Background
An electrical surge/transient voltage, which refers to a random and over-normal high voltage or high current that suddenly occurs in the circuit, is characterized by a short time of occurrence and a very high instantaneous energy. The electric surge has strong destructiveness to the electronic element and the integrated circuit, the light logic circuit is induced to generate misoperation, and the heavy logic circuit is induced to generate serious thermal effects such as secondary breakdown of the triode, latch-up effect of the complementary metal oxide semiconductor (Complementary Metal Oxide Semiconductor, CMOS) and the like, so that the device or the integrated circuit is disabled. Electrical surges typically have two sources of randomness, the first being an unstable factor of the power grid, such as abrupt switching, abrupt start-up of capacitive or inductive loads, hot plugging of associated equipment, unstable operation of associated electrical power sources, etc. The second is external sudden interference such as lightning, electrostatic discharge, etc.
The lightning protection technology refers to a protection technology for preventing damage to equipment or internal key components thereof caused by direct lightning or electromagnetic pulse of lightning by an integrated system mode of interception, bypass and discharge into the ground. Surge protection devices (Surge Protection Device, SPDs) are widely used in electronic devices to prevent damage to circuitry from transient overvoltages (e.g., lightning strikes, electrostatic discharges, etc.). Conventional surge protection devices typically employ a single type of protection element, such as TVS (transient voltage suppression diode), znO varistor, etc. The TVS device has the advantages of high response speed, limited voltage resistance, direct short circuit after failure, strong current capacity of ZnO piezoresistor, high voltage resistance and no semiconductor technology. In order to solve the problems of voltage resistance, current capacity and failure short circuit, the prior art often adopts a combination of components, however, the integration level is low, the circuit area is large, and the reliability is poor.
Disclosure of Invention
In order to solve at least one technical problem in the prior art, the embodiment of the invention provides a piezoresistor interlayer module integrated structure for protecting lightning stroke, which is formed by adding a layer of metal oxide piezoresistor between two TVS devices, so that the problems of low integration level, high packaging cost, low area performance efficiency, limited voltage-resistant capability and the like of the traditional stacked package are effectively solved, and meanwhile, the reliability and the stability of the devices are improved. In order to achieve the technical purpose, the technical scheme adopted by the embodiment of the invention is as follows:
The embodiment of the invention provides a piezoresistor interlayer module integrated structure for protecting lightning, which comprises the following components:
The substrate is provided with a substrate anode and a substrate cathode;
A stacked structure disposed on the substrate; the stacked structure comprises a first layer of bonding glue, a first TVS device cathode, a first TVS device anode, a second layer of conductive bonding glue, a metal oxide varistor, a third layer of conductive bonding glue, a second TVS device cathode, a second TVS device and a second TVS device anode, wherein the first layer of bonding glue is coated above a substrate, the first TVS device cathode, the first TVS device and the first TVS device anode are sequentially arranged right above the first layer of bonding glue from bottom to top, the second layer of conductive bonding glue is coated right above the first TVS device anode, the second layer of conductive bonding glue is used for fixing the metal oxide varistor right above the first TVS device anode, the first TVS device anode and the metal oxide varistor form electrical connection through the second layer of conductive bonding glue, the third layer of conductive bonding glue is coated right above the metal oxide varistor, the second TVS device cathode, the second TVS device anode and the second TVS device anode are sequentially arranged right above the third layer of conductive bonding glue, and the second TVS device anode are electrically connected through the second TVS device cathode and the second TVS device;
An anode wire, wherein the anode of the second TVS device is electrically connected with the anode of the substrate through the anode wire;
a cathode lead, through which the cathode of the first TVS device is electrically connected with the cathode of the substrate;
And the packaging shell is arranged above the substrate and packages the stacked structure, the anode lead and the cathode lead in the packaging shell.
Further, the metal oxide varistor is a ZnO varistor, a SnO2 varistor or a TiO2 varistor.
Further, the anode and cathode leads are located at both sides of the stacked structure.
Further, the second layer of conductive adhesive glue and the third layer of conductive adhesive glue are silver glue or copper glue.
Further, the first TVS device and the second TVS device are transient voltage suppression diodes having a response time of less than 1 nanosecond.
The technical scheme provided by the embodiment of the invention has the beneficial effects that:
1) When lightning stroke or surge voltage is applied, the metal oxide piezoresistor is conducted under high voltage and bears main withstand voltage, and when the TVS device fails, the module integrated structure does not immediately enter a short circuit state and the metal oxide piezoresistor bears voltage, so that the problem of the traditional TVS short circuit failure is effectively solved.
2) The performance is reliable, namely, a sandwich type sandwich structure is formed by adding a layer of metal oxide piezoresistor between two TVS devices, the performance is more reliable in various performances such as pressure resistance and the like, which are superior to the traditional stacked packaging structure with the same area and volume.
3) The integration level is high, namely, two devices are integrated in one package body, the integration level is remarkably improved, and external connection and wiring are reduced.
4) The area performance efficiency is high, the high area performance efficiency is realized by optimizing the packaging structure, and the method is suitable for application scenes with limited space.
5) The packaging cost is low, a mature packaging process can be adopted, the packaging cost is reduced, and the method is suitable for large-scale production.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
In the description of the embodiments of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and to simplify the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, and in communication between two elements, or wirelessly connected, or wired. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
Embodiment one, as shown in fig. 1 and 2;
An embodiment provides a varistor interlayer module integrated structure (hereinafter referred to as module integrated structure) for protecting lightning, comprising:
a substrate 100, wherein a substrate anode 101 and a substrate cathode 102 are arranged on the substrate 100;
The stacked structure a is arranged on the substrate 100, and comprises a first layer of bonding glue 103, a first TVS device cathode 104, a first TVS device 105, a first TVS device anode 106, a second layer of conductive bonding glue 107, a metal oxide varistor 108, a third layer of conductive bonding glue 109, a second TVS device cathode 110, a second TVS device 111 and a second TVS device anode 112, wherein the first layer of bonding glue 103 is coated above the substrate 100, the first TVS device cathode 104, the first TVS device 105 and the first TVS device anode 106 are sequentially coated above the first TVS device cathode 106 from bottom to top, the second layer of conductive bonding glue 107 is coated above the first TVS device anode 106, the metal oxide varistor 108 is fixed above the second TVS device anode 107, an electrical connection is formed between the first TVS device anode 106 and the metal oxide varistor 108 through the second layer of conductive bonding glue 107, the third layer of conductive bonding glue 109 is coated above the metal oxide varistor 108, the second TVS device anode 109 is electrically bonded above the second TVS device cathode 109, and the second TVS device anode 110 is electrically connected with the second TVS device anode 110 from bottom to top in sequence;
an anode wire 113, the second TVS device anode 112 being electrically connected to the substrate anode 101 through the anode wire 113;
a cathode lead 114, the first TVS device cathode 104 electrically connected to the substrate cathode 102 through the cathode lead 114;
and a package case 115 disposed above the substrate 100, and encapsulating the stack structure a, the anode wire 113, and the cathode wire 114 inside the package case 115.
The module integrated structure provided by the application has the core that the metal oxide piezoresistor is adopted as an interlayer in the stacked packaging structure, so that the packaging area and cost are effectively reduced, and the performance, reliability and stability of the device are improved.
When lightning stroke or surge voltage is applied to two ends of the module integrated structure, the TVS device/metal oxide varistor/TVS device combination is extremely high in withstand voltage due to the characteristics of the metal oxide varistor, and is very suitable for the high-voltage high-power lightning protection field with the voltage of more than 200V. When the whole module integrated structure is conducted, the voltage drop is clamped to a safe value. If the surge energy exceeds the individual bearing capacity of the TVS device, the conventional structure will directly cause short-circuit burnout or trigger trip protection. The module integrated structure of the application has stronger overcurrent capability than TVS, even if the TVS device breaks down and burns, the metal oxide varistor interlayer can still ensure certain withstand voltage, and the circuit cannot be burnt by direct short circuit, thereby improving the capability of the whole device for resisting the burning short circuit.
In order to increase the current capacity, the conventional stacked package structure needs to increase the area of TVS devices so as to increase the package area, and the module integrated structure provided by the application has the advantages that a layer of metal oxide piezoresistor is added between two TVS devices to form a sandwich type package module, the main withstand voltage is born by the piezoresistor material, the package area and the cost are effectively reduced, and meanwhile, the reliability of the devices is improved.
In addition, the metal oxide varistor can replace the middle multi-layer stacking part of the traditional stacking packaging structure because of the excellent nonlinear characteristic. The metal oxide piezoresistor is introduced as an interlayer, so that the number of stacked layers can be reduced, and the packaging cost is reduced. Meanwhile, the metal oxide piezoresistor has excellent nonlinear characteristics and voltage withstanding characteristics, and can improve the voltage withstanding capability and other performances of the device.
Specifically, the metal oxide varistor 108 is a ZnO varistor.
More preferably, the anode lead 113 and the cathode lead 114 are positioned at both sides of the stacked structure a, and a short circuit condition of both can be prevented.
Specifically, the second layer of conductive adhesive 107 and the third layer of conductive adhesive 109 are silver or copper adhesive, and have excellent conductive performance and adhesive performance. The first layer of adhesive glue 103 may be silver glue or copper glue, or may be other insulating adhesive glue.
Specifically, the first TVS device 105 and the second TVS device 111 are transient voltage suppression diodes, and the response time is less than 1 nanosecond, which has the advantage of fast response speed.
Embodiment two;
In the second embodiment, the metal oxide varistor 108 is a SnO2 varistor, and the rest is the same as in the first embodiment.
Embodiment III:
In the third embodiment, the metal oxide varistor 108 is a TiO2 varistor, and the rest is the same as in the first embodiment.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same, and although the present invention has been described in detail with reference to the examples, it should be understood by those skilled in the art that modifications and equivalents may be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention, and all such modifications and equivalents are intended to be encompassed in the scope of the claims of the present invention.