CN120393575A - A gas-liquid separation device - Google Patents

A gas-liquid separation device

Info

Publication number
CN120393575A
CN120393575A CN202510921449.XA CN202510921449A CN120393575A CN 120393575 A CN120393575 A CN 120393575A CN 202510921449 A CN202510921449 A CN 202510921449A CN 120393575 A CN120393575 A CN 120393575A
Authority
CN
China
Prior art keywords
cylinder
liquid
gas
channel
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202510921449.XA
Other languages
Chinese (zh)
Other versions
CN120393575B (en
Inventor
王莹莹
徐法俭
黄志婷
任昌青
刘玉倩
高乐秀
钟镇涛
陆文龙
张鹏程
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zibo Vacuum Equipment Plant Co ltd
Original Assignee
Zibo Vacuum Equipment Plant Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zibo Vacuum Equipment Plant Co ltd filed Critical Zibo Vacuum Equipment Plant Co ltd
Priority to CN202510921449.XA priority Critical patent/CN120393575B/en
Publication of CN120393575A publication Critical patent/CN120393575A/en
Application granted granted Critical
Publication of CN120393575B publication Critical patent/CN120393575B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • B01D45/16Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by the winding course of the gas stream, the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/18Cleaning-out devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/88Replacing filter elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/20Combinations of devices covered by groups B01D45/00 and B01D46/00

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Centrifugal Separators (AREA)
  • Separating Particles In Gases By Inertia (AREA)

Abstract

本发明涉及一种气液分离装置,属于气液分离技术领域。本发明包括筒体,筒体顶端设有用于供气液混合物进入的混合物入口,底端设有液体出口,筒体侧壁的顶部还设有气体出口,筒体内设有自内向外同轴套设的圆筒一、圆筒二和圆筒三,圆筒三的外径尺寸小于立筒的外径尺寸,圆筒一内同轴穿设有能够转动的中心轴,中心轴与圆筒一之间的区域形成通道一,圆筒一与圆筒二之间的区域形成通道二,圆筒二与圆筒三之间的区域形成通道三,通道一的顶端与混合物入口连通,通道一的底端与通道二的底端连通,通道二的顶端与通道三的顶端连通,通道三的底端与液体出口连通,圆筒二的底部设有与液体出口连通的排液部。本发明能够增强气液分离效果,且易于清洁。

The present invention relates to a gas-liquid separation device, belonging to the field of gas-liquid separation technology. The present invention includes a cylinder, the top of the cylinder is provided with a mixture inlet for supplying a gas-liquid mixture, the bottom is provided with a liquid outlet, the top of the cylinder side wall is also provided with a gas outlet, and the cylinder is provided with cylinders 1, 2, and 3 coaxially arranged from the inside to the outside. The outer diameter of cylinder 3 is smaller than the outer diameter of the vertical cylinder. A central axis that can rotate is coaxially passed through cylinder 1. The area between the central axis and cylinder 1 forms channel 1, the area between cylinder 1 and cylinder 2 forms channel 2, and the area between cylinder 2 and cylinder 3 forms channel 3. The top of channel 1 is connected to the mixture inlet, the bottom of channel 1 is connected to the bottom of channel 2, the top of channel 2 is connected to the top of channel 3, the bottom of channel 3 is connected to the liquid outlet, and the bottom of cylinder 2 is provided with a drain connected to the liquid outlet. The present invention can enhance the gas-liquid separation effect and is easy to clean.

Description

Gas-liquid separation device
Technical Field
The invention relates to the technical field of gas-liquid separation, in particular to a gas-liquid separation device.
Background
A vacuum pump is a mechanical device used to evacuate gaseous molecules from a closed container or system, thereby creating, maintaining, or improving a vacuum environment. The vacuum equipment is core equipment of vacuum technology and is widely applied to the fields of industry, scientific research, medical treatment, semiconductors, food packaging and the like. In a system involving steam, solvent or high humidity environment, tiny liquids are often mixed in gas, and because the liquids have incompressibility, if the tiny liquids enter a vacuum pump, hydraulic impact is caused on precise mechanical parts in the vacuum pump, so that the vacuum pump generates severe vibration to damage impellers or bearings, therefore, a gas-liquid separation device is usually arranged at an inlet of the vacuum pump, and the gas-liquid separation device can effectively separate the liquids from the gas-liquid mixture, thereby ensuring safe and reliable operation of the vacuum pump.
A common gas-liquid separation method is centrifugal separation, which refers to that a gas-liquid mixture rotates at a high speed to generate a strong centrifugal force, so that heavier droplets are thrown to a wall surface and fall down along the wall surface. The gas-liquid separation device comprises a first separation cylinder, a second separation cylinder, an inner cone cylinder, an input pipeline, a flow dividing component, a liquid output pipeline and a gas output pipeline, wherein a first spiral plate is arranged between the first separation cylinder and the second separation cylinder, a second spiral plate is arranged between the second separation cylinder and the inner cone cylinder, the spiral directions of the first spiral plate and the second spiral plate are opposite, the input pipeline sequentially penetrates through the first separation cylinder and the second separation cylinder, the flow dividing component is arranged in the input pipeline, and the liquid output pipeline and the gas output pipeline are arranged at the bottom end and the top end of the first separation cylinder.
When the gas-liquid separation device is used, a gas-liquid mixture is input through an input pipeline, flows through the first spiral plate and the second spiral plate in a spiral manner, and is subjected to gas-liquid separation in the flowing process, however, the gas-liquid mixture in the device passes through the first spiral plate and the second spiral plate in a transitional manner, the centrifugal time is short, the gas-liquid separation effect is poor, the first spiral plate, the second spiral plate, the first separation cylinder and the second separation cylinder in the device are difficult to clean, impurities are accumulated easily after long-term use, and the purity of the separated gas and liquid is influenced.
Disclosure of Invention
The invention provides a gas-liquid separation device, which aims to solve the technical problems that the separation effect of the gas-liquid separation device in the prior art is weak and the inside is difficult to clean.
In order to solve the problems, the gas-liquid separation device provided by the invention adopts the following technical scheme:
A gas-liquid separation device comprises a barrel, wherein a mixture inlet for allowing a gas-liquid mixture to enter is formed in the top end of the barrel, a liquid outlet is formed in the bottom end of the barrel, a gas outlet is further formed in the top of the side wall of the barrel, a first barrel, a second barrel and a third barrel which are coaxially sleeved from inside to outside are arranged in the barrel, the outer diameter of the third barrel is smaller than that of a vertical barrel, a rotatable central shaft is coaxially arranged in the first barrel in a penetrating mode, a first channel is formed in an area between the central shaft and the first barrel, a second channel is formed in an area between the first barrel and the second barrel, a third channel is formed in an area between the second barrel and the third barrel, the top end of the first channel is communicated with the mixture inlet, the bottom end of the first channel is communicated with the bottom end of the second channel, the top end of the third channel is communicated with the top end of the third channel, a liquid discharging part communicated with the bottom of the second barrel is arranged in the bottom of the second channel, a spiral blade, the first spiral blade, the spiral blade and the spiral blade are respectively arranged in the second and third channels, the spiral blade are fixedly sleeved on the outer sides of the central shaft, the outer ends of the spiral blade and the spiral blade are in contact with the inner walls of the first barrel, the spiral blade and the spiral blade can be rotatably sleeved on the inner walls of the outer walls of the third barrel.
By adopting the technical scheme, the first channel, the second channel and the third channel are separated by arranging the first cylinder, the second cylinder and the third cylinder which are coaxially sleeved in the vertical cylinder, and the spiral blades are arranged in each channel, so that the gas-liquid mixture can flow through the first channel, the second channel and the third channel in a spiral manner, which is equivalent to prolonging the flow path of the gas-liquid mixture under the condition of not changing the height of the equipment, and the gas-liquid separation effect can be enhanced. Simultaneously, helical blade can rotate, when equipment needs to clear up after long-time use, can be with the shutoff of the liquid outlet of a vertical section of thick bamboo bottom, pour into the cleaning solution into a vertical section of thick bamboo by the mixture entry, make each helical blade rotate again, pivoted helical blade can strike off the impurity on the cylinder section of thick bamboo lateral wall, collide each other between pivoted helical blade and the cleaning solution simultaneously, can realize the self-cleaning to helical blade, compare with prior art, the inside clearance of equipment is got up more conveniently.
Further, the rotary driving mechanism is arranged at the top of the cylinder body and is in transmission connection with the central shaft and used for driving the central shaft to rotate, the bottom end of the central shaft is connected with the bottom end of the second helical blade through the first connecting piece, the top end of the second helical blade is connected with the top end of the third helical blade through the second connecting piece, and when the central shaft is driven to rotate, the first helical blade, the second helical blade and the third helical blade can be driven to synchronously rotate.
By adopting the technical scheme, the rotary driving mechanism can drive the first helical blade, the second helical blade and the third helical blade to rotate simultaneously, a driving structure for driving each helical blade to rotate does not need to be arranged independently, power elements are fewer, and the structure is simpler.
Further, the liquid discharging part comprises a liquid collecting hopper and a horizontal circular plate, the liquid collecting hopper is in an inverted cone shape and is connected to the bottom of the cylinder II, the bottom end of the liquid collecting hopper is connected with a liquid discharging pipeline, a valve I is installed in the liquid discharging pipeline, the horizontal circular plate is arranged in the liquid collecting hopper, the periphery of the horizontal circular plate can be pressed on the inner side wall of the liquid collecting hopper, and a liquid discharging hole penetrating through the middle of the horizontal circular plate vertically is formed.
By adopting the technical scheme, the liquid separated from the first channel and the second channel falls into the liquid collecting hopper through the liquid discharging holes on the horizontal circular plate, and the liquid in the liquid collecting hopper is shielded by the horizontal circular plate, so that a large amount of liquid can not directly contact with the gas-liquid mixture flowing from the first channel to the second channel, and the gas-liquid separation effect is prevented from being influenced. The valve I is arranged in the liquid discharge pipeline, the valve I can enable the liquid discharge pipeline to be in a blocking state, gas-liquid mixture is prevented from flowing out of the liquid discharge pipeline, and the valve I can be opened when the liquid in the liquid collecting hopper reaches a set quantity, so that regular liquid discharge is realized.
Further, a liquid blocking cover is further arranged on the horizontal circular plate, the liquid blocking cover is arranged above the liquid discharge hole, a space for liquid to flow in is arranged between the liquid blocking cover and the horizontal circular plate, a liquid collecting column in an inverted cone shape is arranged on the inner side wall of the top of the liquid blocking cover, and the bottom end of the liquid collecting column is right opposite to the liquid discharge hole and is arranged above the liquid discharge hole.
By adopting the technical scheme, the liquid blocking cover shields the liquid discharge hole, and the liquid in the liquid collecting hopper is blocked when being carried by the flowing gas-liquid mixture and upwards moved by the liquid discharge hole, so that the influence of the remixing of part of liquid into the gas-liquid mixture on the gas-liquid separation effect is avoided. The liquid collecting column can collect the carried liquid again, so that the liquid is collected at the bottom and flows to the liquid discharging hole.
Further, direction slidable mounting about the horizontal plectane is in the liquid collecting hopper, and the external diameter size of horizontal plectane is less than the external diameter size of drum two, and the top that keeps off the liquid cover is connected with the connecting plate, is equipped with the perforation on the connecting plate, is equipped with the inserted block on the perforated pore wall, and the bottom coaxial coupling of center pin has the screw thread axle section, is equipped with the screw thread groove on the lateral wall of screw thread axle section, still is equipped with the ring channel that is located the screw thread groove top and communicates with the screw thread groove, and the connecting plate passes through the perforation cover to be established in the screw thread axle section outside, and the inserted block is inserted in the screw thread groove.
By adopting the technical scheme, in the process of cleaning equipment, the central shaft rotates to drive the threaded shaft section to rotate, the threaded shaft section can drive the connecting plate and the horizontal circular plate connected below the connecting plate to move upwards when rotating, after the horizontal circular plate moves upwards, an interval is formed between the periphery of the horizontal circular plate and the inner side wall of the liquid collecting hopper, impurities scraped by the spiral blades can pass through, and the problem that the impurities can only pass through the liquid discharge holes to easily cause blockage is avoided. The top of the thread groove is provided with the annular groove, because the central shaft rotates for a long time, and the insert block is inserted into the annular groove after the connecting plate is carried by the thread groove to move upwards, so that the insert block continuously rotates in the annular groove, and the problem of blocking is avoided.
Further, the bottom of barrel is the collection section that is the back taper, and the bottom of collection section is located to the liquid outlet, and liquid outlet department is connected with the fluid-discharge line, installs valve two in the fluid-discharge line, and the bottom of fluid-discharge line is connected with the fender liquid annular plate that is umbrella form, is equipped with the interval that is used for supplying liquid flow direction liquid outlet between the inside wall of the periphery of fender liquid annular plate and the collection section.
By adopting the technical scheme, the second valve is arranged at the liquid outlet, the second valve is in a closed state in the gas-liquid separation process, the gas-liquid mixture is prevented from being discharged from the liquid outlet, and the liquid collected in the collecting section can be discharged from the liquid outlet by periodically opening the second valve. The liquid blocking ring plate can block liquid gathered at the bottom of the collecting section, so that flowing gas-liquid mixture is prevented from directly contacting with the liquid at the bottom of the collecting section.
Further, be equipped with the annular silk screen defoaming mechanism that is between barrel top and the top of drum three, silk screen defoaming mechanism is located the below of gas outlet, and silk screen defoaming mechanism can be dismantled and install in the upright barrel.
By adopting the technical scheme, after the gas-liquid mixture is subjected to gas-liquid separation through the first channel, the second channel and the third channel, a small amount of liquid is contained in the obtained gas, the liquid can be separated from the gas through the silk screen defoaming mechanism in the rising process of the part of gas, and finally clean gas is discharged from a gas outlet, so that the gas-liquid separation effect is better. The foam removing structure of the silk screen is detachable, is convenient to clean or replace.
Further, the silk screen defoaming mechanism comprises two semicircular silk screen defoaming devices, an inserting piece is connected to the silk screen defoaming devices, a circular slot is formed in the outer side wall of the cylinder III, the inserting pieces of the two silk screen defoaming devices are all inserted into the slot, an inserting port is formed in the outer side wall of the vertical cylinder, one end of the inserting port is provided with a locating plate, the locating plate is located on the inner side of the vertical cylinder and clamped between the end portions, connected to one side of the two silk screen defoaming devices, a plugging assembly is arranged on the outer side of the cylinder body, and the plugging assembly can plug the inserting port.
By adopting the technical scheme, when the wire mesh foam removing mechanism is installed, one wire mesh foam removing device is inserted between the vertical cylinder and the cylinder III through the inserting opening, the plug-in unit is inserted into the inserting groove, the wire mesh foam removing device can be positioned in the vertical direction, then the wire mesh foam removing device can be rotated, when the wire mesh foam removing device is rotated to be in contact with the positioning plate, the other wire mesh foam removing device is inserted between the vertical cylinder and the cylinder III through the inserting opening, and meanwhile, the plug-in unit is inserted into the inserting groove, at the moment, the two wire mesh foam removing devices are enclosed into a ring and sleeved on the outer side of the cylinder III, and due to the fact that the positioning plate is arranged, the two wire mesh foam removing devices cannot rotate, and in the subsequent gas-liquid separation process, the wire mesh foam removing device cannot vibrate greatly, so that the structural stability of the wire mesh foam removing device is maintained.
Further, the plugging assembly comprises a first plugging piece and a second plugging piece, the first plugging piece comprises a first arc-shaped plugging plate and two first lug plates connected to two ends of the first arc-shaped plugging plate, the second plugging piece comprises a second arc-shaped plugging plate and two second lug plates connected to two ends of the second arc-shaped plugging plate, the first arc-shaped plugging plate and the second arc-shaped plugging plate are oppositely buckled on the outer side of the vertical cylinder and cover the insertion opening, and the first lug plates and the second lug plates are separated and connected through connecting bolts, so that the first arc-shaped plugging plate and the second arc-shaped plugging plate are pressed on the vertical cylinder.
Further, the first arc-shaped plugging plate is opposite to the insertion opening, the inner side of the first arc-shaped plugging plate is connected with an arc-shaped cushion block, and the arc-shaped cushion block can penetrate through the insertion opening to be pressed on the silk screen foam remover.
By adopting the technical scheme, the arc cushion blocks are tightly pressed on the wire mesh foam remover, so that the wire mesh foam remover is tightly pressed on the vertical cylinder, the positioning effect on the wire mesh foam remover is further enhanced, and the wire mesh foam remover is prevented from shaking.
The gas-liquid separation device has the beneficial effects that the gas-liquid mixture is centrifugally separated by arranging the channel I, the channel II and the channel III which are sequentially communicated and arranging the spiral blades in each channel, so that the flow path of the gas-liquid mixture is prolonged, and the gas-liquid separation effect is enhanced. Through driving each helical blade to rotate, be convenient for clean the inside of a section of thick bamboo of opposition. Through adding silk screen defoaming mechanism, the liquid material in the gaseous exhaust of getting rid of that can be better sets up the silk screen defoaming mechanism into two and is the structure of semi-annular concatenation silk screen defoaming ware together, the silk screen defoaming mechanism of being convenient for install and dismantle to regularly clear up silk screen defoaming mechanism.
Drawings
FIG. 1 is a front view of a gas-liquid separation device provided by the invention;
FIG. 2 is a left side view of a gas-liquid separation device according to the present invention;
FIG. 3 is a cross-sectional view of FIG. 2, after removal of the structure on the inside of the cylinder at A-A;
FIG. 4 is a cross-sectional view of a gas-liquid separation device according to the present invention;
FIG. 5 is an enlarged schematic view of the structure at B in FIG. 4;
FIG. 6 is a perspective cross-sectional view of a gas-liquid separation device provided by the invention;
FIG. 7 is an enlarged schematic view of the structure at C in FIG. 6;
FIG. 8 is a front view of a vertical cylinder in a gas-liquid separation device provided by the invention;
FIG. 9 is a left side view of a vertical cylinder in a gas-liquid separation device provided by the invention;
fig. 10 is a front view of a cylinder three and a wire mesh defoaming mechanism in a gas-liquid separation device according to the present invention.
Reference numerals illustrate:
1. Driving motor, 2, support frame, 201, support plate, 3, inlet cylinder, 4, inlet pipeline, 5, outlet pipe, 6, vertical cylinder, 601, straight cylinder section, 602, collecting section, 603, inserting port, 7, first plugging piece, 701, first ear plate, 702, arc cushion block, 8, second plugging piece, 801, second ear plate, 9, connecting bolt, 10, liquid discharge pipeline, 11, central shaft, 12, first spiral blade, 13, first cylinder, 14, second spiral blade, 15, second cylinder, 16, third spiral blade, 17, third cylinder, 18, second connecting piece, 19, first connecting piece, 20, third connecting piece, 21, threaded shaft section, 211, thread groove, 212, annular groove, 22, horizontal circular plate, 221, liquid discharge hole, 23, guide rod, 24, liquid collecting hopper, 25, liquid collecting column, 26, liquid blocking cover, 27, vertical rod, 28, connecting plate, 29, connecting rod, 30, liquid discharge channel, 31, valve, first 32, positioning plate, 33, wire mesh foam remover, 34, 341, 35, 36, annular plate, first guide plate, 37, annular sleeve, top portion, and bottom sleeve portion 40.
Detailed Description
The following description of the embodiments of the present invention will be made more complete and clear to those skilled in the art by reference to the figures of the embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The following is one embodiment of a gas-liquid separation device provided by the invention:
As shown in fig. 1 to 10, a gas-liquid separation device comprises a vertical cylinder 6, a first cylinder 13, a second cylinder 15, a third cylinder 17, a first helical blade 12, a second helical blade 14, a third helical blade 16, a wire mesh defoaming mechanism and a rotary driving mechanism.
As shown in fig. 1 and 2, the vertical tube 6 is vertically arranged, and the vertical tube 6 includes a straight tube section 601 and a collecting section 602 which are sequentially arranged from top to bottom. The top of straight section of thick bamboo 601 is equipped with the roof, and the middle part of roof is connected with top confined entry section of thick bamboo 3, has seted up the mixture entry on the lateral wall of entry section of thick bamboo 3, and mixture entrance is connected with entry pipeline 4.
The top plate is also provided with a support frame 2, the support frame 2 comprises a support plate 201, and the support plate 201 spans across the inlet cylinder 3 and is arranged above the inlet cylinder 3.
As shown in fig. 1, 2, 8 and 9, the top of the side wall of the straight cylinder section 601 is also provided with an insertion opening 603 and a gas outlet, the gas outlet is positioned above the insertion opening 603, and the gas outlet is connected with an outlet pipe 5. The insertion port 603 extends along the circumferential direction of the straight tube section 601, covers half side outer side walls of the straight tube section 601, and is connected with a vertically extending positioning plate 32 at one end of the insertion port 603 in the straight tube section 601.
The collecting section 602 is of an inverted cone shape, a liquid outlet is formed in the bottom end of the collecting section 602, a liquid discharge pipeline 10 is connected to the liquid outlet, a valve II is installed in the liquid discharge pipeline 10, and an annular guide plate 37 of the inverted cone shape is further arranged on the inner side wall of the collecting section 602.
As shown in fig. 4 and 6, the first cylinder 13 is located inside the vertical cylinder 6, the first cylinder 13 is coaxial with the vertical cylinder 6, the top end of the first cylinder 13 is fixedly connected to the top plate, and the inner diameter size of the first cylinder 13 is larger than the inner diameter size of the inlet cylinder 3. A central shaft 11 is coaxially arranged in the first cylinder 13 in a penetrating way, the top end of the central shaft 11 penetrates through the inlet cylinder 3 to extend to the outer side of the inlet cylinder 3, and a first channel is formed in the area between the first cylinder 13 and the central shaft 11.
As shown in fig. 6 and 7, the bottom end of the central shaft 11 is coaxially connected with a threaded shaft end extending vertically, a threaded groove 211 is formed in the periphery of the threaded shaft section 21, and a ring of annular grooves 212 communicated with the threaded groove 211 are formed in the top of the threaded groove 211.
The second cylinder 15 is positioned in the vertical cylinder 6, coaxially sleeved outside the first cylinder 13, a space is arranged between the top end of the second cylinder 15 and the top plate, the bottom end of the second cylinder 15 is lower than the first cylinder 13, and a second channel is formed in the area between the second cylinder 15 and the first cylinder 13.
The bottom end of the second cylinder 15 is connected with a liquid collecting hopper 24 in an inverted cone shape, the bottom end of the liquid collecting hopper 24 is connected with a liquid discharging channel 30, and the liquid discharging channel 30 is positioned in the collecting section 602 and above the liquid outlet. A valve I31 is arranged in the liquid discharge channel 30, and the bottom end of the liquid discharge channel 30 is connected with a liquid blocking ring plate 36 which is umbrella-shaped. A space for passing liquid is provided between the outer periphery of the liquid retaining ring plate 36 and the inner side wall of the collecting section 602.
As shown in fig. 4 and 5, two guide rods 23 extending vertically are mounted on the inner side of the liquid collecting bucket 24, and a horizontal circular plate 22 is sleeved on the guide rods 23 in a sliding manner, and the outer diameter size of the horizontal circular plate 22 is smaller than the inner diameter size of the cylinder one 13. A circular drain hole 221 is provided in the center of the horizontal circular plate 22, and the liquid collecting hopper 24, the horizontal circular plate 22, and the drain passage 30 form a drain portion.
A liquid blocking cover 26 which is cylindrical is also arranged above the horizontal circular plate 22, the top end of the liquid blocking cover 26 is closed, the bottom end of the liquid blocking cover 26 is open, the liquid blocking cover 26 is connected to the horizontal circular plate 22 through a plurality of upright rods 27 which are distributed at intervals along the circumferential direction of the liquid discharge hole 221, and a space for liquid to flow into the liquid discharge hole 221 is arranged between the bottom end of the liquid blocking cover 26 and the horizontal circular plate 22. The liquid collecting column 25 is connected to the top inside wall of the liquid blocking cover 26, and the liquid collecting column 25 is in an inverted cone shape, and the bottom end of the liquid collecting column 25 is located right above the liquid discharging hole 221.
The top of fender liquid cover 26 is connected with two vertically arranged connecting rods 29, and the top of connecting rod 29 is connected with a connecting plate 28 that is arranged horizontally. The middle part of the connecting plate 28 is provided with a through hole penetrating up and down, and the wall of the through hole is provided with an inserting block. The connecting plate 28 is sleeved on the threaded shaft section 21 through a through hole, and the insert block is inserted in the threaded groove 211.
When the threaded shaft section 21 rotates positively, the connecting plate 28 and the lower horizontal circular plate 22 can be driven to move upwards by the cooperation of the insert block and the threaded groove 211, the insert block is inserted into the annular groove 212 when moving to the top end of the threaded groove 211, and at the moment, the insert block rotates in the annular groove 212 and does not drive the connecting plate 28 and the horizontal circular plate 22 to move upwards. When the threaded shaft section 21 rotates reversely, due to the gravity action of the structures such as the connecting plate 28 and the horizontal circular plate 22, the insert blocks can move into the threaded grooves 211 from the annular grooves 212, so that the connecting plate 28 and the horizontal original plate are driven to move downwards through the cooperation of the insert blocks and the threaded grooves 211, and the horizontal circular plate 22 moves to an initial state of being in contact with the inner side wall of the collecting section 602.
The third cylinder 17 is positioned inside the vertical cylinder 6, coaxially sleeved outside the second cylinder 15, the top end of the third cylinder 17 is fixedly connected to the inner side wall of the top of the vertical cylinder 6, and a third channel is formed in the area between the third cylinder 17 and the second cylinder 15. The top of the outer side wall of the cylinder III 17 is provided with a ring-shaped slide way, the slide way comprises two annular plates 35 which are arranged in parallel up and down, and a space between the two annular plates 35 forms a circular slot.
A third connecting piece 20 is connected between the bottom end of the third cylinder 17 and the bottom end of the second cylinder 15, and the third connecting piece 20 enables the second cylinder 15 to be fixedly connected to the third cylinder 17, so that the relative fixation between the second cylinder 15 and the vertical cylinder 6 is realized.
As shown in fig. 4 and 6, the first spiral blade 12 is located in the first channel and is fixedly sleeved on the central shaft 11, and the outer end of the first spiral blade 12 is in contact with the inner side wall of the first cylinder 13.
The second helical blade 14 is positioned in the second channel and is rotatably sleeved on the first cylinder 13, and the outer end of the second helical blade 14 is contacted with the inner side wall of the second cylinder 15. The top end of the spiral blade II 14 is connected with a first top sleeve 38, and the first top sleeve 38 is rotatably sleeved on the outer side of the first cylinder 13. The bottom of helical blade two 14 is connected with bottom sleeve one 39, and bottom sleeve one 39 rotates the cover and establishes in the outside of drum one 13, and the bottom of bottom sleeve one 39 is less than the bottom of drum one 13, is connected with connecting piece one 19 between center pin 11 and the bottom sleeve one 39, and connecting piece one 19 includes coaxial inner ring one and outer loop one, and inner ring one is fixed to be overlapped and is established in the center pin 11 outside, and outer loop one is coaxial wears to establish in the inboard of bottom sleeve one 39 and with bottom sleeve one 39 fixed connection.
The third helical blade 16 is positioned in the third channel, is rotationally sleeved on the second cylinder 15, and the outer end of the third helical blade 16 is in contact with the inner side wall of the third cylinder 17. The top of the third helical blade 16 is connected with a second top sleeve 40, and the second top sleeve 40 is rotatably sleeved on the outer side of the second cylinder 15. The top of the second top sleeve 40 is higher than the top of the second cylinder 15, a second connecting piece 18 is connected between the second top sleeve 40 and the first top sleeve 38, the second connecting piece 18 comprises a coaxial inner ring II and an outer ring II, the inner ring II is fixedly sleeved on the outer side of the first top sleeve 38, and the outer ring II is coaxially arranged on the inner side of the second top sleeve 40 in a penetrating mode and fixedly connected with the second top sleeve 40.
The spiral direction of each spiral blade is the same, each spiral blade can be driven to synchronously rotate when the central shaft 11 positively rotates, and impurities on the side wall of each cylinder can be scraped when each spiral blade rotates.
As shown in fig. 3 and 10, the wire mesh foam removing mechanism comprises two semi-annular wire mesh foam removers 33, the wire mesh foam removers 33 are composed of a plurality of fine wire mesh layers and a supporting structure, the high-efficiency removal of tiny liquid drops in gas is realized through physical interception and inertial sedimentation principles, the wire mesh foam removers 33 are of the prior art, and can be customized into a semi-annular structure, and the structure is not described in detail here.
The top of the wire mesh foam remover 33 is connected with a plurality of L-shaped plug-ins 34 which are distributed at intervals along the circumferential direction of the wire mesh foam remover 33, the plug-ins 34 comprise plug-ins 341 positioned at the top, and the plug-ins 341 are inserted into the slide ways.
As shown in fig. 3, two wire mesh demisters 33 are oppositely enclosed in a circular shape and sleeved on the outer side of the cylinder three 17, and a positioning plate 32 is clamped between the two wire mesh demisters 33.
The outside of straight section of thick bamboo 601 still is equipped with the shutoff subassembly, and the shutoff subassembly includes shutoff piece one 7 and shutoff piece two 8, and shutoff piece one 7 includes arc shutoff board one and connects two otic placodes one 701 at arc shutoff board one both ends, still includes the inboard arc cushion 702 of connection at arc shutoff board one, and the shape of arc cushion 702 and the shape looks adaptation of inserted port 603, and arc cushion 702 can insert in the inserted port 603 and press on silk screen demister 33. The second plugging piece 8 comprises a second arc plugging plate and two second ear plates 801 connected to two ends of the second arc plugging plate, and the first arc plugging plate is longer than the second arc sealing plate.
The arc-shaped plugging plate I and the arc-shaped plugging plate II are oppositely buckled on the outer side of the cylinder III 17, the arc-shaped plugging plate I is covered on the outer side of the inserting port 603, and the arc-shaped cushion block 702 passes through the inserting port 603 and is pressed on the silk screen foam remover 33. The first lug plate 701 and the second lug plate 801 positioned on the same side are penetrated with a connecting bolt 9, and the connecting bolt 9 enables the first blocking piece 7 and the second blocking piece 8 to be tightly pressed on the outer side of the third cylinder 17.
As shown in fig. 1 and 2, the rotation driving mechanism is a driving motor 1, the driving motor 1 is mounted on a supporting plate 201, and the driving motor 1 is in transmission connection with a central shaft 11 and is used for driving the central shaft 11 to rotate.
The outlet pipe 5 is connected with a negative pressure suction device, and the negative pressure suction device can assist the gas-liquid mixture to flow in the vertical cylinder 6 along the paths of the first channel, the second channel and the third channel, so that the flow power of the gas-liquid mixture is enhanced. The negative pressure suction apparatus is a prior art, and its structure is not described in detail here.
The first valve 31 and the second valve are opened or closed by electric control, and when the valves are opened, solid impurities with larger volume can pass through the valves, and structures such as butterfly valves with larger flow areas can be adopted.
When the invention is used, the gas-liquid mixture is introduced from the inlet pipe, flows along the first channel, the second channel and the third channel, and the gas-liquid mixture flows spirally at high speed due to the spiral blades arranged in the channels, so that heavier liquid is thrown out under the centrifugal action in the flowing process, and flows downwards along the side walls of the cylinders and the spiral blades.
The liquid separated in the first and second channels flows into the liquid collecting hopper 24 through the liquid discharging hole 221, and when the liquid in the liquid collecting hopper 24 reaches a certain amount, the first valve 31 is opened, so that the liquid in the liquid collecting hopper 24 is discharged into the collecting section 602. Because the horizontal circular plate 22 is arranged, and the liquid blocking cover 26 is arranged at the liquid discharging hole 221, the gas-liquid mixture can not be in great contact with the liquid in the liquid collecting hopper 24 in the process of flowing from the channel to the channel II, and the liquid is prevented from being mixed into the gas-liquid mixture again. After being carried up by the gas-liquid mixture, a small amount of liquid in the liquid collecting hopper 24 can be separated when passing through the liquid blocking column, so that the liquid collected at the bottom end of the liquid blocking column is dropped into the liquid collecting hopper 24 through the liquid drain hole 221.
The liquid separated in the third channel flows down into the collecting section 602, and when the liquid in the collecting section 602 reaches a set value, the second valve is opened to discharge the liquid in the collecting section 602.
After the gas-liquid mixture passes through the first channel, the second channel and the third channel, most of liquid in the gas-liquid mixture is separated, the rest gas flows upwards between the third cylinder 17 and the straight cylinder section 601, and is discharged through the outlet pipe 5 after passing through the silk-screen defoaming mechanism, and the silk-screen defoaming mechanism can remove tiny liquid drops contained in the gas, so that the gas-liquid separation effect is further enhanced.
After this gas-liquid separation device used a period of time, need clear up inside, can close valve one 31, valve two earlier this moment, pour into the cleaning solution into in the upright section of thick bamboo 6 by the inlet tube, later start driving motor 1, center pin 11 corotation drives each helical blade and rotates, can strike off the impurity on the lateral wall of each drum when helical blade rotates, and helical blade produces stirring effect to the cleaning solution simultaneously, the reinforcing is to helical blade self cleaning effect.
When the central shaft 11 rotates positively, the connecting plate 28 is driven by the threaded shaft section 21 to move upwards, the horizontal circular plate 22 is driven by the connecting plate 28 to move upwards, the horizontal circular plate 22 is separated from the inner side wall of the liquid collecting hopper 24, so that a space is formed between the horizontal circular plate 22 and the inner side wall of the liquid collecting hopper 24, the communication space between the channel II and the inner cavity of the liquid collecting hopper 24 is enlarged, and when cleaning is finished, cleaning liquid in the vertical cylinder 6 and scraped impurities are required to be scraped off, the impurities are convenient to flow into the liquid collecting hopper 24 and are discharged from the liquid discharging channel 30, and blockage caused by smaller size of the liquid discharging hole 221 is avoided.
After the cleaning is finished, the driving motor 1 drives the central shaft 11 to turn over for a set number of turns, the connecting plate 28 is driven to move downwards to an initial position, and at the moment, the horizontal circular plate 22 is restored to an initial state that the outer end is in contact with the inner side wall of the liquid collecting hopper 24.
The wire mesh defoaming mechanism also needs to be cleaned or replaced regularly, so that the wire mesh defoaming mechanism needs to be detached from the equipment regularly, when the wire mesh defoaming mechanism is detached, the connecting bolts 9 are detached firstly, the first plugging piece 7 and the second plugging piece 8 are detached from the vertical cylinder 6, and then the two wire mesh foam removers 33 are taken out sequentially. When the wire mesh defoaming mechanism is installed, one wire mesh defoamer 33 is inserted into the vertical cylinder 6 from the insertion port 603, the insertion plate 341 at the top of the wire mesh defoamer 33 is inserted into the insertion slot, then the wire mesh defoamer 33 is rotated, and when the wire mesh defoamer 33 moves to be in contact with the positioning plate 32, the other wire mesh defoamer 33 is inserted into the vertical cylinder 6 from the insertion port 603 in the mode.

Claims (10)

1.一种气液分离装置,包括筒体,筒体顶端设有用于供气液混合物进入的混合物入口,底端设有液体出口,筒体侧壁的顶部还设有气体出口,其特征在于,筒体内设有自内向外同轴套设的圆筒一、圆筒二和圆筒三,圆筒三的外径尺寸小于立筒的外径尺寸,圆筒一内同轴穿设有能够转动的中心轴,中心轴与圆筒一之间的区域形成通道一,圆筒一与圆筒二之间的区域形成通道二,圆筒二与圆筒三之间的区域形成通道三,通道一的顶端与混合物入口连通,通道一的底端与通道二的底端连通,通道二的顶端与通道三的顶端连通,通道三的底端与液体出口连通,圆筒二的底部设有与液体出口连通的排液部;通道一、通道二、通道三内分别设有螺旋叶片一、螺旋叶片二和螺旋叶片三,螺旋叶片一固定套设在中心轴外侧,外端与圆筒一的内壁接触,螺旋叶片二能够转动的套设在圆筒一外侧,外端与圆筒二的内壁接触,螺旋叶片三能够转动的套设在圆筒二外侧,外端与圆筒三的内壁接触。1. A gas-liquid separation device, comprising a cylinder, a mixture inlet for supplying a gas-liquid mixture to the top of the cylinder, a liquid outlet at the bottom, and a gas outlet at the top of the side wall of the cylinder, characterized in that a cylinder 1, a cylinder 2 and a cylinder 3 are coaxially sleeved from the inside to the outside, the outer diameter of the cylinder 3 is smaller than the outer diameter of the vertical cylinder, a rotatable central shaft is coaxially passed through the cylinder 1, the area between the central shaft and the cylinder 1 forms a channel 1, the area between the cylinder 1 and the cylinder 2 forms a channel 2, the area between the cylinder 2 and the cylinder 3 forms a channel 3, and the top of the channel 1 is connected to the mixture The inlet is connected, the bottom end of channel one is connected with the bottom end of channel two, the top end of channel two is connected with the top end of channel three, the bottom end of channel three is connected with the liquid outlet, and the bottom of cylinder two is provided with a drainage portion connected with the liquid outlet; spiral blade one, spiral blade two and spiral blade three are respectively provided in channel one, channel two and channel three, spiral blade one is fixedly sleeved on the outside of the central axis, and the outer end contacts the inner wall of cylinder one, spiral blade two is rotatably sleeved on the outside of cylinder one, and the outer end contacts the inner wall of cylinder two, spiral blade three is rotatably sleeved on the outside of cylinder two, and the outer end contacts the inner wall of cylinder three. 2.根据权利要求1所述的一种气液分离装置,其特征在于,筒体顶部安装有旋转驱动机构,旋转驱动机构与中心轴传动连接,用于驱动中心轴转动,中心轴底端与螺旋叶片二的底端之间通过连接件一相连,螺旋叶片二的顶端与螺旋叶片三的顶端之间通过连接件二相连,中心轴被驱动着转动时,能够带动螺旋叶片一、螺旋叶片二和螺旋叶片三同步转动。2. A gas-liquid separation device according to claim 1, characterized in that a rotary drive mechanism is installed on the top of the cylinder, which is connected to the central shaft for driving the central shaft to rotate, and the bottom end of the central shaft is connected to the bottom end of spiral blade 2 by a connecting piece 1, and the top end of spiral blade 2 is connected to the top end of spiral blade 3 by a connecting piece 2. When the central shaft is driven to rotate, it can drive spiral blade 1, spiral blade 2 and spiral blade 3 to rotate synchronously. 3.根据权利要求1所述的一种气液分离装置,其特征在于,排液部包括集液斗和水平圆板,集液斗呈倒锥形并连接在圆筒二的底部,集液斗的底端连接有排液管道,排液管道内安装有阀门一,水平圆板设于集液斗内,周边能够压设在集液斗的内侧壁上,水平圆板的中部设有上下贯穿的排液孔。3. A gas-liquid separation device according to claim 1, characterized in that the drainage part includes a liquid collecting hopper and a horizontal circular plate, the liquid collecting hopper is in an inverted cone shape and is connected to the bottom of the cylinder 2, the bottom end of the liquid collecting hopper is connected to a drainage pipe, a valve 1 is installed in the drainage pipe, the horizontal circular plate is arranged in the liquid collecting hopper, and the periphery can be pressed on the inner wall of the liquid collecting hopper, and a drainage hole is provided in the middle of the horizontal circular plate which passes through the upper and lower parts. 4.根据权利要求3所述的一种气液分离装置,其特征在于,水平圆板上还安装有挡液罩,挡液罩盖设在排液孔的上方,且与水平圆板之间设有用于供液体流入的间隔,挡液罩的顶部内侧壁上安装有呈倒锥形的集液柱,集液柱的底端正对排液孔设于排液孔上方。4. A gas-liquid separation device according to claim 3, characterized in that a liquid blocking cover is also installed on the horizontal circular plate, the liquid blocking cover is arranged above the drainage hole, and a gap is provided between the liquid blocking cover and the horizontal circular plate for liquid to flow in, and an inverted cone-shaped liquid collecting column is installed on the top inner wall of the liquid blocking cover, and the bottom end of the liquid collecting column is arranged above the drainage hole opposite the drainage hole. 5.根据权利要求4所述的一种气液分离装置,其特征在于,水平圆板上下导向滑动安装在集液斗内,水平圆板的外径尺寸小于圆筒二的外径尺寸,挡液罩的上方连接有连接板,连接板上设有穿孔,穿孔的孔壁上设有插块,中心轴的底端同轴连接有螺纹轴段,螺纹轴段的外侧壁上设有螺纹槽,还设有位于螺纹槽顶端且与螺纹槽连通的环形槽,连接板通过穿孔套设在螺纹轴段外侧,插块插设在螺纹槽内。5. A gas-liquid separation device according to claim 4, characterized in that the horizontal circular plate is installed in the liquid collecting bucket in an upward and downward guiding manner, the outer diameter of the horizontal circular plate is smaller than the outer diameter of the cylinder 2, a connecting plate is connected to the top of the liquid blocking cover, the connecting plate is provided with a perforation, and an insert is provided on the wall of the perforation. The bottom end of the central axis is coaxially connected to a threaded shaft segment, a threaded groove is provided on the outer wall of the threaded shaft segment, and an annular groove is provided at the top of the threaded groove and connected to the threaded groove. The connecting plate is sleeved on the outside of the threaded shaft segment through the perforation, and the insert is inserted in the threaded groove. 6.根据权利要求1-5中任一项所述的一种气液分离装置,其特征在于,筒体的底部为呈倒锥形的收集段,液体出口设于收集段的底端,液体出口处连接有排液管道,排液管道内安装有阀门二,排液通道的底端连接有呈伞状的挡液环板,挡液环板的外周与收集段的内侧壁之间设有用于供液体流向液体出口的间隔。6. A gas-liquid separation device according to any one of claims 1 to 5, characterized in that the bottom of the cylinder is an inverted conical collecting section, the liquid outlet is provided at the bottom end of the collecting section, the liquid outlet is connected to a drainage pipe, a valve 2 is installed in the drainage pipe, the bottom end of the drainage channel is connected to an umbrella-shaped liquid-blocking ring plate, and a gap is provided between the outer periphery of the liquid-blocking ring plate and the inner side wall of the collecting section for allowing liquid to flow to the liquid outlet. 7.根据权利要求1-5中任一项所述的一种气液分离装置,其特征在于,筒体顶部与圆筒三的顶部之间设有呈环形的丝网除沫机构,丝网除沫机构位于气体出口的下方,丝网除沫机构能够拆卸的安装在立筒内。7. A gas-liquid separation device according to any one of claims 1-5, characterized in that a ring-shaped wire mesh defoaming mechanism is provided between the top of the cylinder body and the top of the cylinder three, the wire mesh defoaming mechanism is located below the gas outlet, and the wire mesh defoaming mechanism can be detachably installed in the vertical cylinder. 8.根据权利要求7所述的一种气液分离装置,其特征在于,丝网除沫机构包括两个呈半圆环形的丝网除沫器,丝网除沫器上连接有插件,圆筒三的外侧壁上设有圆环形的插槽,两件丝网除沫器上的插件均插设在插槽内,立筒的外侧壁上开有插入口,插入口的一端设有定位板,定位板位于立筒内侧,被夹在两件丝网除沫器的其中一侧相接的端部之间,筒体外侧设有封堵组件,封堵组件能够封堵插入口。8. A gas-liquid separation device according to claim 7, characterized in that the wire mesh defoamer mechanism includes two semicircular wire mesh demisters, the wire mesh demisters are connected with plug-ins, a circular slot is provided on the outer wall of cylinder three, the plug-ins on the two wire mesh demisters are inserted into the slot, an insertion port is provided on the outer wall of the vertical cylinder, a positioning plate is provided at one end of the insertion port, the positioning plate is located on the inner side of the vertical cylinder, and is sandwiched between the ends of one side of the two wire mesh demisters, and a sealing component is provided on the outside of the cylinder body, which can seal the insertion port. 9.根据权利要求8所述的一种气液分离装置,其特征在于,封堵组件包括封堵件一和封堵件二,封堵件一包括弧形封堵板一和连接在弧形封堵板一两端的两块耳板一,封堵件二包括弧形封堵板二和连接在弧形封堵板二的两端的两块耳板二,弧形封堵板一和弧形封堵板二相对的扣设在立筒外侧,且将插入口覆盖,耳板一与耳板二之间具有间隔且通过连接螺栓相连,以使弧形封堵板一和弧形封堵板二压紧在立筒上。9. A gas-liquid separation device according to claim 8, characterized in that the sealing assembly includes a sealing piece 1 and a sealing piece 2, the sealing piece 1 includes an arc-shaped sealing plate 1 and two ear plates 1 connected at both ends of the arc-shaped sealing plate 1, the sealing piece 2 includes an arc-shaped sealing plate 2 and two ear plates 2 connected at both ends of the arc-shaped sealing plate 2, the arc-shaped sealing plate 1 and the arc-shaped sealing plate 2 are relatively buckled on the outside of the vertical cylinder and cover the insertion port, there is a gap between the ear plate 1 and the ear plate 2 and they are connected by connecting bolts so that the arc-shaped sealing plate 1 and the arc-shaped sealing plate 2 are pressed tightly on the vertical cylinder. 10.根据权利要求9所述的一种气液分离装置,其特征在于,弧形封堵板一正对插入口,且弧形封堵板一的内侧连接有弧形垫块,弧形垫块能够穿过插入口压紧在丝网除沫器上。10. A gas-liquid separation device according to claim 9, characterized in that the arc-shaped sealing plate 1 is opposite to the insertion port, and the inner side of the arc-shaped sealing plate 1 is connected to an arc-shaped pad, and the arc-shaped pad can pass through the insertion port and be pressed on the wire mesh demister.
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