CN120593520B - Copper mine smelting waste residue treatment device - Google Patents

Copper mine smelting waste residue treatment device

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Publication number
CN120593520B
CN120593520B CN202510938168.5A CN202510938168A CN120593520B CN 120593520 B CN120593520 B CN 120593520B CN 202510938168 A CN202510938168 A CN 202510938168A CN 120593520 B CN120593520 B CN 120593520B
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CN
China
Prior art keywords
fixedly connected
wall
smelting furnace
slag
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202510938168.5A
Other languages
Chinese (zh)
Other versions
CN120593520A (en
Inventor
曹磊
王晓东
谢林武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yongxing Sanfen Environmental Protection Information Technology Co ltd
Original Assignee
Hunan Sandi Environmental Protection Information Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Hunan Sandi Environmental Protection Information Technology Co ltd filed Critical Hunan Sandi Environmental Protection Information Technology Co ltd
Priority to CN202510938168.5A priority Critical patent/CN120593520B/en
Publication of CN120593520A publication Critical patent/CN120593520A/en
Application granted granted Critical
Publication of CN120593520B publication Critical patent/CN120593520B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/15Tapping equipment; Equipment for removing or retaining slag
    • F27D3/1545Equipment for removing or retaining slag
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/0012Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain)
    • B02C19/005Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain) the materials to be pulverised being disintegrated by collision of, or friction between, the material particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/35Shredding, crushing or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • F27D17/18Arrangements for using waste heat for preheating solid materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/55Slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Food Science & Technology (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

本发明公开了一种铜矿冶炼废渣处理装置,涉及有色金属炉渣处理领域,解决了现有铜矿冶炼废渣处理装置使用时设备难以持续均匀输送原料进行熔炼回收,处理效率较低的问题,包括底座、熔炼炉和输送机构,输送机构包括固定环、转动筒、破碎件、输送件和控制件,本发明通过输送机构控制内部破碎件将块状炉渣进行粉碎输送到转动筒内,并通过熔炼炉外壁的热量对即将输入的氧气和炉渣灰进行预热,通过输送件向熔炼炉内通入氧气时带动粉碎后的炉渣灰进入到熔炼炉内,通过控制件自动识别熔融液体的位置,并将氧气和炉渣灰输送至液体上方设定距离处,该装置整体性强,能够同步实现粉碎、预热、输送、搅拌等功能,提升了铜矿炉渣的处理回收效率。

This invention discloses a copper smelting slag treatment device, relating to the field of non-ferrous metal slag treatment. It solves the problem of low processing efficiency in existing copper smelting slag treatment devices, which struggle to continuously and uniformly transport raw materials for smelting and recycling. The device includes a base, a smelting furnace, and a conveying mechanism. The conveying mechanism comprises a fixed ring, a rotating cylinder, a crushing component, a conveying component, and a control component. This invention uses the conveying mechanism to control the internal crushing component to crush and transport blocky slag into the rotating cylinder. The heat from the outer wall of the smelting furnace preheats the incoming oxygen and slag ash. When oxygen is introduced into the smelting furnace via the conveying component, it carries the crushed slag ash into the furnace. The control component automatically identifies the position of the molten liquid and transports the oxygen and slag ash to a predetermined distance above the liquid. This device is highly integrated and can simultaneously perform crushing, preheating, conveying, and stirring functions, thus improving the processing and recycling efficiency of copper slag.

Description

Copper mine smelting waste residue treatment device
Technical Field
The invention relates to the technical field of nonferrous metal slag treatment, in particular to a copper mine smelting waste slag treatment device.
Background
The nonferrous metal refers to the general name of all metals except ferrous metals composed of iron, manganese and chromium. Copper is one of the earliest nonferrous metals used by humans, and has special properties such as corrosion resistance, wear resistance, electrical conductivity, thermal conductivity, toughness, plasticity and the like. In the copper mine smelting process, a large amount of waste residues are generated, and a certain amount of copper and other valuable metals still exist in the waste residues, so that secondary smelting recovery treatment is generally required.
Traditional copper mine smelting waste residue treatment function is comparatively single, and waste residue direct input is piled up to equipment inside and is smelted, and smelting efficiency is lower relatively, influences whole production progress, and is difficult to automatic control smelted metal quantity, when the inside raw materials of smelting furnace is too much, and melting efficiency reduces, and when the raw materials is too little, then wasted a part of energy again, has influenced production efficiency.
Disclosure of Invention
The invention aims to provide a copper mine smelting waste residue treatment device which is convenient for improving the copper mine waste residue treatment efficiency, so as to solve the problems in the background art.
The copper mine smelting waste residue treatment device comprises a base and a conveying mechanism, wherein a smelting furnace is fixedly connected to the base, the conveying mechanism comprises a fixed ring fixedly installed on the outer wall of the smelting furnace, a rotating cylinder is rotatably connected to the fixed ring, a crushing piece used for crushing massive slag is arranged in the rotating cylinder, a conveying piece used for driving crushed slag ash to enter the smelting furnace when oxygen is introduced into the smelting furnace is arranged in the rotating cylinder, a control piece used for automatically identifying the amount of molten liquid and automatically conveying the slag ash to a position above the molten liquid by a set distance is arranged in the smelting furnace, the conveying mechanism can crush massive slag by the crushing piece, preheat the oxygen to be input and the slag ash by the heat of the outer wall of the smelting furnace, automatically identify the position of the molten liquid by the control piece and convey the oxygen and the slag ash to a position above the liquid by a set distance, and improve conveying and smelting efficiency, so that copper mine waste residue treatment efficiency is improved.
Preferably, the control piece includes with the bottom plate that smelting furnace inner wall bottom rotates to be connected, fixedly connected with multiunit stirring rod on the bottom plate, coaxial fixedly connected with connecting pipe in top of stirring rod, the outer wall activity of stirring rod has cup jointed a section of thick bamboo, cup jointed a section of thick bamboo's density is less than copper mine slag's density, the outer wall of cup jointed a section of thick bamboo is equipped with the showy line, the bottom side of connecting pipe set up multiunit with cup jointed a first side opening that is linked together of section of thick bamboo, cup jointed a side of section of thick bamboo evenly and seted up multiunit second side opening, the opening of second side opening is located the top of showy line, be equipped with on the base and be used for driving the bottom plate rotates the driving piece of operation, the conveying piece can carry oxygen and slag ash to in the connecting pipe, be convenient for automatic identification molten liquid volume to with slag ash automatic transport to molten liquid top settlement distance department.
Preferably, the conveying member comprises a fixed cylinder fixedly mounted above the fixed ring, a spiral pipe is fixedly connected to the fixed cylinder, the spiral pipe is wrapped on the outer wall of the smelting furnace, a rotating disc is rotationally connected to the inner wall of the top end of the smelting furnace, an annular groove is formed in the rotating disc, the top end of the connecting pipe is fixedly connected with the rotating disc, the top end of the connecting pipe is communicated with the annular groove, the top end of the spiral pipe penetrates through the side wall of the smelting furnace and is communicated with the annular groove, and crushed slag ash is conveniently driven to enter the smelting furnace when oxygen is introduced into the smelting furnace.
Preferably, the crushing piece includes fixed pipe fixedly mounted in smelting furnace top, the top of fixed pipe rotates and is connected with the rotation pipe, the first broken tooth of multiunit of outer wall even fixedly connected with of rotation pipe, the outer wall of fixed pipe evenly fixedly connected with multiunit second broken tooth, the inner wall of rotation section of thick bamboo with multiunit the one end of first broken tooth is all fixedly connected, the one end of second broken tooth with the inner wall of rotation section of thick bamboo rotates the laminating, and is adjacent the interval of first broken tooth is greater than the interval of second broken tooth, the bottom surface of first broken tooth with the top surface laminating slip of second broken tooth, the driving piece can assist to drive the rotation section of thick bamboo rotates, is convenient for break bulk slag.
Preferably, the outer wall of spiral pipe has seted up multiunit intercommunicating pore, the intercommunicating pore slope is seted up, the one end of intercommunicating pore with the rotary drum is linked together, the inner wall of spiral pipe is close to the position fixedly connected with inclined baffle of intercommunicating pore, the bottom and the oxygen input device of spiral pipe are linked together, the inner wall of rotary drum evenly fixedly connected with multiunit fan board is convenient for carry out the slag powder between rotary drum and the fixed drum and pump into the smelting furnace in oxygen is carried.
Preferably, the driving piece includes fixed mounting in driving motor on the base, driving motor's the coaxial fixedly connected with drive shaft of output, the drive shaft run through the bottom of smelting furnace and with the smelting furnace rotates to be connected, the top of drive shaft with the coaxial fixedly connected of bottom plate, be equipped with in the drive shaft and be used for driving the rotating member that rotates the section of thick bamboo and carry out pivoted, be convenient for drive the bottom plate and rotate the operation.
Preferably, the rotating member comprises a first belt pulley coaxially and fixedly installed on the driving shaft, a second belt pulley is rotationally connected on the base, a driving belt in driving connection with the second belt pulley is in driving connection with the first belt pulley, a rotating shaft is coaxially and fixedly connected with the second belt pulley, a driving gear is coaxially and fixedly connected with the rotating shaft, an outer tooth ring is fixedly connected with the outer wall of the rotating cylinder, and the outer tooth ring is meshed with the driving gear so as to drive the rotating cylinder to rotate.
Preferably, the top fixedly connected with of a rotation section of thick bamboo goes into the hopper, the top fixedly connected with direction fill of rotation pipe is convenient for with slag from the top input.
Preferably, the vent has been seted up at the middle part of rolling disc, fixedly connected with air discharge fan in the vent, the inner wall fixedly connected with blast pipe of fixed pipe, the bottom of blast pipe with the vent is linked together, be equipped with fume purification equipment in the blast pipe, be convenient for in rolling disc pivoted in-process is synchronous with waste gas from the top discharge.
Preferably, the bottom of the smelting furnace is connected with an output pipe and a slag discharging groove in a communicating manner, and the output pipe and the slag discharging groove can be controlled to open and close so as to output the solution and slag conveniently.
Compared with the prior art, the invention has the beneficial effects that:
The copper mine smelting waste residue treatment device solves the problems that equipment is difficult to continuously and uniformly convey raw materials for smelting and recycling and the treatment efficiency is low when the existing copper mine smelting waste residue treatment device is used, the conveying mechanism is used for controlling the internal crushing part to crush and convey massive slag into the rotating cylinder, the heat of the outer wall of the smelting furnace is used for preheating oxygen and slag ash to be input, the crushed slag ash is driven to enter the smelting furnace when the conveying part is used for introducing oxygen into the smelting furnace, the position of molten liquid is automatically identified through the control part, and the oxygen and the slag ash are conveyed to a set distance above the liquid.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a partial cross-sectional view of the transport mechanism of the present invention;
FIG. 3 shows a driving device of the present invention part partial structure schematic diagram;
FIG. 4 is an enlarged view of area A of FIG. 3;
FIG. 5 is a schematic view of a partial structure of a conveyor according to the present invention;
FIG. 6 is a partial structural cross-sectional view of a crushing member of the present invention;
FIG. 7 is an enlarged view of area B of FIG. 6;
FIG. 8 shows a control member of the present invention a partial structural schematic;
FIG. 9 is a partial cross-sectional view of the control member of the present invention;
Fig. 10 is an enlarged view of region C in fig. 9.
The device comprises a 1-base, a 2-smelting furnace, a 3-fixed ring, a 4-rotating cylinder, a 5-bottom plate, a 6-stirring rod, a 7-connecting pipe, an 8-sleeve cylinder, a 9-floating wire, a 10-first side hole, a 11-second side hole, a 12-driving piece, a 13-fixed cylinder, a 14-spiral pipe, a 15-rotating disc, a 16-annular groove, a 17-fixed pipe, a 18-rotating pipe, a 19-first crushing tooth, a 20-second crushing tooth, a 21-communicating hole, a 22-inclined baffle plate, a 23-fan plate, a 24-driving motor, a 25-driving shaft, a 26-rotating piece, a 27-first belt pulley, a 28-second belt pulley, a 29-driving belt, a 30-rotating shaft, a 31-driving gear, a 32-outer toothed ring, a 33-feeding hopper, a 34-guiding hopper, a 35-ventilation opening, a 36-exhaust fan, a 37-exhaust pipe, 38-exhaust gas purifying equipment, a 39-output pipe and a 40-slag discharge groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, the invention provides a technical scheme that the copper mine smelting waste residue treatment device comprises a base 1 and a conveying mechanism, wherein a smelting furnace 2 is fixedly connected to the base 1, the conveying mechanism comprises a fixed ring 3 fixedly arranged on the outer wall of the smelting furnace 2, a rotating cylinder 4 is rotatably connected to the fixed ring 3, a crushing member for crushing massive slag is arranged in the rotating cylinder 4, a conveying member for driving crushed slag ash to enter the smelting furnace 2 when oxygen is introduced into the smelting furnace 2 is arranged in the rotating cylinder 4, a control member for automatically identifying the amount of molten liquid and automatically conveying the slag ash to a position above the molten liquid is arranged in the smelting furnace 2, the conveying mechanism can crush massive slag through the crushing member, preheat the oxygen and the slag ash to be input through the heat of the outer wall of the smelting furnace 2, automatically identify the position of the molten liquid through the control member, convey the oxygen and the slag ash to a position above the liquid by a set distance, and improve conveying and smelting efficiency.
The control includes the bottom plate 5 of rotating with smelting furnace 2 inner wall bottom and being connected, fixedly connected with multiunit stirring rod 6 on the bottom plate 5, coaxial fixedly connected with connecting pipe 7 in top of stirring rod 6, the outer wall activity of stirring rod 6 has cup jointed a section of thick bamboo 8, cup joint a section of thick bamboo 8's density is less than copper mine slag's density, cup joint a section of thick bamboo 8's outer wall and be equipped with float line 9, multiunit first side hole 10 that is linked together with cup joint a section of thick bamboo 8 has been seted up to the bottom side of connecting pipe 7, multiunit second side hole 11 has evenly been seted up to cup joint a section of thick bamboo 8's side, the opening of second side hole 11 is located the top of float line 9, be equipped with on the base 1 and be used for driving piece 12 that drives bottom plate 5 and rotate the operation, the conveying piece can carry oxygen and slag ash to in the connecting pipe 7.
The conveying part comprises a fixed cylinder 13 fixedly arranged above the fixed ring 3, a spiral pipe 14 is fixedly connected to the fixed cylinder 13, the spiral pipe 14 is wrapped on the outer wall of the smelting furnace 2, the inner wall of the top end of the smelting furnace 2 is rotationally connected with a rotating disc 15, an annular groove 16 is formed in the rotating disc 15, the top end of the connecting pipe 7 is fixedly connected with the rotating disc 15, the top end of the connecting pipe 7 is communicated with the annular groove 16, and the top end of the spiral pipe 14 penetrates through the side wall of the smelting furnace 2 and is communicated with the annular groove 16.
The broken piece includes fixed pipe 17 of fixed mounting in smelting furnace 2 top, the top rotation of fixed pipe 17 is connected with the rotation pipe 18, the even fixedly connected with multiunit first broken tooth 19 of outer wall of rotation pipe 18, the even fixedly connected with multiunit second broken tooth 20 of outer wall of fixed pipe 17, the equal fixedly connected with of the one end of the first broken tooth 19 of multiunit, the one end of second broken tooth 20 rotates the laminating with the inner wall of rotation section of thick bamboo 4, the interval of adjacent first broken tooth 19 is greater than the interval of adjacent second broken tooth 20, the bottom surface of first broken tooth 19 slides with the top surface laminating of second broken tooth 20, the driving piece 12 can assist to drive rotation section of thick bamboo 4 and rotate, the top fixedly connected with hopper 33 of rotation section of thick bamboo 4, the top fixedly connected with guide hopper 34 of rotation pipe 18.
The outer wall of the spiral tube 14 is provided with a plurality of groups of communication holes 21, the communication holes 21 are obliquely arranged, one end of each communication hole 21 is communicated with the rotary cylinder 4, the position, close to the communication holes 21, of the inner wall of the spiral tube 14 is fixedly connected with an inclined baffle 22, the bottom end of the spiral tube 14 is communicated with oxygen input equipment, and a plurality of groups of fan plates 23 are uniformly and fixedly connected with the inner wall of the rotary cylinder 4.
The driving piece 12 comprises a driving motor 24 fixedly arranged on the base 1, the model of the driving motor 24 is preferably Y80M1-2, the output end of the driving motor 24 is coaxially and fixedly connected with a driving shaft 25, the driving shaft 25 penetrates through the bottom end of the smelting furnace 2 and is rotationally connected with the smelting furnace 2, the top end of the driving shaft 25 is coaxially and fixedly connected with the bottom end of the bottom plate 5, and a rotating piece 26 for driving the rotating cylinder 4 to rotate is arranged on the driving shaft 25.
The rotating member 26 comprises a first belt pulley 27 coaxially and fixedly arranged on the driving shaft 25, a second belt pulley 28 is rotatably connected to the base 1, a driving belt 29 in driving connection with the second belt pulley 28 is in driving connection with the first belt pulley 27, a rotating shaft 30 is coaxially and fixedly connected to the second belt pulley 28, a driving gear 31 is coaxially and fixedly connected to the rotating shaft 30, an outer gear ring 32 is fixedly connected to the outer wall of the rotating cylinder 4, and the outer gear ring 32 is meshed with the driving gear 31.
The vent 35 has been seted up at the middle part of rolling disc 15, and vent 35 internal fixation has air discharge fan 36, and the inner wall fixedly connected with blast pipe 37 of fixed pipe 17, and blast pipe 37's bottom is linked together with vent 35, is equipped with fume purification equipment 38 in blast pipe 37, and smelting furnace 2's bottom intercommunication is connected with output tube 39 and slag runner 40, and output tube 39 and slag runner 40 homoenergetic control and open and shut the operation.
The working principle is that the blocky copper smelting slag is filled into a position between a feeding hopper 33 and a guide hopper 34, the slag falls into a gap of a first crushing tooth 19 downwards, a driving motor 24 is started to drive a driving shaft 25 to rotate, so that a first belt pulley 27 drives a driving belt 29 to rotate a second belt pulley 28, the second belt pulley 28 drives a rotating shaft 30 to rotate a driving gear 31, the driving gear 31 drives an outer toothed ring 32 to rotate a rotating cylinder 4, the rotating cylinder 4 drives the first crushing tooth 19 and a rotating pipe 18 to rotate, at the moment, the first crushing tooth 19 rotates towards an upper end in an inclined direction, at the moment, the inclined direction of the first crushing tooth 19 is opposite to the inclined direction of the second crushing tooth 20, at the moment, the first crushing tooth 19 drives the slag to synchronously rotate, the bottom of the slag and the tip gap of the second crushing tooth 20 are subjected to impact friction, the slag is crushed to a required size, and the slag is conveyed downwards to a position between the rotating cylinder 4 and a fixed cylinder 13 through the gap position of the second crushing tooth 20 to be stored.
Oxygen is introduced to the bottom end of the spiral pipe 14, the oxygen is transported in the spiral pipe 14 in a spiral mode, when the oxygen passes through the position of the inclined baffle 22, the inner diameter of a pipeline at the position is reduced by utilizing the venturi tube principle, the flow velocity at the position of the tip end of the inclined baffle 22 is increased, thereby generating a suction effect on the position of the nearby communication hole 21, the tip end of the inclined baffle 22 faces the direction of oxygen transportation, slag ash between the rotating cylinder 4 and the fixed cylinder 13 can be pumped into the spiral pipe 14 to be transported at the moment, meanwhile, the oxygen and raw materials in the spiral pipe 14 are preheated by utilizing the heat of the smelting furnace 2, the rotating cylinder 4 rotates while driving the inner groups of the fan plates 23 to rotate, the blowing and stirring of the slag ash are assisted, the uniform pumping of the oxygen in the spiral pipe 14 is guaranteed, the oxygen is transported into the annular groove 16 at the top end of the spiral pipe 14, transported into the connecting pipe 7 through the annular groove 16, discharged into the sleeve cylinder 8 from the first side hole 10 at the bottom end side of the connecting pipe 7, and discharged into the smelting furnace 2 through the second side hole 11 at the side of the sleeve cylinder 8.
When the melting amount of the raw materials in the smelting furnace 2 is continuously increased, the sleeve joint cylinder 8 floats, meanwhile, the bottom plate 5 is driven to rotate by the operation of the driving motor 24, the bottom plate 5 drives the plurality of groups of stirring rods 6 to rotate, the stirring rods 6 drive the connecting pipe 7 and the sleeve joint cylinder 8 to synchronously rotate, so that the rotating disc 15 rotates, the rotating disc 15 can rotate the exhaust fan 36 to discharge the upper exhaust gas from the exhaust pipe 37 in the rotating process, the exhaust gas is discharged after being purified by the smoke purifying equipment 38, the annular groove 16 can always keep the communication state with the top end of the spiral pipe 14 when the rotating disc 15 rotates, and when the sleeve joint cylinder 8 floats, the inner molten copper solution floats the sleeve joint cylinder 8 and keeps the liquid level to be positioned below the floating line 9 because the density of the sleeve joint cylinder 8 is smaller than that of copper solution, the oxygen and the slag ash that make the output can directly discharge to a distance department above the solution, slag ash can mix with molten liquid more fast this moment, for traditional mode from the top transport, this conveying mode can carry slag ash to the position that is close to molten liquid more fast and carry out direct melting, the mode of putting into from the top can lead to producing the raise dust, make a portion of slag ash be difficult to fall to the position that contacts with molten liquid and melt, it can't evenly carry out smelting mixing operation to drift in smelting furnace 2 inside, this kind of mode of conveying oxygen also makes oxygen can continuously carry to the position that is close to molten liquid and carries out the oxygen suppliment, avoid just the oxygen of input directly to discharge along with waste gas together and cause the waste of resource.
The synchronous rotation operation of the rotating cylinder 4 and the stirring rod 6 is driven by the driving motor 24, the crushing and the stirring operation of molten liquid of slag are realized, the smelting efficiency is improved, meanwhile, the input of slag ash is carried out, the internal smelting efficiency is improved, the input slag ash can be more rapidly fused, the internal heat is utilized for preheating in the conveying process, meanwhile, the heat preservation operation can be assisted to the smelting furnace 2, the heat is fully utilized, the waste of resources is reduced, when the molten liquid in the smelting furnace 2 floats to be more than the set height, the first side hole 10 is blocked in the process of moving upwards, the input of raw materials is stopped, the output pipe 39 is opened, the molten liquid at the bottom is discharged, the liquid level is reduced, the position of the sleeve barrel 8 is gradually moved downwards, the first side hole 10 is gradually opened, the raw materials are continuously input, the secondary smelting operation is carried out on waste after the output pipe 39 is closed, the driving motor 24 is closed after the smelting is completed, the output pipe 39 is opened, the molten liquid at the bottom layer is discharged, and impurities floating above the slag are discharged through the impurity discharging groove 40.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1.一种铜矿冶炼废渣处理装置,其特征在于,包括:1. A copper ore smelting waste slag treatment device, characterized in that it comprises: 底座(1),所述底座(1)上固定连接有熔炼炉(2);A base (1) is fixedly connected to a smelting furnace (2); 还包括:Also includes: 输送机构,所述输送机构包括固定安装于所述熔炼炉(2)外壁的固定环(3),所述固定环(3)上转动连接有转动筒(4),所述转动筒(4)内设有用于对块状炉渣进行破碎的破碎件,所述转动筒(4)内设有用于对所述熔炼炉(2)内通入氧气时带动粉碎后的炉渣灰进入到所述熔炼炉(2)内的输送件,所述熔炼炉(2)内设有用于自动识别熔融液体量,并将炉渣灰自动输送至熔融液体上方设定距离处的控制件,所述控制件包括与所述熔炼炉(2)内壁底部转动连接的底板(5),所述底板(5)上固定连接有多组搅拌棒(6),所述搅拌棒(6)的顶端同轴固定连接有连接管(7),所述搅拌棒(6)的外壁活动套接有套接筒(8),所述套接筒(8)的密度小于铜矿炉渣的密度,所述套接筒(8)的外壁设有漂浮线(9),所述连接管(7)的底端侧面开设有多组与所述套接筒(8)相连通的第一侧孔(10),所述套接筒(8)的侧面均匀开设有多组第二侧孔(11),所述第二侧孔(11)的开口位于所述漂浮线(9)的上方,所述底座(1)上设有用于带动所述底板(5)进行转动运行的驱动件(12),所述输送件能够将氧气和炉渣灰输送至所述连接管(7)内,所述输送件包括固定安装于所述固定环(3)上方的固定筒(13),所述固定筒(13)上固定连接有螺旋管(14),所述螺旋管(14)包裹在所述熔炼炉(2)的外壁,所述熔炼炉(2)的顶端内壁转动连接有转动盘(15),所述转动盘(15)上开设有环形槽(16),所述连接管(7)的顶端与所述转动盘(15)固定连接,所述连接管(7)的顶端与所述环形槽(16)相连通,所述螺旋管(14)的顶端贯穿所述熔炼炉(2)的侧壁且与所述环形槽(16)相连通,所述螺旋管(14)的外壁开设有多组连通孔(21),所述连通孔(21)倾斜开设,所述连通孔(21)的一端与所述转动筒(4)相连通,所述螺旋管(14)的内壁靠近所述连通孔(21)的位置固定连接有斜挡板(22),所述螺旋管(14)的底端与氧气输入设备相连通,所述转动筒(4)的内壁均匀固定连接有多组扇动板(23)。The conveying mechanism includes a fixed ring (3) fixedly installed on the outer wall of the smelting furnace (2), a rotating cylinder (4) rotatably connected to the fixed ring (3), a crushing component for crushing blocky slag inside the rotating cylinder (4), a conveying component for driving the crushed slag ash into the smelting furnace (2) when oxygen is introduced into the smelting furnace (2), and a control component for automatically identifying the amount of molten liquid and automatically conveying the slag ash to a set distance above the molten liquid inside the smelting furnace (2). The control component includes a bottom plate rotatably connected to the bottom of the inner wall of the smelting furnace (2). (5), a number of stirring rods (6) are fixedly connected to the base plate (5), and a connecting pipe (7) is coaxially fixedly connected to the top of the stirring rod (6). A sleeve (8) is movably sleeved on the outer wall of the stirring rod (6). The density of the sleeve (8) is less than that of copper ore slag. A floating line (9) is provided on the outer wall of the sleeve (8). A number of first side holes (10) communicating with the sleeve (8) are opened on the side of the bottom end of the connecting pipe (7). A number of second side holes (11) are evenly opened on the side of the sleeve (8). The opening of the second side hole (11) is located above the floating line (9). The base ( 1) A drive component (12) is provided on the top to drive the bottom plate (5) to rotate. The conveying component can convey oxygen and slag ash into the connecting pipe (7). The conveying component includes a fixed cylinder (13) fixedly installed above the fixed ring (3). A spiral tube (14) is fixedly connected to the fixed cylinder (13). The spiral tube (14) wraps around the outer wall of the smelting furnace (2). A rotating disk (15) is rotatably connected to the inner wall of the top of the smelting furnace (2). An annular groove (16) is opened on the rotating disk (15). The top of the connecting pipe (7) is fixedly connected to the rotating disk (15). The top of (7) is connected to the annular groove (16), the top of the spiral tube (14) penetrates the side wall of the smelting furnace (2) and is connected to the annular groove (16), the outer wall of the spiral tube (14) is provided with multiple sets of connecting holes (21), the connecting holes (21) are opened at an angle, one end of the connecting hole (21) is connected to the rotating cylinder (4), the inner wall of the spiral tube (14) is fixedly connected with a slanted baffle (22) near the connecting hole (21), the bottom end of the spiral tube (14) is connected to the oxygen input device, and the inner wall of the rotating cylinder (4) is uniformly fixedly connected with multiple sets of fan plates (23). 2.根据权利要求1所述的一种铜矿冶炼废渣处理装置,其特征在于:所述破碎件包括固定安装于所述熔炼炉(2)顶端的固定管(17),所述固定管(17)的顶端转动连接有转动管(18),所述转动管(18)的外壁均匀固定连接有多组第一破碎齿(19),所述固定管(17)的外壁均匀固定连接有多组第二破碎齿(20),所述转动筒(4)的内壁与多组所述第一破碎齿(19)的一端均固定连接,所述第二破碎齿(20)的一端与所述转动筒(4)的内壁转动贴合,相邻所述第一破碎齿(19)的间距大于相邻所述第二破碎齿(20)的间距,所述第一破碎齿(19)的底面与所述第二破碎齿(20)的顶面贴合滑动,所述驱动件(12)能够辅助带动所述转动筒(4)进行转动。2. A copper smelting waste slag treatment device according to claim 1, characterized in that: the crushing component includes a fixed pipe (17) fixedly installed at the top of the smelting furnace (2), a rotating pipe (18) is rotatably connected to the top of the fixed pipe (17), a plurality of first crushing teeth (19) are uniformly fixedly connected to the outer wall of the rotating pipe (18), a plurality of second crushing teeth (20) are uniformly fixedly connected to the outer wall of the fixed pipe (17), the inner wall of the rotating cylinder (4) is fixedly connected to one end of the plurality of first crushing teeth (19), one end of the second crushing teeth (20) is rotatably attached to the inner wall of the rotating cylinder (4), the distance between adjacent first crushing teeth (19) is greater than the distance between adjacent second crushing teeth (20), the bottom surface of the first crushing teeth (19) is attached to and slides against the top surface of the second crushing teeth (20), and the driving component (12) can assist in driving the rotating cylinder (4) to rotate. 3.根据权利要求2所述的一种铜矿冶炼废渣处理装置,其特征在于:所述驱动件(12)包括固定安装于所述底座(1)上的驱动电机(24),所述驱动电机(24)的输出端同轴固定连接有驱动轴(25),所述驱动轴(25)贯穿所述熔炼炉(2)的底端且与所述熔炼炉(2)转动连接,所述驱动轴(25)的顶端与所述底板(5)的底端同轴固定连接,所述驱动轴(25)上设有用于带动所述转动筒(4)进行转动的转动件(26)。3. A copper ore smelting waste slag treatment device according to claim 2, characterized in that: the driving component (12) includes a driving motor (24) fixedly installed on the base (1), the output end of the driving motor (24) is coaxially fixedly connected to a driving shaft (25), the driving shaft (25) passes through the bottom end of the smelting furnace (2) and is rotatably connected to the smelting furnace (2), the top end of the driving shaft (25) is coaxially fixedly connected to the bottom end of the base plate (5), and a rotating component (26) for driving the rotating cylinder (4) to rotate is provided on the driving shaft (25). 4.根据权利要求3所述的一种铜矿冶炼废渣处理装置,其特征在于:所述转动件(26)包括同轴固定安装于所述驱动轴(25)上的第一皮带轮(27),所述底座(1)上转动连接有第二皮带轮(28),所述第一皮带轮(27)上传动连接有与所述第二皮带轮(28)传动连接的传动带(29),所述第二皮带轮(28)上同轴固定连接有转动轴(30),所述转动轴(30)上同轴固定连接有驱动齿轮(31),所述转动筒(4)的外壁固定连接有外齿环(32),所述外齿环(32)与所述驱动齿轮(31)相啮合。4. A copper smelting waste slag treatment device according to claim 3, characterized in that: the rotating component (26) includes a first pulley (27) coaxially fixedly installed on the drive shaft (25), a second pulley (28) rotatably connected to the base (1), a transmission belt (29) drivingly connected to the first pulley (27) and drivingly connected to the second pulley (28), a rotating shaft (30) coaxially fixedly connected to the second pulley (28), a drive gear (31) coaxially fixedly connected to the rotating shaft (30), and an external toothed ring (32) fixedly connected to the outer wall of the rotating cylinder (4), the external toothed ring (32) meshing with the drive gear (31). 5.根据权利要求2所述的一种铜矿冶炼废渣处理装置,其特征在于:所述转动筒(4)的顶端固定连接有入料斗(33),所述转动管(18)的顶端固定连接有导向斗(34)。5. A copper ore smelting waste slag treatment device according to claim 2, characterized in that: a feed hopper (33) is fixedly connected to the top end of the rotating cylinder (4), and a guide hopper (34) is fixedly connected to the top end of the rotating pipe (18). 6.根据权利要求2所述的一种铜矿冶炼废渣处理装置,其特征在于:所述转动盘(15)的中部开设有通风口(35),所述通风口(35)内固定连接有排气扇(36),所述固定管(17)的内壁固定连接有排气管(37),所述排气管(37)的底端与所述通风口(35)相连通,所述排气管(37)内设有烟气净化设备(38)。6. A copper smelting waste slag treatment device according to claim 2, characterized in that: a ventilation opening (35) is provided in the middle of the rotating disk (15), an exhaust fan (36) is fixedly connected in the ventilation opening (35), an exhaust pipe (37) is fixedly connected to the inner wall of the fixed pipe (17), the bottom end of the exhaust pipe (37) is connected to the ventilation opening (35), and a flue gas purification device (38) is provided in the exhaust pipe (37). 7.根据权利要求1所述的一种铜矿冶炼废渣处理装置,其特征在于:所述熔炼炉(2)的底端连通连接有输出管(39)和排渣槽(40),所述输出管(39)与所述排渣槽(40)均能够控制进行开合操作。7. A copper ore smelting waste slag treatment device according to claim 1, characterized in that: the bottom end of the smelting furnace (2) is connected to an output pipe (39) and a slag discharge trough (40), and both the output pipe (39) and the slag discharge trough (40) can be controlled to open and close.
CN202510938168.5A 2025-07-08 2025-07-08 Copper mine smelting waste residue treatment device Active CN120593520B (en)

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CN116538802A (en) * 2023-05-06 2023-08-04 驻马店恒久新型耐磨材料有限公司 Smelting device with rapid slag discharging function

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CN116447875A (en) * 2023-04-11 2023-07-18 贵溪骏达特种铜材有限公司 An aluminum bronze submerged melting furnace
CN116538802A (en) * 2023-05-06 2023-08-04 驻马店恒久新型耐磨材料有限公司 Smelting device with rapid slag discharging function

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