailed view of the structure of FIG. 18 with the top of the air guide box broken away;
FIG. 20 is an enlarged schematic detailed view of the gas lance and its peripheral components of FIG. 19.
In the figure, a shell 1, a blower 2, a gas inlet nozzle 3, a gas outlet pipe 4, a supercharger 5, a first partition plate 6, a second partition plate 7, a first cavity 8, a dust removing unit 9, a shell 10, a sleeve 11, a filter cylinder 12, a mounting sleeve 13, a hollow plugging disc 14, a flow sensor 15, an electric telescopic tube 16, a recoil mechanism 17, a gas injection box 18, a rubber ring 19, a hollow rotating ring 20, a gas nozzle 21, a gas injection pipe 22, a baffle 23, a first permanent magnet ring 24, a gas guide box 25, a permanent magnet disc 26, a gas guide plate 27, a second permanent magnet ring 28, a gas injection pipe 29, a gas inlet pipe 30, a corrugated plate 31 and a spring coil 32 are arranged.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-11, a honeycomb dust filter for producing a spun-laced non-woven fabric comprises a blower 2, a shell 1, a plurality of groups of dust removing units 9 and a group of gas injection units, wherein the shell 1 is internally and fixedly provided with a first partition plate 6 and a second partition plate 7, and the groups of dust removing units 9 and the groups of gas injection units are arranged in the shell 1;
A first chamber 8 is arranged between the first partition plate 6 and the bottom of the shell, a second chamber is arranged between the second partition plate 7 and the top of the shell 1, the blower 2 sucks the air with dust into the first chamber 8, then the air is filtered by a plurality of groups of dust removing units 9 which operate alternately and enters the second chamber, and an air outlet pipe 4 communicated with the second chamber is fixedly arranged on the shell 1 and is used for discharging the filtered air;
The device is two-stage filtration, and before entering the device, the air with large dust content needs to be subjected to preliminary filtration to remove the dust with large particles in the air.
The dust removing unit 9 comprises an outer cover 10 fixedly arranged between the first partition plate 6 and the second partition plate 7, a mounting sleeve 13 is fixedly arranged in the outer cover 10, a plurality of groups of dust filtering mechanisms are fixedly arranged in the mounting sleeve 13 and used for filtering dust, a plurality of groups of matched holes are formed in the first partition plate 6, and an electric control valve matched with the holes in the first partition plate 6 is arranged on the first partition plate 6;
As shown in fig. 4, the electric control valve is a conventional device, and the air is mainly used to control the opening and closing of each group of holes, and the specific operation of the electric control valve is not described in detail herein, when one group of holes is closed, the air in the first chamber 8 enters the corresponding dust removing unit 9 through the other two groups of holes, and each operation is that two groups of dust removing units 9 are operated.
Intermittent rotation alternate operation can effectively ensure the continuity of dust filtration, does not need to be shut down for cleaning, and effectively improves the filtration efficiency.
The dust filtering mechanism comprises two fixing plates fixedly arranged in the mounting sleeve 13, a plurality of corresponding round holes are formed in the two fixing plates, a sleeve 11 is fixedly arranged between each group of the corresponding two round holes, and a filter cylinder 12 is fixedly arranged in each sleeve 11.
The air with dust enters the filter cylinder 12 through the holes, after being filtered by the filter cylinder 12, the dust is blocked by the filter cylinder 12, and the air enters a gap between the filter cylinder 12 and the sleeve 11 from the side edge of the filter cylinder 12 through the filter cylinder 12, flows upwards through the second partition 7 into the second cavity, and finally is discharged from the air outlet pipe 4.
The filter cartridges 12 are arranged in a plurality of groups, and the filter cartridges 12 are in a honeycomb design, so that the contact area of filtration can be effectively increased, and the filtration efficiency (compared with the traditional cloth bag type filtration) is improved.
The air injection unit injects air into the dust removal unit 9 to perform back flushing to remove dust blocked in the dust filtering mechanism, and comprises an air guide mechanism and a plurality of hollow blocking plates 14, wherein each hollow blocking plate 14 is provided with a plurality of back flushing mechanisms 17, and the air guide mechanism is used for injecting back flushing air into the hollow blocking plates 14;
The air guide mechanism comprises a supercharger 5 fixedly arranged in the shell 1, the supercharger 5 is connected with an air inlet nozzle 3, a plurality of electric telescopic pipes 16 are fixedly communicated with the supercharger 5, each hollow plugging disc 14 is fixedly communicated with the telescopic end of the corresponding electric telescopic pipe 16, and each electric telescopic pipe 16 is provided with a controller for independently controlling the opening and closing of the corresponding electric telescopic pipe 16;
the cleaning gas is injected into the booster 5 through the air inlet nozzle 3 by external equipment, is injected into the electric telescopic pipe 16 after being pressurized by the booster 5, is then injected into the hollow plugging disc 14, and is then injected between the sleeve 11 and the filter cartridge 12 through the plurality of recoil mechanisms 17 on the hollow plugging disc 14.
The second embodiment is different from the first embodiment in that, referring to fig. 8-20, a back flushing mechanism 17 is used for spraying cleaning gas into the dust filtering mechanism for back flushing;
The recoil mechanism 17 comprises an air injection box 18 communicated with the hollow plugging disc 14, a hollow rotating ring 20 (each hollow rotating ring 20 is of an inclined design, a rubber ring 19 matched with the sleeve 11 is fixedly arranged outside the air injection box 18 and used for sealing a gap at the top of the sleeve 11) is rotationally communicated with the air injection box 18, a plurality of air nozzles 21 are fixedly communicated with the hollow rotating ring 20, the hollow rotating ring 20 is positioned between the sleeve 11 and the filter cylinder 12, and a recoil auxiliary structure is commonly arranged on the filter cylinder 12 and the air injection box 18;
When back flushing is carried out, the electric telescopic pipe 16 is driven to extend, so that the rubber ring 19 on the hollow plugging disc 14 is propped against the top of the sleeve 11, at the moment, the sleeve 11 is plugged by the rubber ring 19 and the gas injection box 18, cleaning gas in the hollow plugging disc 14 enters the gas injection box 18 and then enters the hollow rotating ring 20, finally enters the hollow rotating ring 20, the hollow rotating ring 20 is positioned between the sleeve 11 and the filter cylinder 12, cleaning gas blown out of the hollow rotating ring 20 enters the filter cylinder 12 from the lateral side outside the filter cylinder 12, dust filtered on the lateral wall inside the filter cylinder 12 is blown off, and the dust is separated from the inner wall of the filter cylinder 12;
Each air nozzle 21 is of an inclined design, and the hollow rotating ring 20 is driven to rotate on the air injection box 18 along with the ejection of the cleaning gas in the air nozzle 21, so that the ejected cleaning gas is driven to rotate, a rotational flow is formed between the sleeve 11 and the filter cylinder 12, the cleaning gas can be blown to all sides of the filter cylinder 12, a centrifugal force with certain strength can be generated by the cleaning gas, the backwashing effect of the cleaning gas is improved, and the filter cylinder 12 is cleaned more thoroughly;
The rubber ring 19 is provided not only for plugging but also for providing a space for movement of the rubber ring 19 against the sleeve 11, so that different cleaning operations can be performed, as follows.
The recoil auxiliary structure comprises a through hole formed in the top of the filter cylinder 12, an annular air guide box 25 is rotatably arranged on the filter cylinder 12 through the through hole, an air injection pipe 22 is fixedly communicated with the air injection box 18, a baffle plate 23 is fixedly arranged on the air injection pipe 22, and a plugging part matched with the air guide box 25 is arranged on the baffle plate 23 and the air guide box 25;
The plugging part comprises a first permanent magnet ring 24 fixedly arranged on the baffle plate 23, a second permanent magnet ring 28 is fixedly arranged on the air guide box 25, a permanent magnet disc 26 matched with the air guide box 25 is adsorbed on the second permanent magnet ring 28, and the magnetism of the first permanent magnet ring 24 and the magnetism of the second permanent magnet ring 28 are the same and are opposite to those of the permanent magnet disc 26;
Along with the movement of the air injection box 18, the air injection pipe 22 and the baffle 23 are driven to move, so that the first permanent magnet ring 24 on the baffle 23 is propped against the permanent magnet disk 26, the first permanent magnet ring 24 can adsorb the permanent magnet disk 26 and drive the permanent magnet disk 26 to move, so that the permanent magnet disk 26 is separated from the second permanent magnet ring 28, at the moment, the permanent magnet disk 26 loses the blocking effect on the air guide box 25 (in the initial condition, the second permanent magnet ring 28 absorbs the permanent magnet disk 26 to block the air guide box 25, and air flowing from bottom to top cannot flow away from the middle part of the air guide box 25, so that the air can only flow away from the side edge of the filter cylinder 12), and at the moment, in the back flushing stage, the electric control valve closes the hole, no dust air flows in the filter cylinder 12, and therefore no dust-carrying air flows away from the through hole at the top of the filter cylinder 12.
A plurality of air ejector pipes 29 are fixedly communicated with the air guide box 25, and each air ejector pipe 29 is provided with a vibration part;
The vibration component comprises two groups of brackets fixedly arranged at the bottom of the air spraying pipe 29, the two groups of brackets are respectively and rotatably provided with a shaft body, the two shaft bodies are respectively and fixedly provided with a corrugated plate 31, two spring rolls 32 are respectively and fixedly arranged between the two shaft bodies and the corresponding brackets, and the spring rolls 32 are used for resetting the corrugated plate 31 to enable the corrugated plate 31 to vibrate continuously;
the air guide box 25 is provided with driving components matched with the air injection pipe 22 and the baffle plate 23, and the outer diameters of the air injection pipe 22 and the baffle plate 23 are the same as the inner diameter of the upper opening of the air guide box 25;
The driving part comprises a plurality of air inlet holes formed on the inner side wall of the air guide box 25, an air inlet pipe 30 which is in inclined design is fixedly arranged in each air inlet hole, and each air inlet pipe 30 is positioned in the air guide box 25;
when the gap between the gas injection pipe 22 and the baffle plate 23 moves to the position of the gas inlet hole, the cleaning gas sprayed from the gas injection pipe 22 enters the gas guide box 25 through the gas inlet pipe 30, and the gas inlet pipe 30 is inclined, so that the gas guide box 25 is driven to rotate at the top of the filter cylinder 12 under the impact of high-pressure cleaning gas, the cleaning gas in the gas guide box 25 is sprayed from top to bottom through the gas spraying pipe 29, and is sprayed along the inner wall of the filter cylinder 12, so that the separation of dust on the inner wall of the filter cylinder 12 is accelerated.
At the same time, the high-pressure cleaning gas sprayed from the gas spraying pipe 29 can pass through the corrugated plate 31 to vibrate the corrugated plate 31, so that the high-pressure cleaning gas carries vibration waves with a certain frequency, and the cleaning effect of the high-pressure cleaning gas is improved.
An air deflector 27 which is matched with the air ejector 29 and is annular is fixedly arranged on the inner wall of the lower opening of the air guide box 25, and the cross section of the air deflector 27 is L-shaped;
In the first, back flushing stage, when the rubber ring 19 is initially abutted against the sleeve 11, at this time, the gap between the gas injection pipe 22 and the baffle 23 is just flush with the gas inlet hole formed in the gas guide box 25, all the cleaning gas sprayed from the gas injection pipe 22 enters the gas guide box 25 from the gas inlet hole, the cleaning gas is sprayed from the gas injection pipe 29 only, and the high-pressure cleaning gas sprayed from the gas injection pipe 29 can vibrate the corrugated plate 31 through the corrugated plate 31.
Secondly, the concurrent stage of back flushing and purging is that the telescopic end of the electric telescopic pipe 16 is continuously moved downwards to compress the rubber ring 19, at the moment, the gap between the gas injection pipe 22 and the baffle plate 23 exceeds the gas inlet hole formed in the gas guide box 25, the gap between the gas injection pipe 22 and the baffle plate 23 can enter the lower part of the upper opening of the gas guide box 25, one part of cleaning gas sprayed out of the gap between the gas injection pipe 22 and the baffle plate 23 enters the gas inlet hole, the other part of cleaning gas directly enters the filter cylinder 12 through the gas guide box 25, and the cleaning gas entering the filter cylinder 12 can be guided by the air guide plate 27 to diffuse the cleaning gas in the filter cylinder 12 to blow down the diffused dust in the filter cylinder 12.
Third, in the full-blowing washing stage, the gap between the gas injection pipe 22 and the baffle plate 23 completely exceeds the upper opening of the gas guide box 25, no cleaning gas enters the gas guide box 25, and all the cleaning gas directly enters the filter cylinder 12, and then the full-blowing washing stage is performed.
The specific operation steps of the device are as follows:
When the flow sensor 15 detects that the air flow above the corresponding outer cover 10 is reduced, corresponding holes are closed through an electric control valve, then the electric telescopic pipe 16 is started to enable the electric telescopic pipe 16 to extend, a rubber ring 19 on the hollow plugging disc 14 abuts against the top of the sleeve 11, at the moment, the sleeve 11 is plugged by the rubber ring 19 and the air injection box 18, cleaning gas in the hollow plugging disc 14 enters the air injection box 18 and then enters the hollow rotating ring 20, finally enters the hollow rotating ring 20, the hollow rotating ring 20 is positioned between the sleeve 11 and the filter cylinder 12, cleaning gas blown out of the hollow rotating ring 20 enters the filter cylinder 12 from the lateral side outside the filter cylinder 12, dust filtered on the inner lateral wall of the filter cylinder 12 is blown off, and the dust is separated from the inner wall of the filter cylinder 12;
Along with the ejection of the cleaning gas in the air nozzle 21, the hollow rotating ring 20 is driven to rotate on the gas injection box 18, so that the ejected cleaning gas is driven to rotate, a rotational flow is formed between the sleeve 11 and the filter cylinder 12, the cleaning gas can be blown to all sides of the filter cylinder 12, a centrifugal force with certain strength can be generated, the backwashing effect of the cleaning gas is improved, and the filter cylinder 12 is cleaned more thoroughly;
along with the movement of the gas injection box 18, the gas injection pipe 22 and the baffle plate 23 are driven to move, so that the first permanent magnet ring 24 on the baffle plate 23 is propped against the permanent magnet disk 26, the first permanent magnet ring 24 can adsorb the permanent magnet disk 26 and drive the permanent magnet disk 26 to move, so that the permanent magnet disk 26 is separated from the second permanent magnet ring 28, and the blocking effect of the permanent magnet disk 26 on the gas guide box 25 is lost;
Then, the back flushing stage, the back flushing and purging concurrent stage and the full blowing stage are sequentially performed, so that the back flushing is performed, and during the back flushing stage, all the cleaning gas sprayed from the gas injection pipe 22 enters the gas guide box 25 through the gas inlet holes, the cleaning gas is sprayed from the gas injection pipe 29 only, and the high-pressure cleaning gas sprayed from the gas injection pipe 29 vibrates the corrugated plate 31 through the corrugated plate 31.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (10)

1.一种水刺无纺布生产用蜂窝式滤尘机,包括鼓风机(2)以及内部固定安装有第一隔板(6)以及第二隔板(7)的外壳(1),其特征在于,还包括安装在外壳(1)内部的多组除尘机组(9)以及一组注气机组;1. A honeycomb dust filter for producing spunlace nonwoven fabrics, comprising a blower (2) and a housing (1) in which a first partition (6) and a second partition (7) are fixedly installed, characterized in that it also comprises a plurality of dust removal units (9) and a gas injection unit installed inside the housing (1); 所述除尘机组(9)包括固定安装在第一隔板(6)与第二隔板(7)之间的外罩(10),外罩(10)内部固定安装有安装套(13),安装套(13)内固定安装有多组滤尘机构,所述滤尘机构用于过滤粉尘,所述第一隔板(6)上开设有多组相配合的孔洞,所述第一隔板(6)上安装有与第一隔板(6)上孔洞相配合的电控阀;The dust removal unit (9) includes an outer cover (10) fixedly mounted between a first partition (6) and a second partition (7), a mounting sleeve (13) fixedly mounted inside the outer cover (10), multiple sets of dust filter mechanisms fixedly mounted inside the mounting sleeve (13), the dust filter mechanisms being used to filter dust, multiple sets of matching holes being provided on the first partition (6), and an electric control valve matching the holes on the first partition (6) being mounted on the first partition (6); 注气机组向除尘机组(9)内注气,进行反冲洗,清除滤尘机构内部堵塞的粉尘,所述注气机组包括导气机构以及多个中空封堵盘(14),每个中空封堵盘(14)上均安装有多个反冲机构(17),导气机构用于向中空封堵盘(14)内注入反冲洗气体,反冲机构(17)用于向滤尘机构内喷射清理气体进行反冲洗。The air injection unit injects air into the dust removal unit (9) to perform backwashing and remove dust clogged inside the dust filter mechanism. The air injection unit includes an air guide mechanism and a plurality of hollow sealing disks (14). Each hollow sealing disk (14) is equipped with a plurality of backwash mechanisms (17). The air guide mechanism is used to inject backwashing gas into the hollow sealing disk (14), and the backwash mechanism (17) is used to spray cleaning gas into the dust filter mechanism for backwashing. 2.根据权利要求1所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,所述滤尘机构包括固定安装在安装套(13)内部的两个固定板,两个所述固定板上均开设有多个相对应的圆孔,每组相对应的两个圆孔之间均固定安装有一个套筒(11),每个所述套筒(11)内固定安装有滤筒(12)。2. The honeycomb dust filter for spunlace nonwoven fabric production according to claim 1 is characterized in that the dust filtering mechanism includes two fixing plates fixedly mounted inside the mounting sleeve (13), a plurality of corresponding circular holes are provided on the two fixing plates, a sleeve (11) is fixedly mounted between each group of two corresponding circular holes, and a filter cartridge (12) is fixedly mounted inside each sleeve (11). 3.根据权利要求2所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,所述导气机构包括固定安装在外壳(1)内部的增压器(5),增压器(5)上连接有进气嘴(3),且增压器(5)上固定连通有多个电动伸缩管(16),每个中空封堵盘(14)与对应的电动伸缩管(16)伸缩端固定连通,每个所述电动伸缩管(16)上均固定安装有一个流量传感器(15)。3. The honeycomb dust filter for spunlace non-woven fabric production according to claim 2 is characterized in that the air guide mechanism includes a supercharger (5) fixedly mounted inside the housing (1), the supercharger (5) is connected to an air inlet nozzle (3), and the supercharger (5) is fixedly connected to a plurality of electric telescopic tubes (16), each hollow sealing disk (14) is fixedly connected to the telescopic end of the corresponding electric telescopic tube (16), and a flow sensor (15) is fixedly mounted on each of the electric telescopic tubes (16). 4.根据权利要求3所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,所述反冲机构(17)包括与中空封堵盘(14)相连通的注气盒(18),所述注气盒(18)上转动连通有中空转动环(20),所述中空转动环(20)上固定连通有多个喷气嘴(21),所述中空转动环(20)位于套筒(11)与滤筒(12)之间,所述滤筒(12)与注气盒(18)上共同安装有反冲辅助结构。4. The honeycomb dust filter for producing spunlace non-woven fabrics according to claim 3 is characterized in that the recoil mechanism (17) includes an air injection box (18) connected to the hollow sealing disk (14), a hollow rotating ring (20) is rotatably connected to the air injection box (18), and a plurality of air nozzles (21) are fixedly connected to the hollow rotating ring (20), the hollow rotating ring (20) is located between the sleeve (11) and the filter cartridge (12), and a recoil auxiliary structure is installed on the filter cartridge (12) and the air injection box (18). 5.根据权利要求4所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,每个所述中空转动环(20)均呈倾斜设计,且注气盒(18)外部固定安装有与套筒(11)相配合的橡胶环(19),用于对套筒(11)顶部的间隙进行密封。5. The honeycomb dust filter for producing spunlace nonwoven fabrics according to claim 4 is characterized in that each of the hollow rotating rings (20) is designed to be inclined, and a rubber ring (19) that matches the sleeve (11) is fixedly installed on the outside of the air injection box (18) to seal the gap at the top of the sleeve (11). 6.根据权利要求4所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,所述反冲辅助结构包括开设在滤筒(12)顶部的通孔,所述滤筒(12)上通过通孔转动安装有呈环形的导气盒(25),所述注气盒(18)上固定连通有注气管(22),所述注气管(22)上固定安装有挡板(23),所述挡板(23)与导气盒(25)上安装有与导气盒(25)相配合的封堵部件,所述导气盒(25)上固定连通有多个喷气管(29),每个所述喷气管(29)上均安装有振动部件,且导气盒(25)上安装有与注气管(22)以及挡板(23)相配合的带动部件,所述注气管(22)以及挡板(23)的外径与导气盒(25)上口内径相同。6. The honeycomb dust filter for producing spunlace non-woven fabrics according to claim 4 is characterized in that the recoil auxiliary structure includes a through hole opened on the top of the filter cartridge (12), an annular air guide box (25) is rotatably installed on the filter cartridge (12) through the through hole, an air injection pipe (22) is fixedly connected to the air injection box (18), a baffle (23) is fixedly installed on the air injection pipe (22), a blocking component that matches the air guide box (25) is installed on the baffle (23) and the air guide box (25), a plurality of air injection pipes (29) are fixedly connected to the air guide box (25), each of the air injection pipes (29) is installed with a vibrating component, and a driving component that matches the air injection pipe (22) and the baffle (23) is installed on the air guide box (25), and the outer diameter of the air injection pipe (22) and the baffle (23) is the same as the inner diameter of the upper opening of the air guide box (25). 7.根据权利要求6所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,所述封堵部件包括固定安装在挡板(23)上的第一永磁环(24),所述导气盒(25)上固定安装有第二永磁环(28),所述第二永磁环(28)上吸附有与导气盒(25)相配合的永磁盘(26),所述第一永磁环(24)与第二永磁环(28)磁性相同,并且与永磁盘(26)磁性相反。7. The honeycomb dust filter for producing spunlace non-woven fabrics according to claim 6 is characterized in that the blocking component includes a first permanent magnet ring (24) fixedly mounted on the baffle (23), a second permanent magnet ring (28) fixedly mounted on the air guide box (25), a permanent magnet disk (26) matched with the air guide box (25) adsorbed on the second permanent magnet ring (28), and the first permanent magnet ring (24) has the same magnetic properties as the second permanent magnet ring (28) and has an opposite magnetic property to the permanent magnet disk (26). 8.根据权利要求6所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,所述振动部件包括固定安装在喷气管(29)底部的两组支架,两组支架上均转动安装有一个轴体,两个所述轴体上均固定安装有一个波形板(31),两个所述轴体与对应的支架之间均固定安装有两个弹簧卷(32)。8. The honeycomb dust filter for producing spunlace non-woven fabrics according to claim 6 is characterized in that the vibration component includes two groups of brackets fixedly installed at the bottom of the air jet pipe (29), each group of brackets has a shaft body rotatably installed on it, each of the two shaft bodies has a corrugated plate (31) fixedly installed on it, and two spring coils (32) are fixedly installed between the two shaft bodies and the corresponding brackets. 9.根据权利要求6所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,所述带动部件包括开设在导气盒(25)内部侧壁上的多个进气孔,每个所述进气孔内均固定安装有一个呈倾斜设计的进气管(30),每个所述进气管(30)均位于导气盒(25)内部。9. The honeycomb dust filter for producing spunlace nonwoven fabrics according to claim 6, characterized in that the driving component includes a plurality of air inlet holes provided on the inner side wall of the air guide box (25), and an air inlet pipe (30) with an inclined design is fixedly installed in each of the air inlet holes, and each of the air inlet pipes (30) is located inside the air guide box (25). 10.根据权利要求6所述的水刺无纺布生产用蜂窝式滤尘机,其特征在于,所述导气盒(25)下口内壁上固定安装有与喷气管(29)相配合呈环形的导风板(27),所述导风板(27)断面形状为L型。10. The honeycomb dust filter for producing spunlace nonwoven fabrics according to claim 6, characterized in that a ring-shaped air guide plate (27) cooperating with the air injection pipe (29) is fixedly mounted on the inner wall of the lower opening of the air guide box (25), and the cross-section of the air guide plate (27) is L-shaped.
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