Intelligent control dosing unit is used in fertilizer production based on
Technical Field
The invention relates to the technical field of batching equipment, in particular to an intelligent control batching device for producing organic fertilizer.
Background
In a broad sense, organic materials are known as organic fertilizers. Including human manure, compost, green manure, cake manure, biogas manure, and the like. Has the characteristics of multiple types, wide sources, longer fertilizer efficiency and the like. In the production process of the organic fertilizer, the first working procedure is to prepare materials, the materials are mixed according to a certain proportion by a batching machine, and then the materials are sent to a mixing device for mixing processing, so that the quality of the materials directly influences the subsequent processing.
When daily use, powdery material if wet or dry inadequately, it just bonds on the inner wall of batching jar easily, on the one hand, and the existence of bonding material can lead to each material proportion ratio inaccurately, on the other hand, and bonding material can drop to mix together with new material, in whichever case, can both influence the quality of production, consequently need regularly clear up the dosing unit. In the prior art, the cleaning of the batching jar is generally carried out manually, the batching jar needs to be disassembled in the cleaning process, then the batching jar is manually flushed through the spray head, and because the batching jar needs to be disassembled and assembled, the whole cleaning process needs to consume more time, if the cleaning of the batching jar can be completed under the condition of not opening the batching jar, the cleaning time is greatly shortened, and the production efficiency is improved.
Disclosure of Invention
The invention provides an intelligent control proportioning device for producing organic fertilizer, which has the beneficial effect that the proportioning tank can be cleaned without opening the proportioning tank, and solves the problem that the proportioning tank needs to be disassembled in the prior art, and the whole cleaning process needs to consume more time.
The invention provides a technical scheme that an intelligent control proportioning device for producing organic fertilizer comprises a base, wherein a proportioning tank and a delivery pump are arranged on the base, the delivery pump is positioned on one side of the proportioning tank, a delivery pipe is arranged on one side of the proportioning tank, one end of the delivery pipe is communicated with a discharge hole of the delivery pump, a cleaning mechanism is arranged in the proportioning tank and comprises a movable seat, the movable seat is in sliding connection with the proportioning tank through a guide rod, a water delivery assembly is arranged on the upper side of the movable seat, and a water outlet assembly is arranged at the lower end of the movable seat;
The upper end of the movable seat is provided with a runner and a fixed groove, one end of the fixed groove is communicated with the runner, an impeller is arranged in the fixed groove, a brush cleaning mechanism is arranged outside the movable seat, and a stirring cylinder is arranged on the lower side of the batching tank.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, the brush cleaning mechanism comprises a fixed seat, wherein the fixed seat is annular, the fixed seat is rotationally connected with the movable seat, a brush plate is arranged on the outer side of the fixed seat, a first extension rod and a second extension rod are arranged on the upper side of the fixed seat, and one end of the second extension rod is elastically connected with the movable seat through an elastic band.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, a transmission mechanism is arranged on the upper side of the movable seat, the transmission mechanism comprises a reduction gearbox, an input shaft of the reduction gearbox is fixedly connected with the impeller, a driving wheel is arranged on an output shaft of the reduction gearbox, and a deflector rod is arranged on one side of the driving wheel.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, the water outlet component comprises a connecting seat which is of a hollow structure and is communicated with the flow channel through a hose, and a plurality of water outlets are arranged on the outer side of the connecting seat.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, the connecting seat is annular and is fixedly connected with the fixing seat through the connecting rod.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, a supporting seat is arranged on one side of the proportioning tank, one end of the supporting seat is connected with the base in a sliding manner, the other end of the supporting seat is fixedly connected with the proportioning tank, and a load sensor is arranged on the lower side of the supporting seat.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, the water delivery assembly comprises a spring tube, a dust cover and a water delivery tube, one end of the dust cover is fixedly connected with the proportioning tank, an opening is formed in the other end of the dust cover, the spring tube is located in the dust cover, a dust cover sealing cover matched with the opening is arranged at one end of the spring tube, the dust cover sealing cover is of a hollow structure, one end of the dust cover sealing cover is communicated with the spring tube, the other end of the dust cover sealing cover is communicated with the water delivery tube, and one end of the water delivery tube is communicated with the flow passage.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, a discharging pipe is arranged on one side of the proportioning tank, a water inlet pipe and a material inlet are arranged on the upper side of the proportioning tank, and one end of the water inlet pipe is communicated with the spring pipe.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, an extension pipe is further arranged in the proportioning tank, and one end of the extension pipe is communicated with the feeding port.
As an alternative scheme of the intelligent control proportioning device for producing the organic fertilizer, the movable seat is T-shaped, the upper end of the movable seat is provided with the tension spring, one end of the tension spring is fixedly connected with the proportioning tank, and the middle part of the movable seat is provided with the through hole matched with the extension pipe.
The invention has the following beneficial effects:
1. According to the intelligent control proportioning device for producing the organic fertilizer, the cleaning mechanism is arranged in the proportioning tank and comprises the movable seat and the connecting seat, the movable seat is provided with the plurality of water outlet nozzles on the outer side of the connecting seat, the movable seat is elastically connected with the proportioning tank through the tension spring, when the proportioning tank needs to be cleaned, water is only required to be sent into the connecting seat, the connecting seat is filled with water firstly and then sprayed out through the water outlet nozzles;
This technical scheme is through setting up a clean mechanism in the batching jar, can accomplish the clearance of batching jar under the prerequisite of not opening clean mechanism, the effectual clearance time that has saved, through the connecting seat that has the cavity in clean mechanism department setting for the connecting seat can store certain water, and then utilize water to increase whole clean mechanism's weight, make it overcome the resistance of extension spring and the downward movement, whole clean mechanism is movable when the cleanness, have better cleaning effect, simultaneously, this technical scheme is under the prerequisite that does not set up drive unit, ingenious utilization water conservancy promotes clean mechanism motion, the effectual space of having saved the batching jar.
2. The intelligent control proportioning device for producing the organic fertilizer is characterized in that a brush cleaning mechanism is arranged on the outer side of a movable seat, the brush cleaning mechanism comprises a fixed seat, a brush plate is arranged on the outer side of the fixed seat, a runner and a fixed groove are arranged in the movable seat, a transmission mechanism is arranged on the upper side of the movable seat, an impeller is arranged in the fixed groove and fixedly connected with an input shaft of a reduction gearbox, when water flows through the runner, the impeller can be driven to rotate, the reduction gearbox can be powered by the impeller, the reduction gearbox rotates, a driving wheel is further driven to rotate, a deflector rod is arranged on the driving wheel, and the first extension rod can be driven to move by the deflector rod, so that the fixed seat and the brush plate are driven to rotate, and a better cleaning effect is achieved;
according to the technical scheme, the brush cleaning mechanism is arranged on the outer side of the movable seat, the brush cleaning mechanism can be matched with the water outlet nozzle to clean the inner wall of the material mixing tank, meanwhile, the transmission mechanism is arranged on the movable seat, when water flows through the flow channel, the transmission mechanism can be linked with the fixed seat through the first extension rod, and then the fixed seat is driven to rotate, so that the cleaning effect of the brush plate can be effectively improved.
3. This an intelligent control dosing unit is used in fertilizer production, through setting up the play water subassembly, it includes the connecting seat to go out water subassembly, the connecting seat passes through the bearing and rotates with the movable seat to be connected, be equipped with the connecting rod in the upside of connecting seat, the connecting seat passes through connecting rod and fixing base fixed connection, when the fixing base rotates, it can take the connecting seat to rotate together, that is to say, when clean mechanism at the during operation, not only brush clean mechanism can rotate, it also can rotate to go out water subassembly, simultaneously, brush clean mechanism and play water subassembly can also be along with the movable seat up-and-down motion together, its clean dead angle is few, have better cleaning effect.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic diagram of the internal structure of the dispensing canister of the present invention.
Fig. 3 is a side view of the cleaning mechanism of the present invention.
Fig. 4 is a schematic structural view of a cleaning mechanism of the present invention.
Fig. 5 is a side cross-sectional view of the movable seat of the present invention.
Fig. 6 is a plan sectional view of the movable seat of the present invention.
In the figure, 1, a base, 2, a batching tank, 3, a conveying pump, 4, a conveying pipe, 5, a movable seat, 501, a runner, 502, a fixed groove, 503, an impeller, 504, a through hole, 6, a guide rod, 7, a fixed seat, 701, a brush plate, 702, a first extension rod, 703, a second extension rod, 704, an elastic band, 8, a reduction gearbox, 801, a driving wheel, 802, a deflector rod, 9, a connecting seat, 901, a hose, 902, a water outlet nozzle, 903, a connecting rod, 10, a supporting seat, 11, a load sensor, 12, a spring pipe, 13, a dust cover, 14, a water pipe, 15, a dust cover sealing cover, 16, a discharging pipe, 17, a water inlet pipe, 18, a feeding hole, 19, an extension pipe, 20, a tension spring, 21, a stirring cylinder, 22, a stirring shaft and 23, and a speed reducing motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1 to 6, an intelligent control proportioning device for producing organic fertilizer comprises a base 1, wherein a proportioning tank 2 and a delivery pump 3 are arranged on the base 1, the delivery pump 3 is located on one side of the proportioning tank 2, a delivery pipe 4 is arranged on one side of the proportioning tank 2, one end of the delivery pipe 4 is communicated with a discharge hole of the delivery pump 3, a cleaning mechanism is arranged in the proportioning tank 2 and comprises a movable seat 5, the movable seat 5 is slidably connected with the proportioning tank 2 through a guide rod 6, a water delivery component is arranged on the upper side of the movable seat 5, a water outlet component is arranged at the lower end of the movable seat 5, a supporting seat 10 is arranged on one side of the proportioning tank 2, one end of the supporting seat 10 is fixedly connected with the base 1, the other end of the supporting seat 10 is slidably connected with the proportioning tank 2, and a load sensor 11 is arranged on the lower side of the supporting seat 10.
The upper end of movable seat 5 is equipped with runner 501 and fixed slot 502, and the one end and the runner 501 intercommunication of fixed slot 502 are equipped with impeller 503 in the fixed slot 502, and the outside of movable seat 5 is equipped with brush cleaning mechanism, and the downside of batching jar 2 is equipped with churn 21, is equipped with (mixing) shaft 22 in the churn 21, and the one end of churn 21 is equipped with and is used for driving (mixing) shaft 22 pivoted gear motor 23, and gear motor 23's motor shaft passes through shaft coupling and (mixing) shaft 22 fixed connection.
Through setting up batching jar 2 and delivery pump 3 on base 1, batching jar 2 passes through supporting seat 10 and base 1 sliding connection, be equipped with load sensor 11 in the downside of supporting seat 10, load sensor 11 and base 1 fixed connection, load sensor 11's sensor probe is contradicted with supporting seat 10, can carry the material to batching jar 2 through delivery pump 3 in, can weigh batching jar 2, supporting seat 10 through load sensor 11, be equipped with discharging pipe 16 at the lower extreme of batching jar 2, be equipped with the solenoid valve on the discharging pipe 16, after the material is weighed and accomplish, open the solenoid valve, the material in the batching jar 2 gets into in the churn 21 through discharging pipe 16, drive (mixing) shaft 22 through gear motor 23 and rotate, the material in the churn 21 is stirred, mix, load sensor 11, delivery pump 3, gear motor 23 are by the host computer control, can realize automatic weighing and pay-off, more intelligent.
A cleaning mechanism is arranged in the batching tank 2, the cleaning mechanism comprises a movable seat 5, a water outlet component is arranged on the lower side of the movable seat 5, the water outlet component comprises a connecting seat 9, the connecting seat 9 is of a hollow structure, a plurality of water outlet nozzles 902 are arranged on the outer side of the connecting seat 9, the movable seat 5 is elastically connected with the batching tank 2 through tension springs 20, when cleaning is needed, water is only required to be sent into the connecting seat 9, the connecting seat 9 is fully filled with water, and then the water is sprayed out through the water outlet nozzles 902;
In order to improve the cleaning effect, prevent simultaneously that clean mechanism from influencing the going on of batching, in this technical scheme, clean mechanism is movable, under the normal condition, clean mechanism is located the upper end of batching jar 2, the material is after getting into batching jar 2, can directly drop to the downside of movable seat 5 through extension pipe 19, when needs clearance, send into in connecting seat 9 with water, be equipped with the cavity that can hold certain water yield in connecting seat 9, after water gets into the cavity in, the weight grow of whole clean mechanism, movable seat 5 can overcome the resistance of extension spring 20 and move down this moment, at the in-process of its motion, can clear up the inner wall of batching jar 2 through connecting seat 9 with water outlet 902.
According to the technical scheme, the cleaning mechanism is arranged in the batching tank, the batching tank can be cleaned on the premise that the cleaning mechanism is not opened, cleaning time is effectively saved, the connecting seat 9 with the cavity is arranged at the cleaning mechanism, certain water can be stored in the connecting seat 9, the weight of the whole cleaning mechanism is further increased by utilizing the water, the whole cleaning mechanism can overcome the resistance of the tension spring 20 and moves downwards, the whole cleaning mechanism can move when being cleaned, the better cleaning effect is achieved, and meanwhile, the cleaning mechanism is enabled to move by ingenious utilization of water power on the premise that the driving unit is not arranged, so that the space of the batching tank is effectively saved.
The lower extreme of batching jar 2 is equipped with discharging pipe 16, and the upper end is equipped with pan feeding mouth 18, and pan feeding mouth 18 is connected with conveyer pipe 4, and batching jar 2 passes through discharging pipe 16 and churn 21 intercommunication, and the junction of discharging pipe 16 and churn 21, the junction of pan feeding mouth 18 and conveyer pipe 4 are flexonics.
Example two
The present embodiment is explained based on the first embodiment, specifically, referring to fig. 1 to 6, the brush cleaning mechanism includes a fixed base 7, the fixed base 7 is annular, the fixed base 7 is rotationally connected with a movable base 5, a brush plate 701 is disposed on the outer side of the fixed base 7, a first extension rod 702 and a second extension rod 703 are disposed on the upper side of the fixed base 7, and one end of the second extension rod 703 is elastically connected with the movable base 5 through an elastic band 704.
The upper side of the movable seat 5 is provided with a transmission mechanism, the transmission mechanism comprises a reduction gearbox 8, an input shaft of the reduction gearbox 8 is fixedly connected with the impeller 503, an output shaft of the reduction gearbox 8 is provided with a transmission wheel 801, and one side of the transmission wheel 801 is provided with a deflector rod 802.
In order to further improve the cleaning effect, the technical scheme is that a brush cleaning mechanism is further arranged on the outer side of the movable seat 5, the brush cleaning mechanism comprises a fixed seat 7, a brush plate 701 is arranged on the outer side of the fixed seat 7, the brush plate 701 can be matched with a water outlet nozzle 902 to clean the inner wall of the batching tank 2, a transmission mechanism is arranged on the movable seat 5, and when water flows through the flow channel 501, the transmission mechanism is linked with the fixed seat 7 through a first extension rod 702, so that the fixed seat 7 is driven to rotate, and the cleaning effect of the brush plate 701 is improved;
The movable seat 5 is provided with a runner 501 and a fixed groove 502, the runner 501 is communicated with the fixed groove 502, an impeller 503 is arranged in the fixed groove 502, the impeller 503 is fixedly connected with an input shaft of a reduction gearbox 8, when water flows through the runner 501, the impeller 503 drives the impeller 503 to rotate, the reduction gearbox 8 can be powered by the impeller 503, the reduction gearbox 8 rotates, further a driving wheel 801 is driven to rotate, a deflector rod 802 is arranged on the driving wheel 801, the deflector rod 802 can collide with a first extension rod 702 when rotating to a certain position, then the first extension rod 702 is pushed to move, a fixed seat 7 and a second extension rod 703 can synchronously move with the first extension rod 702, at the moment, an elastic band 704 stores force, and as the deflector rod 802 continues to rotate, after reaching one end position, the deflector rod 802 can be separated from the first extension rod 702, at the moment, the second extension rod 703, the first extension rod 702 and the fixed seat 7 can return to the original position under the driving of the elastic band.
Example III
The present embodiment is explained based on the first embodiment, specifically, referring to fig. 1 to 6, the water outlet assembly includes a connecting seat 9, the connecting seat 9 is of a hollow structure, the connecting seat 9 is communicated with the flow channel 501 through a hose 901, and a plurality of water outlet nozzles 902 are arranged on the outer side of the connecting seat 9. The connecting seat 9 is annular, and the connecting seat 9 is fixedly connected with the fixing seat 7 through the connecting rod 903.
The play water subassembly includes connecting seat 9, connecting seat 9 rotates with movable seat 5 through the bearing to be connected, be equipped with connecting rod 903 in the upside of connecting seat 9, connecting seat 9 passes through connecting rod 903 and fixing base 7 fixed connection, when fixing base 7 rotates, it can take connecting seat 9 to rotate together, that is to say, when clean mechanism at the during operation, not only brush clean mechanism can rotate, play water subassembly also can rotate, simultaneously, brush clean mechanism and play water subassembly can also reciprocate along with movable seat 5 together, like this when the clearance, be difficult for keeping the clearance dead angle, have better cleaning performance.
Example IV
The present embodiment is explained based on the first embodiment, specifically, please refer to fig. 1 to 6, the water delivery assembly includes a spring tube 12, a dust cover 13 and a water delivery tube 14, one end of the dust cover 13 is fixedly connected with the ingredient tank 2, the other end of the dust cover 13 is provided with an opening, the spring tube 12 is located in the dust cover 13, one end of the spring tube 12 is provided with a dust cover sealing cover 15 matching with the opening, the dust cover sealing cover 15 is of a hollow structure, one end of the dust cover sealing cover 15 is communicated with the spring tube 12, the other end of the dust cover sealing cover 15 is communicated with the water delivery tube 14, and one end of the water delivery tube 14 is communicated with the flow channel 501.
The conveying assembly comprises a spring tube 12, a dust cover 13 and a water conveying tube 14, powder can permeate in a batching tank 2 in the actual use process, in order to prevent the powder from adhering to the spring tube 12 and bring inconvenience to the operation of the spring tube 12, the dust cover 13 is arranged on the outer side of the spring tube 12, a dust cover sealing cover 15 is arranged at one end, far away from the dust cover 13, of the spring tube 12, when the spring tube 12 is not stretched, the dust cover sealing cover 15 is just inserted into the dust cover 13, so that the dust cover 13 is blocked, dust is prevented from entering the dust cover 13, when a cleaning mechanism works, the movable seat 5 moves downwards, at the moment, the spring tube 12 is in a stretched state, the dust cover sealing cover 15 is fixedly connected with the movable seat 5 through the water conveying tube 14, and when the movable seat 5 moves downwards, the dust cover sealing cover 15 moves along with the movable seat 5, and at the moment, the dust cover sealing cover 15 is separated from the dust cover 13.
The dust cover sealing cover 15 has a hollow structure, and besides the function of sealing the dust cover 13, the dust cover sealing cover 15 also has the function of communicating the water pipe 14 and the spring pipe 12.
Example five
The present embodiment is explained based on the first embodiment, specifically, referring to fig. 1 to 6, a discharging pipe 16 is disposed on one side of the ingredient tank 2, a water inlet pipe 17 and a material inlet 18 are disposed on the upper side of the ingredient tank 2, and one end of the water inlet pipe 17 is communicated with the spring pipe 12.
An extension pipe 19 is further arranged in the batching tank 2, and one end of the extension pipe 19 is communicated with the feeding port 18. The movable seat 5 is T-shaped, the upper end of the movable seat 5 is provided with a tension spring 20, one end of the tension spring 20 is fixedly connected with the batching tank 2, and the middle part of the movable seat 5 is provided with a through hole 504 matched with the extension pipe 19.
In actual use, water flows into the material mixing tank 2 through the water inlet pipe 17, then flows through the spring pipe 12, the dust cover sealing cover 15, the flow channel 501 and enters the connecting seat 9 in sequence, and finally is sprayed out through the water outlet nozzle 902.
The inside at batching jar 2 still is equipped with extension pipe 19, after the material gets into batching jar 2 through pan feeding mouth 18 in, it can directly drop to the downside of connecting seat 9 through extension pipe 19, and whole movable seat 5 is the T shape simultaneously, and its great one end of diameter is contradicted with the inner wall of batching jar 2, through setting up like this, can effectually prevent the powder gathering in the upper end of movable seat 5.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the scope of the invention.