CN120517240B - Liftable formula new energy automobile fills electric pile - Google Patents

Liftable formula new energy automobile fills electric pile

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Publication number
CN120517240B
CN120517240B CN202510931610.1A CN202510931610A CN120517240B CN 120517240 B CN120517240 B CN 120517240B CN 202510931610 A CN202510931610 A CN 202510931610A CN 120517240 B CN120517240 B CN 120517240B
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China
Prior art keywords
charging
lifting
charging pile
new energy
unit
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CN202510931610.1A
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Chinese (zh)
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CN120517240A (en
Inventor
请求不公布姓名
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Zhanshun Electric Power Group Co ltd
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Zhanshun Electric Power Group Co ltd
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Publication of CN120517240A publication Critical patent/CN120517240A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/31Charging columns specially adapted for electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/18Cables specially adapted for charging electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/35Means for automatic or assisted adjustment of the relative position of charging devices and vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/60Monitoring or controlling charging stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/60Monitoring or controlling charging stations
    • B60L53/62Monitoring or controlling charging stations in response to charging parameters, e.g. current, voltage or electrical charge
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The invention relates to the technical field of new energy automobiles, in particular to a lifting type new energy automobile charging pile which comprises a base, a lifting unit, a charging unit, a detecting unit and a control unit, wherein the lifting unit is used for adjusting the height of the charging pile and comprises a vertical guide rail, a lifting driving mechanism for providing lifting power for the charging pile and a self-cleaning component for cleaning the vertical guide rail, the charging unit is used for charging the new energy automobile and comprises a sliding block, a charging component and a cable management component, the detecting unit is used for acquiring equipment operation data and comprises a visual sensor for acquiring the lifting height of the charging pile, a vibration sensor for acquiring the vibration frequency of the charging pile and a humidity sensor for acquiring the ambient humidity, and the control unit is used for acquiring the equipment operation data output by the detecting unit and determining the operation modes of the lifting unit and the charging unit according to the equipment operation data. The invention realizes the improvement of the operation efficiency and durability of the new energy automobile charging pile.

Description

Liftable formula new energy automobile fills electric pile
Technical Field
The invention relates to the technical field of new energy automobiles, in particular to a lifting type new energy automobile charging pile.
Background
The charging pile is a charging device for providing energy supplement for the electric automobile, the function of the charging device is similar to that of an oiling machine in a gas station, and the charging pile is usually installed in places such as a mall, a public building and a public parking lot.
CN110901439a discloses a liftable wall-hanging new energy automobile charging pile, which comprises a guide rail, wherein a lifting frame is arranged in the guide rail, a lifting mechanism is arranged in the lifting frame, the other end of the lifting mechanism is arranged in the guide rail, a fixing mechanism with a buffer function is arranged at the top end of the guide rail, a buffer mechanism is arranged at the bottom end of the guide rail, a charging pile is arranged at one end of the lifting frame and is fixedly connected with the lifting frame through a bolt, a charger is arranged in the charging pile, a second PLC module is arranged at one end of the charger, a wire collecting mechanism is arranged at one end of the charging pile, a charging mechanism with a fixing function is arranged at one side of the wire collecting mechanism, a cable is arranged at the other end of the charger, the top end of the cable extends into the charging mechanism through the wire collecting mechanism, and a heat dissipation mechanism is arranged at the other end of the charging pile.
Disclosure of Invention
Therefore, the invention provides a lifting type new energy automobile charging pile which is used for solving the problem that the running efficiency and durability of the new energy automobile charging pile are reduced due to inaccurate judgment of equipment safety reflected by the vibration frequency of the charging pile and the charging delay time in the prior art.
In order to achieve the aim, the invention provides a lifting type new energy automobile charging pile, which comprises a base, a lifting type charging pile and a lifting type charging pile, wherein the base is used for connecting and fixing the charging pile;
The lifting unit is connected with the base and used for adjusting the height of the charging pile, and comprises a vertical guide rail used for providing lifting direction, a lifting driving mechanism arranged on the vertical guide rail and used for providing lifting power for the charging pile, and a self-cleaning assembly arranged on the vertical guide rail and used for cleaning the vertical guide rail;
The charging unit is connected with the lifting unit and used for charging the new energy automobile, and comprises a sliding block matched with the vertical guide rail, a charging assembly connected with the sliding block and used for charging the new energy automobile, and a cable management assembly connected with the charging module and used for managing a charging cable;
The detection unit is respectively connected with the base, the lifting unit and the charging unit and is used for acquiring equipment operation data, and comprises a visual sensor which is connected with the vertical track and is used for acquiring the lifting height of the charging pile, a vibration sensor which is connected with the base and is used for acquiring the vibration frequency of the charging pile, and a humidity sensor which is connected with the charging assembly and is used for acquiring the ambient humidity;
and the control unit is respectively connected with the base, the lifting unit and the charging unit and is used for acquiring the equipment operation data output by the detection unit and determining the operation modes of the lifting unit and the charging unit according to the equipment operation data.
Further, the lifting driving mechanism comprises a lifting driving mechanism body,
The electric push rod driver is connected with the vertical guide rail and drives the sliding block to move up and down along the vertical guide rail through motor driving;
and the mechanical limit switch is connected with the vertical guide rail and used for locking when the sliding block moves to the working height.
Further, the self-cleaning assembly comprises,
The miniature air compressor is used for adsorbing impurities on the surface of the vertical track;
the electric brush head is arranged opposite to the miniature air compressor and cleans the vertical track through rotation;
the spiral rod is connected with the electric brush head and used for adjusting the rotation angle of the electric brush head.
Further, the charging assembly comprises a charging device,
The charging plug is used for transmitting electric power to a battery of the new energy automobile;
And the power converter is connected with the charging plug and is used for converting alternating current in the charging pile into direct current required by a battery of the new energy automobile.
Further, the control unit obtains the vibration frequency of the charging pile and respectively compares the vibration frequency of the charging pile with a preset first vibration frequency and a preset second vibration frequency,
And if the vibration frequency of the charging pile is larger than the preset first vibration frequency and smaller than or equal to the preset second vibration frequency, the control unit judges that the running effectiveness is lower than the allowable range, and determines the running mode of the lifting assembly.
Further, the control unit determines the operation mode of the lifting assembly according to the ambient humidity.
Further, if the vibration frequency of the charging pile is greater than the preset second vibration frequency, the control unit preliminarily determines that the equipment safety is lower than the allowable range, and acquires the charging delay time.
Further, if the charging delay time is greater than a preset charging delay threshold, the control unit determines that the equipment safety is lower than the allowable range, and re-determines the charging voltage.
Further, the control unit acquires the device noise intensity after completing the re-determination of the charging voltage,
And if the noise intensity of the equipment is larger than a preset noise intensity threshold value, the control unit judges that the running stability of the equipment is lower than an allowable range.
Further, the control unit re-determines the operating frequency of the self-cleaning assembly under conditions where the operational stability of the device is below the allowable range.
Compared with the prior art, the novel energy automobile charging pile has the beneficial effects that the lifting unit, the charging unit, the detection unit and the control unit are arranged through the innovative structural design and intelligent control, so that the adaptability, the safety and the user experience of the charging pile are remarkably improved, the charging pile can be automatically adjusted according to the charging interface heights of different vehicle types by the lifting unit, and the problem that the traditional fixed charging pile cannot be adapted to various vehicle types is effectively solved. The lifting driving mechanism adopts high-precision servo control to ensure stable and reliable lifting process, and the self-cleaning assembly can remove pollutants such as dust, fragments and the like on the guide rail in real time, so that mechanical clamping stagnation is avoided, and the service life is prolonged. The charging unit is provided with the intelligent cable management component, and can synchronously retract and release the charging cable along with lifting actions, so that the problems of cable floor mopping abrasion or winding and the like of the traditional charging pile are avoided, and the improvement of the operation efficiency and durability of the charging pile of the new energy automobile is realized.
Furthermore, the charging pile for the new energy automobile acquires the vibration frequency of the charging pile in real time and compares the vibration frequency with the preset first vibration frequency and second vibration frequency. When the vibration frequency exceeds the first threshold value but does not reach the second threshold value, the system judges that the operation effectiveness of the equipment is reduced, and automatically adjusts the operation mode of the lifting assembly, friction between the equipment is increased due to the change of the environmental humidity, and then additional vibration is generated, the influence on the operation of the charging pile due to the abrasion of the equipment is reduced by increasing the lifting speed of the lifting assembly, the operation efficiency of the charging pile is improved, and the operation efficiency and durability of the charging pile of the new energy automobile are further improved.
Furthermore, when the vibration frequency of the new energy automobile charging pile exceeds the second threshold, the system preliminarily judges that potential safety hazards exist in the equipment, and further performs secondary verification by combining the charging delay time length. The dual-criterion mechanism effectively avoids misjudgment of single parameters, and can improve the accuracy of fault identification. When the system confirms that the safety of the equipment is insufficient, the vibration exceeds the limit and the charging delay exceeds the threshold value, the control unit judges to re-determine the charging voltage, and the equipment generates certain loss due to long-term operation of the equipment, so that the charging pile of the new energy automobile cannot meet the charging requirement of the new energy automobile, the stability of the output voltage is improved by increasing the charging voltage, and the improvement of the operation efficiency and durability of the charging pile of the new energy automobile is further realized.
Furthermore, after the new energy automobile charging pile control unit completes the re-determination of the charging voltage, the new energy automobile charging pile control unit further acquires the equipment noise intensity data to form a voltage-noise double-dimensional safety evaluation system. When the noise intensity exceeds a preset threshold, the system judges that the mechanical or electrical stability of the equipment is reduced, and after the voltage is regulated, the electrostatic adsorption capacity generated by the equipment is possibly increased, so that the abrasion declared to be increased due to the increase of dust is also increased, and the control unit automatically adjusts the running frequency of the self-cleaning assembly through monitoring the noise. The high-efficiency operation of the equipment in a longer time and a lower failure rate can be effectively ensured. The running efficiency and durability of the new energy automobile charging pile are further improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a lifting type new energy automobile charging pile according to an embodiment of the invention;
FIG. 2 is a block diagram of the overall structure of a lifting type new energy automobile charging pile according to an embodiment of the invention;
FIG. 3 is a specific block diagram of a lifting unit of a lifting type new energy automobile charging pile according to an embodiment of the present invention;
fig. 4 is a specific structural block diagram of a lifting driving mechanism of a lifting type new energy automobile charging pile according to an embodiment of the invention;
fig. 5 is a flowchart for determining an operation mode of a lifting assembly of a lifting type new energy automobile charging pile according to an embodiment of the invention.
Detailed Description
The invention will be further described with reference to examples for the purpose of making the objects and advantages of the invention more apparent, it being understood that the specific examples described herein are given by way of illustration only and are not intended to be limiting.
Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present invention, and are not intended to limit the scope of the present invention.
Fig. 1, fig. 2, fig. 3, fig. 4 are schematic views of the overall structure of a charging pile for a liftable new energy automobile, a block diagram of the overall structure, a block diagram of a specific structure of a lifting unit, a block diagram of a specific structure of a lifting driving mechanism, and a flowchart for determining an operation mode of a lifting assembly according to an embodiment of the present invention. The invention relates to a lifting type new energy automobile charging pile which is characterized by comprising
The base 4 is used for connecting and fixing the charging pile;
The lifting unit is connected with the base 4 and used for adjusting the height of the charging pile, and comprises a vertical guide rail 8 used for providing lifting direction, a lifting driving mechanism (not shown) arranged on the vertical guide rail 8 and used for providing lifting power of the charging pile, and a self-cleaning component arranged on the vertical guide rail 8 and used for cleaning the vertical guide rail 8;
the charging unit is connected with the lifting unit and used for charging the new energy automobile, and comprises a sliding block (not shown in the figure) matched with the vertical guide rail 8, a charging assembly 9 connected with the sliding block and used for charging the new energy automobile, and a cable management assembly 7 connected with the charging module and used for managing a charging cable;
The detection unit is respectively connected with the base 4, the lifting unit and the charging unit and is used for acquiring equipment operation data, and comprises a visual sensor 6 which is connected with the vertical track and is used for acquiring the lifting height of the charging pile, a vibration sensor 5 which is connected with the base 4 and is used for acquiring the vibration frequency of the charging pile, and a humidity sensor (not shown in the figure) which is connected with the charging assembly 9 and is used for acquiring the ambient humidity;
And the control unit is respectively connected with the base 4, the lifting unit and the charging unit and is used for acquiring the equipment operation data output by the detection unit and determining the operation modes of the lifting unit and the charging unit according to the equipment operation data.
Specifically, the base 4 is a fixed portion of the charging pile for firmly connecting the charging pile to a wall surface or other fixed location. The design of the base 4 allows for stability and load bearing capacity to ensure stable operation of the charging pile under different operating conditions. The base 4 not only supports the overall structure of the charging stake but also provides a solid support for the lifting unit and other components of the charging unit. The base 4 is connected with the lifting unit, ensuring smooth lifting operation. The stability of the base 4 directly affects the reliability and safety of the entire charging pile system.
Specifically, the lifting unit is a core part of the lifting type charging pile, and the main function of the lifting unit is to adjust the height of the charging pile so as to adapt to the charging requirements of different vehicle types. The lifting unit comprises the following key components:
Vertical guide rail 8 provides the direction control of going up and down for charging stake, ensures that charging stake lift process goes on in vertical direction to avoid charging stake position's skew or unstability.
And the lifting driving mechanism drives the charging pile to lift in a mechanical or electric mode. The mechanism provides power required by lifting of the charging pile through combination with the vertical guide rail 8, and ensures that the height of the charging pile can be accurately adjusted as required.
And in the lifting process of the charging pile, the vertical guide rail 8 is easy to accumulate dust and sundries, so that the normal lifting of the charging pile is influenced. The self-cleaning assembly can regularly clean the vertical guide rail 8, prevent dust and sundries from affecting the smooth operation of the lifting system, thereby prolonging the service life of the equipment and ensuring the stability thereof.
Specifically, the main function of the charging unit is to provide charging service for the new energy automobile. The charging unit comprises the following key components:
The sliding block is matched with the vertical guide rail 8, and the charging pile can be adjusted to be suitable for the height of a new energy automobile at any time through lifting of the vertical guide rail 8, so that the charging connector can be accurately abutted to a charging port of the vehicle.
The charging assembly 9 is responsible for transmitting electric energy from a power grid to a battery of the new energy automobile, and the high efficiency and safety of the charging process are ensured. The charging assembly 9 typically includes a power interface for the charging post, a charging cable, and an interface for connection to a new energy vehicle battery.
The cable management component is used for ensuring the orderly management of the cable in the charging process and avoiding the cable from being tangled or damaged. The charging cable can be automatically wound and unwound as required, so that the charging process is tidier and more efficient.
Specifically, the detection unit is responsible for monitoring the running state of the charging pile in real time and providing information support by acquiring equipment running data. The detection unit comprises the following important sensors:
The visual sensor 6 is arranged on the vertical guide rail 8 and is mainly used for detecting the lifting height of the charging pile. By capturing the relative position of the charging stake and the vertical guide rail 8, the vision sensor 6 can accurately determine the current position of the charging stake, thereby providing accurate lifting information for the control system.
Vibration sensor 5 the vibration sensor 5 is mounted on the base 4 and is responsible for detecting the vibration frequency of the charging pile. The vibration sensor 5 can detect whether the charging pile has abnormal vibration in the working process, and timely give an alarm to prevent equipment damage or potential safety hazard.
Humidity sensor-a humidity sensor is mounted near the charging assembly 9 for detecting changes in ambient humidity. The humidity sensor is helpful to monitor the condition of excessive humidity possibly occurring in the charging process, and prevent moisture from entering the charging system to cause short circuit or other faults.
Specifically, the control unit is responsible for integrating the data of each component and performing intelligent control. The functions of the control unit mainly comprise:
and the data acquisition is that the control unit acquires real-time operation data of the charging pile from the detection unit, wherein the real-time operation data comprise information such as lifting height, vibration frequency, environmental humidity and the like.
And determining a mode, namely judging the running state of the charging pile by the control unit according to the acquired equipment running data, and adjusting the running modes of the lifting unit and the charging unit according to actual conditions. For example, if the charging pile is detected to be too high or too low, the control unit can automatically adjust the lifting height of the charging pile so as to adapt to the requirements of different vehicle types. If the vibration sensor 5 detects abnormal vibration, the control unit automatically stops the operation of the charging pile and gives a warning.
And the control unit performs intelligent control according to the real-time data to ensure that the charging pile is always in an optimal running state. It can also carry out the altitude mixture control according to the user's demand, provides better use experience.
Summary
The liftable new energy charging pile realizes the intellectualization, automation and high efficiency of the charging pile through various technical means such as height adjustment, cleaning maintenance, intelligent monitoring and automatic control. The charging pile not only can adapt to the charging requirements of different vehicle types, but also can monitor the running state of equipment in real time, and ensure the safety and stability of the charging process. With the continuous development of technology, the liftable new energy charging pile becomes an important component of future urban charging infrastructure, and provides more convenient and efficient service for popularization and use of new energy automobiles.
In a specific implementation process, the lifting type new energy charging pile realizes the progress of charging equipment from 'fixed passive' to 'intelligent self-adaption' through a highly integrated electromechanical integrated design and an advanced intelligent control technology. The system adopts a modularized architecture design, and a lifting unit driven by a precise servo, an intelligent charging module and a multi-sensor fused monitoring control system form an integral solution. Six key technologies, namely an automatic vehicle model identification system based on machine vision, servo lifting control by adopting an S-curve algorithm, a magneto-rheological damping vibration suppression technology, a spiral track cable management system, a multi-parameter fusion safety evaluation algorithm and a predictive maintenance system are integrated in breakthrough. The device exhibits excellent environmental adaptability, can stably operate in a temperature range of-30 ℃ to 60 ℃ and ensures reliable operation in severe weather such as heavy rain. In actual operation, the system achieves optimal performance through a three-level intelligent adjustment mechanism, wherein the first level rapidly identifies a vehicle through geomagnetism and a vision sensor 6, the second level automatically matches charging parameters according to cloud data, drives a servo motor to accurately position a charging interface to a target height, and the third level monitors equipment operation parameters in real time in a charging process and dynamically adjusts working states. The safety aspect constructs a multiple protection system, including mechanical overload protection, electric insulation monitoring, emergency super capacitor backup and the like. The intelligent operation and maintenance system realizes the transition from 'post maintenance' to 'predictive maintenance' through advanced diagnosis means such as vibration spectrum analysis, current harmonic detection and the like, so that the average fault-free time of equipment reaches 8000 hours, and is improved by 3 times compared with the traditional charging pile. In the aspect of energy efficiency management, the system supports 20-150kW intelligent power regulation, and standby power consumption is controlled below 10W. Through practical verification, compared with the traditional charging pile, the solution has the remarkable advantages that the space utilization rate is improved by 60%, the operation and maintenance cost is reduced by 55%, and the waiting time of a user is shortened to 8 seconds. The invention solves the problems of poor adaptability, large space occupation, high maintenance cost and the like faced by the current new energy automobile charging infrastructure, provides a brand new technical thought for intelligent power grid construction and urban space planning, and has important significance for promoting the popularization of new energy automobiles and intelligent city construction.
According to the novel energy automobile charging pile, through innovative structural design and intelligent control, the lifting unit, the charging unit, the detection unit and the control unit are arranged to have synergistic effects, so that the adaptability, the safety and the user experience of the charging pile are remarkably improved, the lifting unit enables the charging pile to be automatically adjusted according to the charging interface heights of different vehicle types, and the problem that the traditional fixed charging pile cannot be adapted to various vehicle types is effectively solved. The lifting driving mechanism adopts high-precision servo control to ensure stable and reliable lifting process, and the self-cleaning assembly can remove pollutants such as dust, fragments and the like on the guide rail in real time, so that mechanical clamping stagnation is avoided, and the service life is prolonged. The charging unit is provided with the intelligent cable management component, and can synchronously retract and release the charging cable along with lifting actions, so that the problems of cable floor mopping abrasion or winding and the like of the traditional charging pile are avoided, and the improvement of the operation efficiency and durability of the charging pile of the new energy automobile is realized.
In particular, the lifting driving mechanism comprises,
The electric push rod driver is connected with the vertical guide rail 8 and drives the sliding block to move up and down along the vertical guide rail 8 through motor driving;
and the mechanical limit switch is connected with the vertical guide rail 8 and is used for locking when the sliding block moves to the working height.
In particular, the self-cleaning assembly comprises,
The miniature air compressor 1 is used for adsorbing impurities on the surface of the vertical track;
the electric brush head 2 is arranged opposite to the miniature air compressor 1 and cleans the vertical track by rotating;
a screw rod 3 connected to the electric brush head 2 for adjusting the rotation angle of the electric brush head 2.
In the specific implementation process, the satellite air compressor can be replaced by a dust collector, and those skilled in the art can understand that the operation of adsorbing the impurities on the vertical orbit is an alternative mode of the invention, which is not described herein.
In particular, the charging assembly 9 comprises,
The charging plug is used for transmitting electric power to a battery of the new energy automobile;
And the power converter is connected with the charging plug and is used for converting alternating current in the charging pile into direct current required by a battery of the new energy automobile.
In particular, the control unit obtains the vibration frequency of the charging pile and respectively compares the vibration frequency of the charging pile with a preset first vibration frequency and a preset second vibration frequency,
And if the vibration frequency of the charging pile is larger than the preset first vibration frequency and smaller than or equal to the preset second vibration frequency, the control unit judges that the running effectiveness is lower than the allowable range, and determines the running mode of the lifting assembly.
Specifically, the control unit determines the operating mode of the lifting assembly based on the ambient humidity.
In a specific implementation process, the charging pile for the new energy automobile is provided with a charging pile vibration frequency, a preset first vibration frequency P1, a preset second vibration frequency P2 and an environmental humidity threshold S0, wherein the P1, P2 and S can be set according to a plurality of test or production requirements.
Specifically, the operation mode of the lifting assembly is that the operation speed of the lifting assembly is determined according to the ambient humidity.
In a specific implementation process, the reduction of the lifting speed of the lifting assembly is determined according to the product of the current lifting speed and the speed coefficient.
The velocity coefficient is selected within interval [0.65,0.95 ].
According to the novel energy automobile charging pile, the vibration frequency of the charging pile is acquired in real time and compared with the preset first vibration frequency and the preset second vibration frequency. When the vibration frequency exceeds the first threshold value but does not reach the second threshold value, the system judges that the operation effectiveness of the equipment is reduced, and automatically adjusts the operation mode of the lifting assembly, friction between the equipment is increased due to the change of the environmental humidity, and then additional vibration is generated, the influence on the operation of the charging pile due to the abrasion of the equipment is reduced by increasing the lifting speed of the lifting assembly, the operation efficiency of the charging pile is improved, and the operation efficiency and durability of the charging pile of the new energy automobile are further improved.
Specifically, if the vibration frequency of the charging pile is greater than the preset second vibration frequency, the control unit preliminarily determines that the equipment safety is lower than the allowable range, and acquires the charging delay time length.
Specifically, if the charging delay time is greater than a preset charging delay threshold, the control unit determines that the device security is lower than the allowable range, and re-determines the charging voltage.
In a specific implementation process, the charging pile for the new energy automobile is provided with the charging delay time length T, and the preset charging delay threshold values T0 and T0 can be set according to a plurality of test or production requirements.
Specifically, the charging delay time length refers to a time interval from sending a charging instruction to actually starting effective charging in the technical scheme.
If T > T0, the control unit adjusts the charging voltage Y to Y2.
Wherein the settings of Y and Y2 may be set according to several production tests or production requirements, Y < Y2.
In the specific implementation process, the control unit collects and records voltage and current waveforms in a delay period through high-speed data and compares the recorded fault modes in the characteristic database to carry out a voltage regulation strategy;
After determining that the safety is insufficient, the system implements a step voltage compensation and records the failure mode.
When the vibration frequency of the new energy automobile charging pile exceeds the second threshold, the system preliminarily judges that potential safety hazards exist in equipment, and further performs secondary verification by combining the charging delay time length. The dual-criterion mechanism effectively avoids misjudgment of single parameters, and can improve the accuracy of fault identification. When the system confirms that the safety of the equipment is insufficient, the vibration exceeds the limit and the charging delay exceeds the threshold value, the control unit judges to re-determine the charging voltage, and the equipment generates certain loss due to long-term operation of the equipment, so that the charging pile of the new energy automobile cannot meet the charging requirement of the new energy automobile, the stability of the output voltage is improved by increasing the charging voltage, and the improvement of the operation efficiency and durability of the charging pile of the new energy automobile is further realized.
In particular, the control unit acquires the device noise intensity after completing the re-determination of the charging voltage,
And if the noise intensity of the equipment is larger than a preset noise intensity threshold value, the control unit judges that the running stability of the equipment is lower than an allowable range.
In particular, the control unit re-determines the operating frequency of the self-cleaning assembly under conditions where the operating stability of the device is below the allowable range.
In particular, the invention is provided with a device noise intensity Z, and the preset noise intensity thresholds Z0, Z0 may be set according to several test or production requirements.
In the specific implementation process, the increase of the operating frequency of the self-cleaning assembly is determined according to the product of the current operating frequency and the frequency parameter;
The frequency parameter is determined by the sum of the difference between the device noise intensity and the predetermined noise intensity threshold plus one of the ratios of the device noise intensity.
After the new energy automobile charging pile control unit completes the re-determination of the charging voltage, the new energy automobile charging pile control unit further acquires the equipment noise intensity data to form a voltage-noise double-dimensional safety evaluation system. When the noise intensity exceeds a preset threshold, the system judges that the mechanical or electrical stability of the equipment is reduced, and after the voltage is regulated, the electrostatic adsorption capacity generated by the equipment is possibly increased, so that the abrasion declared to be increased due to the increase of dust is also increased, and the control unit automatically adjusts the running frequency of the self-cleaning assembly through monitoring the noise. The high-efficiency operation of the equipment in a longer time and a lower failure rate can be effectively ensured. The running efficiency and durability of the new energy automobile charging pile are further improved.
Thus far, the technical solution of the present invention has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present invention is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present invention, and such modifications and substitutions will be within the scope of the present invention.

Claims (4)

1. Lifting type new energy automobile fills electric pile, its characterized in that includes
The base is used for connecting and fixing the charging pile;
The lifting unit is connected with the base and used for adjusting the height of the charging pile, and comprises a vertical guide rail used for providing lifting direction, a lifting driving mechanism arranged on the vertical guide rail and used for providing lifting power for the charging pile, and a self-cleaning assembly arranged on the vertical guide rail and used for cleaning the vertical guide rail;
The charging unit is connected with the lifting unit and used for charging the new energy automobile, and comprises a sliding block matched with the vertical guide rail, a charging assembly connected with the sliding block and used for charging the new energy automobile, and a cable management assembly connected with the charging module and used for managing a charging cable;
the detection unit is respectively connected with the base, the lifting unit and the charging unit and is used for acquiring equipment operation data, and comprises a visual sensor which is connected with the vertical guide rail and is used for acquiring the lifting height of the charging pile, a vibration sensor which is connected with the base and is used for acquiring the vibration frequency of the charging pile, and a humidity sensor which is connected with the charging assembly and is used for acquiring the ambient humidity;
the control unit is respectively connected with the base, the lifting unit and the charging unit and is used for acquiring the equipment operation data output by the detection unit and determining the operation modes of the lifting unit and the charging unit according to the equipment operation data;
the control unit obtains the vibration frequency of the charging pile and respectively compares the vibration frequency of the charging pile with a preset first vibration frequency and a preset second vibration frequency,
If the vibration frequency of the charging pile is larger than the preset first vibration frequency and smaller than or equal to the preset second vibration frequency, the control unit judges that the running effectiveness is lower than the allowable range, and determines the running mode of the lifting unit;
The control unit determines the operation mode of the lifting unit according to the ambient humidity;
If the vibration frequency of the charging pile is larger than a preset second vibration frequency, the control unit preliminarily judges that the equipment safety is lower than an allowable range, and acquires a charging delay time length;
if the charging delay time is longer than a preset charging delay threshold, the control unit judges that the equipment safety is lower than an allowable range, and re-determines the charging voltage;
The control unit acquires the device noise intensity after completing the re-determination of the charging voltage,
If the noise intensity of the equipment is larger than a preset noise intensity threshold value, the control unit judges that the running stability of the equipment is lower than an allowable range;
The control unit re-determines the operating frequency of the self-cleaning assembly under conditions where the operating stability of the device is below the allowable range.
2. The liftable new energy automobile charging pile according to claim 1, wherein the lifting driving mechanism comprises,
The electric push rod driver is connected with the vertical guide rail and drives the sliding block to move up and down along the vertical guide rail through motor driving;
and the mechanical limit switch is connected with the vertical guide rail and used for locking when the sliding block moves to the working height.
3. The liftable new energy automobile charging pile according to claim 2, wherein the self-cleaning assembly comprises,
The miniature air compressor is used for adsorbing impurities on the surface of the vertical guide rail;
the electric brush head is arranged opposite to the miniature air compressor and cleans the vertical guide rail through rotation;
the spiral rod is connected with the electric brush head and used for adjusting the rotation angle of the electric brush head.
4. The liftable new energy automobile charging pile according to claim 3, wherein the charging assembly comprises,
The charging plug is used for transmitting electric power to a battery of the new energy automobile;
And the power converter is connected with the charging plug and is used for converting alternating current in the charging pile into direct current required by a battery of the new energy automobile.
CN202510931610.1A 2025-07-07 2025-07-07 Liftable formula new energy automobile fills electric pile Active CN120517240B (en)

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JP4241532B2 (en) * 2004-07-16 2009-03-18 豊田合成株式会社 Storage box opening and closing mechanism
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CN109501620A (en) * 2018-11-20 2019-03-22 安徽天鹏电子科技有限公司 A kind of lift wall hanging direct current list rifle charging pile
CN112098029A (en) * 2020-10-05 2020-12-18 李登进 New forms of energy fill electric pile check out test set
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