Planing device for aluminum veneer processing
Technical Field
The invention belongs to the technical field of planing devices, and particularly relates to a planing device for processing an aluminum veneer.
Background
Aluminum veneer planing is one way to process aluminum veneers. In the aluminum veneer planing process, professional planing equipment such as a numerical control cutting machine and the like is usually used, so that the aluminum veneer planing can realize the accurate dimension processing of the aluminum veneer, and the specific requirements of different building decoration projects on the shape and the dimension of the aluminum veneer are met.
The existing aluminum veneer planing equipment generally has the following structure:
The support frame is used for fixing all the components;
the planing tool is used for planing the aluminum veneer;
The driving device is used for driving the cutter to run;
The clamping and fixing mechanism is used for fixing the aluminum veneer and ensuring the planing stability;
the workbench is used for placing the aluminum veneer;
The control system is used for controlling all parts of the planing device, including starting, stopping, speed regulation, movement of a feeding mechanism and the like of the motor;
the cooling system is used for cooling the cutter to prolong the service life of the cutter and ensure the planing quality;
Chip removing system, in which a great amount of chips are generated during the planing process, and the chips need to be cleaned in time by the chip removing system so as to avoid the influence of chip accumulation on the planing quality and the equipment operation.
CN118650472a, a planing device for processing an aluminum veneer and a planing process thereof, the planing device comprises the steps of when the aluminum veneer needs to be planed, firstly moving the aluminum veneer to the top of an operation table, then starting a negative pressure pump, enabling the aluminum veneer to be adsorbed on the surface of a groove under the action of negative pressure, then starting a positive and negative motor, driving two sliding carriages to respectively move to the central position of the aluminum veneer, then starting two second electric push rods, driving two pressing plates to downwards move to slightly press the aluminum veneer, and then starting the positive and negative motor again to pave and press the aluminum veneer.
The prior aluminum veneer planing device has the following defects when in use:
1. the existing aluminum veneers need to be shaved by using shaving cutter heads with different parameters due to different thicknesses, and the existing cutter head switching devices are manually switched, consume a great deal of manpower, have a certain danger when being manually replaced near machine equipment, and cannot realize automatic switching of the cutter heads according to the thicknesses of the aluminum veneers, so that the shaving efficiency of the aluminum veneers is low;
2. when the existing aluminum veneer is shaved, the cutter head is manually replaced, the cutter head with wrong parameters is installed to cut the aluminum veneer possibly due to the factors of misoperation, wrong replacement and the like, the accuracy of the cutter head is difficult to guarantee, the cutting of the aluminum veneer is further affected, and the wrong cutter head cutting possibly causes the cutting deformation or incomplete cutting of the aluminum veneer.
In view of the above, the present invention provides a planing device for processing aluminum veneers, which aims to achieve the purpose of having more practical value.
Disclosure of Invention
In order to solve the above problems, the present invention provides a planing device for processing aluminum veneers, so as to solve the above problems.
The utility model provides a planing device for aluminium veneer processing, includes table surface, be equipped with the planing mechanism of being convenient for carry out the planing to aluminium veneer on the table surface, be equipped with the fixture of being convenient for carry out spacing to aluminium veneer on the table surface, be equipped with the adjustment mechanism of being convenient for carry out the change to the planing tool bit on the table surface, the planing mechanism includes support frame and planing subassembly, fixture includes the clamp plate, adjustment mechanism includes the fixed shell, first power, second L shape pole, first L shape pole, transfer line and dead lever, the quantity of clamp plate is two the clamp plate is located the upper end of table surface respectively, fixed mounting is in the side end of table surface for the clamp plate, the inside wall slidable mounting of fixed shell has second conducting block and first conducting block, one side of first power is equipped with the second power, the equal fixed mounting of first power and second power is in the side end of fixed shell, support frame fixed mounting is in the upper end of table surface, the side end of support frame is equipped with the planing subassembly, the support frame can drive two fixed mounting of second L shape pole, two lower mounting is two fixed mounting of C shape pole and two fixed mounting of C-shaped pole, two fixed mounting of C-shaped pole and two fixed mounting of each are fixed mounting between two end of L shape pole, two end of each is fixed mounting of the two end of C-shaped expansion members, every first telescopic link is located the inside wall of first spring respectively, rectangular channel has been seted up to the side tip of fixed shell, the side tip fixed mounting of rectangular channel has first electric blade and the second electric blade of advancing, the side tip of rectangular channel still fixed mounting has first electric blade and second electric blade, electric connection has the second electric wire between first electric blade and the second power, electric connection has first electric connection line between first electric blade and the first power is advanced to the second, first electric blade is located between first electric blade and the first electric blade of advancing, the second electric blade is located between second electric blade and the second electric blade, equal fixed mounting has the second spring between first electric blade, second electric blade and the rectangular channel, still fixed mounting has the second telescopic link between first electric blade, second electric blade and the rectangular channel, two the second telescopic link all is located the inside wall of two second springs, two the side tip of C shape spare all runs through and is equipped with first groove, and every second rotary shaft is located the equal circular shaft of second round pin, the round pin mounting has the round pin shaft is located the equal round pin-nose piece, the round pin mounting has the round pin shaft is located the round pin-nose piece, the round pin-nose piece is located the round pin-nose piece is installed to the round pin-nose piece, the round pin-nose piece is located the round pin-nose piece is installed down.
Preferably, the lower end of the planing assembly is provided with a clamping piece, the joints of the thin planing tool and the thick planing tool are matched with the clamping piece, the inner side walls of the fixing rods are fixedly provided with stroke cylinders, the side end parts of the stroke cylinders are fixedly provided with racks, the racks are respectively meshed with gears, and reset springs are arranged in the inner side walls of the stroke cylinders.
Preferably, a third conductive wire is fixedly arranged between the second power transmission sheet and the fixed rod on one side of the second L-shaped rod, a fourth conductive wire is fixedly arranged between the first power transmission sheet and the fixed rod on one side of the first L-shaped rod, mounting rods are fixedly arranged at the end parts of the two sides of the planing assembly, and protective shells are fixedly arranged at the lower end parts of the two mounting rods.
Compared with the prior art, the invention has the following beneficial effects:
According to the invention, through the arrangement of the adjusting mechanism, the switching of the thin planing tool and the thick planing tool can be automatically realized according to the thickness of the aluminum veneer by switching on the first power supply or the second power supply, the manual intervention of the tool bit switching process is not needed, the contact opportunity of an operator and planing equipment rotating at a high speed is reduced, the risk of safety accidents is reduced, the operator does not need to carry out complicated tool bit replacement work, the labor intensity is reduced, the adjusting mechanism can rapidly react to the aluminum veneers with different thicknesses, the proper tool bit is automatically switched, the delay and the error possibly caused by manual operation are avoided, and the production process is smoother and more efficient.
According to the invention, the two thin planing tools and the thick planing tool are matched, so that the optimal planing effect is realized by the fact that the aluminum veneers with different thicknesses are required to be planed with different planing parameters and tool bit designs.
According to the invention, the thin planing tool and the thick planing tool with corresponding parameters are matched, so that excessive planing or insufficient planing can be avoided by using the thin planing tool for planing the thinner aluminum veneer, the accuracy of the product size is ensured, and stable planing force can be provided by using the thick planing tool for planing the thicker aluminum veneer, and the stability and the precision of the planing process are ensured.
In the application, the parts such as the pressing plate, the fixed shell, the second L-shaped rod, the first L-shaped rod, the transmission rod, the fixed rod and the like are all made of insulating materials, so that current is effectively prevented from being conducted to unexpected parts, the electric shock danger of operators when the operators contact the equipment is avoided, and the stability and the safety of the operation of the equipment are ensured while the automatic switching of the tool bit is realized.
According to the invention, the reset spring is further arranged on the inner side wall of the stroke cylinder, when the stroke cylinder is ventilated and stretches out, once the power supply is disconnected and the stroke cylinder is disconnected, the elastic force of the spring can push the piston to return to the initial position, so that automatic reset is realized, and further, when a thin planing tool and a thick planing tool are not needed, the thin planing tool or the thick planing tool can be automatically reset, manual adjustment is not needed, and the convenience of equipment use is improved.
According to the invention, the protective shells are arranged at the two side ends of the planing assembly, so that when the thin planing tool or the thick planing tool is in a reset state, the thin planing tool and the thick planing tool can be respectively protected by the two protective shells, the situation that the thin planing tool or the thick planing tool is bumped due to various operations in a workshop environment is avoided, the planing precision of an aluminum veneer is further influenced, the service life of the thin planing tool or the thick planing tool is ensured, and the planing quality is ensured.
Drawings
FIG. 1 is a schematic view of the planing assembly of the present invention;
FIG. 2 is a schematic view of the structure of the work surface of the present invention;
FIG. 3 is a schematic view of the structure of the platen of the present invention;
FIG. 4 is a schematic exploded view of the stationary housing of the present invention;
FIG. 5 is a schematic view of a clip according to the present invention;
FIG. 6 is a schematic view of the structure of a second L-bar of the present invention;
FIG. 7 is a schematic view of an exploded construction of a second L-bar of the present invention;
fig. 8 is a schematic view of an exploded construction of the drive rod of the present invention.
In the figure, the corresponding relation between the part names and the drawing numbers is 1, a workbench surface, 11, an embedded groove, 2, a pressing plate, 21, a first spring, 22, a first telescopic rod, 3, a fixed shell, 31, a rectangular groove, 32, a first power transmission sheet, 33, a first power feeding sheet, 34, a second power transmission sheet, 35, a first conductive block, 36, a second conductive block, 37, a second spring, 38, a second telescopic rod, 39, a second power feeding sheet, 4, a first power supply, 41, a first electric wire, 42, a second power supply, 43, a second electric wire, 44, a third electric wire, 45, a fourth electric wire, 5, a support frame, 51, a planing component, 53, a clamping piece, 6, a second L-shaped rod, 61, a C-shaped piece, 62, a first circular groove, 63, a rotating shaft, 64, a gear, 7, a first L-shaped rod, 8, a transmission rod, 81, a second circular groove, 82, a circular ring, 83, a thin planing blade, 84, a thick blade, 9, a fixed blade, 91, a gear, a cylinder, a 92, a travel distance-protecting shell, 93 and a rack.
Detailed Description
Embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the invention but are not intended to limit the scope of the invention.
Referring to fig. 1-8, the invention provides a planing device for processing aluminum veneers, comprising a working table 1, wherein a planing mechanism for planing aluminum veneers is arranged on the working table 1, a clamping mechanism for limiting aluminum veneers is arranged on the working table 1, an adjusting mechanism for replacing planing tool bits is arranged on the working table 1, the planing mechanism comprises a supporting frame 5 and a planing assembly 51, the clamping mechanism comprises a pressing plate 2, the adjusting mechanism comprises a fixed shell 3, a first power supply 4, a second L-shaped rod 6, a first L-shaped rod 7, a transmission rod 8 and a fixed rod 9, the number of the pressing plates 2 is two, the two pressing plates 2 are respectively arranged at the upper end part of the working table 1, the fixed shell 3 is fixedly arranged at the side end part of the working table 1, a second conductive block 36 and a first conductive block 35 are slidably arranged on the inner side wall of the fixed shell 3, a second power supply 42 is arranged on one side of the first power supply 4, the first power supply 4 and the second power supply 42 are fixedly arranged at the side end part of the fixed shell 3, the supporting frame 5 is fixedly arranged at the upper end part of the working table top 1, the planing component 51 is arranged at the side end part of the supporting frame 5, the supporting frame 5 can drive the planing component 51 to reciprocate, the second L-shaped rod 6 and the first L-shaped rod 7 are fixedly arranged at the lower end part of the planing component 51, the C-shaped pieces 61 are fixedly arranged at the lower end parts of the second L-shaped rod 6 and the first L-shaped rod 7, the number of the transmission rods 8 is two, the two transmission rods 8 are respectively arranged below the two C-shaped pieces 61, the number of the fixed rods 9 is two, the two fixed rods 9 are respectively fixedly arranged at the two side end parts of the planing component 51, the upper end part of the working table top 1 is provided with a plurality of embedded grooves 11, a first spring 21 is fixedly arranged between the two pressing plates 2 and each embedded groove 11, a first telescopic rod 22 is fixedly arranged between the two pressing plates 2 and each embedded groove 11, each first telescopic rod 22 is respectively positioned on the inner side wall of the first spring 21, a user can place an aluminum veneer on the workbench surface 1 before planing the aluminum veneer, and place the aluminum veneer under the two pressing plates 2, the first springs 21 on the two pressing plates 2 pull the pressing plates 2 to move downwards so as to clamp the aluminum veneer, and the aluminum veneers with different thicknesses push the pressing plates 2 to different heights because of different thicknesses of the aluminum veneers;
A rectangular slot 31 is formed in the side end part of the fixed shell 3, a first power feeding piece 33 and a second power feeding piece 39 are fixedly arranged at the side end part of the rectangular slot 31, a first power transmission piece 32 and a second power transmission piece 34 are fixedly arranged at the side end part of the rectangular slot 31, a second electric wire 43 is electrically connected between the first power feeding piece 33 and a second power supply 42, a first connecting wire 41 is electrically connected between the second power feeding piece 39 and the first power supply 4, a first conductive block 35 is positioned between the first power transmission piece 32 and the first power feeding piece 33, a second conductive block 36 is positioned between the second power transmission piece 34 and the second power feeding piece 39, a second spring 37 is fixedly arranged between the first conductive block 35, the second conductive block 36 and the rectangular slot 31, a second telescopic rod 38 is fixedly arranged between the first conductive block 35, the second conductive block 36 and the rectangular slot 31, two second telescopic rods 38 are positioned on the inner side walls of the two second single plates 37, and when the height threshold of aluminum is within the height threshold of the second conductive block 36, namely, the second conductive block 36 is pushed by a pressing plate 2, and the second conductive block 36 moves towards the second power feeding piece 36, and the second conductive block 36 moves to the second conductive block 36 and the second conductive block 39 and the second conductive block 34 at this moment, and the second conductive block 36 moves to the second conductive block and the second conductive block 34 and the second conductive sheet and moves to the second conductive sheet 34 and the second conductive sheet;
The side end parts of the two C-shaped pieces 61 are respectively penetrated and provided with a first circular groove 62, the inner side walls of each two first circular grooves 62 are respectively and rotatably provided with a rotating shaft 63, the circumference end part of each rotating shaft 63 is respectively and fixedly provided with a gear 64, the side end parts of the two transmission rods 8 are respectively and fixedly provided with a second circular groove 81, the transmission rods 8 are respectively and fixedly arranged at the circumference end parts of the rotating shafts 63 through the second circular grooves 81, the lower end parts of each transmission rod 8 are respectively and fixedly provided with a circular ring 82, the inner side wall of the circular ring 82 positioned at one side of the second L-shaped rod 6 is fixedly provided with a thin planing tool 83, the inner side wall of the circular ring 82 positioned at one side of the first L-shaped rod 7 is fixedly provided with a thick planing tool 84, the lower end of the planing component 51 is provided with a clamping piece 53, the joints of the thin planing tool 83 and the thick planing tool 84 are matched with the clamping piece 53, the gear 64 is driven to rotate when the rack 92 moves, the gear 64 drives the transmission rod 8 to rotate through the rotating shaft 63, the transmission rod 8 drives the thin planing tool 83 to rotate through the circular ring 82, and when the stroke cylinder 91 extends to the stroke limit, the Bao Baodao is rotated to ninety degrees and clamped at the lower end of the clamping piece 53, so that when the thickness threshold of the aluminum veneer is within the thickness range of the second conductive block 36, namely, when the aluminum veneer is thinner, the thin planing tool 83 is adopted to plane the aluminum veneer;
The inner side walls of the two fixed rods 9 are fixedly provided with stroke air cylinders 91, the side end parts of the two stroke air cylinders 91 are fixedly provided with racks 92, the two racks 92 are respectively meshed with the gear 64, a reset spring is arranged in the inner side walls of the two stroke air cylinders 91, a third conductive wire 44 is fixedly arranged between the second power transmission sheet 34 and the fixed rod 9 on one side of the second L-shaped rod 6, a fourth conductive wire 45 is fixedly arranged between the first power transmission sheet 32 and the fixed rod 9 on one side of the first L-shaped rod 7, a power supply on the first power supply 4 is connected to the second power feeding sheet 39 through the first connecting wire 41, the stroke air cylinders 91 are driven in a matched mode through the second conductive block 36, the second power transmission sheet 34 and the fourth conductive wire 45, after the stroke air cylinders 91 receive power supply starting, the stroke air cylinders 91 stretch, and the stroke air cylinders 91 stretch to drive the racks 92 to move;
The two side end parts of the planing assembly 51 are fixedly provided with the mounting rods 93, the lower end parts of the two mounting rods 93 are fixedly provided with the protecting shells 94, the protecting shells 94 are arranged at the two side end parts of the planing assembly 51, when the thin planing tool 83 or the thick planing tool 84 is in a reset state, the two protecting shells 94 can respectively protect the thin planing tool 83 and the thick planing tool 84, collision to the thin planing tool 83 or the thick planing tool 84 possibly caused by various operations in a workshop environment is avoided, the planing precision of an aluminum veneer is further affected, the service life of the thin planing tool 83 or the thick planing tool 84 is ensured, and the planing quality is ensured.
Working principle:
Firstly, the aluminum veneer is shaved to realize the accurate dimension processing of the aluminum veneer, the specific requirements of different building decoration projects on the shape and the dimension of the aluminum veneer are met, when a user shaves the aluminum veneer, a proper cutter is selected according to the thickness and the hardness of the aluminum veneer so as to ensure the shaving effect and the cutter service life, the user can place the aluminum veneer on the worktable 1 and place the aluminum veneer at the lower ends of the two pressing plates 2, the pressing plates 2 are lifted to the corresponding heights so as to push the second conductive block 36 or the first conductive block 35 to enter the fixed shell 3, the power supply of the first power supply 4 or the second power supply 42 is connected, and then the adjusting mechanism is driven to adjust the proper thin planing cutter 83 to shave the aluminum veneer;
In the second step, before planing the aluminum veneer, the user may place the aluminum veneer on the working table 1 and place the aluminum veneer under the two pressing plates 2, the first springs 21 on the two pressing plates 2 pull the pressing plates 2 to move downwards so as to clamp the aluminum veneer, because different aluminum veneers have different thicknesses, the aluminum veneers with different thicknesses push the pressing plates 2 to different heights, and when the height threshold of the aluminum veneer is within the height threshold of the second conductive block 36, for example, the pressing plates 2 move upwards to push the second conductive block 36, the second conductive block 36 moves to slide into the inner side wall of the rectangular groove 31, and at the moment, the second conductive block 36 enters between the second power feeding piece 39 and the second power transmission piece 34, the second conductive block 36 contacts the second power feeding piece 39 and the second power transmission piece 34, at this time, the power supply on the first power supply 4 is connected to the second power feeding sheet 39 through the first electric connection wire 41, then the second electric transmission sheet 36, the second electric transmission sheet 34 and the fourth electric transmission wire 45 are matched to drive the travel cylinder 91, after the travel cylinder 91 receives the power supply start, the travel cylinder 91 stretches to drive the racks 92 to move, the racks 92 move and drive the gears 64 to rotate, the gears 64 rotate to drive the transmission rod 8 to rotate through the rotating shafts 63, the transmission rod 8 rotates to drive the thin planing tool 83 to rotate through the circular rings 82, when the travel cylinder 91 stretches to the travel limit, the rotation of the Bao Baodao is ninety degrees at this time and is clamped at the lower end part of the clamping piece 53, so that when the thickness threshold of the aluminum veneer is within the thickness range of the second electric transmission sheet 36, namely, when the aluminum veneer is thinner, the thin planing tool 83 is adopted to plane the aluminum veneer, and simultaneously, when the thickness threshold of the aluminum veneer is thicker, when the pressing plate 2 is pushed to the thickness threshold range of the first conductive block 35, the first power supply 4 is in the power-off condition, the travel cylinder 91 on one side of the second L-shaped rod 6 is not powered, the internal reset spring drives the travel cylinder 91 to shrink and reset, and then drives the thin planer tool 83 to rotate and reset, the first conductive block 35 enters between the first power feeding sheet 33 and the first power transmission sheet 32 under the pushing of the pressing plate 2, namely, the power supply of the second power supply 42 is switched on, and the travel cylinder 91 on one side of the first L-shaped rod 7 is powered, so that the thick planer tool 84 is driven to rotate and the clamping piece 53 is clamped, and the thicker aluminum veneer is planed by the thick planer tool 84;
The device is provided with the two thin planing tools 83 and the thick planing tools 84 to be matched, the aluminum veneers with different thicknesses are required to be subjected to different planing parameters and tool bit designs to achieve the optimal planing effect, the device can be better adapted to boards with corresponding thicknesses, the planing surface is ensured to be smooth and flat, the defects of burrs, cracks and the like are reduced, and the product quality is improved;
The device is matched with the thin planing tool 83 and the thick planing tool 84 with corresponding parameters, so that excessive planing or insufficient planing can be avoided by using the thin planing tool 83 for planing a thinner aluminum veneer, and the accuracy of the product size is ensured;
The device has the advantages that by arranging the adjusting mechanism, through switching on the first power supply 4 or the second power supply 42 and two groups of different power supplies, the switching of the thin planing tool 83 and the thick planing tool 84 can be automatically realized according to the thickness of the aluminum veneer, the manual intervention of the tool bit switching process is not needed, the contact opportunity of operators and planing equipment rotating at high speed is reduced, the risk of safety accidents is reduced, the operators do not need to carry out complicated tool bit replacement work, the labor intensity is reduced, the adjusting mechanism can rapidly react to the aluminum veneers with different thicknesses, the proper tool bit is automatically switched, the delay and errors possibly caused by manual operation are avoided, and the production process is smoother and more efficient;
In the device, the parts of the pressing plate 2, the fixed shell 3, the second L-shaped rod 6, the first L-shaped rod 7, the transmission rod 8, the fixed rod 9 and the like are made of insulating materials, so that current is effectively prevented from being conducted to unexpected parts, the electric shock danger of operators is avoided when the operators contact equipment, and the running stability and the running safety of the equipment are ensured while the automatic switching of the tool bit is realized;
In the device, the reset spring is further arranged on the inner side wall of the stroke cylinder 91, when the stroke cylinder 91 is ventilated and stretches out, the spring is stretched, once the power supply is disconnected, the stroke cylinder 91 is disconnected, the elastic force of the spring can push the piston to return to the initial position, automatic reset is realized, and further when the thin planing tool 83 and the thick planing tool 84 are not needed, the thin planing tool 83 or the thick planing tool 84 can be automatically reset, manual adjustment is not needed, and the convenience of equipment use is improved;
Third, the protecting shells 94 are disposed at the two side ends of the planing assembly 51, when the thin planing tool 83 or the thick planing tool 84 is in a reset state, the two protecting shells 94 can protect the thin planing tool 83 and the thick planing tool 84 respectively, so that collision to the thin planing tool 83 or the thick planing tool 84 due to various operations in a workshop environment is avoided, the planing precision of an aluminum veneer is further affected, the service life of the thin planing tool 83 or the thick planing tool 84 is ensured, and the planing quality is ensured.
Fourth, during actual planing, the planing device is generally provided with an intelligent preparation structure, which is provided with an intelligent sensor, and the planing speed, the feeding speed and the planing depth are automatically adjusted according to real-time information such as the material, the thickness and the like of the aluminum veneer. For example, for thicker aluminum veneers, the planing speed is reduced to prevent excessive wear and overheating of cutters, for thinner plates, the planing speed is properly increased to improve efficiency, the planing force, vibration and other parameters are detected by a sensor, when the parameters exceed the preset range, the planing parameters are automatically adjusted to ensure the planing quality and equipment safety, after the adjustment of the parameters is completed, a driving cylinder on the support frame 5 drives the planing assembly 51 to move downwards, and after the planing assembly 51 drives the thin planing blade 83 or the thick planing blade 84 to plane the aluminum veneers, the driving cylinder on the support frame 5 drives the planing assembly 51 to move upwards to reset, so that the planing assembly 51 is driven on the support frame 5 to realize reciprocating planing.
The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.