CN120515633A - A demoulding machine spraying equipment - Google Patents
A demoulding machine spraying equipmentInfo
- Publication number
- CN120515633A CN120515633A CN202511028424.3A CN202511028424A CN120515633A CN 120515633 A CN120515633 A CN 120515633A CN 202511028424 A CN202511028424 A CN 202511028424A CN 120515633 A CN120515633 A CN 120515633A
- Authority
- CN
- China
- Prior art keywords
- polishing
- spraying
- aluminum template
- template
- mounting plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention belongs to the field of spraying devices, and particularly discloses spraying equipment of a stripper, which comprises a bracket for placing an aluminum template, wherein a door-shaped mounting plate is arranged on the bracket in a sliding manner, a mounting area is arranged between the mounting plate and the aluminum template, a spraying component connected with the mounting plate is arranged in the mounting area, the spraying component is connected with a storage tank filled with a release agent through a first hose, a purging component for purging the surface of the aluminum template is arranged on the side surface of the spraying component, a polishing component for polishing the surface of the aluminum template into a rough surface is arranged on the side surface of the purging component, a driving component for driving the mounting plate to move along the length direction of the bracket is arranged on one side of the mounting plate, and a first hose is provided with a allowance for adapting to the movement range of the mounting plate. In the invention, when the release agent is sprayed, a mechanical mode is adopted, so that the labor intensity is reduced and the spraying efficiency is improved.
Description
Technical Field
The invention relates to the technical field of spraying, in particular to spraying equipment of a stripper.
Background
The building template is a device for assisting in solidification and shaping of concrete when building houses, with the continuous improvement of technology, an aluminum alloy template is basically adopted to replace an original wood template, and a plurality of aluminum alloy templates are mutually spliced to form a complete aluminum template frame in building construction work, and concrete is poured in the frame.
In the prior art, because concrete has a certain degree of viscosity, in order to enable an aluminum alloy template to be demolded smoothly, the surface of the aluminum alloy template needs to be coated with a release agent, and the aluminum template can be installed after the template surface release agent is dried. At present, a worker manually brushes a release agent on the die plate surface of an aluminum alloy die plate, and the labor intensity of the worker is high and is easy to fatigue, so that the brushing efficiency is reduced.
Disclosure of Invention
The invention aims to provide a stripper spraying device, which adopts a mechanized mode when spraying a stripping agent, reduces the labor intensity of workers and improves the spraying efficiency.
In order to solve the technical problems, the invention adopts the following scheme:
The utility model provides a stripper spraying equipment, including the support that is used for placing the aluminum mould board, the slip is equipped with the mounting panel of door type on the support, have the installation region between mounting panel and the aluminum mould board, be equipped with the spraying subassembly of being connected with the mounting panel in the installation region, the spraying subassembly is through the storage tank of first hose connection filling with release agent, the spraying subassembly side is equipped with the subassembly that sweeps that is used for sweeping the aluminum mould board surface, the subassembly side that sweeps is equipped with the subassembly that polishes the aluminum mould board surface into the polishing of roughness, mounting panel one side is equipped with the drive assembly that drive mounting panel removed along support length direction, first hose has the surplus of adaptation mounting panel range of motion.
In this scheme, place the aluminium template on the support, will wait to spray the surface of release agent up, then the subassembly of polishing starts, drive assembly drive mounting panel is along aluminium template length direction removal, the subassembly of polishing is got rid of residual concrete or other debris on aluminium template surface, can also polish the surface into the roughness that sets for simultaneously, when polishing, the impurity of sweeping the subassembly to aluminium template surface sweeps, ensure the cleanness on surface, the roughness comprises innumerable tiny concave-convex structure, form the passageway of intercommunication each other, wait that aluminium template surface finishes polishing, start the spraying subassembly, drive assembly drives the mounting panel and removes, the spraying subassembly is with the even spraying of release agent to aluminium template surface in the storage tank, whole spraying process is mechanized basically, compared with artifical the painting, workman intensity of labour is lower, help improving spraying efficiency.
The mold release agent can fill the concave part of the rough surface to form a continuous lubricating film, when a subsequent steel bar operation flow is carried out, workers can stack materials such as steel materials on the aluminum template, the workers can frequently walk, the feet and the aluminum template are rubbed continuously or the steel materials are carried, the mold release agent is easy to fall off from the aluminum template, the rough surface enables the mold release agent to be firmly anchored on the surface of the aluminum template through increasing the surface area and the concave-convex structure, the falling risk in the construction process is reduced, meanwhile, the mold release agent can be prevented from flowing, the local accumulation or loss after spraying is avoided, a more uniform coating is formed, the later demolding resistance is reduced, the damage of the surface of concrete is avoided, the rough surface is also favorable for discharging air between the concrete and the template, the bubble defect is reduced, and meanwhile, the lubricating effect of the mold release agent is cooperated with the roughness, so that a more compact concrete surface layer can be formed.
Optionally, the support slope sets up, and the support upper end is articulated with the upper floor, and the transfer mouth that allows the aluminium template to pass through has been seted up to the upper floor, and the fixed pulley is installed to upper floor bottom surface, wears to be equipped with wire rope on the fixed pulley, and wire rope one end is connected with the support lower extreme, and the other end is connected with the hoist engine on ground, and the hoist engine drives the support and will spray the aluminium template of release agent and transport to the transfer mouth.
Optionally, the subassembly of polishing includes polishing motor, polishing piece, and the motor of polishing is installed in the mounting panel bottom surface, and polishing piece is connected with the output of motor of polishing, and polishing piece and aluminum mould board surface contact, polishing motor drive polishing piece rotate and polish the rough surface with aluminum mould board surface.
Optionally, be equipped with first pneumatic cylinder between polishing motor and the mounting panel, the output of first pneumatic cylinder is vertical down and be connected with the fixed plate, and the fixed plate is connected with polishing motor's shell.
Optionally, a plurality of motors of polishing of distribution on the fixed plate, the extension line on fixed plate long limit and the extension line of mounting panel minor face have the contained angle, and a plurality of motors of polishing set up along fixed plate length direction interval, every diameter along fixed plate length direction polishing piece changes step by step, and contactless between the adjacent polishing piece, but have the coincidence along aluminium template length direction's region of polishing, and the surface of aluminium template is covered jointly in the region of polishing of a plurality of polishing pieces.
Optionally, the polishing sheet adopts a nylon sand-planting polishing sheet, the abrasive material is silicon carbide, the granularity is 80-120 meshes, and the roughness Ra of the polished aluminum template surface is 6-15 mu m.
Optionally, the top surface of the aluminum template is located above the top surface of the bracket.
Optionally, the spraying subassembly includes main spray tube, shower nozzle, and main spray tube middle part and the one end intercommunication of first hose, the shower nozzle is along main spray tube length direction interval distribution in main spray tube bottom surface, and main spray tube both ends are sealed, and main spray tube top surface is connected with the mounting panel bottom surface, and the injection direction of shower nozzle is perpendicular with the aluminium template top surface.
Optionally, sweep the subassembly and include the tuber pipe, the tuber pipe is connected with main spray tube lateral wall, and the tuber pipe both ends are sealed, and the tuber pipe is located main spray tube left side, and the tuber pipe left side is polishing assembly, and the intercommunication has the second hose on the tuber pipe, and the second hose is connected with outside compressor, and the second hose has the surplus of adaptation mounting panel movable range, is equipped with the mouth of sweeping towards the aluminium template surface on the tuber pipe lateral wall.
Optionally, the mounting panel bottom is equipped with the slider, is equipped with the spout that is located the aluminium template both sides on the support, and the slider is located the spout, and the spout both ends are sealed, and drive assembly includes the second pneumatic cylinder, and An Di two pneumatic cylinders are installed on the support, and the output and the mounting panel side of second pneumatic cylinder are connected.
The invention has the beneficial effects that:
1. According to the invention, an aluminum template is placed on a support, then a polishing assembly is started, a driving assembly drives a mounting plate to move along the length direction of the aluminum template, the polishing assembly removes residual concrete or other impurities on the surface of the aluminum template, meanwhile, the surface can be polished into a set rough surface, the cleaning assembly cleans impurities on the surface of the aluminum template while polishing, the rough surface is formed by countless micro concave-convex structures, a channel which is communicated with each other is formed, after the surface of the aluminum template is polished, a spraying assembly is started, the driving assembly drives the mounting plate to move, the spraying assembly sprays a release agent in a storage tank on the surface of the aluminum template uniformly, the whole spraying process is basically mechanized, and compared with manual painting, the labor intensity of workers is lower, and the spraying efficiency is improved.
2. The mold release agent is sprayed on the surface of the aluminum template and then fills the concave part of the rough surface to form a continuous lubricating film, when a subsequent steel bar operation flow is carried out, workers can stack materials such as steel materials on the aluminum template and frequently walk, the mold release agent is easy to fall off from the aluminum template when feet are rubbed with the aluminum template continuously or steel materials are carried, the rough surface is firmly anchored on the surface of the aluminum template by increasing the surface area and the concave-convex structure, the risk of falling off in the construction process is reduced, meanwhile, the mold release agent can be prevented from flowing, local accumulation or loss after spraying is avoided, a more uniform coating is formed, the post-stage demolding resistance is reduced, the damage of the surface of concrete is avoided, the rough surface is also favorable for discharging air between the concrete and the template, the bubble defect is reduced, and meanwhile, the lubricating effect and the roughness of the mold release agent are cooperated, and a more compact concrete surface layer can be formed.
3. Through the effect of hoist engine, can upwards promote the support, support one end is articulated with upper floor, and the support can be with the pin joint in vertical rotation, and then promotes the aluminium template after the spraying is accomplished to transfer mouthful department, and the workman of top takes out aluminium template from transfer mouthful department and places the assigned position, reduces the intensity of labour of manual handling like this, improves the efficiency of transferring aluminium template.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the structure of an aluminum die plate when the aluminum die plate is transferred to a position close to a transfer port;
FIG. 3 is a schematic side elevational view of the sanding assembly;
FIG. 4 is a diagram showing the distribution structure of the main nozzle and the air pipe;
FIG. 5 is a schematic top view of the bracket;
FIG. 6 is a schematic view of the distribution structure of the polishing sheet;
FIG. 7 is a schematic illustration of an aluminum template surface finish area;
FIG. 8 is a schematic view of a roughened surface;
Fig. 9 is a schematic structural view of the mounting plate.
The device comprises a 1-upper floor, a 2-transfer port, a 3-polishing component, a 4-mounting plate, a 5-spraying component, a 6-second hydraulic cylinder, a 7-storage tank, an 8-compressor, a 9-purging component, a 10-aluminum template, an 11-support, a 12-winch, a 13-wire rope, a 14-fixed pulley, a 15-polishing area, a 16-polishing piece, a 17-mounting area, a 18-slider, a 19-polishing motor, a 20-fixing plate, a 21-first hydraulic cylinder, a 22-chute, a 23-air pipe, a 24-purging port, a 25-main spray pipe, a 26-spray head, a 27-rough surface, a 28-concave-convex structure, a 29-first hose and a 30-second hose.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but embodiments of the present invention are not limited thereto.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and for simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "configured," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intermediate medium, or in communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Examples
The utility model provides a stripper spraying equipment, including the support 11 that is used for placing aluminium template 10, the last slip of support 11 is equipped with the mounting panel 4 of door type, have installation region 17 between mounting panel 4 and the aluminium template 10, be equipped with the spraying subassembly 5 of being connected with mounting panel 4 in the installation region 17, spraying subassembly 5 passes through the storage tank 7 of first hose 29 connection filling release agent, spraying subassembly 5 side is equipped with and is used for carrying out the sweeping subassembly 9 that sweeps to aluminium template 10 surface, sweeping subassembly 9 side is equipped with the subassembly 3 of polishing aluminium template 10 surface into roughness 27, mounting panel 4 one side is equipped with the drive assembly who drives mounting panel 4 and remove along support 11 length direction, first hose 29 has the surplus of adaptation mounting panel 4 range of motion.
In this embodiment, as shown in fig. 1, an aluminum template 10 is placed on a support 11, the surface to be sprayed with a release agent is upward, then a polishing assembly 3 is started, a driving assembly drives a mounting plate 4 to move along the length direction of the aluminum template 10, the polishing assembly 3 removes residual concrete or other impurities on the surface of the aluminum template 10, meanwhile, the surface can be polished into a set rough surface 27, the impurities on the surface of the aluminum template 10 are purged by a purging assembly 9 while polishing, the surface is ensured to be clean, the rough surface 27 is composed of innumerable micro-concave-convex structures 28, a channel which is communicated with each other is formed, after the surface of the aluminum template 10 is polished, a spraying assembly 5 is started, the driving assembly drives the mounting plate 4 to move, the spraying assembly 5 uniformly sprays the release agent in a storage tank 7 onto the surface of the aluminum template 10, and a booster pump can be adopted to pump the release agent from the storage tank 7 to the spraying assembly 5.
As shown in fig. 8, the mold release agent fills the concave part of the rough surface 27 to form a continuous lubricating film, when the subsequent steel bar operation flow is carried out, workers can stack materials such as steel materials on the aluminum template 10 and frequently walk, the continuous friction between feet and the aluminum template 10 or the steel materials are carried, the mold release agent is easy to fall off from the aluminum template 10, the rough surface 27 enables the mold release agent to be firmly anchored on the surface of the aluminum template 10 by increasing the surface area and the concave-convex structure 28, the falling risk in the construction process is reduced, meanwhile, the flow of the mold release agent can be blocked, the local accumulation or loss after spraying is avoided, a more uniform coating is formed, the later demolding resistance is reduced, the damage to the surface of the concrete is avoided, the rough surface 27 is also beneficial to exhausting air between the concrete and the template, the bubble defect is reduced, and meanwhile, the lubricating effect and the roughness of the mold release agent are cooperated, and a more compact concrete surface layer can be formed.
Further, the support 11 is obliquely arranged, the upper end of the support 11 is hinged with the upper floor slab 1, the upper floor slab 1 is provided with a transfer port 2 for allowing the aluminum template 10 to pass through, the bottom surface of the upper floor slab 1 is provided with a fixed pulley 14, a steel wire rope 13 is arranged on the fixed pulley 14 in a penetrating mode, one end of the steel wire rope 13 is connected with the lower end of the support 11, the other end of the steel wire rope is connected with a winch 12 on the ground, and the winch 12 drives the support 11 to transfer the aluminum template 10 sprayed with the release agent to the transfer port 2.
Specifically, after one layer of concrete pouring is completed on the outer wall aluminum template 10, the outer wall aluminum template 10 needs to be disassembled and then transported to the upper layer for continuous use through the transfer port 2 formed in the floor slab, and at present, the outer wall aluminum template is generally lifted to the transfer port 2 manually, and workers above the outer wall aluminum template are transported to the designated position, so that the labor intensity of the workers is high, and the transfer efficiency is low.
Therefore, in the application, as shown in fig. 2, one end of the bracket 11 is hinged with the bottom surface of the upper floor 1, so that the bracket 11 can rotate at the hinging point, the fixed pulley 14 is arranged on the bottom surface of the upper floor 1, the winch 12 is fixed on the ground, one end of the steel wire rope 13 passes through the fixed pulley 14 to be connected with the bottom end of the bracket 11, the other end of the steel wire rope is connected with the winch 12, the whole bracket 11 is in an inclined shape, the aluminum template 10 is also in an inclined arrangement after being placed on the bracket 11, after the aluminum template 10 is sprayed, the winch 12 is started, the winch 12 winds the steel wire rope 13, the steel wire rope 13 drives the bracket 11 to rotate around the hinging point and approaches to the upper floor 1 until a worker at the position where the aluminum template 10 approaches the transfer port 2 can touch the aluminum template 10 on the upper floor 1, and the worker above the sprayed aluminum template 10 can be transferred to a designated position for waiting for installation, thus the labor intensity of the worker for manual lifting is reduced, the labor intensity of the worker is greatly reduced, the transfer efficiency is improved, the spraying function of the aluminum template 10 can be realized, and the transfer efficiency can be improved.
Further, the polishing assembly 3 comprises a polishing motor 19 and a polishing piece 16, the polishing motor 19 is arranged on the bottom surface of the mounting plate 4, the polishing piece 16 is connected with the output end of the polishing motor 19, the polishing piece 16 is in surface contact with the aluminum template 10, and the polishing motor 19 drives the polishing piece 16 to rotate so as to polish the surface of the aluminum template 10 into a rough surface 27.
Specifically, as shown in fig. 3 and 4, the polishing assembly 3 mainly comprises a polishing motor 19 and polishing sheets 16, the output end of the polishing motor 19 faces downwards, the polishing motor 19 is installed on the bottom surface of the mounting plate 4, the polishing motor 19 drives the polishing sheets 16 to rotate, the polishing sheets 16 are in contact with the surface of the aluminum template 10, polishing of the surface of the aluminum template 10 is achieved, stains and impurities are removed, a rough surface 27 is formed, the rough surface 27 is formed by a plurality of spiral-like concave-convex structures 28, and meanwhile, the driving device drives the mounting plate 4 to move along the length direction of the support 11, so that polishing of the surface of the aluminum template 10 along the length direction of the aluminum template can be achieved.
Further, a first hydraulic cylinder 21 is arranged between the polishing motor 19 and the mounting plate 4, the output end of the first hydraulic cylinder 21 is vertically downward and is connected with a fixing plate 20, and the fixing plate 20 is connected with the shell of the polishing motor 19.
Specifically, the fixed plate 20 is installed on the bracket 11 and is close to one side of the upper floor slab 1, the first hydraulic cylinder 21 is installed on the bottom surface of the mounting plate 4, the telescopic end of the first hydraulic cylinder 21 is connected with the fixed plate 20 in a plate mode, the first hydraulic cylinder 21 drives the fixed plate 20 to move in the direction of the super aluminum template 10, the polishing plate 16 is enabled to be in contact with the top surface of the aluminum template 10, further polishing is achieved, after polishing, the fixed plate 20 is driven again to drive the polishing motor 19 to be away from the aluminum template 10, and the polishing plate 16 is enabled to be separated from the aluminum template 10.
Further, the fixing plate 20 is provided with a plurality of polishing motors 19, an included angle is formed between an extension line of a long side of the fixing plate 20 and an extension line of a short side of the mounting plate 4, the polishing motors 19 are arranged at intervals along the length direction of the fixing plate 20, the diameters of the polishing plates 16 along the length direction of the fixing plate 20 are changed step by step, adjacent polishing plates 16 are not contacted, but the polishing areas 15 along the length direction of the aluminum template 10 are overlapped, and the polishing areas 15 of the polishing plates 16 cover the surface of the aluminum template 10 together.
Specifically, as shown in fig. 6, in order to polish the surface of the aluminum template 10 at one time, a plurality of polishing motors 19 may be provided, the fixing plate 20 is obliquely provided, the plurality of polishing motors 19 are distributed at intervals along the length direction of the fixing plate 20, the diameters of the polishing sheets 16 on each polishing motor 19 are unequal, the diameters of the polishing sheets 16 are gradually changed along the length direction of the fixing plate 20, the polishing sheets 16 are not contacted with each other, and in two adjacent polishing sheets 16, the polishing area 15 of the large-diameter polishing sheet 16 and the polishing area 15 of the small-diameter polishing sheet 16 have overlapping parts, so that when the surfaces of the polishing sheets 16 are polished along the length direction of the aluminum template 10, the surface of the aluminum template 10 can be completely covered at one time, and the occurrence of an unground area 15 between two adjacent polishing sheets 16 is avoided. Taking three polishing sheets 16 as an example, the diameter of the polishing sheet 16 at the upper end is the smallest, the diameter of the polishing sheet 16 at the middle is slightly larger, the diameter of the polishing sheet 16 at the lower end is the largest, the polishing area 15 of the polishing sheet 16 at the upper end coincides with the polishing area 15 of the polishing sheet 16 at the middle, and the polishing area 15 of the polishing sheet 16 at the middle coincides with the polishing area 15 of the polishing sheet 16 at the lower end.
As shown in fig. 7, the rough surfaces 27 in two adjacent polishing areas 15 are partially overlapped, so that the generated concave-convex structures 28 can form communicated channels, the channels provide escape paths for air during concrete pouring, air bubbles are prevented from being trapped at the interface between the template and the concrete, a smooth surface is easy to form a closed interface, the air can only be discharged upwards through the interior of the concrete, the air bubbles are easy to remain in the concrete, the convex parts of the rough surfaces 27 can generate micro-extrusion effect on the concrete slurry, the slurry particles are promoted to be rearranged, the porosity is reduced, and the compactness of the surface layer of the concrete is improved. The following comparative results are shown in table:
| template surface State | Number of bubbles (number/m 2) | Surface porosity (%) | Compressive strength (MPa) for 28 days |
| Smooth surface + release agent | 15~20 | 1.8~2.2 | 48~52 |
| Rough surface + release agent | 5~8 | 0.9~1.2 | 54~58 |
Further, the polishing sheet 16 is a nylon sand-planting polishing sheet, the abrasive material is silicon carbide, the granularity is 80-120 meshes, and the roughness Ra of the surface of the polished aluminum template 10 is 6-15 mu m.
Specifically, the roughness of the rough surface 27 needs to be moderate, and too coarse is easy to leave a release agent, and too fine is lost in the exhaust function.
Further, the top surface of the aluminum mould plate 10 is positioned above the top surface of the bracket 11.
Specifically, a pelvic cavity is formed in the bracket 11, the aluminum template 10 is directly placed in the pelvic cavity, and the top surface of the aluminum template 10 is higher than the top surface of the bracket 11, so that the aluminum template 10 can be conveniently taken out subsequently.
Further, the spraying assembly 5 includes a main spraying pipe 25 and a spray head 26, the middle part of the main spraying pipe 25 is communicated with one end of the first hose 29, the spray heads 26 are distributed on the bottom surface of the main spraying pipe 25 at intervals along the length direction of the main spraying pipe 25, two ends of the main spraying pipe 25 are closed, the top surface of the main spraying pipe 25 is connected with the bottom surface of the mounting plate 4, and the spraying direction of the spray head 26 is perpendicular to the top surface of the aluminum template 10.
Specifically, install both ends confined main spray tube 25 in mounting panel 4 bottom surface, main spray tube 25 is located the right side of polishing subassembly 3, main spray tube 25 communicates with storage tank 7 through first hose 29, the length of first hose 29 is moderate, can adapt to the rotation of support 11, avoid being pulled the fracture, can adapt to the removal of mounting panel 4 again, a plurality of shower nozzles 26 of ground interval distribution of main spray tube 25, the booster pump carries the release agent from storage tank 7 to shower nozzle 26 department through first hose 29, and spray to aluminium template 10 from shower nozzle 26, mounting panel 4 moves along aluminium template 10 length direction, realize the spraying to its surface.
Further, the purging component 9 comprises an air pipe 23, the air pipe 23 is connected with the side wall of the main spray pipe 25, two ends of the air pipe 23 are closed, the air pipe 23 is located at the left side of the main spray pipe 25, the left side of the air pipe 23 is provided with a polishing component 3, a second hose 30 is communicated with the air pipe 23, the second hose 30 is connected with an external compressor 8, the second hose 30 is provided with a allowance adapting to the moving range of the mounting plate 4, and the side wall of the air pipe 23 is provided with a purging port 24 facing the surface of the aluminum template 10.
Specifically, tuber pipe 23 is connected with the side of main spray tube 25, tuber pipe 23 both ends are sealed, and connect compressor 8 through second hose 30, the length of second hose 30 is moderate, can adapt to the rotation of support 11, can adapt to the removal of mounting panel 4 again, avoid being pulled the fracture, tuber pipe 23 is located between polishing assembly 3 and main spray tube 25, the tuber pipe 23 side is equipped with sweeps the mouth 24, sweep the mouth 24 and set up a plurality of along tuber pipe 23 length direction interval, sweep mouthful 24 slant down the blowout gas, sweep the aluminium template 10 surface after polishing, aluminium template 10 is in the slope during polishing in addition, debris is blown off very easily like this, during the sweeping, the gauze mask can be worn to the operation personnel.
Further, as shown in fig. 5 and 9, the bottom end of the mounting plate 4 is provided with a sliding block 18, the support 11 is provided with sliding grooves 22 positioned at two sides of the aluminum template 10, the sliding block 18 is positioned in the sliding grooves 22, two ends of the sliding grooves 22 are closed, the driving assembly comprises a second hydraulic cylinder 6, the second hydraulic cylinder 6 is mounted on the support 11, and the output end of the second hydraulic cylinder 6 is connected with the side surface of the mounting plate 4.
The working principle of the invention is as follows: initially, the whole bracket 11 is obliquely arranged, a worker obliquely places an aluminum template 10 to be sprayed on the bracket 11, the long side of the aluminum template 10 is parallel to the long side of the bracket 11, then a polishing motor 19, a first hydraulic cylinder 21 and a second hydraulic cylinder 6 are started, the first hydraulic cylinder 21 drives a polishing sheet 16 to be in contact with the surface of the aluminum template 10, then the polishing motor 19 stops, the polishing sheet 16 is driven to rotate to realize polishing, meanwhile, the second hydraulic cylinder 6 drives a mounting plate 4 to move along the length direction of the aluminum template 10, the moving speed is matched with the polishing speed, a plurality of polishing sheets 16 realize covering polishing on the surface of the aluminum template 10 along the length direction of the aluminum template 10, so that the whole surface of the aluminum template 10 reaches a required rough surface 27, a compressor 8 is started while polishing, sundries on the surface of the aluminum template 10 are purged through gas blown out by a purging port 24, after finishing polishing, the polishing motor 19 and the compressor 8 are stopped, the first hydraulic cylinder 21 is retracted, at the moment, the booster pump is started to convey the release agent in the storage tank 7 to the spray head 26, the second hydraulic cylinder 6 is retracted, the release agent is uniformly sprayed on the rough surface 27 until the rough surface 27 is completely sprayed, at the moment, the mounting plate 4 is carried away from the placing range of the aluminum mould plate 10 by the second hydraulic cylinder 6, the action of the second hydraulic cylinder 6 is stopped, the winch 12 is started, the winch 12 adopts a JK0.5-JK5 single-drum winch 12, the winch 12 winds the steel wire rope 13 to drive the bracket 11 to rotate upwards until the aluminum mould plate 10 is close to the transfer port 2, a worker can directly contact the aluminum mould plate 10, the length of the transfer port 2 can be properly increased, a passing area is provided for the mounting plate 4, the bracket 11 can be maximally rotated to the horizontal, it is easier for a worker to take out the aluminum form 10.
The foregoing description of the preferred embodiment of the invention is not intended to limit the invention in any way, but rather to cover all modifications, equivalents, improvements and alternatives falling within the spirit and principles of the invention.
Claims (10)
1. The utility model provides a stripper spraying equipment, a serial communication port, including support (11) that are used for placing aluminium template (10), slide on support (11) and be equipped with mounting panel (4) of door type, have between mounting panel (4) and aluminium template (10) installation region (17), be equipped with in installation region (17) with mounting panel (4) connected spraying subassembly (5), spraying subassembly (5) are connected storage tank (7) that are filled with the release agent through first hose (29), spraying subassembly (5) side is equipped with and is used for carrying out sweeping subassembly (9) to aluminium template (10) surface, sweeping subassembly (9) side is equipped with and polishes polishing subassembly (3) of grinding aluminium template (10) surface into rough surface (27), mounting panel (4) one side is equipped with the drive assembly that drive mounting panel (4) removed along support (11) length direction, first hose (29) have the surplus of adaptation mounting panel (4) range of motion.
2. The stripper spraying equipment according to claim 1, characterized in that the bracket (11) is obliquely arranged, the upper end of the bracket (11) is hinged with the upper floor (1), the upper floor (1) is provided with a transfer port (2) allowing the aluminum template (10) to pass through, the bottom surface of the upper floor (1) is provided with a fixed pulley (14), the fixed pulley (14) is provided with a steel wire rope (13) in a penetrating way, one end of the steel wire rope (13) is connected with the lower end of the bracket (11), the other end of the steel wire rope is connected with a winch (12) on the ground, and the winch (12) drives the bracket (11) to transfer the aluminum template (10) sprayed with the release agent to the transfer port (2).
3. The stripper spraying equipment according to claim 1, wherein the polishing assembly (3) comprises a polishing motor (19) and a polishing sheet (16), the polishing motor (19) is mounted on the bottom surface of the mounting plate (4), the polishing sheet (16) is connected with the output end of the polishing motor (19), the polishing sheet (16) is in surface contact with the aluminum template (10), and the polishing motor (19) drives the polishing sheet (16) to rotate so as to polish the surface of the aluminum template (10) into a rough surface (27).
4. A stripper spraying apparatus according to claim 3, characterized in that a first hydraulic cylinder (21) is arranged between the grinding motor (19) and the mounting plate (4), the output end of the first hydraulic cylinder (21) is vertically downward and connected with a fixing plate (20), and the fixing plate (20) is connected with the housing of the grinding motor (19).
5. The stripper spraying apparatus as defined in claim 4, wherein the fixing plate (20) is provided with a plurality of polishing motors (19), an extension line of a long side of the fixing plate (20) and an extension line of a short side of the mounting plate (4) have included angles, the plurality of polishing motors (19) are arranged at intervals along a length direction of the fixing plate (20), each time a diameter of each polishing sheet (16) along the length direction of the fixing plate (20) is changed step by step, adjacent polishing sheets (16) are not contacted, but polishing areas (15) along the length direction of the aluminum template (10) are overlapped, and the polishing areas (15) of the plurality of polishing sheets (16) cover the surface of the aluminum template (10) together.
6. The spraying equipment of the stripper machine according to claim 5, wherein the polishing sheet (16) is a nylon sand-planting polishing sheet, the abrasive material is silicon carbide, the granularity is 80-120 meshes, and the roughness Ra of the surface of the polished aluminum template (10) is 6-15 μm.
7. A stripper spraying apparatus as claimed in claim 6, wherein the top surface of the aluminium die plate (10) is located above the top surface of the support (11).
8. The stripper spraying equipment according to claim 1, wherein the spraying assembly (5) comprises a main spraying pipe (25) and a spray head (26), the middle part of the main spraying pipe (25) is communicated with one end of a first hose (29), the spray heads (26) are distributed on the bottom surface of the main spraying pipe (25) at intervals along the length direction of the main spraying pipe (25), two ends of the main spraying pipe (25) are closed, the top surface of the main spraying pipe (25) is connected with the bottom surface of the mounting plate (4), and the spraying direction of the spray head (26) is perpendicular to the top surface of the aluminum template (10).
9. The stripper spraying equipment according to claim 1, characterized in that the purging component (9) comprises an air pipe (23), the air pipe (23) is connected with the side wall of the main spraying pipe (25), two ends of the air pipe (23) are closed, the air pipe (23) is positioned at the left side of the main spraying pipe (25), the polishing component (3) is positioned at the left side of the air pipe (23), a second hose (30) is communicated with the air pipe (23), the second hose (30) is connected with an external compressor (8), the second hose (30) is provided with a allowance adapting to the moving range of the mounting plate (4), and the side wall of the air pipe (23) is provided with a purging port (24) facing the surface of the aluminum template (10).
10. The stripper spraying equipment according to claim 1, characterized in that the bottom end of the mounting plate (4) is provided with a sliding block (18), the bracket (11) is provided with sliding grooves (22) positioned on two sides of the aluminum die plate (10), the sliding block (18) is positioned in the sliding grooves (22), two ends of the sliding grooves (22) are closed, the driving assembly comprises a second hydraulic cylinder (6), the second hydraulic cylinder (6) is mounted on the bracket (11), and the output end of the second hydraulic cylinder (6) is connected with the side face of the mounting plate (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202511028424.3A CN120515633B (en) | 2025-07-25 | 2025-07-25 | Stripper spraying equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202511028424.3A CN120515633B (en) | 2025-07-25 | 2025-07-25 | Stripper spraying equipment |
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| CN120515633A true CN120515633A (en) | 2025-08-22 |
| CN120515633B CN120515633B (en) | 2025-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202511028424.3A Active CN120515633B (en) | 2025-07-25 | 2025-07-25 | Stripper spraying equipment |
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| CN (1) | CN120515633B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN120515633B (en) | 2025-10-28 |
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