CN120326773B - Precast concrete pouring equipment - Google Patents
Precast concrete pouring equipmentInfo
- Publication number
- CN120326773B CN120326773B CN202510820293.6A CN202510820293A CN120326773B CN 120326773 B CN120326773 B CN 120326773B CN 202510820293 A CN202510820293 A CN 202510820293A CN 120326773 B CN120326773 B CN 120326773B
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- China
- Prior art keywords
- pulley
- conveyor
- plate
- conveying roller
- roller set
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
本发明涉及混凝土预制件制备技术领域，具体涉及一种混凝土预制件浇筑设备，包括安装在两个第一架体之间的第一滑车，第一滑车上安装有能够升降的布料箱，布料箱的底部安装有若干个下料绞龙；第一滑车的下方安装有输送机，还包括两个相互平行且均横跨输送机的第二架体，两个第二架体之间滑动安装有第二滑车，第二滑车安装有移取组件，移取组件的作业端能够升降，输送机一侧安装有用于放置隔板的升降机，移取组件能够将升降机上的隔板提起，并放在位于输送机上的置物板处；输送机上还安装有能够带动置物板振动的振动组件。本发明能够实现小型混凝土预制件的自动化、批量浇筑。
The present invention relates to the technical field of precast concrete part preparation, and more specifically to a precast concrete part casting device, comprising a first pulley mounted between two first frames, a lifting and lowering material distribution box mounted on the first pulley, and a plurality of material unloading augers mounted at the bottom of the distribution box; a conveyor mounted below the first pulley, and two second frames parallel to each other and each spanning the conveyor, a second pulley slidably mounted between the two second frames, a removal assembly mounted on the second pulley, the working end of the removal assembly being capable of lifting and lowering, an elevator for placing partitions mounted on one side of the conveyor, the removal assembly being capable of lifting the partitions on the elevator and placing them on a storage plate on the conveyor; and a vibration assembly being mounted on the conveyor to drive the storage plate to vibrate. The present invention can realize the automated and batch casting of small precast concrete parts.
Description
Technical Field
The invention relates to the technical field of concrete prefabricated part preparation, in particular to concrete prefabricated part pouring equipment.
Background
The concrete prefabricated member has the characteristics of high standardization degree, high construction efficiency, stable quality and the like, and is widely applied to the fields of construction, municipal administration, traffic and the like. The traditional prefabricated member production adopts a pouring mode of manually matching with simple equipment, and has the problems of high labor intensity, low efficiency, poor product consistency and the like. In recent years, with the popularization of automation technology, some devices have realized mechanization of processes such as mold transportation and concrete distribution. However, the existing pouring equipment is poor in mold positioning and vibration effects, and a large amount of manual adjustment of the mold positions is still needed, so that the operation efficiency is limited.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides concrete prefabricated member pouring equipment, which is realized by the following technical scheme:
The concrete prefabricated member pouring equipment comprises two first frame bodies which are parallel to each other, a first pulley is arranged between the two first frame bodies, a material distribution box capable of lifting is arranged on the first pulley, a plurality of discharging augers are arranged at the bottom of the material distribution box, a conveyor used for conveying a storage plate is arranged below the first pulley, the length direction of the conveyor is consistent with the length direction of the first frame bodies, two second frame bodies which are parallel to each other and transversely span the conveyor are further arranged, a second pulley is slidably arranged between the two second frame bodies, a moving and taking assembly is arranged on the second pulley, the working end of the moving and taking assembly can lift, a lifter used for placing a partition plate is arranged on one side of the conveyor, the moving and taking assembly can lift the partition plate on the lifter and is placed at the storage plate on the conveyor, and a vibrating assembly capable of driving the storage plate to vibrate is further arranged on the conveyor.
The conveyor comprises two first bases which are parallel to each other, a first conveying roller set and a second conveying roller set which are all provided with power are arranged between the two first bases, a gap is reserved between the first conveying roller set and the second conveying roller set, a plurality of conveying wheels are arranged at the top of the first bases in a linear array mode, a plurality of conveying wheels are arranged between the first conveying roller set and the second conveying roller set, and the vibration assembly is also arranged between the first conveying roller set and the second conveying roller set.
The vibration assembly comprises a supporting plate, a bottom frame is fixedly arranged at the top of the supporting plate, a plurality of first spring seats are arranged at the top of the bottom frame, the tops of the first spring seats are connected with second spring seats through springs, the second spring seats are arranged at the bottom of a top plate, and a vibration motor is further arranged at the bottom of the top plate.
The bottom of the bearing plate is fixedly connected with the output end of the jacking oil cylinder, and the jacking oil cylinder is vertically arranged.
The moving and taking assembly comprises a plurality of lifting oil cylinders vertically arranged at the top of the second vehicle body, the output ends of the lifting oil cylinders penetrate through the second vehicle body and are detachably connected with the top of the combined frame through damping components, and a plurality of suckers are arranged on the combined frame.
The damping component comprises a rubber block, a fourth flange is fixedly arranged at the top of the rubber block, a third flange is fixedly arranged at the bottom of the rubber block, the third flange is connected with the combined frame through bolts, and the fourth flange is connected with a second flange fixedly arranged at the output end of the lifting oil cylinder through bolts.
The middle part of first coaster is equipped with the through-hole, the cloth case is located the through-hole in the middle part of first coaster, two lifting arms of equal fixed mounting in both sides of cloth case, two sets of hoist mechanism of top fixed mounting of first coaster, hoist mechanism passes through wire rope and is connected with the lifting arm, cloth case lateral wall still installs a plurality of first sliders, a plurality of first sliders and the sliding fit of corresponding direction slide rail, the direction slide rail is vertical to be installed on the lateral wall of through-hole.
Two positioning assemblies are arranged on two sides of the conveyor, and the positioning assemblies are used for positioning the opposite object plates.
The positioning assembly comprises a second base, a positioning air cylinder is arranged at the top of the second base through a connecting seat, a first blocking piece is fixedly arranged at the output end of the positioning air cylinder, and a second blocking piece matched with the first blocking piece is arranged on the storage plate.
The second pulley is provided with a sixth motor, the output end of the sixth motor is provided with a gear, and the gear is meshed with a rack arranged on the second frame body.
The technical scheme of the invention has the following advantages:
The invention can realize the automatic and batch pouring of small-sized concrete prefabricated parts;
the lifting cloth box enables the invention to be applicable to moulds with different heights;
The top plate can be lifted, so that unnecessary abrasion of the top plate to the object plate can be avoided;
The conveyor is matched with the object placing plate, so that the transportation of the die can be realized, the die can be automatically positioned, and pouring is convenient;
The first pulley drives the cloth box to move back and forth, a plurality of moulds can be poured at one time, and the operation efficiency is higher.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic diagram of the mounting structure of the cloth box I;
FIG. 4 is a second schematic diagram of the mounting structure of the cloth box;
FIG. 5 is a schematic diagram of the mating relationship of the cloth box and the first sled;
FIG. 6 is a schematic view of the internal structure of the cloth casing;
FIG. 7 is a schematic diagram of the mating relationship of the conveyor and the second frame;
FIG. 8 is a schematic structural view of a pallet;
FIG. 9 is a schematic view of the structure of the second sled;
FIG. 10 is a schematic view of a transfer assembly;
FIG. 11 is a schematic diagram of a conveyor;
FIG. 12 is a schematic diagram of a conveyor II;
FIG. 13 is a schematic view of a vibration assembly;
fig. 14 is a schematic structural view of the positioning assembly.
In the figure, 1-a first frame body, 101-a first upright post, 102-a first guide rail and 103-an auxiliary rail;
2-a first pulley, 201-a first vehicle body, 202-a first motor, 203-a first roller, 204-a guide sliding rail, 205-a wheel frame, 206-a first wheel seat, 207-a first auxiliary wheel, 208-a first bearing seat, 209-a lifting roller, 210-a second motor, 211-a speed reducer and 212-a rotating shaft;
3-cloth box, 301-box body, 302-third motor, 303-blanking auger, 304-blanking pipe, 305-first slide block, 306-filter screen, 307-lifting arm, 308-stirring shaft, 309-stirring paddle, 310-discharge port and 311-material dividing cone;
4-conveyor, 401-first base, 402-second base, 403-positioning cylinder, 404-first conveying roller set, 405-second conveying roller set, 406-fourth motor, 407-second wheel seat, 408-conveying wheel, 409-fifth motor, 410-third wheel seat, 411-second auxiliary wheel, 412-first flange, 413-guide cylinder, 414-inner cylinder, 415-bearing plate, 416-bottom frame, 417-first spring seat, 418-spring, 419-top plate, 420-vibration motor, 421-connecting seat, 422-first stopper;
5-second frame body, 501-second upright post, 502-cross beam, 503-second guide rail, 504-rack;
6-a second pulley, 601-a second vehicle body, 602-a motor base, 603-a sixth motor, 604-a gear, 605-a second slide block;
7-moving and taking components, 701-lifting cylinders, 702-combined frames, 703-second flanges, 704-first connecting plates, 705-suckers, 706-second connecting plates, 707-first oblong holes, 708-studs, 709-second oblong holes, 710-third flanges, 711-rubber blocks and 712-fourth flanges;
8-lifter, 801-tray, 802-first plate, 803-edge;
9-placing plate, 901-second baffle piece.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the modules or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
As shown in fig. 1 and 2, the present invention provides a precast concrete pouring apparatus, which includes two first frames 1 parallel to each other, a first carriage 2 is installed between the two first frames 1, the first carriage 2 can move back and forth along the first frames 1, a material distribution box 3 capable of being lifted is installed on the first carriage 2, and the material distribution box 3 is used for containing concrete.
A conveyor 4 is fixedly installed below the first pulley 2, and the length direction of the conveyor 4 is consistent with the length direction of the first frame 1. The conveyer 4 is used for conveying a storage plate 9, the storage plate 9 is used for placing a die, and positioning assemblies are fixedly arranged on two sides of the conveyer 4. When the placement plate 9 is conveyed to a preset position through the conveyor 4, the placement plate 9 is detected by a first sensor on the conveyor 4, then the controller controls the conveyor 4 to stop running, the positioning assembly acts to align the placement plate 9, and naturally, the conveyor 4 can also run all the time, and when the first sensor detects the placement plate 9, the positioning assembly acts to align the placement plate 9.
After the alignment of the object placing plate 9 is completed, the material distribution box 3 descends to pour, and the material distribution box 3 returns to the initial position after the pouring is completed.
The frame also comprises two mutually parallel second frame bodies 5, and the length direction of the second frame bodies 5 is perpendicular to the length direction of the first frame body 1. Both second carriages 5 cross the conveyor 4. As shown in fig. 1 and 2, the first frame 1 spans across the two second frames 5.
A second pulley 6 is slidably arranged between the two second frame bodies 5, a moving component 7 is arranged on the second pulley 6, and the working end of the moving component 7 can be lifted.
A lifter 8 is installed at one side of the conveyor 4, and a tray 801 is fixedly installed at the top of the lifter 8, and the tray 801 is used for placing a partition. The moving and taking assembly 7 can lift the partition board and move to the upper part of the object placing plate 9 under the drive of the second pulley 6, and the partition board is placed on the poured mould.
The tray 801 is shown in fig. 8, and comprises a first plate body 802, wherein the first plate body 802 can be fixedly arranged at the top of the lifter 8 through bolts, welding or the like, and edges 803 extending upwards are fixedly arranged around the first plate body 802, and the edges 803 are used for limiting the partition plates so as to avoid excessive deflection of the partition plates.
As shown in fig. 3, each first frame 1 includes a plurality of first posts 101 fixedly mounted on the ground, and the tops of the first posts 101 are fixedly connected to the bottoms of the first guide rails 102.
The two ends of the first pulley 2 are respectively mounted on the corresponding first guide rails 102 and can move back and forth along the first guide rails 102.
The first pulley 2 is shown in fig. 4 and fig. 5, and comprises a first pulley body 201, wherein wheel frames 205 are fixedly arranged on two sides of the first pulley body 201, a plurality of rotatable first idler wheels 203 are arranged on each wheel frame 205, the first idler wheels 203 are positioned on corresponding first guide rails 102, and at least one of the first idler wheels 203 on each wheel frame 205 is in driving connection with a first motor 202.
The middle part of the first pulley 2 is provided with a through hole, and the distribution box 3 is positioned in the through hole and can ascend and descend. Specifically, as shown in fig. 4 and 5, the cloth casing 3 includes a casing 301, and two lifting arms 307 are fixedly installed on both sides of the casing 301. The top of the first pulley 2 is fixedly provided with two groups of hoisting mechanisms, the hoisting mechanisms are provided with steel wire ropes, the free ends of the steel wire ropes are fixedly connected with the lifting arms 307, and the connection mode of the steel wire ropes and the lifting arms 307 is the prior art and is not repeated.
The structure of the hoisting mechanism is shown in fig. 5, and comprises a speed reducer 211 fixedly mounted on the top of the first pulley 2 through bolts, wherein the input end of the speed reducer 211 is connected with the output end of the second motor 210 through a coupling, and the second motor 210 is also fixedly mounted on the top of the first pulley 2 through bolts.
Both ends of the output shaft of the speed reducer 211 are connected with the first ends of corresponding rotating shafts 212 through couplings, and the rotating shafts 212 are in running fit with two first bearing seats 208 fixedly arranged at the top of the first pulley 2 through bolts. The shaft 212 is fixedly provided with a lifting roller 209 by means of a key, and the lifting roller 209 is located between the two first bearing blocks 208. The aforementioned wire rope is wound around the lift roller 209.
Since there are two hoisting mechanisms, each having two lifting rollers 209, the lifting rollers 209 are in one-to-one correspondence with the lifting arms 307.
When the height of the cloth box 3 is required to be adjusted, two hoisting mechanisms are started simultaneously, so that the height of the cloth box 3 is adjusted through the winding and unwinding of four steel wire ropes.
As shown in fig. 4 and fig. 5, a plurality of vertical guide sliding rails 204 are further fixed on the first vehicle body 201 through bolts, and the guide sliding rails 204 are located in the through holes and are fixed with the first vehicle body 201 through bolts.
A plurality of first sliding blocks 305 are fixed on the side wall of the box 301 through bolts, and the plurality of first sliding blocks 305 are in sliding fit with the corresponding guide sliding rails 204.
In this embodiment, there are two pairs of guide rails 204, and the two pairs of guide rails 204 respectively correspond to two side walls of the case 301 where the lifting arm 307 is not installed.
A reinforcing plate is mounted between each pair of guide sliding rails 204 through bolts, a plurality of first wheel seats 206 are mounted on one side, far away from the guide sliding rails 204, of the reinforcing plate through bolts, and the plurality of first wheel seats 206 are arranged along the length direction of the reinforcing plate. Each first wheel seat 206 is provided with a first rotatable auxiliary wheel 207. As shown in fig. 3, the auxiliary rail 103 is mounted on the sidewall of the first guide rail 102 to be in rolling engagement with the first auxiliary wheel 207. The stability of the guide rail 204 during operation is further improved by the cooperation of the first auxiliary wheel 207 with the auxiliary rail 103.
As shown in fig. 4, 5 and 6, a feed inlet is formed at the top of the box 301, and a filter screen 306 is welded and fixed at the feed inlet, where the filter screen 306 is used for removing concrete agglomerates.
Six discharging augers 303 are fixedly arranged at the bottom of the box 301 in a linear array shape, and each discharging auger 303 is provided with an independent discharging motor (not shown). One end of the discharging auger 303 is fixedly provided with a discharging pipe 304. Of course, the number of the discharging augers 303 can be two, three or other numbers.
The bottom wall of the box 301 is provided with discharge ports 310 corresponding to the discharging augers 303 one by one, and each discharge port 310 is communicated with the corresponding discharging auger 303. A material dividing cone 311 is welded and fixed on the bottom wall of the box 301 between two adjacent discharge holes 310.
In this embodiment, the length of each discharge port 310 is the same as the width of the interior of the box 301, and the length of the material dividing cone 311 is the same as the length of the discharge port 310. By providing the material dividing cone 311, concrete of the box 301 can be prevented from remaining between the two discharge ports 310.
As shown in fig. 6, the tank 301 is provided with a rotatable stirring shaft 308, and a plurality of sets of stirring paddles 309 are welded and fixed to the stirring shaft 308. In this embodiment, the stirring shaft 308 is installed along the width direction of the casing 301, and both ends thereof are in running fit with the casing 301 through bearings. One end of the stirring shaft 308 is connected with the output end of the third motor 302 through a coupling, and the third motor 302 is mounted on the side wall of the box 301. The third motor 302 drives the stirring paddle 309 to rotate, so that the concrete in the box 301 is stirred, and the concrete is always in a uniform fluid state, and is prevented from being isolated or solidified.
The structure of the second frame 5 is shown in fig. 7, and includes a plurality of second upright posts 501 fixedly mounted on the floor and arranged in a linear array, wherein the top of the plurality of second upright posts 501 is fixedly mounted with the bottom of the cross beam 502, the top of the cross beam 502 is provided with a second guide rail 503 through bolts, and one side wall of the second guide rail 503 is provided with a rack 504 through bolts.
The second pulley 6 has a structure as shown in fig. 9, and includes a second vehicle body 601, wherein the bottoms of both ends of the second vehicle body 601 are respectively provided with a second slider 605 by bolts, and the second sliders 605 are slidably matched with the corresponding second guide rails 503. I.e. both ends of the second body 601 are slidably engaged with the corresponding second guide rails 503 by the second slider 605.
The two sides of the second vehicle body 601 are respectively provided with a sixth motor 603 through a motor base 602, the output end of the sixth motor 603 is provided with a gear 604, and the gear 604 is meshed with the corresponding rack 504. When the sixth motor 603 is operated, the gear 604 is driven to rotate, so as to drive the second vehicle body 601 to move back and forth along the second guide rail 503.
The aforementioned take-out assembly 7 is mounted on the second vehicle body 601.
The structure of the moving assembly 7 is shown in fig. 9 and 10, and includes a plurality of lift cylinders 701 fixedly mounted on the top of the second vehicle body 601 by bolts, and the number of lift cylinders 701 in this embodiment is four, but may be three, five or other numbers.
The lift cylinder 701 is vertically disposed, and an output end thereof passes through the second body 601 and is detachably connected to the top of the combination frame 702 through a shock absorbing member.
The combined shelf 702 comprises two first connection plates 704 and three second connection plates 706, wherein the two first connection plates 704 are located in the same horizontal plane and are parallel to each other. The three second connection plates 706 are located in the same horizontal plane and are parallel to each other. The number of the second connection plates 706 may be designed according to practical situations, and similarly, the number of the first connection plates 704 may be designed according to practical situations.
The length direction of the first connection plate 704 and the length direction of the second connection plate 706 are perpendicular to each other.
The two ends of the second connection plate 706 are respectively located below the two first connection plates 704.
The tops of both ends of the second connecting plate 706 are fixedly provided with studs 708, and the studs 708 pass through corresponding first oblong holes 707 on the first connecting plate 704 and are provided with first nuts.
A plurality of second oblong holes 709 are formed in the second connecting plate 706, in this embodiment, two second oblong holes 709 are formed, and the length direction of the second oblong holes is consistent with the direction of the second connecting plate 706.
A suction cup 705 is detachably mounted in each second oblong hole 709, and the mounting manner is the prior art and will not be described again.
The damping member includes a rubber block 711, wherein a fourth flange 712 is fixedly installed at the top of the rubber block 711, and a third flange 710 is fixedly installed at the bottom of the rubber block 710, wherein the third flange 710 is fixed at the top of the first connecting plate 704 by bolts, and the fourth flange 712 is connected with a second flange 703 fixedly installed at the output end of the lift cylinder 701 by bolts.
When the output end of the lift cylinder 701 is extended, the combining frame 702 is lowered, the suction cup 705 contacts the diaphragm, and the diaphragm is sucked. The output end of the lifting cylinder 701 is retracted, the separator is lifted up and conveyed to the position above the object placing plate 9 through the second pulley 6, the output end of the lifting cylinder 701 is extended, the separator is placed on the mold of the object placing plate 9, and then the second pulley 6 returns to the original position.
The conveyor 4 has a structure as shown in fig. 11 and 12, including two first bases 401 parallel to each other, a first conveying roller group 404 and a second conveying roller group 405 are installed between the two first bases 401, and a gap is left between the first conveying roller group 404 and the second conveying roller group 405.
The first conveying roller set 404 includes a plurality of first rotating rollers, and two ends of each first rotating roller are respectively installed at the top of the corresponding first base 401 through a second bearing seat.
After one end of each first rotating roller passes through the corresponding second bearing seat, two first chain wheels are installed through shaft keys, and two adjacent first rotating rollers are connected through chains. One of the first rotating rollers is connected with the output end of a fourth motor 406 through a coupling, and the fourth motor 406 is mounted on one of the first bases 401.
The second conveying roller set 405 includes a plurality of second rotating rollers, and two ends of each second rotating roller are respectively installed at the top of the corresponding first base 401 through a third bearing seat.
After one end of the second rotating roller passes through the corresponding third bearing seat, two second chain wheels are installed through shaft keys, and two adjacent first rotating rollers are connected through chains. One of the second rotating rollers is connected with the output end of the fifth motor 409 through a coupling, and the fifth motor 409 is mounted on one of the first bases 401.
The top of each first base 401 is also provided with a plurality of second wheel seats 407 through bolts, the third wheel seats 410 are arranged in a linear array, each second wheel seat 407 is provided with a conveying wheel 408, and the axis of the conveying wheel 408 is parallel to the axis of the first rotating roller and the axis of the second rotating roller.
The top of the transfer wheel 408 is flush with the top of the first roller and the top of the second roller.
The second wheel seats 407 are located between the first conveying roller set 404 and the second conveying roller set 405. The conveying wheels 408 are unpowered in this embodiment, and may be configured to be powered, for example, by mounting a driving motor on each conveying wheel 408, or by driving the conveying wheels 408 on the same first base 401, for example, by using the second conveying roller set 405.
The first conveying roller set 404, the second conveying roller set 405, and the conveying wheels 408 are used to support and transport the storage board 9.
The top of the first base 401 is also provided with a plurality of third wheel bases 410 in a linear array, the top of each third wheel base 410 is provided with a rotatable second auxiliary wheel 411, and the axis of the second auxiliary wheel 411 is perpendicular to the axis of the conveying wheel 408. The third hub 410 and the first hub 401 may be connected by screw or by bolts.
As shown in fig. 12, the third wheel base 410, the first rotating roller, the second rotating roller and the second wheel base 407 are all arranged at intervals, the second auxiliary wheel 411 mounted on the third wheel base 410 is used for limiting two sides of the object placing plate 9, and two sides of the object placing plate 9 are in rotating fit with the corresponding second auxiliary wheels 411 in the moving process.
As shown in figure 11, two positioning components are also arranged on two sides of the conveyor 4, and when the first sensor detects that the object placing plate 9 is in place, the positioning components output and fine-tuning positioning is carried out on the position of the object placing plate 9.
The structure of the positioning assembly is shown in fig. 14, and comprises a second base 402, wherein a positioning cylinder 403 is arranged at the top of the second base 402 through a connecting seat 421, and a first blocking piece 422 is fixedly arranged at the output end of the positioning cylinder 403. As shown in fig. 11, the positioning cylinder 403 is disposed obliquely, that is, the positioning cylinder 403 is not perpendicular to the side wall of the storage plate 9.
The first stop 422 in this embodiment is angle steel.
Second blocking pieces 901 are fixedly arranged at four corners of the storage plate 9, and the second blocking pieces 901 are angle steel. When the output end of the positioning cylinder 403 is extended, the first stopper 422 is caught on the second stopper 901.
The two positioning assemblies may be located on the same straight line, and the straight line where the two positioning assemblies are located is parallel to a diagonal line of the object placing plate 9 in the same vertical plane.
The conveyor 4 also includes a vibration assembly for applying vibrations to the poured mold, removing air bubbles from the concrete and leveling the surface of the concrete.
The structure of the vibration assembly is shown in fig. 13, and comprises a supporting plate 415, a bottom frame 416 is fixedly arranged at the top of the supporting plate 415, first spring seats 417 are arranged at four corners of the top of the bottom frame 416 through bolts, the top of each first spring seat 417 is connected with a second spring seat through a spring 418, and the second spring seats are arranged at the bottom of a top plate 419 through bolts. The bottom of the top plate 419 is also mounted with a vibration motor 420 by bolts.
The bottom of the bearing plate 415 is fixedly connected with the output end of the jacking cylinder. The jacking cylinder is vertically arranged, and the bottom is fixed with the ground through bolts.
Four vertical inner cylinders 414 are fixedly arranged at the bottom of the bearing plate 415, and the inner cylinders 414 are inserted into the guide cylinders 413 and are in sliding fit with the guide cylinders 413.
A first flange 412 is fixedly installed at the bottom of the guide cylinder 413, and the first flange 412 is fixed to the ground by bolts.
After the casting of the mold is completed, the second pulley 6 places the partition plate on the mold by moving the taking assembly 7, and keeps the lifting cylinder 701 in a lowered state, i.e., presses the partition plate, and then the lifting cylinder pushes the top plate 419 to rise, passing through the gap between the first conveying roller set 404 and the second conveying roller set 405, so that the top plate 419 contacts with the bottom of the placing plate 9. The vibration motor 420 is then activated, thereby vibrating the concrete in the mold. The lifting oil cylinder 701 and the jacking oil cylinder are matched, so that a plurality of dies on the object placing plate 9 cannot deviate in the vibration process.
The lifting cylinder 701 and the jacking cylinder are connected with the pump station through a pipeline, and the structure of the pump station and the connection mode between the pump station and each cylinder are all in the prior art, and are not described herein.
Of course, the carrier plate 415 may also be stationary, i.e. the top plate 419 can always be in contact with the bottom of the object-placing plate 9 to be treated.
All motors mentioned above are limited to stepper motors or servo motors.
The above-mentioned motors, sensors, pump stations, cylinders, lifters 8, etc. are all electrically connected with the controller.
In use, the template is placed on the placement board 9, then the placement board 9 is conveyed by the conveyor 4 in the direction from the second conveying roller set 405 to the first conveying roller set 404, after the placement board 9 reaches a predetermined position, the second conveying roller set 405 and the first conveying roller set 404 stop running, and then the placement board 9 is positioned by the positioning cylinder 403.
Then the first pulley 2 moves the cloth box 3 to the upper part of the object placing plate 9, the two second motors 210 are started, the cloth box 3 descends to a preset height, then corresponding blanking augers 303 are started according to the setting, casting is conducted on the first row of molds on the object placing plate 9, then the first pulley 2 moves forwards, casting is conducted on the second row of molds until casting is completed on all molds on the object placing plate 9. The first trolley 2 returns to the initial position.
The removal assembly 7 then lifts the sheet separator on the elevator 8, and the elevator 8 then lifts the height of one separator.
The second pulley 6 drives the moving and taking assembly 7 to place the partition plate on the mold, then the partition plate is pressed on the top of the mold through the lifting oil cylinder 701, the top plate 419 is lifted and contacted with the bottom of the object placing plate 9, and the vibration motor 420 is started. After the vibration is completed, the second pulley 6 and the top plate 419 are returned to the initial positions, and then the second conveying roller set 405 and the first conveying roller set 404 are started to convey the placing plate 9 away.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.
Claims (6)
1. The concrete prefabricated member pouring equipment is characterized by comprising two first frame bodies (1) which are parallel to each other, wherein a first pulley (2) is arranged between the two first frame bodies (1), a material distribution box (3) capable of lifting is arranged on the first pulley (2), a plurality of discharging augers (303) are arranged at the bottom of the material distribution box (3), a conveyor (4) for conveying a storage plate (9) is arranged below the first pulley (2), the length direction of the conveyor (4) is consistent with the length direction of the first frame bodies (1), two second frame bodies (5) which are parallel to each other and transversely span the conveyor (4) are also arranged between the two second frame bodies (5), a second pulley (6) is slidably arranged between the two second frame bodies (5), a moving and taking assembly (7) is arranged on the second pulley (6), a lifting machine (8) for placing a partition plate is arranged on one side of the conveyor (4), and the moving and taking assembly (7) can be driven to be lifted by the conveyor (9) on the conveyor (4);
The conveyor (4) comprises two first bases (401) which are parallel to each other, a first conveying roller set (404) and a second conveying roller set (405) which are all provided with power are arranged between the two first bases (401), a gap is reserved between the first conveying roller set (404) and the second conveying roller set (405), a plurality of conveying wheels (408) are arranged at the top of the two first bases (401) in a linear array shape, a plurality of conveying wheels (408) are arranged between the first conveying roller set (404) and the second conveying roller set (405), and the vibration assembly is also arranged between the first conveying roller set (404) and the second conveying roller set (405);
The moving and taking assembly (7) comprises a plurality of lifting oil cylinders (701) vertically arranged at the top of a second vehicle body (601), wherein the output ends of the lifting oil cylinders penetrate through the second vehicle body (601) and are detachably connected with the top of a combined frame (702) through damping components;
two positioning assemblies are arranged on two sides of the conveyor (4), and the positioning assemblies are used for positioning the opposite object plates (9);
The positioning assembly comprises a second base (402), a positioning cylinder (403) is arranged at the top of the second base (402) through a connecting seat (421), a first blocking piece (422) is fixedly arranged at the output end of the positioning cylinder (403), and a second blocking piece (901) matched with the first blocking piece (422) is arranged on the object placing plate (9).
2. The concrete precast product casting apparatus of claim 1, wherein the vibration assembly comprises a support plate (415), a bottom frame (416) is fixedly installed at the top of the support plate (415), a plurality of first spring seats (417) are installed at the top of the bottom frame (416), the tops of the first spring seats (417) are connected with second spring seats through springs (418), the second spring seats are installed at the bottom of a top plate (419), and a vibration motor (420) is further installed at the bottom of the top plate (419).
3. The concrete precast product pouring equipment according to claim 2, wherein a plurality of vertical inner cylinders (414) are arranged at the bottom of the supporting plate (415), the inner cylinders (414) are inserted into the guide cylinders (413) and are in sliding fit with the guide cylinders (413), the bottom of the supporting plate (415) is fixedly connected with the output end of a jacking cylinder, and the jacking cylinder is vertically arranged.
4. The precast concrete pouring equipment according to claim 1, wherein the shock absorbing component comprises a rubber block (711), a fourth flange (712) is fixedly arranged at the top of the rubber block (711), a third flange (710) is fixedly arranged at the bottom of the rubber block, the third flange (710) is connected with the combined frame (702) through bolts, and the fourth flange (712) is connected with a second flange (703) fixedly arranged at the output end of the lifting oil cylinder (701) through bolts.
5. The concrete precast product pouring equipment according to claim 1, wherein a through hole is formed in the middle of the first pulley (2), the distribution box (3) is located in the through hole in the middle of the first pulley (2), two lifting arms (307) are fixedly installed on two sides of the distribution box (3), two groups of hoisting mechanisms are fixedly installed on the top of the first pulley (2) and connected with the lifting arms (307) through steel ropes, a plurality of first sliding blocks (305) are further installed on the side wall of the distribution box (3), the plurality of first sliding blocks (305) are in sliding fit with corresponding guide sliding rails (204), and the guide sliding rails (204) are vertically installed on the side wall of the through hole.
6. The precast concrete pouring equipment according to claim 1, wherein a sixth motor (603) is mounted on the second pulley (6), a gear (604) is mounted at the output end of the sixth motor (603), and the gear (604) is meshed with a rack (504) mounted on the second frame body (5).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202510820293.6A CN120326773B (en) | 2025-06-19 | 2025-06-19 | Precast concrete pouring equipment |
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| CN202510820293.6A CN120326773B (en) | 2025-06-19 | 2025-06-19 | Precast concrete pouring equipment |
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| CN120326773B true CN120326773B (en) | 2025-09-02 |
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| CN116277441A (en) * | 2023-03-06 | 2023-06-23 | 济南百川工业自动化设备有限公司 | Prefabricated component pouring production line |
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| IL277115B (en) * | 2020-09-03 | 2021-02-28 | Ackerstein Ind Ltd | System and method for manufacturing multi-layer claddings with a decorative layer |
| CN217729145U (en) * | 2022-06-28 | 2022-11-04 | 上海住信住宅工业有限公司 | Concrete conveying and distributing device |
| CN118107038B (en) * | 2024-04-26 | 2024-08-27 | 青岛逐梦建筑科技有限公司 | Concrete forming device for civil engineering |
| CN118927390A (en) * | 2024-07-26 | 2024-11-12 | 湖南亿迈绿建近零节能科技有限公司 | A kind of building insulation prefabricated wall preparation equipment and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116277441A (en) * | 2023-03-06 | 2023-06-23 | 济南百川工业自动化设备有限公司 | Prefabricated component pouring production line |
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