CN120589534B

CN120589534B - Conveying device for steel wire packaging

Info

Publication number: CN120589534B
Application number: CN202511099693.9A
Authority: CN
Inventors: 王志国; 武文海; 张艺馨; 张永兴; 王瑞强; 冯鑫亮
Original assignee: Shanxi Hairui Hardware Industry Co ltd; Shanxi Yuci Broad Wire Products Co ltd
Current assignee: Shanxi Hairui Hardware Industry Co ltd; Shanxi Yuci Broad Wire Products Co ltd
Priority date: 2025-08-07
Filing date: 2025-08-07
Publication date: 2025-10-21
Anticipated expiration: 2045-08-07
Also published as: CN120589534A

Abstract

The invention relates to the technical field of steel wire conveying, and discloses a conveying device for steel wire packaging, which comprises a supporting base, wherein a cleaning mechanism is fixed on one side of a bearing frame, the two sides of the top of the bearing frame are symmetrically and rotatably connected with second guide cylinders, and a conveying mechanism is fixed on the other side of the upper end face of the supporting base. This conveyor is used in steel wire packing, the in-process that the steel wire shuttled back and forth in the annular channel, water spray Kong Duizhao steel wire water spray, make things convenient for self-cleaning steel wire, in the final flow of follow hole for water spraying spun water to the storage water tank, the steel wire can obtain the pickling when the storage water tank and handle, under the same circumstances with current cleaning equipment water consumption, the device cleaning performance is more thorough, second round gear and third round gear all rotate and drive corresponding commentaries on classics piece, stirring piece and stirring piece are rotatory simultaneously, make things convenient for the moisture on steel wire surface of automatic shaking off, the device can utilize a drive to realize the removal powder, dewatering and transport operation, whole cleaning transport operation is continuous high-efficient.

Description

Conveying device for steel wire packaging

Technical Field

The invention relates to the technical field of steel wire conveying, in particular to a conveying device for steel wire packaging.

Background

The steel wire is one of four kinds of steel plates, pipes, wires and reprocessed products made of hot rolled wire rods through cold drawing, and in the process of winding and packaging the steel wire, in order to make the packaging effect more stable, the steel wire needs to be orderly conveyed by a conveying device.

The existing conveying device is single in function, can only realize guiding and driving conveying effects generally, can generally coat lubricating powder on the surface of the steel wire in the process of stretching the steel wire, needs to clean the lubricating powder on the surface of the steel wire before rolling the steel wire, generally adopts a flushing or pickling mode to clean the lubricating powder, has an incomplete flushing effect, can bring partially wetted lubricating powder when the steel wire is discharged in the pickling process, has two types of cleaning modes, and needs to improve the existing equipment aiming at the problems.

Disclosure of Invention

The invention aims to provide a conveying device for steel wire packaging, which solves the problems in the prior art.

In order to achieve the above purpose, the steel wire packaging conveying device comprises a supporting base, a water storage tank is fixed in the middle of the upper end face of the supporting base, five first guide cylinders are rotationally connected to the water storage tank, an electric drainage valve is fixed to the bottom of the water storage tank, a primary cleaning mechanism is fixed to one side of the upper end face of the supporting base, the primary cleaning mechanism is fixed to one side of the electric drainage valve, the primary cleaning mechanism comprises a fixing channel, the fixing channel is fixed to one side of the upper end face of the supporting base, protruding blocks are symmetrically fixed to two sides of the fixing channel, a top cover is clamped to the top of the fixing channel, the top cover is fixed between the two protruding blocks through fixing bolts, openings are formed in two sides of the top of the fixing channel and two sides of the bottom of the top cover, a first limiting ring is fixed to the inner side of the fixing channel, a supporting frame is fixed to the inner side of the fixing channel, a first rotating shaft is rotationally connected to the supporting frame, stirring rods are symmetrically fixed to two sides of the rotating plate, the outer side of the first rotating shaft is fixed to the outer side of the fixing channel, the first rotating shaft penetrates through the rotating shaft, and the first fan is fixed to the bottom of the first rotating shaft, and the first fan is fixed to the bottom of the rotating shaft and penetrates into the fixing channel.

The top of storage water tank is fixed with the carrier, one side of carrier is fixed with wiper mechanism, carrier top both sides symmetry rotation is connected with the second guide cylinder, the opposite side of supporting the base up end is fixed with conveying mechanism, wiper mechanism includes the annular passage, and the annular passage is fixed in one side of carrier, one side of annular passage is fixed with electronic water intaking valve, and has seted up the hole for water spraying on the inside wall of annular passage, and the hole for water spraying is through the hole for water spraying blowout to this self-cleaning steel wire, can carry out the pickling to the steel wire in the storage water tank again after rivers are to the storage water tank in, after storing a certain amount of water in the storage water tank, open electronic drain valve, can take away the dust at the in-process of drainage water.

Preferably, a second limiting ring is fixed on one side of the bearing frame, and two second limiting rings are arranged.

By adopting the technical scheme, the two second limiting rings play a limiting role on the steel wire.

Preferably, the top of annular channel is fixed with the orifice plate, and the top rotation of orifice plate is connected with the swivel, be fixed with the outer ring gear on the outer wall of swivel, and be fixed with the ring gear on the inner wall of swivel, the top rotation of annular channel is connected with first round gear, and first round gear meshing is connected at the front side of outer ring gear, the top of first round gear is fixed with second belt drive subassembly, and the bottom of second belt drive subassembly is fixed with the second pivot, the second pivot rotates to be connected on annular channel.

Through adopting above-mentioned technical scheme, the rotation of second pivot can drive second belt drive subassembly and first circular gear rotation to drive the swivel rotation.

Preferably, one side of orifice plate is fixed with first mount, and the interior top of first mount rotates and is connected with the second circular gear, the second circular gear meshing is connected on the outer ring gear, the opposite side of orifice plate is fixed with the second mount, and the interior top of second mount rotates and is connected with the third circular gear, the third circular gear meshing is connected on the inner ring gear, the top of second circular gear and the top of third circular gear all are fixed with the turning block, and the both sides of turning block all are fixed with the plectrum, one side of plectrum is fixed with the plectrum.

Through adopting above-mentioned technical scheme, the swivel rotation can drive second circular gear and third circular gear rotation, and two rotatory driving of turning block are corresponding stir the piece and stir the piece rotation, conveniently stir the steel wire automatically and get rid of moisture.

Preferably, the conveying mechanism comprises a supporting plate, the supporting plate is fixed on the other side of the upper end face of the supporting base, two supporting plates are arranged, a third guide cylinder is rotationally connected between the two supporting plates, a motor is fixed on the outer side of one supporting plate, the output end of the motor is connected with a first conveying wheel, a fourth round gear is fixed on the front side of the first conveying wheel, a fifth round gear is meshed and connected with the top of the fourth round gear, a second conveying wheel is fixed on the rear side of the fifth round gear, and the first conveying wheel and the second conveying wheel are rotationally connected between the two supporting plates.

Through adopting above-mentioned technical scheme, first delivery wheel and second delivery wheel relative rotation, the convenient automatic steel wire that carries to the right.

Preferably, the front side of the fifth round gear is fixed with a first bevel gear, the bottom of the first bevel gear is connected with a second bevel gear in a meshed mode, the second bevel gear is rotationally connected to the supporting base through a third rotating shaft, a third belt transmission assembly is fixed on the outer side of the third rotating shaft, the third belt transmission assembly is rotationally connected to the front side of the water storage tank, the output end of the third belt transmission assembly is connected with the second rotating shaft, a fourth belt transmission assembly is fixed on the outer side of the second rotating shaft, and the output end of the fourth belt transmission assembly is connected with the first belt transmission assembly.

Through adopting above-mentioned technical scheme, when the rotation of fifth circular gear, the second pivot can be rotatory under the drive effect of first bevel gear, second bevel gear, third pivot and third belt drive subassembly to drive fourth belt drive subassembly and first belt drive subassembly rotation.

Compared with the prior art, the invention has the beneficial effects that:

1. According to the conveying device for the steel wire packaging, through the mutual matching of the rotating plate, the stirring rod, the annular channel, the water spraying hole, the second round gear, the third round gear, the rotating block, the stirring piece, the stirring block, the first conveying wheel and the second conveying wheel, the purpose of removing powder and water can be achieved when the cleaning effect is thorough and conveying is achieved, after the feeding operation is completed, the first conveying wheel and the second conveying wheel relatively rotate, the steel wire is convenient to automatically convey to the right, the feeding and the discharging of the steel wire are convenient, meanwhile, the rotating plate and the two stirring rods automatically rotate, the lubricating powder on the surface of the steel wire is convenient to automatically shake off, the steel wire can spray water to Kong Duizhao steel wire in the process of shuttling in the annular channel, the steel wire finally flows into the water storage tank, the steel wire can be immersed in the process when passing through the water storage tank, the cleaning effect of the device is more thorough under the condition that the water consumption of the existing cleaning device is the same, meanwhile, the second round gear and the third round gear both rotate and drive the corresponding rotating block, the stirring piece and the stirring block rotate, the surface of the steel wire is convenient to automatically shake off, and the device can be used for realizing the continuous water removal operation by one driving and conveying and the conveying operation;

2. According to the conveying device for the steel wire packaging, through the mutual matching of the water storage tank, the stirring rod, the exhaust fan and the water spraying hole, the purpose of absorbing dust can be achieved while water is discharged, when a certain amount of water is stored in the water storage tank, water starts to be discharged outwards, the stirring rod is utilized to remove lubricating powder on the surface of the steel wire, the exhaust fan rotates and pumps away the dust, and the dust is discharged along with the water discharged from the water storage tank, so that the dust can be effectively prevented from flying everywhere;

3. This conveyor for steel wire packaging uses through the first guide cylinder, fixed passage, top cap, second spacing ring, annular channel, second guide cylinder, third guide cylinder, first delivery wheel and second delivery wheel's the use of mutually supporting that sets up, can reach the purpose of direction, pass the steel wire fixed passage, two second spacing rings and annular channel and walk around five first guide cylinders, two second guide cylinders and third guide cylinder after wearing out again from between first delivery wheel and the second delivery wheel, can install the top cap afterwards, at the in-process of carrying the steel wire, five first guide cylinders, two second guide cylinders and third guide cylinder rotate, conveniently play the effect of direction.

Drawings

FIG. 1 is a schematic front perspective view of the present invention;

FIG. 2 is a schematic rear perspective view of the present invention;

FIG. 3 is a schematic cross-sectional elevation view of the present invention;

FIG. 4 is a schematic diagram of the front view of the present invention;

FIG. 5 is a schematic top view of the present invention;

FIG. 6 is a schematic view of a cleaning mechanism according to the present invention;

FIG. 7 is a schematic view of the top cover and opening orientation structure of the present invention;

FIG. 8 is a schematic view of the connection structure of the fixed channel, the opening, the first limiting ring, the rotating plate and the toggle rod of the present invention;

FIG. 9 is an enlarged schematic view of the structure of FIG. 1A according to the present invention;

FIG. 10 is a comparative schematic view of cleaning effect in a test report for verifying feasibility and stability of a conveyor for wire wrapping (100 m wire handling data);

Fig. 11 is a schematic diagram of the results of stability test in a report of the test for the feasibility and stability of the conveyor for wire wrapping (8 hours operation).

1, A supporting base; 2, storing water tank; 3, a first guide cylinder; 4, an electric drain valve, 5, a preliminary cleaning mechanism, 501, a fixed channel, 502, a lug, 503, a top cover, 504, a fixing bolt, 505, an opening, 506, a first limiting ring, 507, a support frame, 508, a first rotating shaft, 509, a rotating plate, 510, a stirring rod, 511, a first belt transmission component, 512, an air suction fan, 513, an air suction pipeline, 6, a bearing frame, 7, a second limiting ring, 8, a cleaning mechanism, 801, an annular channel, 802, an electric water inlet valve, 803, a water spraying hole, 804, an orifice plate, 805, a rotating ring, 806, an outer tooth ring, 807, an inner tooth ring, 808, a first circular gear, 809, a second belt transmission component, 810, a second rotating shaft, 811, a first fixing frame, 812, a second circular gear, 813, a second fixing frame, 814, a third circular gear, 815, a rotating block, 816, a stirring piece, 817, a stirring block, 9, a second guide cylinder, 10, a conveying mechanism, 1001, a support plate, 1002, a third guide cylinder, 1003, a motor, 1004, a first conveying wheel, 1005, a fourth gear, 1005, a fourth circular gear, 1008, a fifth circular gear 1008, a third circular gear, 1008, a third belt transmission component, 1010, a third rotating shaft, 1010, a fourth circular gear, a third rotating shaft, and a third rotating shaft.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.

Referring to fig. 1 to 11, the present invention provides a technical solution: the utility model provides a steel wire packing conveyor, including supporting base 1, the department is fixed with storage water tank 2 in the middle of supporting base 1 up end, storage water tank 2 internal rotation is connected with five first guide cylinder 3, the bottom of storage water tank 2 is fixed with electric drain valve 4, one side of supporting base 1 up end is fixed with preliminary cleaning mechanism 5, preliminary cleaning mechanism 5 is fixed in one side of electric drain valve 4, preliminary cleaning mechanism 5 includes fixed channel 501, and fixed channel 501 fixes in one side of supporting base 1 up end, the bilateral symmetry of fixed channel 501 is fixed with lug 502, top cap 503 has been put to the top card of fixed channel 501, and top cap 503 passes through fixing bolt 504 to be fixed between two lug 502, opening 505 has all been seted up to the top both sides of fixed channel 501 and the bottom both sides of top cap 503, and the inboard of fixed channel 501 is fixed with first spacing ring 506, the steel wire can penetrate into the fixed channel 501 from the opening 505 at one side of the fixed channel 501 and pass out from the opening 505 at the other side of the fixed channel 501, the steel wire needs to pass through the first limiting ring 506, the first limiting ring 506 plays a role in supporting and limiting the steel wire, the top cover 503 can be arranged after the feeding is completed, the inner side of the fixed channel 501 is fixedly provided with the supporting frame 507, the supporting frame 507 is rotationally connected with the first rotating shaft 508, the top of the first rotating shaft 508 penetrates through the supporting frame 507 and is connected with the rotating plate 509, stirring rods 510 are symmetrically fixed at two sides of the rotating plate 509, the surface of the steel wire is coated with lubricating powder before the steel wire enters the fixed channel 501, the rotating plate 509 and the two stirring rods 510 are driven to rotate by the rotation of the first rotating shaft 508 in the process of conveying the steel wire to the right in the fixed channel 501, the stirring rods 510 play a role in stirring the steel wire, the lubricating powder on the steel wire can be conveniently and automatically flicked, the outside of first pivot 508 is fixed with first belt drive subassembly 511, and the front side of first belt drive subassembly 511 run through fixed channel 501, and fixed channel 501's bottom is fixed with extraction line 513, and the bottom of first pivot 508 stretches into in the extraction line 513 and is connected with extraction fan 512, and first belt drive subassembly 511 operation can drive first pivot 508 and extraction fan 512 rotation, and extraction fan 512 is the convulsions downwards, when cleaing away steel wire surface powdered lubricant, extraction line 513 can take away the powdered lubricant.

The top of storage water tank 2 is fixed with carrier 6, one side of carrier 6 is fixed with wiper mechanism 8, carrier 6 top both sides symmetry rotation is connected with second guide cylinder 9, the opposite side of supporting base 1 up end is fixed with conveying mechanism 10, wiper mechanism 8 includes annular channel 801, and annular channel 801 is fixed in one side of carrier 6, one side of annular channel 801 is fixed with electronic water intaking valve 802, and water hole 803 has been seted up on the inside wall of annular channel 801, water is spouted through water hole 803, so self-cleaning steel wire, can carry out the pickling to the steel wire in the storage water tank 2 again after rivers are in storage water tank 2, after storing a certain amount of water in storage water tank 2, open electronic drain valve 4, at the in-process of drainage, the dust can be taken away to water, need be in the connection together electronic water intaking valve 802 with outside water supply pipe before using the device, the in-process that the steel wire upwards carries in annular channel 801, water hole 803 sprays water to the steel wire, make things convenient for self-cleaning steel wire.

In this embodiment, as shown in fig. 1,2,3,4,5 and 9, a second limiting ring 7 is fixed on one side of the bearing frame 6, and two second limiting rings 7 are provided, so that during feeding, a steel wire needs to pass through the two second limiting rings 7, and the second limiting rings 7 play a limiting role on the steel wire.

In this embodiment, as shown in fig. 1,2, 3, 4, 5, 6 and 9, the top of the annular channel 801 is fixed with an orifice plate 804, the top of the orifice plate 804 is rotationally connected with a rotating ring 805, an outer gear ring 806 is fixed on the outer wall of the rotating ring 805, an inner gear ring 807 is fixed on the inner wall of the rotating ring 805, the top of the annular channel 801 is rotationally connected with a first circular gear 808, the first circular gear 808 is in meshed connection with the front side of the outer gear ring 806, the top of the first circular gear 808 is fixed with a second belt transmission assembly 809, the bottom of the second belt transmission assembly 809 is fixed with a second rotating shaft 810, the second rotating shaft 810 is rotationally connected to the annular channel 801, and the second rotating shaft 810 can rotate to drive the second belt transmission assembly 809, so as to drive the first circular gear 808 to rotate, and the rotating ring 805 rotates along with the rotation of the first circular gear 808 due to the fact that the first circular gear 808 is in meshed connection with the outer gear ring 806.

In this embodiment, as shown in fig. 1,2,3, 4,5,6 and 9, a first fixing frame 811 is fixed on one side of the hole plate 804, a second circular gear 812 is rotatably connected to the inner top of the first fixing frame 811, the second circular gear 812 is rotatably connected to the outer gear ring 806, a second fixing frame 813 is fixed on the other side of the hole plate 804, a third circular gear 814 is rotatably connected to the inner top of the second fixing frame 813, a rotating block 815 is fixed on the top of the second circular gear 812 and the top of the third circular gear 814, stirring pieces 816 are fixed on both sides of the rotating block 815, stirring blocks 817 are fixed on one side of the stirring pieces 816, and as the second circular gear 812 is rotatably connected to the outer gear ring 806, the third circular gear 814 is rotatably connected to the outer gear ring 807, the rotating ring 805 can drive the second circular gear 812 and the third circular gear 814 to rotate, and the rotation of the second circular gear 812 is opposite to the rotation of the third circular gear 814, and the stirring pieces 816 and stirring pieces 817 are used to automatically stretch out water on the surfaces of steel wires.

In this embodiment, as shown in fig. 1, 2, 3, 4 and 5, the conveying mechanism 10 includes a supporting plate 1001, the supporting plate 1001 is fixed on the other side of the upper end surface of the supporting base 1, two supporting plates 1001 are provided, a third guide cylinder 1002 is rotatably connected between the two supporting plates 1001, a motor 1003 is fixed on the outer side of one supporting plate 1001, the output end of the motor 1003 is connected with a first conveying wheel 1004, a fourth circular gear 1005 is fixed on the front side of the first conveying wheel 1004, a fifth circular gear 1006 is engaged and connected to the top of the fourth circular gear 1005, a second conveying wheel 1007 is fixed on the rear side of the fifth circular gear 1006, the first conveying wheel 1004 and the second conveying wheel 1007 are both rotatably connected between the two supporting plates 1001, the first conveying wheel 1007 can rotate under the driving action of the motor 1003, the second conveying wheel 1007 can rotate relatively under the driving action of the fourth circular gear 1006 and the fifth circular gear 1006, and the second conveying wheel 1007 can conveniently convey steel wires automatically to the right.

In this embodiment, as shown in fig. 1, 4 and 5, a first bevel gear 1008 is fixed on the front side of a fifth circular gear 1006, a second bevel gear 1009 is connected to the bottom of the first bevel gear 1008 in a meshed manner, the second bevel gear 1009 is rotatably connected to the support base 1 through a third rotating shaft 1010, a third belt transmission assembly 1011 is fixed on the outer side of the third rotating shaft 1010, the third belt transmission assembly 1011 is rotatably connected to the front side of the water storage tank 2, the output end of the third belt transmission assembly 1011 is connected to the second rotating shaft 810, a fourth belt transmission assembly 11 is fixed on the outer side of the second rotating shaft 810, the output end of the fourth belt transmission assembly 11 is connected to the first belt transmission assembly 511, the fifth circular gear 1006 rotates to drive the first bevel gear 1008 to rotate, thereby driving the second bevel gear 1009 to rotate, the third rotating shaft 1010 rotates to drive the third belt transmission assembly 1011 to rotate, thereby drive the second rotating shaft 810 to rotate, the fourth belt transmission assembly 11 to rotate, the first belt transmission assembly 511 to rotate accordingly, and the effect of linkage rotation is conveniently achieved, and the removal, the water and the conveying operations are simultaneously completed through one drive.

The use method and the advantages of the invention are that the steel wire packaging conveying device has the following working process:

Firstly, the electric water inlet valve 802 is connected with an external water supply pipeline, an external power supply is connected, a steel wire is penetrated into the fixed channel 501 from an opening 505 at the left side of the fixed channel 501, then the steel wire passes through the first limiting ring 506 and is penetrated out from the opening 505 at the right side of the fixed channel 501, then the steel wire bypasses five first guide cylinders 3 and passes through two second limiting rings 7 and an annular channel 801, the steel wire bypasses two second guide cylinders 9 and a third guide cylinder 1002 and is penetrated out from between a first conveying wheel 1004 and a second conveying wheel 1007 and then is connected with a winding device, the winding device winds and packages the steel wire, after the feeding operation is completed, a top cover 503 is assembled by using a fixed bolt 504, when the motor 1003 drives the first conveying wheel 1004 to rotate, the second conveying wheel 1007 rotates under the driving action of a fourth circular gear 1005 and a fifth circular gear 1006, the first conveying wheel 1004 and the second conveying wheel 1007 rotate relatively to automatically convey the steel wire rightward, the five first guide drums 3, the two second guide drums 9 and the third guide drum 1002 rotate, the steel wire is conveniently guided, when the fifth round gear 1006 rotates, the third rotating shaft 1010 rotates under the driving action of the first bevel gear 1008 and the second bevel gear 1009, thereby driving the third belt transmission assembly 1011 and the second rotating shaft 810 to rotate, the first rotating shaft 508 rotates under the driving action of the first belt transmission assembly 511 and the fourth belt transmission assembly 11, thereby driving the rotating plate 509 and the two poking rods 510 to rotate, the poking rods 510 automatically poke the steel wire, the lubricant powder on the surface of the steel wire is conveniently shaken off, the air suction fan 512 rotates, the air suction pipeline 513 automatically sucks dust, the electric water inlet valve 802 is opened to supply water into the annular channel 801, the water is sprayed out through the water spraying holes 803, so as to automatically clean the steel wire, after water flows into the water storage tank 2, steel wires in the water storage tank 2 can be soaked, when a certain amount of water is stored in the water storage tank 2, the electric drain valve 4 is opened, in the process of draining water, dust can be taken away by the water, the second rotating shaft 810 rotates to drive the second belt transmission assembly 809 and the first circular gear 808 to rotate, so that the rotating ring 805 is driven to rotate, the first circular gear 808 rotates to drive the corresponding rotating block 815, the stirring piece 816 and the stirring block 817 to rotate, the second circular gear 812 rotates to drive the corresponding rotating block 815, the stirring piece 816 and the stirring block 817 to rotate, and after the cleaned steel wires pass out from the annular channel 801, the stirring piece 816 and the stirring block 817 automatically stir the steel wires, so that water on the surface of the steel wires can be conveniently shaken off, and contents which are not described in detail in the specification belong to the prior art known by a person skilled in the art.

In summary, this conveyor for steel wire packaging has reached the self-cleaning, can realize removing powder water, pickling, the purpose of adsorbing dust and direction when drainage when carrying, has satisfied people's user demand.

The following is attached with a test report of the feasibility and stability of the conveying device for steel wire packaging:

1. Purpose of experiment

Three major core capabilities of the device are verified:

(1) Feasibility of high-efficiency cleaning of the lubricating powder on the surface of the steel wire, automatic water removal and continuous conveying;

(2) Stability, reliability and cooperative efficiency of each component (such as the primary cleaning mechanism 5, the cleaning mechanism 8 and the conveying mechanism 10) in long-time operation;

(3) Comprehensive performance: compared with the existing equipment, the water consumption, the cleaning effect and the energy consumption advantages of the equipment are evaluated.

2. Experimental design and method

Experimental facilities:

(1) The prototype device comprises a supporting base 1, a water storage tank 2, a primary cleaning mechanism 5, a cleaning mechanism 8, a conveying mechanism 10 and other core components;

(2) Control group, conventional dip-wash type conveying equipment (commercial model);

(3) Test material, 1.5mm diameter steel wire coil (surface coated with industrial lubricating powder, simulating actual working condition);

(4) Measuring tools including moisture residual instrument (precision + -0.1%), dust collector, flowmeter, high-speed camera (recording component running state).

Experimental parameters:

(1) Cleaning efficiency test: the steel wire speed is 0.5m/s (driven by the conveying mechanism 10 in a simulation document), and the initial coverage rate of the lubricating powder is 100%;

(2) The stability test, namely continuously running for 8 hours, and recording the failure rate and the abrasion of parts;

(3) Water consumption comparison, both sets of equipment process 100m steel wire and record total water consumption.

The experimental indexes are as follows:

(1) Cleaning effect, namely, the residual rate (%) of the lubricating powder and the residual rate (%) of the water;

(2) Stability, number of component failures, delivery slip (%);

(3) The comprehensive efficiency is that the unit length of treatment time (s/m) and the energy consumption (kWh).

3. Experimental procedure

Step 1, initializing and feeding the device

(1) The installation device is described according to a document, wherein a steel wire sequentially passes through a fixed channel 501, a first limiting ring 506, a first guide cylinder 3, a second limiting ring 7, an annular channel 801, a second guide cylinder 9 and a third guide cylinder 1002 in a water storage tank 2, and finally penetrates between a first conveying wheel 1004 and a second conveying wheel 1007;

(2) The fixed top cover 503 ensures sealing.

Step2, preliminary cleaning and powder removal test

(1) Starting a motor 1003, driving a first conveying wheel 1004 and a second conveying wheel 1007 to rotate relatively, and conveying the steel wire at a constant speed of 0.5 m/s;

(2) The first belt transmission component 511 is synchronously activated to drive the rotary plate 509 and the stirring rod 510 to rotate, shake off the lubricating powder, and the air draft fan 512 operates to adsorb the dust to the water storage tank 2;

(3) The measurement is that the dust collector records the dust removal amount and the high-speed camera monitors the running stability of the toggle bar 510.

Step 3, cleaning and dewatering test

(1) Opening an electric water inlet valve 802, wherein the water pressure is 0.2MPa, and water sprays steel wires through water spray holes 803;

(2) The swivel 805 is driven by the second rotating shaft 810 to rotate, so as to drive the second circular gear 812 and the third circular gear 814 to rotate reversely, and the toggle piece 816 and the toggle block 817 are enabled to remove water;

(3) The measurement comprises the steps of detecting the water on the surface of the steel wire after water is discharged by a water residual instrument, and recording the water consumption by a flowmeter.

Step4, continuous operation stability test

(1) The device was run continuously for 8 hours, recorded every 1 hour;

(2) Component temperature (infrared thermometer monitors gear set and bearings);

(3) Conveying slip rate (high-speed camera analyzes steel wire displacement);

(4) The electric drain valve 4 is smooth in drainage.

Step 5, test of control group

(1) The traditional equipment processes the steel wire with the same parameters, and records the cleaning effect and stability.

4. Experimental results and analysis

As shown in fig. 10 and 11, wherein fig. 10 is a comparative view of cleaning effect (100 m steel wire treatment data) and fig. 11 is a view of stability test result (8 hours operation).

Key analysis:

(1) Feasibility verification, namely realizing linkage of powder removal, cleaning, water removal and conveying by a single drive (motor 1003), wherein the processing speed reaches 0.5m/s, and no interruption exists. The transmission efficiency of the gear sets (such as a fourth round gear 1005 and a fifth round gear 1006) is 98%, which proves that the 'one driving realizes multiple operations' is feasible;

(2) Stability verification, namely, the abrasion of the parts is slight (such as stable operation of a swivel 805), and the steel wire conveying deviation is less than 1mm after 8 hours of continuous operation due to the support design of the orifice plate 804 and the fixing frame, so that the industrial precision requirement is met.

5. Conclusion(s)

The feasibility and the stability of the device are fully verified by the verification experiment:

(1) The feasibility is that the cleaning effect is obvious (the residual rate of the lubricating powder is less than or equal to 2.1 percent, the residual rate of the water is less than or equal to 1.5 percent), the water consumption is saved by 58 percent, and the cleaning device is superior to the traditional device. The linkage design (such as a belt transmission assembly and a gear system) realizes high-efficiency continuous operation, and accords with the 'continuous and high-efficiency cleaning and conveying operation' of documents;

(2) Stability-failure rate <0.5%, and no failure of core components (such as the toggle rod 510 and the conveying wheel). The light micro-jamming can be solved by optimizing lubrication, and industrial application is not affected;

(3) The comprehensive advantages are that the device achieves the patent expectations in terms of cleaning thoroughness, resource efficiency and operation reliability, and is recommended to be used for a high-precision steel wire packaging production line.

The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

The terms "center," "longitudinal," "transverse," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used for descriptive simplicity and convenience only and not as an indication or implying that the apparatus or element being referred to must have a particular orientation, be constructed and operated for a particular orientation, based on the orientation or positional relationship illustrated in the drawings, and thus should not be construed as limiting the scope of the present invention.

Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.

Claims

1. The conveying device for the steel wire packaging comprises a supporting base (1), and is characterized in that a water storage tank (2) is fixed in the middle of the upper end face of the supporting base (1), five first guide cylinders (3) are rotationally connected to the water storage tank (2), an electric drainage valve (4) is fixed at the bottom of the water storage tank (2), an initial cleaning mechanism (5) is fixed on one side of the upper end face of the supporting base (1), the initial cleaning mechanism (5) is fixed on one side of the electric drainage valve (4), the initial cleaning mechanism (5) comprises a fixing channel (501), the fixing channel (501) is fixed on one side of the upper end face of the supporting base (1), protruding blocks (502) are symmetrically fixed on two sides of the fixing channel (501), a top cover (503) is clamped on the top of the fixing channel (501), the top cover (503) is fixed between the two protruding blocks (502) through fixing bolts (504), openings (505) are formed in two sides of the top of the fixing channel (501) and two sides of the bottom of the top cover (503), a first ring (506) is fixed on the inner side of the fixing channel (506), a first rotating support frame (507) is fixed on the fixing channel (507), the top of the first rotating shaft (508) penetrates through the supporting frame (507) and is connected with the rotating plate (509), stirring rods (510) are symmetrically fixed on two sides of the rotating plate (509), a first belt transmission assembly (511) is fixed on the outer side of the first rotating shaft (508), the first belt transmission assembly (511) penetrates through the front side of the fixed channel (501), an exhaust pipeline (513) is fixed at the bottom of the fixed channel (501), and the bottom of the first rotating shaft (508) stretches into the exhaust pipeline (513) and is connected with an exhaust fan (512);

The top of storage water tank (2) is fixed with bears frame (6), one side of bearing frame (6) is fixed with wiper mechanism (8), bear frame (6) top bilateral symmetry rotation and be connected with second guide cylinder (9), the opposite side of supporting base (1) up end is fixed with conveying mechanism (10), wiper mechanism (8) include annular channel (801), and annular channel (801) are fixed in one side of bearing frame (6), one side of annular channel (801) is fixed with electronic water intaking valve (802), and has seted up water spray hole (803) on the inside wall of annular channel (801), and water is through water spray hole (803) blowout to this self-cleaning steel wire, can carry out the pickling to the steel wire in storage water tank (2) again after rivers are in storage water tank (2), after storing a certain amount of water in storage water tank (2), open electronic drain valve (4), in the in-process of drainage, the dust can be taken away to water.

2. The steel wire packaging conveying device according to claim 1, wherein a second limiting ring (7) is fixed on one side of the bearing frame (6), and two second limiting rings (7) are arranged.

3. The steel wire packaging conveying device is characterized in that an orifice plate (804) is fixed at the top of the annular channel (801), a rotary ring (805) is rotatably connected to the top of the orifice plate (804), an outer gear ring (806) is fixed to the outer wall of the rotary ring (805), an inner gear ring (807) is fixed to the inner wall of the rotary ring (805), a first circular gear (808) is rotatably connected to the top of the annular channel (801), the first circular gear (808) is meshed with the front side of the outer gear ring (806), a second belt transmission assembly (809) is fixed to the top of the first circular gear (808), a second rotary shaft (810) is fixed to the bottom of the second belt transmission assembly (809), and the second rotary shaft (810) is rotatably connected to the annular channel (801).

4. The steel wire packaging conveying device according to claim 3, wherein a first fixing frame (811) is fixed on one side of the hole plate (804), a second round gear (812) is rotatably connected to the inner top of the first fixing frame (811), the second round gear (812) is in meshed connection with the outer gear ring (806), a second fixing frame (813) is fixed on the other side of the hole plate (804), a third round gear (814) is rotatably connected to the inner top of the second fixing frame (813), the third round gear (814) is in meshed connection with the inner gear ring (807), a rotating block (815) is fixed to the top of the second round gear (812) and the top of the third round gear (814), a poking piece (816) is fixed to two sides of the rotating block (815), and a poking block (817) is fixed to one side of the poking piece (816).

5. The steel wire packaging conveying device according to claim 3, wherein the conveying mechanism (10) comprises a supporting plate (1001), the supporting plate (1001) is fixed on the other side of the upper end face of the supporting base (1), the two supporting plates (1001) are provided with two, a third guide cylinder (1002) is rotatably connected between the two supporting plates (1001), a motor (1003) is fixed on the outer side of one supporting plate (1001), the output end of the motor (1003) is connected with a first conveying wheel (1004), a fourth round gear (1005) is fixed on the front side of the first conveying wheel (1004), a fifth round gear (1006) is meshed and connected to the top of the fourth round gear (1005), a second conveying wheel (1007) is fixed on the rear side of the fifth round gear (1006), and the first conveying wheel (1004) and the second conveying wheel (1007) are rotatably connected between the two supporting plates (1001).

6. The steel wire packing conveyor device according to claim 5, wherein a first bevel gear (1008) is fixed on the front side of the fifth round gear (1006), a second bevel gear (1009) is connected to the bottom of the first bevel gear (1008) in a meshed manner, the second bevel gear (1009) is rotatably connected to the supporting base (1) through a third rotating shaft (1010), a third belt transmission assembly (1011) is fixed on the outer side of the third rotating shaft (1010), the third belt transmission assembly (1011) is rotatably connected to the front side of the water storage tank (2), the output end of the third belt transmission assembly (1011) is connected with a second rotating shaft (810), a fourth belt transmission assembly (11) is fixed on the outer side of the second rotating shaft (810), and the output end of the fourth belt transmission assembly (11) is connected with the first belt transmission assembly (511).