CN120421405A - A fully automatic folding forming machine - Google Patents
A fully automatic folding forming machineInfo
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- CN120421405A CN120421405A CN202510928733.XA CN202510928733A CN120421405A CN 120421405 A CN120421405 A CN 120421405A CN 202510928733 A CN202510928733 A CN 202510928733A CN 120421405 A CN120421405 A CN 120421405A
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Abstract
The invention discloses a full-automatic flanging forming machine, which relates to the technical field of honeycomb panel processing and comprises a group of supporting feet, wherein an adaptive die changing assembly and a two-stage dust separating assembly are respectively arranged at the tops of the supporting feet, the adaptive die changing assembly is used for driving a main shaft to rotate by a servo motor in the whole punching process, the reciprocating motion of a push rod is realized by the cooperation of a cylindrical cam and a cam follower, manual intervention is not needed, and the automatic switching of the punches is realized by the rotation of a turntable and the adaptive replacement of different punches.
Description
Technical Field
The invention relates to the technical field of honeycomb panel processing, in particular to a full-automatic flanging forming machine.
Background
The honeycomb panel is a plate material made by firmly bonding two thinner panels on two sides of a thicker honeycomb core material, which is also called a honeycomb sandwich structure, and in addition, the honeycomb panel also refers to a panel which is formed by welding a large number of cut-off waveguides together to form a cut-off waveguide array, so that a large opening area is formed, and electromagnetic wave leakage can be prevented.
A full-automatic flanging forming machine belongs to an automatic device for flanging and forming honeycomb plates, and can accurately bend the edges of products according to preset sizes and shapes and process and form the edges into required angles and shapes.
However, the existing full-automatic flanging forming machine has the following defects:
On the one hand in the punching procedure of honeycomb panel shaping technology, usually, need the staff to remove the drift according to the difference of panel manually to lead to production cycle extension, efficiency reduces by a wide margin, and manual operation receives the influence of human factor easily, can lead to the dynamics uneven, the emergence of the scheduling problem of position deviation, simultaneously because change the drift needs the manual replacement, can lead to the machine to shut down, thereby influence production, in on the other hand present honeycomb panel shaping technology, can produce a large amount of dust piece, if do not collect processing apparatus well can lead to equipment maintenance frequency increase, life shortens, running cost rises, and can't reach efficient dust purification requirement, the air current of discharging probably does not accord with environmental protection standard.
So we propose a fully automatic hemming forming machine in order to solve the above mentioned problems.
Disclosure of Invention
The invention aims to provide a full-automatic flanging forming machine, which is self-adaptive in die changing assembly, wherein a servo motor drives a main shaft to rotate in the whole punching process, the cooperation of a cylindrical cam and a cam follower realizes the reciprocating motion of a push rod, manual intervention is not needed, and different punches are self-adaptively changed through the rotation of a turntable, so that the automatic switching of the punches is realized, and the accuracy of a verification result is ensured.
In order to achieve the aim, the invention provides the technical scheme that the full-automatic flanging forming machine comprises a group of supporting feet, wherein the top parts of the supporting feet are respectively provided with a self-adaptive die changing assembly and a two-stage dust separating assembly, and the two-stage dust separating assembly is arranged on one side of the outer wall of the self-adaptive die changing assembly;
The self-adaptive module replacing assembly comprises a servo motor and a servo transmission motor, wherein a cylindrical cam is fixedly sleeved at the shaft end of the servo motor, the servo motor can convert electric energy into mechanical energy for driving the cylindrical cam to do uniform rotation, a rotary table is fixedly sleeved at the shaft end of the servo transmission motor, the servo transmission motor can convert the electric energy into the mechanical energy for driving the rotary table to do uniform rotation, three punching heads are arranged at the top of the rotary table, and the three punching heads are respectively in three shapes;
The two-stage dust separation assembly comprises a centrifugal separation cavity, the centrifugal separation cavity is used for separating large-particle dust, a group of rotor blades are arranged in the centrifugal separation cavity and used for driving airflow to generate forced vortex, a cyclone separation cavity is arranged on one side of the outer wall of the centrifugal separation cavity, and the cyclone separation cavity is used for separating fine dust.
Preferably, a set of supporting legs's top is installed and is installed aircraft bonnet subassembly, conveying subassembly, two sets of milling cutter subassemblies, six sets of cylinder bending mechanisms, two sets of attack angle subassemblies respectively, the top bolt of aircraft bonnet subassembly links to each other has supporting base, supporting base's top fixed mounting has the guide rail, the top activity of guide rail links to each other there is the slide.
Preferably, the self-adaptive module replacing component further comprises a base plate, the top bolt of the base plate is connected with a supporting plate, the top of the base plate is connected with the bottom bolt of the servo motor, the top of the base plate is respectively connected with a metal fixing plate, a U-shaped fixing plate and a bearing plate through bolts, and two sliding rods are fixedly connected between the metal fixing plate and the U-shaped fixing plate.
Preferably, two buffer springs are elastically connected to one side of the outer wall of the metal fixing plate, the two buffer springs are sleeved on the outer surface of a corresponding sliding rod, a sliding plate is slidably connected between the outer surfaces of the two sliding rods, a cam follower is fixedly inserted into the top of the sliding plate, and the cam follower penetrates to the bottom of the sliding plate.
Preferably, the cam follower is connected with the cylindrical cam in a sliding manner, a circular groove is formed in the bottom of the sliding plate, the diameter of the circular groove is larger than that of the cylindrical cam, one side of the outer wall of the sliding plate is elastically connected with one end of the outer wall of the two buffer springs, a supporting rod is connected with one side of the outer wall of the sliding plate through a bolt, and a push rod is fixedly welded on one side of the outer wall of the supporting rod.
Preferably, the outer wall one end of push rod is fixed to be connected with the metal slipmat, the top bolt of bearing board links to each other there is the deflector, the top of bearing board links to each other with servo drive motor's bottom bolt, the top of carousel is inserted and is equipped with the gyro wheel bearing, the top fixedly connected with locating plate of gyro wheel bearing.
Preferably, three spouts have been seted up at the top of carousel, three the inside slip that all links to each other of spout has the slip table, the top bolt of carousel links to each other has three support, and is three the equal bolt-on of outer wall one side of slip table has the ram rod, and is three all elastic phase has two elastic element between the exterior wall of slip table and three support, and is three ram rod's outer wall one end links to each other with the outer wall one end of a corresponding drift respectively, and is three limit backplate has been installed to the outer wall one side of slip table is fixed, the bottom of base plate links to each other with the top bolt of slide.
Preferably, the two-stage dust separation assembly further comprises an arc-shaped supporting frame, the bottom of the arc-shaped supporting frame is fixedly communicated with a spiral diversion trench, the bottom of the spiral diversion trench is communicated with the top of the centrifugal separation cavity, and two groups of solid rods are linearly connected with the inner surface of the centrifugal separation cavity.
Preferably, each group the outer wall one end of solid pole is fixed the cover and is equipped with the annular sleeve, two the internal surface fixed of annular sleeve links to each other and is had the rotating electrical machines, and the axle head of rotating electrical machines and rotor blade's bottom rotate and link to each other, centrifugal separation chamber's bottom activity is inserted and is equipped with album bits fill, centrifugal separation chamber's fixed surface intercommunication has air inlet duct, every group the outer wall one end of solid pole is fixed the cover and is equipped with the annular sleeve, two the internal surface fixed of annular sleeve links to each other and has the rotating electrical machines, and the axle head of rotating electrical machines and rotor blade's bottom rotate and link to each other, centrifugal separation chamber's bottom activity is inserted and is equipped with album bits fill.
Preferably, the outer fixed intercommunication of centrifugal separation chamber has the admission line, the outer wall one end of admission line is linked together with the outer wall one end of cyclone chamber, the top and the bottom in cyclone chamber communicate respectively and have gas vent and play dirt pipeline, the bottom threaded connection of going out the dirt pipeline has the dust-collecting box, the bottom bolt of admission line links to each other has the L shaped plate, the top of L shaped plate links to each other with the bottom of slide, arc support frame outer wall one side links to each other with the outer wall one side of base plate.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, through arranging the self-adaptive die changing assembly, the servo motor drives the main shaft to rotate in the whole punching process, the cooperation of the cylindrical cam and the cam follower realizes the reciprocating motion of the push rod, manual intervention is not needed, and different punches are adaptively changed through the rotation of the turntable, so that the automatic switching of the punches is realized, the die changing time can be greatly shortened, the equipment utilization rate is improved, the automatic switching of the punches can obviously improve the production efficiency in the mass production process, the time and the cost of manual operation are reduced, and meanwhile, when honeycomb plates with different specifications are produced, the equipment can adapt to different processing requirements through the flexible punch changing, and the production efficiency is greatly improved.
2. According to the invention, the two-stage dust separation assembly and the one-stage centrifugal separation cavity are arranged, the centrifugal separation cavity forcibly rotates through the rotor blade to generate centrifugal force, large particles can be thrown to the wall of the centrifugal separation cavity and fall into the dust collecting hopper, so that the dust amount entering a subsequent system is reduced, the two-stage cyclone separation cavity can further treat smaller particles, the discharged air flow is ensured to reach higher cleanliness, the two-stage dust separation assembly is arranged, the integral separation efficiency is improved, the possible defects of a single separation mode are avoided, the dust is effectively removed, the working environment is ensured, and the equipment failure caused by the dust of equipment is reduced.
Drawings
FIG. 1 is a perspective view of a front view of a full-automatic hemming forming machine according to the present invention;
FIG. 2 is a perspective view of a full-automatic hemming forming machine according to the present invention;
FIG. 3 is a perspective view showing a partial structure of a full-automatic hemming forming machine according to the present invention;
FIG. 4 is a perspective view showing the structure of an adaptive module-changing assembly in a full-automatic hemming forming machine according to the present invention;
FIG. 5 is a schematic view showing the installation positions of a slide bar, a buffer spring and a slide plate in a full-automatic edge folding and forming machine;
FIG. 6 is an exploded view of a self-adapting mold changing assembly of a fully automatic hemming forming machine according to the present invention;
FIG. 7 is a schematic view of the installation positions of a sliding table, an elastic element, a punching rod and a punch in a full-automatic flanging forming machine;
FIG. 8 is a perspective view of a two-stage dust separation assembly in a fully automatic hemming forming machine according to the present invention;
FIG. 9 is a cross-sectional view of a dual stage dust separation assembly of a fully automatic hemming forming machine in accordance with the present invention;
FIG. 10 is a schematic view showing the installation positions of a cyclone separating chamber, an exhaust port, a dust outlet pipeline and a dust box in a full-automatic flanging forming machine.
100, Supporting feet; 200, hood assembly, 300, conveying assembly, 400, milling cutter assembly, 500, roller bending mechanism, 600, self-adaptive module, 601, base plate, 602, support plate, 603, servo motor, 604, cylindrical cam, 605, metal fixing plate, 606, slide bar, 607, buffer spring, 608, slide plate, 609, cam follower, 610, support bar, 611, push rod, 612, metal anti-slip pad, 613, U-shaped fixing plate, 614, support plate, 615, guide plate, 616, servo motor, 617, turntable, 618, roller bearing, 619, positioning plate, 620, chute, 621, support, 622, slide table, 623, elastic element, 624, punching bar, 625, punch, 626, limit back plate, 700, punch angle assembly, 800, double-stage dust separation assembly, 801, arc support frame, 802, spiral guide groove, centrifugal separation cavity, 804, solid bar, 805, rotary motor, 806, rotor blade, 807, dust collecting hopper, 808, air inlet pipeline, 809, cyclone separation cavity, 810, 811, dust outlet pipeline, 813, dust collecting box, 812, base plate, support plate, 110, support plate, 900.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the embodiment of the invention, referring to fig. 1-3, the invention provides a full-automatic flanging forming machine, which comprises a group of supporting legs 100, wherein the top of each supporting leg 100 is respectively provided with an adaptive module changing component 600 and a two-stage dust separating component 800, the group of supporting legs 100 can provide supporting force for the adaptive module changing component 600 and the two-stage dust separating component 800, during the installation process of the whole equipment, after the group of supporting legs 100 and the ground are fixed, the adaptive module changing component 600, the two-stage dust separating component 800 and other connecting components are sequentially assembled, the two-stage dust separating component 800 is arranged on one side of the outer wall of the adaptive module changing component 600, and when the adaptive module changing component 600 is in a working state, dust particles generated by the adaptive module changing component 600 are fully collected and processed under the action of the two-stage dust separating component 800.
Specifically, in the full-automatic flanging forming machine, during the operation of the full-automatic flanging forming machine, the honeycomb panel sequentially passes through the two groups of milling cutter assemblies 400 and the six groups of roller bending mechanisms 500 through the conveying assembly 300 so as to reach the self-adaptive module changing assembly 600, at the moment, the self-adaptive module changing assembly 600 realizes the honeycomb panel punching process under the cooperation of the cylindrical cam 604 and the cam follower 609, and meanwhile, dust particles generated in the honeycomb panel punching process firstly pass through the first-stage centrifugal separation cavity 803 and the cyclone separation cavity 809 in the two-stage dust separation assembly 800, so that the dust is effectively removed under the bipolar separation treatment, the working environment is ensured, the equipment failure caused by the dust is reduced, and then the honeycomb panel reaches the two groups of attack angle assemblies 700, thereby completing the whole process.
In some embodiments, as shown in fig. 1-7, the adaptive module replacing assembly 600 includes a servo motor 603 and a servo transmission motor 616, a cylindrical cam 604 is sleeved on the shaft end fixing sleeve of the servo motor 603, the servo motor 603 can convert electric energy into mechanical energy for driving the cylindrical cam 604 to do uniform rotation, a turntable 617 is sleeved on the shaft end fixing sleeve of the servo transmission motor 616, the servo transmission motor 616 can convert electric energy into mechanical energy for driving the turntable 617 to do uniform rotation, three punches 625 are arranged on the top of the turntable 617, and the three punches 625 are respectively in three shapes.
The self-adaptive module replacing assembly 600 further comprises a base plate 601, a supporting plate 602 is connected with the top bolt of the base plate 601, the top of the base plate 601 is connected with the bottom bolt of the servo motor 603, a metal fixing plate 605, a U-shaped fixing plate 613 and a bearing plate 614 are connected with the top of the base plate 601 through bolts respectively, and two sliding rods 606 are fixedly connected between the metal fixing plate 605 and the U-shaped fixing plate 613.
Two buffer springs 607 are elastically connected to one side of the outer wall of the metal fixing plate 605, the two buffer springs 607 are sleeved on the outer surface of a corresponding slide rod 606, a slide plate 608 is slidably connected between the outer surfaces of the two slide rods 606, a cam follower 609 is fixedly inserted into the top of the slide plate 608, and the cam follower 609 penetrates to the bottom of the slide plate 608.
The cam follower 609 is slidably connected to the cylindrical cam 604, a circular groove is formed in the bottom of the slide 608, the diameter of the circular groove is larger than that of the cylindrical cam 604, one side of the outer wall of the slide 608 is elastically connected to one end of the outer wall of the two buffer springs 607, a supporting rod 610 is connected to one side of the outer wall of the slide 608 through a bolt, and a push rod 611 is fixedly welded to one side of the outer wall of the supporting rod 610.
The outer wall one end of push rod 611 is fixedly connected with a metal anti-slip pad 612, the top bolt of bearing plate 614 is connected with a guide plate 615, the top of bearing plate 614 is connected with the bottom bolt of servo drive motor 616, the top of turntable 617 is inserted with a roller bearing 618, and the top of roller bearing 618 is fixedly connected with a positioning plate 619.
Three sliding grooves 620 are formed in the top of the rotary table 617, sliding tables 622 are connected inside the three sliding grooves 620 in a sliding mode, three supporting seats 621 are connected to the top bolts of the rotary table 617, stamping rods 624 are connected to one sides of the outer walls of the three sliding tables 622 in a bolt mode, two elastic elements 623 are connected between the three sliding tables 622 and the outer surface walls of the three supporting seats 621 in an elastic mode, one ends of the outer walls of the three stamping rods 624 are connected with one ends of the outer walls of corresponding one stamping head 625 respectively, limiting back plates 626 are fixedly arranged on one sides of the outer walls of the three sliding tables 622, and the bottoms of the base plates 601 are connected with the top bolts of the sliding seats 120.
The whole embodiment achieves the following effects: through the components, the complete self-adaptive module changing assembly 600 is formed, when the honeycomb plate to be punched enters the self-adaptive module changing assembly 600 process, at this time, the servo motor 603 is started by an external power supply, after the servo motor 603 is smoothly started, the servo motor 603 can convert electric energy into mechanical energy for driving the cylindrical cam 604 to do uniform rotation, because the outer surface of the cylindrical cam 604 is designed into a profile curve, the profile curve determines the motion track of the push rod 611, the cylindrical cam 604 is utilized to contact with the cam follower 609, the cam follower 609 rolls along the profile curve of the cam surface along with the rotation of the cylindrical cam 604, the sliding rods 606 on two sides serve as guide rails, the limiting slide 608 only moves axially, when the cylindrical cam 604 rotates, the ascending and descending movement of the cam follower 609 is converted into the horizontal linear movement of the sliding plate 608 on the sliding rod 606, then the push rod 611 arranged on one side of the sliding plate 608 synchronously moves along with the sliding plate 608, when the sliding plate 608 moves leftwards, the push rod 611 drives the metal pad 612 at the tail end to synchronously move, the metal pad 625 completely transmits the motion of the push rod 611 to 625 through increasing the friction coefficient, the applied force of the push rod is ensured to 625, the inner surface of the sliding plate is arranged along the profile curve of the cam follower, the cam follower is contacted with the annular slide plate 626, the annular slide plate 626 is prevented from being in contact with the annular slide plate 626, the elastic displacement is avoided, the elastic displacement of the sliding sleeve is avoided between the two sliding slide plate 626 is ensured, and the annular slide plate 626 is always is contacted with the annular slide plate 626, and the elastic displacement is prevented from being contacted with the inner surface of the sliding plate 626, and the annular slide plate 626 is always, the elastic displacement is kept in the slide plate is contacted with the slide plate 626, and the slide plate is contacted with the slide plate. The ram 611 pushes the punch 625 to move leftwards to finish the lateral stamping of the workpiece, when the punch 625 needs to be replaced, as the rotary encoder is arranged on the shaft of the turntable 617, the rotary encoder can feed back the current position and angle in real time, a trigger signal is generated when the turntable 617 rotates to the preset position, positioning is confirmed to be finished, then the servo motor 603 stops driving the cylindrical cam 604, the ram 611 completely retracts to the right side at the moment, the punch 625 is ensured not to be stressed, meanwhile, an effective premise is provided for smooth rotation of the turntable 617, the servo motor 616 is started, electric energy is converted into mechanical energy by the servo motor 616 so as to drive the turntable 617 to smoothly rotate, after the turntable 617 rotates to the target punch 625 position, the servo motor 616 locks the turntable 617, positioning accuracy is ensured, and after the turntable 617 is positioned, the servo motor 603 drives the cylindrical cam 604 to rotate again, and the ram 611 pushes the new punch 625 again to finish stamping.
The setting of self-adaptation retooling subassembly 600, the in-process of whole punching procedure is rotatory by servo motor 603 drive main shaft, the reciprocating motion of push rod 611 is realized to the cooperation of cylindrical cam 604 and cam follower 609, need not manual intervention, and through the rotatory self-adaptation change different drifts 625 of carousel 617, the automatic switch-over of drift 625 has been realized, the rotational design of this kind of carousel 617 can shorten the retooling time by a wide margin, the improvement equipment utilization ratio, in the production process to a large number, the automatic switch-over of drift 625 can show improvement production efficiency, and reduce time and the cost of manual operation, when producing the honeycomb panel of different specifications simultaneously, the drift 625 of this kind of flexibility is changed and is made equipment can adapt to different processing requirements, production efficiency has been improved greatly.
According to fig. 1-3 and 8-10, the dual-stage dust separation assembly 800 comprises a centrifugal separation chamber 803, wherein the centrifugal separation chamber 803 is used for separating large-particle dust, a group of rotor blades 806 are arranged in the centrifugal separation chamber 803, the group of rotor blades 806 are used for driving airflow to generate forced vortex, a cyclone separation chamber 809 is arranged on one side of the outer wall of the centrifugal separation chamber 803, and the cyclone separation chamber 809 is used for separating fine dust.
The two-stage dust separation assembly 800 further comprises an arc-shaped supporting frame 801, a spiral diversion trench 802 is fixedly communicated with the bottom of the arc-shaped supporting frame 801, the bottom of the spiral diversion trench 802 is communicated with the top of the centrifugal separation cavity 803, and two groups of solid rods 804 are linearly connected with the inner surface of the centrifugal separation cavity 803.
The outer wall one end of every group solid pole 804 is all fixed the cover and is equipped with the annular cover, the internal surface fixed of two annular covers links to each other has rotating electrical machines 805, and rotating electrical machines 805's axle head and rotor blade 806's bottom rotates to link to each other, centrifugal separation chamber 803's bottom activity is inserted and is equipped with album bits fill 807, centrifugal separation chamber 803's external surface fixed intercommunication has air inlet duct 808, the outer wall one end of every group solid pole 804 is all fixed the cover and is equipped with the annular cover, the internal surface fixed of two annular covers links to each other has rotating electrical machines 805, and rotating electrical machines 805's axle head and rotor blade 806's bottom rotates to link to each other, centrifugal separation chamber 803's bottom activity is inserted and is equipped with album bits fill 807.
The outer surface fixed intercommunication in centrifugal separation chamber 803 has intake duct 808, and the outer wall one end of intake duct 808 is linked together with the outer wall one end in cyclone chamber 809, and the top and the bottom in cyclone chamber 809 are linked together respectively and are had gas vent 810 and play dirt pipeline 811, and the bottom threaded connection of play dirt pipeline 811 has dust collection box 812, and the bottom bolt of intake duct 808 links to each other has L shaped plate 813, and the top of L shaped plate 813 links to each other with the bottom of slide 120, and arc support frame 801 outer wall one side links to each other with the outer wall one side of base plate 601.
The whole embodiment achieves the following effects: through the above components, a complete two-stage dust separation assembly 800 is formed, firstly, a honeycomb plate sequentially passes through two groups of milling cutter assemblies 400 and six groups of roller bending mechanisms 500 through a conveying assembly 300 so as to reach an adaptive module changing assembly 600, a honeycomb plate punching process is realized under the cooperation of a cylindrical cam 604 and a cam follower 609, dust particles generated in the process of punching the honeycomb plate during the operation of the adaptive module changing assembly 600 firstly enter dust-containing airflow from an inlet of a centrifugal separation cavity 803, and the airflow is uniformly distributed and guided to smoothly enter the inside of the centrifugal separation cavity 803 through spiral guide grooves 802 at the inlet, the spiral structure in the spiral guide grooves 802 enables the airflow to form a rotation trend initially, the follow-up forced centrifugal effect is used as a bedding, after the airflow enters a vertical conical centrifugal separation cavity, the rotor blades 806 driven by the rotary motor 805 at the bottom forcedly rotate, the rotor blades 806 can accelerate the air flow and forcedly form high-speed rotary air flow when rotating, large-particle dust can be thrown to the inner wall of the centrifugal separation cavity 803 due to centrifugal force, the large-particle dust slides to the inside of the dust collecting hopper 807 along the inner wall surface of the inclined centrifugal separation cavity 803 after being thrown out, then primary separation is completed, after primary separation, the residual fine particles in the air flow can enter the secondary cyclone separation cavity 809 through the air inlet pipeline 808 at the right side of the centrifugal separation cavity 803, the air flow enters the cyclone separation cavity 809 from the centrifugal separation cavity 803 and can rotate at a high speed along the tangential direction, the air flow forms high-speed rotary spiral air flow inside the cyclone separation cavity 809, the fine particles are thrown to the inner wall of the cyclone separation cavity 809 due to centrifugal force, the fine particles then settle to the bottom of the cyclone chamber 809 due to centrifugal force and slide into the dust box 812, thereby realizing two-stage separation of dust and separate collection, and finally the purified air flow is discharged from the air outlet 810 at the top of the cyclone chamber 809.
The two-stage dust separation assembly 800 and the one-stage centrifugal separation cavity 803 are arranged, the centrifugal separation cavity 803 forces air flow to rotate through the rotor blades 806 to generate centrifugal force, large particles can be thrown to the wall and fall into the dust collecting hopper 807, so that dust amount entering a subsequent system is reduced, the two-stage cyclone separation cavity 809 can further process smaller particle dust, the discharged air flow is ensured to reach higher cleanliness, the two-stage dust separation assembly is arranged, the integral separation efficiency is improved, the possible defects of a single separation mode are avoided, the dust is effectively removed, the working environment is ensured, and equipment faults caused by the dust are reduced.
According to fig. 1-3, a hood assembly 200, a conveying assembly 300, a milling cutter assembly 400, six sets of roller bending mechanisms 500 and an attack angle assembly 700 are respectively arranged at the top of a group of supporting feet 100, a supporting base 900 is connected with a top bolt of the hood assembly 200, a guide rail 110 is fixedly arranged at the top of the supporting base 900, and a sliding seat 120 is movably connected with the top of the guide rail 110.
The whole embodiment achieves the following effects: firstly, a specific position of a group of supporting legs 100 is determined, after a specific installation position of a group of supporting legs 100 is determined, the group of supporting legs 100 are fixed with the ground, after the group of supporting legs 100 are fixed with the ground, a hood assembly 200, a conveying assembly 300, a milling cutter assembly 400, a six-group roller bending mechanism 500, an adaptive module changing assembly 600, an attack angle assembly 700 and a double-stage dust separating assembly 800 are sequentially installed on the top of the group of supporting legs 100, after all components are fully installed, the whole equipment integrates functions, the design reduces the high cost caused by the supporting purchase of single-machine equipment, and then, the full-automatic conveying of the conveying assembly 300 better leads the procedures to be consistent, leads the products to be formed efficiently, reduces the manual conveying and procedure switching time, immediately starts working of the whole equipment, the honeycomb plate is sequentially transmitted to two groups of milling cutter assemblies 400 through the conveying assembly 300, the milling cutter assemblies 400 mill the edges of the honeycomb plate, burrs are removed, chamfers are formed or specific edge shapes are formed, after the honeycomb plate passes through the two groups of milling cutter assemblies 400, the honeycomb plate enters six groups of roller bending mechanisms 500, pressure is applied to the honeycomb plate through rollers in the six groups of roller bending mechanisms 500 to bend the honeycomb plate into specific angles or radians along a preset track, after the honeycomb plate passes through the working procedure of the six groups of roller bending mechanisms 500, the honeycomb plate enters the self-adaptive module changing assembly 600, the punching working procedure of the honeycomb plate is realized under the cooperation of the cylindrical cam 604 and the cam follower 609, after punching is finished, the honeycomb plate enters the inside of the punching angle assembly 700 immediately, the pressure is applied to the honeycomb plate through the die, and accordingly bending or flanging of the preset angles is formed, and then the whole working procedure is completed.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. The full-automatic flanging forming machine comprises a group of supporting legs (100) and is characterized in that the top of each supporting leg (100) is provided with a self-adaptive die changing assembly (600) and a two-stage dust separating assembly (800), and the two-stage dust separating assembly (800) is arranged on one side of the outer wall of the self-adaptive die changing assembly (600);
The self-adaptive die changing assembly (600) comprises a servo motor (603) and a servo transmission motor (616), wherein a cylindrical cam (604) is fixedly sleeved at the shaft end of the servo motor (603), the servo motor (603) can convert electric energy into mechanical energy for driving the cylindrical cam (604) to do uniform rotation, a turntable (617) is fixedly sleeved at the shaft end of the servo transmission motor (616), the servo transmission motor (616) can convert electric energy into mechanical energy for driving the turntable (617) to do uniform rotation, three punches (625) are arranged at the top of the turntable (617), and the three punches (625) are respectively in three shapes;
The two-stage dust separation assembly (800) comprises a centrifugal separation cavity (803), the centrifugal separation cavity (803) is used for separating large-particle dust, a group of rotor blades (806) are arranged in the centrifugal separation cavity (803), the rotor blades (806) are used for driving airflow to generate forced vortex, a cyclone separation cavity (809) is arranged on one side of the outer wall of the centrifugal separation cavity (803), and the cyclone separation cavity (809) is used for separating fine dust.
2. The full-automatic flanging forming machine of claim 1, wherein a hood assembly (200), a conveying assembly (300), two milling cutter assemblies (400), six roller bending mechanisms (500) and two attack angle assemblies (700) are respectively arranged at the top of one group of supporting feet (100), a supporting base (900) is connected with the top bolt of the hood assembly (200), a guide rail (110) is fixedly arranged at the top of the supporting base (900), and a sliding seat (120) is movably connected with the top of the guide rail (110).
3. The full-automatic flanging forming machine of claim 1, wherein the self-adaptive die changing assembly (600) further comprises a base plate (601), a supporting plate (602) is connected to the top bolt of the base plate (601), the top of the base plate (601) is connected to the bottom bolt of the servo motor (603), a metal fixing plate (605), a U-shaped fixing plate (613) and a supporting plate (614) are connected to the top of the base plate (601) through bolts respectively, and two sliding rods (606) are fixedly connected between the metal fixing plate (605) and the U-shaped fixing plate (613).
4. The fully automatic edge folding and forming machine according to claim 3, wherein one side of the outer wall of the metal fixing plate (605) is elastically connected with two buffer springs (607), the two buffer springs (607) are sleeved on the outer surface of a corresponding sliding rod (606), a sliding plate (608) is slidably connected between the outer surfaces of the two sliding rods (606), a cam follower (609) is fixedly inserted at the top of the sliding plate (608), and the cam follower (609) penetrates to the bottom of the sliding plate (608).
5. The full-automatic hemming forming machine of claim 4 wherein the cam follower (609) is slidably connected with the cylindrical cam (604), a circular groove is formed in the bottom of the slide plate (608), the diameter of the circular groove is larger than that of the cylindrical cam (604), one side of the outer wall of the slide plate (608) is elastically connected with one end of the outer wall of the two buffer springs (607), a supporting rod (610) is connected with one side of the outer wall of the slide plate (608) through a bolt, and a push rod (611) is fixedly welded on one side of the outer wall of the supporting rod (610).
6. The full-automatic hemming forming machine of claim 5 wherein a metal anti-slip pad (612) is fixedly connected to one end of the outer wall of the push rod (611), a guide plate (615) is connected to the top bolt of the support plate (614), the top of the support plate (614) is connected to the bottom bolt of the servo drive motor (616), a roller bearing (618) is inserted into the top of the turntable (617), and a positioning plate (619) is fixedly connected to the top of the roller bearing (618).
7. The full-automatic hemming forming machine of claim 6 wherein three sliding grooves (620) are formed in the top of the rotary table (617), sliding tables (622) are connected inside the three sliding grooves (620) in a sliding mode, three supporting seats (621) are connected to top bolts of the rotary table (617), stamping rods (624) are connected to outer wall sides of the three sliding tables (622) in a bolt mode, two elastic elements (623) are elastically connected between the three sliding tables (622) and outer surface walls of the three supporting seats (621), one end of the outer wall of each stamping rod (624) is connected with one end of the outer wall of a corresponding punch (625), a limit backboard (626) is fixedly arranged on one side of the outer wall of each sliding table (622), and the bottom of the base plate (601) is connected with the top bolts of the sliding seat (120).
8. The full-automatic flanging forming machine according to claim 1, wherein the two-stage dust separation assembly (800) further comprises an arc-shaped supporting frame (801), a spiral diversion trench (802) is fixedly communicated with the bottom of the arc-shaped supporting frame (801), the bottom of the spiral diversion trench (802) is communicated with the top of a centrifugal separation cavity (803), and two groups of solid rods (804) are linearly connected with the inner surface of the centrifugal separation cavity (803).
9. The full-automatic flanging forming machine according to claim 8, wherein one end of the outer wall of each solid rod (804) is fixedly sleeved with an annular sleeve, the inner surfaces of the two annular sleeves are fixedly connected with a rotating motor (805), the shaft ends of the rotating motor (805) are rotatably connected with the bottoms of the rotor blades (806), a chip collecting hopper (807) is movably inserted into the bottom of the centrifugal separation cavity (803), an air inlet pipeline (808) is fixedly communicated with the outer surface of the centrifugal separation cavity (803), one end of the outer wall of each solid rod (804) is fixedly sleeved with an annular sleeve, the inner surfaces of the two annular sleeves are fixedly connected with the rotating motor (805), the shaft ends of the rotating motor (805) are rotatably connected with the bottoms of the rotor blades (806), and the chip collecting hopper (807) is movably inserted into the bottom of the centrifugal separation cavity (803).
10. The full-automatic flanging forming machine of claim 8, wherein an air inlet pipeline (808) is fixedly communicated with the outer surface of the centrifugal separation cavity (803), one end of the outer wall of the air inlet pipeline (808) is communicated with one end of the outer wall of the cyclone separation cavity (809), an air outlet port (810) and a dust outlet pipeline (811) are respectively communicated with the top and the bottom of the cyclone separation cavity (809), a dust collecting box (812) is connected with the bottom of the dust outlet pipeline (811) in a threaded manner, an L-shaped plate (813) is connected with the bottom of the air inlet pipeline (808) through bolts, the top of the L-shaped plate (813) is connected with the bottom of the sliding seat (120), and one side of the outer wall of the arc-shaped support frame (801) is connected with one side of the outer wall of the base plate (601).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510928733.XA CN120421405A (en) | 2025-07-07 | 2025-07-07 | A fully automatic folding forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510928733.XA CN120421405A (en) | 2025-07-07 | 2025-07-07 | A fully automatic folding forming machine |
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| CN120421405A true CN120421405A (en) | 2025-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202510928733.XA Pending CN120421405A (en) | 2025-07-07 | 2025-07-07 | A fully automatic folding forming machine |
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| CN1622433A (en) * | 2004-12-20 | 2005-06-01 | 北京建筑工程学院 | Cylindrical cam motor |
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| US20210023602A1 (en) * | 2019-07-22 | 2021-01-28 | Xi'an Jiaotong University | Full-electric servo vertical three-counter-roller driving power spinning device |
| CN214813920U (en) * | 2020-10-15 | 2021-11-23 | 青岛鑫垚环保设备工程有限公司 | High-strength plate burr-free stamping equipment |
| CN115608845A (en) * | 2022-12-01 | 2023-01-17 | 杨雁雁 | Assembled machining piercing press |
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2025
- 2025-07-07 CN CN202510928733.XA patent/CN120421405A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1622433A (en) * | 2004-12-20 | 2005-06-01 | 北京建筑工程学院 | Cylindrical cam motor |
| CN206046794U (en) * | 2016-08-24 | 2017-03-29 | 东莞大市自动化科技有限公司 | A kind of full-automatic molding numerical control bender |
| CN107893638A (en) * | 2017-11-24 | 2018-04-10 | 四川品亿科技有限公司 | A kind of environmental protection separation dedusting recovery method of core drilling construction |
| US20210023602A1 (en) * | 2019-07-22 | 2021-01-28 | Xi'an Jiaotong University | Full-electric servo vertical three-counter-roller driving power spinning device |
| CN214813920U (en) * | 2020-10-15 | 2021-11-23 | 青岛鑫垚环保设备工程有限公司 | High-strength plate burr-free stamping equipment |
| CN115608845A (en) * | 2022-12-01 | 2023-01-17 | 杨雁雁 | Assembled machining piercing press |
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