CN120325831B - Flat copper wire forming equipment - Google Patents

Flat copper wire forming equipment

Info

Publication number
CN120325831B
CN120325831B CN202510790475.3A CN202510790475A CN120325831B CN 120325831 B CN120325831 B CN 120325831B CN 202510790475 A CN202510790475 A CN 202510790475A CN 120325831 B CN120325831 B CN 120325831B
Authority
CN
China
Prior art keywords
plate
fixedly mounted
tangent
wire
copper wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202510790475.3A
Other languages
Chinese (zh)
Other versions
CN120325831A (en
Inventor
叶新
周永磊
周亮亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yueke Intelligent Manufacturing Wuxi Co ltd
Original Assignee
Yueke Intelligent Manufacturing Wuxi Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yueke Intelligent Manufacturing Wuxi Co ltd filed Critical Yueke Intelligent Manufacturing Wuxi Co ltd
Priority to CN202510790475.3A priority Critical patent/CN120325831B/en
Publication of CN120325831A publication Critical patent/CN120325831A/en
Application granted granted Critical
Publication of CN120325831B publication Critical patent/CN120325831B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F1/00—Bending wire other than coiling; Straightening wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F1/00—Bending wire other than coiling; Straightening wire
    • B21F1/02—Straightening
    • B21F1/026—Straightening and cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F11/00—Cutting wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F23/00—Feeding wire in wire-working machines or apparatus
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses flat copper wire forming equipment, which belongs to the field of flat copper wire production equipment and comprises a paying-off mechanism, a paint removing mechanism, a wire feeding mechanism, a wire cutting mechanism, a wire segment receiving mechanism, a 2D forming mechanism, a first material moving mechanism, a wiring mechanism, a second material moving mechanism, a 3D forming mechanism, an auxiliary lifting mechanism, a lower transfer detection mechanism and a U-shaped blanking mechanism, wherein the paying-off, paint removing, cutting, 2D forming, 3D forming and blanking detection of the flat copper wire can be realized, so that the purpose of wire forming and whole wire production can be achieved.

Description

Flat copper wire forming equipment
Technical Field
The invention belongs to the field of flat copper wire production equipment, and particularly relates to flat copper wire forming equipment.
Background
Flat copper wire plays an important role in a plurality of fields of modern electronics, communication, automobile manufacturing, industrial automation, household appliances and the like by virtue of its unique structure and excellent performance. Compared with the traditional round copper wire, the flat copper wire has remarkable advantages in the aspects of saving space, improving wiring efficiency, attractive appearance, neatly, optimizing signal transmission and the like.
In the automotive industry, the performance of a stator motor directly affects the efficiency and reliability of the power system of the entire vehicle. By adopting the flat copper wire as the winding material, the performance and efficiency of the motor can be remarkably improved through the high conductivity, the flat design and the excellent heat conductivity of the flat copper wire. Meanwhile, high-precision production equipment and an automatic manufacturing process are matched, and high quality and high consistency of flat copper wires and windings are ensured.
When the existing equipment is used for forming the flat copper wire, different equipment is often required to be used according to different treatment processes, the flat copper wire is clamped and moved among different equipment, the labor is consumed in the process, and meanwhile the forming efficiency of the flat copper wire is slowed down.
Disclosure of Invention
Aiming at the defects, the invention provides flat copper wire forming equipment, which comprises a paying-off mechanism for paying off copper wires with multiple wire diameters;
The paint removing mechanism is used for discharging and removing paint from copper wires with multiple specifications of wire diameters;
the line segment receiving mechanism is used for detecting the line length of the paint-removed copper line and comprises an assembly plate I, a support plate, a line segment receiving block, a detection camera and a driving part I;
The wire cutting mechanism is used for cutting off the copper wire after the detection wire is long and comprises a wire cutting mounting plate, a wire cutting cylinder, a hinge shaft, a wire cutting joint, an upper cutter holder and a lower cutter holder;
The material moving mechanism I is used for grabbing the cut copper wire to the 2D forming mechanism and comprises a support I, a cross beam I, L type sliding plate, a cross plate, a connecting plate, a line moving cylinder, a guide rod, a clamping jaw cylinder II, a clamping block and a driving part III;
The wiring mechanism is used for moving the copper wire after the 2D forming and comprises an assembly seat bottom plate, an assembly seat, a movable plate, a wiring cylinder, a clamping jaw cylinder I and two clamping plates;
The copper wire moving mechanism II is used for receiving the copper wires moving at the wiring mechanism and comprises two supports II, a cross beam II, a sliding block III, an adjusting part I and a driving part IV;
the 3D forming mechanism is used for 3D stamping of the copper wire;
The auxiliary lifting mechanism is used for taking away the copper wire after 3D forming and moving to the lower transfer detection mechanism, and comprises an assembly plate III, a driving motor I, a driving gear I, a rack I, a lifting seat, a mounting sliding plate, a driving motor II, a driving gear II, a rack II and an adjusting part II, wherein the lower transfer detection mechanism comprises a lower transfer component I, a lower transfer component II, a span detector I and a span detector II.
Further, backup pad fixed mounting is on assembly board I, and line segment supporting piece fixed mounting is at the backup pad top, and has offered the wire casing that supplies the copper line section to place on the line segment supporting piece, and the detection camera slides and sets up in one side of backup pad, and drive portion I sets up the below of line segment supporting piece.
Further, tangent cylinder fixed mounting is on tangent mounting panel, and the one end of hinge is articulated with the output of tangent cylinder, and the tip of hinge articulates there is tangent joint, and one side fixed mounting that tangent mounting panel kept away from tangent cylinder has the riser, and the one end that the hinge is close to tangent one end is articulated with the riser upper end, goes up blade holder fixed mounting and connects the bottom at the tangent, and lower blade holder fixed mounting is on tangent mounting panel, and is located under the blade holder.
Compared with the prior art, the invention has the following beneficial effects:
Can realize flat copper line unwrapping wire, remove lacquer, cut off, 2D shaping, 3D shaping and unloading detection to accomplish the purpose of the whole line production of line shaping, this equipment structure is retrencied simultaneously, and occupation of land space is little, and the compatibility is high, can adapt to the flat copper line shaping operation of different specifications.
Drawings
Fig. 1 is a perspective view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the overall structure of the wire cutting mechanism and the wire segment receiving mechanism in the present invention.
Fig. 3 is a schematic structural diagram of a material moving mechanism I in the present invention.
Fig. 4 is a schematic diagram of the overall structure of the 2D forming mechanism and the wiring mechanism according to the present invention.
Fig. 5 is a side view of a 2D molding mechanism of the present invention.
Fig. 6 is a schematic structural diagram of a material transferring mechanism II in the present invention.
Fig. 7 is a schematic diagram of the overall structure of the 3D forming mechanism and the auxiliary lifting mechanism in the present invention.
Fig. 8 is a schematic structural view of an auxiliary lifting mechanism in the present invention.
Fig. 9 is a side view of the auxiliary lifting mechanism of the present invention.
Fig. 10 is a schematic structural diagram of the lower transfer assembly I according to the present invention.
Fig. 11 is a schematic structural diagram of a lower transfer assembly II according to the present invention.
Fig. 12 is a schematic structural diagram of a U-shaped blanking mechanism in the present invention.
11, Paying-off mechanism, 12, paint removing mechanism, 15, equipment seat, 100, lower transfer detection mechanism, 1001, lower transfer assembly I, 1002, lower transfer assembly II, 10021, beam III, 10022, positioning block, 10023, adjusting part III, 10024, driving part VI, 100241, motor VI, 100242, driving wheel VI, 100243, driven driving wheel VI, 100244, conveying belt VI, 100245, belt clamping block VI, 100246, sliding block IV, 10010, I-shaped block II, 10011, and driving part VI, 100243, driven driving wheel VI, 525, conveying belt VI, 100245, belt clamping block VI, 100246, sliding block IV, 10011, and the like, Driving part V, 100111, motor V, 100112, driving wheel V, 110, wiring mechanism, 120, auxiliary lifting mechanism, 200, U-shaped blanking mechanism, 300, material moving mechanism I, 3001, support I, 3002, driving part III, 3003, working platform, 3004, beam I, 3005, transverse plate, 3006, line moving cylinder, 3007, L-shaped slide plate, 3008, guide rod, 3009, clamping jaw cylinder II, 3010, clamping block, 400, 2D forming mechanism, 4001, assembly plate II, 4002, I, 4003, and driving part I, Forming a clamping block; 4004, a molded motor; 4005, cushion block, 4006, line bearing plate I, 4007, arc block, 4008, bending head, 4009, pushing block mounting seat, 4010, pushing block, 40111, motor II, 40112, driving wheel II, 40113, driven driving wheel II, 40114, conveying belt II, 40115, connecting plate, 40116, sliding block II, 40117, belt clamping block II, 500, line segment bearing mechanism, 5001, assembly plate I, 5002, supporting plate, 5003, line segment bearing block, 5004, and driving wheel II, The device comprises a camera, 5005, a sliding block I, 50041, a motor I, 50042, a driving transmission wheel I, 50043, a driven transmission wheel I, 50044, a transmission belt I, 50045, a belt clamping block I, 600, a cutting mechanism, 6001, a cutting mounting plate, 6002, a cutting cylinder, 6003, a hinge shaft, 6004, a cutting joint, 6005, an upper tool holder, 6006, a lower tool holder, 6007, a vertical plate, 6008, a cutting clamping jaw cylinder, 700, a wire feeding mechanism, 800 and 3D forming mechanism, 900, a material moving mechanism II, 9001, a support II, 9002, a cutting head and a cutting clamp, The clamping device comprises a cross beam II, 9003, a sliding block III, 9004, an adjusting part I, 90042, an adjusting motor, 90043, a screw rod, 90044, a screw rod sliding seat, 90045, a movable clamping jaw cylinder, 90046, a fixed clamping jaw cylinder, 90047, clamping fingers II, 90048, clamping fingers I, 9005, a driving part IV, 90051, a motor IV, 90052, a driving transmission wheel IV, 90053, a driven transmission wheel IV, 90054, a transmission belt IV, 90055 and a belt clamping block IV.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
As shown in fig. 1 to 2, the present embodiment provides a flat copper wire forming apparatus including an apparatus base 15 and the following structure mounted on the apparatus base 15:
A wire releasing mechanism 11 for the copper line blowing of many specifications wire footpath to and with wire releasing mechanism 11 cooperation use remove lacquer mechanism 12, be used for to the lacquer processing of removing of copper line, compatible many specifications wire footpath simultaneously, wire releasing mechanism 11 is including installing the supporting seat on the base, the roof is installed at the top of supporting seat, the adjustable wire feeding portion and the adjustable alignment portion that are used for the calibration copper line are installed respectively in the left and right sides at roof top, remove lacquer mechanism 12 includes slidable mounting in the lacquer base of workstation top, slidable mounting's mode is that the last surface mounting of workstation has a set of slide rail I, remove lacquer base through the slide sliding mounting of bottom fixed on slide rail I, driving motor II fixed mounting is in one side of removing the lacquer base (driving motor II is positive and negative rotation motor), driving motor II's output runs through the lacquer base and with gear coaxial heart fixed connection, rack fixed mounting is in one side that the workstation upper surface is close to slide rail I, gear and rack intermeshing, so realize through driving motor II drive gear in the rack motion of meshing, drive whole lacquer base reciprocating motion, adjustment mechanism 11 and the subsequent between the copper line forming device can not be accomplished according to the following the demand of the following scheme of the invention, but the special demand of the following structure of the copper line is described with the following the special demand of the copper line forming mechanism of the invention, the following the realization of the device is described.
The wire feeding mechanism 700 comprises a bottom plate, wherein a fixed seat is arranged on the upper side surface of the bottom plate, two guide posts are symmetrically arranged on the upper side surface of the fixed seat in a left-right direction, a movable seat which is connected to the two guide posts in a sliding way is arranged on the upper side surface of the fixed seat, a transverse plate is arranged on the upper side surface of the two guide posts, a first cylinder is arranged on the upper side surface of the transverse plate, two groups of wire feeding components are symmetrically arranged on the movable seat and the front side surface of the fixed seat, each wire feeding component comprises two wire feeding wheels which are symmetrically arranged in a left-right direction and three small rollers which are arranged between the two wire feeding wheels, a wire feeding belt is arranged on the two wire feeding wheels, a tension adjusting component for adjusting the tension of the wire feeding belt is arranged on the movable seat and the fixed seat;
The line segment receiving mechanism 500 comprises a mounting plate I5001 and a supporting plate 5002, the supporting plate 5002 is fixedly arranged on the mounting plate I5001, a line segment receiving block 5003 is fixedly arranged at the top of the supporting plate 5002, a line slot for placing a copper wire segment is formed in the line segment receiving block 5003, a detection camera 5004 is slidably arranged on one side of the supporting plate 5002 through a sliding block I5005, a driving part I5004 is arranged below the line segment receiving block 5003 and used for driving the detection camera 5004 to reciprocate along two ends of the line segment receiving block 5003, and the purpose of detection is achieved;
The driving part I5004 comprises a motor I50041, a driving transmission wheel I50042, a driven transmission wheel I50043, a transmission belt I50044 and a belt clamping block I50045, wherein the motor I50041 is fixedly arranged on the assembly plate I5001, the output end of the motor I50041 is fixedly connected with the driving transmission wheel I50042 coaxially, the driven transmission wheel I50043 is rotatably arranged at the bottom of the line segment supporting block 5003, the driving transmission wheel I50042 and the driven transmission wheel I50043 are in transmission connection through the transmission belt I50044, the belt clamping block I50045 is fixedly arranged on the transmission belt I50044, and the sliding block I5005 is fixedly connected with the belt clamping block I50045;
The wire cutting mechanism 600 comprises a wire cutting mounting plate 6001, a wire cutting cylinder 6002 is fixedly mounted on the wire cutting mounting plate 6001, one end of a hinge shaft 6003 is hinged with the output end of the wire cutting cylinder 6002, the end of the hinge shaft 6003 is hinged with a wire cutting joint 6004, one side of the wire cutting mounting plate 6001, which is far away from the wire cutting cylinder 6002, is fixedly provided with a vertical plate 6007, one end of the hinge shaft 6003, which is close to one end of the wire cutting, is hinged with the upper end of the vertical plate 6007, an upper cutter holder 6005 is fixedly mounted at the bottom of the wire cutting joint 6004, a lower cutter holder 6006 is fixedly mounted on the wire cutting mounting plate 6001 and is positioned under the upper cutter holder 6005, and meanwhile, one end, which is close to the wire cutting mechanism 600, of a supporting plate 5002 is also provided with a wire cutting clamping jaw cylinder 6008, when the wire is clamped by the wire cutting, and the stability of the wire cutting is ensured to a certain extent;
In addition, rack III6010 is fixedly installed at the bottom of tangent line mounting panel 6001, driving motor III6011 is installed at the bottom of assembly board I5001, driving motor III 6011's output extends to the top of assembly board I5001 and coaxial fixedly connected with gear III6012, gear III6012 is connected with rack III6010 meshing, its effect lies in, after the tangent line is accomplished, under the cooperation of three, adjustment tangent line mechanism 600 keeps away from line segment accepting mechanism 500, makes things convenient for the snatch of follow-up line segment.
As shown in fig. 4, the 2D molding mechanism 400 includes 2 sets of 2D molding assemblies (the number of the 2D molding assemblies is set according to actual production requirements), the 2D molding assemblies include a mounting plate II4001 and a driving part II4011, a plurality of I-shaped blocks 4002 are uniformly mounted on the mounting plate II4001 and are linearly distributed, a molding clamping block 4003 is fixedly mounted at the top of the plurality of I-shaped blocks 4002, a molding motor 4004 is fixedly mounted at the bottom of the mounting plate II4001, one end, close to the molding motor 4004, of the top of the mounting plate II4001 is fixedly provided with a cushion block 4005, a wire bearing plate I4006 is fixedly mounted on the cushion block 4005, an output end of the molding motor 4004 extends to the upper side of the mounting plate II4001 to be fixedly connected with an arc-shaped block 4007, two bending heads 4008 are symmetrically and fixedly mounted on the arc-shaped block 4007, a push block mounting seat 4009 is slidably disposed at one side, close to the molding clamping block 4003, the push block 4010 is fixedly mounted on the push block mounting seat 4009, and the wire bearing plate I4006 is fixedly mounted on the cushion block 4005, and plays a role in supporting copper wire in a certain supporting process;
As shown in fig. 5, the driving part II4011 includes a motor II40111, the motor II40111 is fixedly installed at the bottom of the assembly plate II4001, an output end of the motor II40111 is fixedly connected with a center of a shaft of the driving wheel II40112, the driven driving wheel II40113 is rotatably disposed at one end far away from the motor II40111 at the bottom of the assembly plate II4001, the driven driving wheel II40113 and the driving wheel II40112 are in transmission connection through a transmission belt II40114, a belt clamping block II40117 is fixedly installed on the transmission belt II40114, a connecting plate 40115 is fixedly installed on a side wall of the push block installation seat 4009, a sliding block II40116 is fixedly installed at the bottom of the connecting plate 40115, the sliding block II40116 is slidably disposed on the assembly plate II4001, and a belt clamping block II40117 is fixedly connected with the sliding block II40116 through a transfer block 40118;
As shown in fig. 3, the material moving mechanism I300 includes a support I3001 and a driving part III3002, the two supports I3001 are fixedly mounted on the work platform 3003 and respectively span across the two sides of the wire section receiving mechanism 500 and the 2D forming mechanism 400, the cross beam I3004 is fixedly mounted at the upper ends of the two supports I3001, an L-shaped slide plate 3007 is slidably disposed at the side surface of the cross beam I3004, the cross beam 3005 is fixedly mounted at the bottom of the L-shaped slide plate 3007, a wire moving cylinder 3006 is fixedly mounted on the cross beam 3005, the output end of the wire moving cylinder 3006 extends to the bottom of the cross beam 3005 and is fixedly connected with the upper end of the guide rod connecting plate 3011, the two guide rods 3008 are slidably disposed on the cross beam 3005 and uniformly distributed on two sides of the cross beam I3004, the bottoms of the two guide rods 3008 are fixedly connected with the upper end of the guide rod connecting plate 3011, the two cylinders II3009 are symmetrically fixedly mounted at the bottom of the guide rod clamping jaw 3001, the output end of each cylinder II3009 is fixedly connected with two clamping blocks 3010, the driving part III 2 is disposed on the support 3005 and is fixedly connected with the upper end of the guide rod clamping jaw connecting plate 3001 to realize the wire section receiving mechanism 500, and is reciprocally arranged on the two sides of the guide rod connecting plate 3004, and is reciprocally slides to implement the slide section connection mechanism 500;
The driving part III3002 comprises a motor III30021, the motor III30021 is fixedly arranged at the top of one support I3001, the output end of the motor III30021 is fixedly connected with the driving transmission wheel III30022 coaxially, the driven transmission wheel III30023 is rotatably arranged at the top of the other support I3001, the driving transmission wheel III30022 is in transmission connection with the driven transmission wheel III30023 through a transmission belt III30024, a belt clamping block III30025 is fixedly arranged on the transmission belt III30024, and an L-shaped sliding plate 3007 is fixedly connected with the belt clamping block III 30025;
As shown in fig. 4, the number of the wiring mechanisms 110 is consistent with that of the 2D forming mechanisms 400, the positions of the wiring mechanisms are in one-to-one correspondence, the wiring mechanisms are arranged at the top of the operation platform 3003 and are positioned at one side of the 3D forming mechanism 800, in detail, the wiring mechanisms 110 comprise an assembly base plate 1101, an assembly base 1102 and a movable plate 1103, the assembly base 1101 is slidably arranged on the operation platform 3003, the assembly base 1102 is fixedly arranged on the assembly base 1101, the movable plate 1103 is slidably arranged on the side wall of the assembly base 1102, a wiring cylinder 1104 is fixedly arranged at the top of the assembly base 1102, the output end of the wiring cylinder 1104 is fixedly connected with the side wall of the movable plate 1103, a clamping jaw cylinder I1105 is fixedly arranged on the side wall of the movable plate 1103, and the output end of the clamping jaw cylinder I1105 is fixedly connected with two clamping plates 1106 for transferring and removing formed 2D formed copper wires, so that the 2D forming mechanism 400 can continue forming work conveniently, and the movable plate 1103 can also be arranged on a linear module to realize reciprocating motion (namely, a driving mode of the wiring cylinder 1104 is replaced by a displacement mode of an electric sliding block);
As shown in fig. 6, the material moving mechanism II900 includes two supports II9001, a beam II9002, a slider III9003, an adjusting portion I9004 and a driving portion IV9005, the two supports II9001 are fixedly installed on the operation platform 3003, the beam II9002 is fixedly installed at the top of the two supports II9001, the slider III9003 is slidably disposed at the bottom of the beam II9002, the adjusting portion I9004 is disposed below the slider III9003, and the 2D molded copper wire on the wire connecting mechanism 110 is removed and transferred to the 3D molding mechanism 800 for 3D processing;
The adjusting part I9004 comprises a fixed block 90041, an adjusting motor 90042, a screw rod 90043, a screw rod slide seat 90044, a movable clamping jaw cylinder 90045 and a fixed clamping jaw cylinder 90046, wherein the fixed block 90041 is fixedly arranged on one side of a sliding block III9003, the adjusting motor 90042 is fixedly arranged on the side wall of the fixed block 90041, the fixed clamping jaw cylinder 90046 is fixedly arranged at the bottom of a fixed block 90041, the screw rod slide seat 90044 is slidably arranged at the bottom of the sliding block III9003, the screw rod 90043 is fixedly connected with the output end of the adjusting motor 90042 in a coaxial manner, the screw rod slide seat 90044 is slidably sleeved on the screw rod 90043, the movable clamping jaw cylinder 90045 is fixedly arranged at the bottom of the screw rod slide seat 90044, and the output ends of the movable clamping jaw cylinder 90045 and the fixed clamping jaw cylinder 90046 are symmetrically and fixedly connected with a clamping finger II90047 and a clamping finger I90048 respectively;
The driving part IV9005 comprises a motor IV90051, a driving wheel IV90052, a driven driving wheel IV90053, a conveying belt IV90054 and a belt clamping block IV90055, the motor IV90051 is fixedly arranged at the top of a beam II9002, the output end of the motor IV90051 is fixedly connected with the driving wheel IV90052 coaxially, the driven driving wheel IV90053 is rotatably arranged at the top of the beam II9002 (at one end far away from the driving wheel IV 90052), the driving wheel IV90052 and the driven driving wheel IV90053 are in transmission connection through the conveying belt IV90054, the belt clamping block IV90055 is fixedly arranged on the conveying belt IV90054, the end part of the belt clamping block IV90055 is fixedly connected with the side wall of a sliding block III9003, and the driving part IV9005 drives the sliding block III9003 to slide reciprocally along the two ends of the beam II9002, so that a copper wire on the wiring mechanism 110 is transferred to the 3D forming mechanism 800 for further press forming;
The 3D forming mechanism 800 comprises a supporting tool and a die tool arranged in the supporting tool in a sliding manner, the supporting tool can drive the die tool to move up and down, one side of the supporting tool is provided with a 3D forming assembly, a plurality of groups of die plates are horizontally arranged in the die tool in a sliding manner, the 3D forming assembly is provided with a positioning cylinder capable of being inserted into the die plates, so that the die plates are limited and fixed in the 3D forming assembly, one side of the supporting tool, which is opposite to the 3D forming assembly, is provided with an automatic die changing assembly, the automatic die changing assembly is provided with a clamping block, the die plates are provided with T-shaped through grooves, the through grooves can be inserted into the clamping block in a sliding manner up and down, the automatic die changing assembly can drive the die plates to slide into the 3D forming assembly through the clamping block, and the 3D forming assembly has the advantage of being capable of automatically changing dies.
As shown in fig. 7 to 9, the auxiliary lifting mechanism 120 comprises a mounting plate III1201, a driving motor I1202, a driving gear I1203, a rack I1204, a lifting seat 1205, a mounting sliding plate 1206, a driving motor II1207, a driving gear II1208, a rack II1209 and an adjusting portion II1210, wherein the mounting plate III1201 is fixedly mounted on the front side wall of the 3D forming mechanism 800, the lifting seat 1205 is slidably disposed on the side wall of the mounting plate III1201, the driving motor I1202 is fixedly mounted on one side of the lifting seat 1205, the output end of the driving motor I1202 is fixedly connected with the driving gear I1203 coaxially, the side wall of the mounting plate III1201 is fixedly mounted with a rack I1204 meshed with the driving gear I1203, the mounting sliding plate 1206 is slidably disposed on the lifting seat 1205, the driving motor II1207 is fixedly mounted at the bottom of the lifting seat 1205, the output end of the driving motor II1207 extends above the lifting seat 1205 and is fixedly connected with the driving gear II1208 coaxially, the rack II1209 meshed with the driving gear II1208 is fixedly mounted at the bottom of the mounting sliding plate 1206, and the adjusting portion II1210 is required to have the same structure and function as the adjusting portion I9004;
The lower transfer detecting mechanism 100 includes a lower transfer unit I1001, a lower transfer unit II1002, a span detector I1003, and a span detector II1004;
In detail, as shown in fig. 10, the lower transfer component I1001 includes a plurality of I-shaped blocks II10010 and a driving part V10011, wherein the I-shaped blocks II10010 are uniformly and fixedly mounted on the equipment seat 15 and are linearly distributed, the material moving seat 10012 is fixedly mounted on the top of the I-shaped blocks II10010, the material moving slide plate 10013 is slidably arranged on the material moving seat 10012, the lifting cylinder 10014 is fixedly mounted on the material moving slide plate 10013 through a mounting backboard, the lifting connecting plate 10015 is fixedly mounted at the output end of the lifting cylinder 10014, the connecting block 10016 is fixedly mounted on the side wall of the lifting connecting plate 10015, the material moving jaw cylinder 10017 is fixedly mounted on one end of the upper surface wall of the connecting block 10016 far away from the lifting connecting plate 10015, the output end of the material moving jaw cylinder 10017 is fixedly connected with two symmetrical material moving jaws 10018, the line bearing plate II10019 is fixedly mounted on the top lifting cylinder 10014 of the lifting connecting plate 10015, and the heights of the material moving jaw cylinder 10017 and the line bearing plate 10019 can be adjusted to enable the copper wire lifting mechanism 120 to be lifted up and lowered;
As shown in fig. 8, the driving part V10011 includes a motor V100111, the motor V100111 is fixedly installed at the bottom of the material moving seat 10012, the output end of the motor V100111 extends to the upper side of the material moving seat 10012 and is fixedly connected with the driving wheel V100112 coaxially, the driving wheel V100112 is in transmission connection with the driven driving wheel V100113 through a transmission belt V100115, and the driven driving wheel V100113 is rotatably arranged at one end far away from the driving wheel V100112 and is fixedly connected with the belt clamping block V100114;
As shown in fig. 11, the lower transfer assembly II1002 includes a beam III10021, a positioning block 10022, a driving portion VI10024, and an adjusting portion III10023, wherein the beam III10021 is mounted on the bottom of the work platform 3003 through a plurality of positioning blocks 10022, and the transfer slide plate 10013 is fixedly mounted on the bottom of the work platform 3003;
The driving part VI10024 comprises a motor VI100241, the motor VI100241 is fixedly arranged on one side of the beam III10021, the output end of the motor VI100241 is fixedly connected with the driving transmission wheel VI100242 coaxially, the driven transmission wheel VI100243 is rotatably arranged at the other end far away from the motor VI100241, the driving transmission wheel VI100242 and the driven transmission wheel VI100243 are in transmission connection through a transmission belt VI100244, the belt clamping block VI100245 is fixedly arranged on the transmission belt VI100244, the adjusting part III10023 is fixedly arranged on the side wall of the belt clamping block VI100245 through a sliding block IV100246, and the structure and the working principle of the adjusting part III10023 and the adjusting part I9004 are the same, and are not repeated here;
The span detector I1003 is fixedly arranged at the bottom of the cross beam III10021, the span detector II1004 is fixedly arranged at the bottom of the work platform 3003, the span detector I1003 and the span detector II1004 are oppositely arranged, and the space between the two is used for the adjusting part III10023 to pass through;
As shown in fig. 12, the U-shaped blanking mechanism 200 includes a blanking support I2001, a blanking support II2002, an adjusting support I2003, an adjusting support II2004, a stock rod 2005, a micro cylinder I2006, a movable rod 2007, a blanking rod 2008, a micro cylinder II2009, and a blocking finger 2010, the blanking support I2001, the blanking support II2002, the adjusting support I2003, and the adjusting support II2004 are uniformly distributed on a device seat 15 and linearly distributed, the blanking support I2001 and the blanking support II2002 are fixedly installed on the device seat 15, both ends of the adjusting support I2003 and the adjusting support II2004 are provided at a hinge joint, the adjusting support I2003 and the adjusting support II2004 are set to tilt at a certain angle according to actual production conditions, after being inclined to a proper angle, the ends of the two are hinged and fixed with the equipment seat 15, the other ends of the adjusting support I2003 and the adjusting support II2004 are respectively hinged and fixed with the stock rod 2005 and the blanking rod 2008, the movable rod 2007 is movably hinged with one end of the blanking rod 2008, which is close to the stock rod 2005, the end of the micro cylinder I2006 is hinged and fixed with the side wall of the blanking support I2001, the output end of the micro cylinder I2006 is movably hinged with the middle part of the movable rod 2007, the micro cylinder II2009 is fixedly arranged on the lower side of one end of the blanking rod 2008, which is far away from the stock rod 2005, through the cylinder mounting plate 2011, the output end of the micro cylinder II2009 is fixedly connected with the blocking finger 2010, and a groove for the blocking finger 2010 to pass through is formed in the end of the blanking rod 2008;
When the copper wire is grabbed by the lower transfer component I1001, the copper wire moves back to the lower part of the lower transfer component II1002, the adjusting part III10023 moves to the position right above the lower transfer component I1001 under the adjustment of the motor VI100241, the copper wire is adjusted to a proper height by the jacking cylinder in the lower transfer component I1001, the copper wire can be grabbed by the adjusting part, when the copper wire is grabbed, the copper wire approaches to the direction close to the span detector I and the span detector II, in the process, the adjusting part passes through the span detector I and the span detector II, and the crown end and the two pins of the copper wire respectively pass through the span detector I and the span detector II, so that the span detection of the copper wire is carried out, and the production requirement is met.
According to the flat copper wire forming device of the embodiment, the flat copper wire is automatically paid off and straightened through the paying-off mechanism 11, the paint removing mechanism 12 adjusts the paint removing mechanism 12 and the paying-off mechanism 11 to a proper interval according to actual production requirements, the straightened flat copper wire is subjected to paint removing through the paint removing mechanism 12, in order to ensure the stability of wire feeding, the wire feeding mechanism 700 is used for further automatic wire feeding of the flat copper wire, the flat copper wire enters the wire segment receiving mechanism 500 through the wire cutting mechanism 600, after the detecting camera 5004 in the wire segment receiving mechanism 500 detects accurate wire length, the wire cutting mechanism 600 is used for cutting the flat copper wire, the cut flat copper wire segment is grabbed to the 2D forming mechanism 400 through the material moving mechanism I300, the 2D formed copper wire is taken away through the wire connecting mechanism 110, the 2D forming mechanism 400 is guaranteed to perform continuous forming work, after the wiring mechanism 110 takes away the 2D formed copper wire away from the 2D forming mechanism 400, the material moving mechanism II900 takes away the copper wire again, the copper wire is transferred to the 3D forming mechanism 800 for 3D stamping, the auxiliary lifting mechanism 120 takes away the copper wire after the 3D stamping, the copper wire is downwards moved to the lower transfer detection mechanism 100, when the auxiliary lifting mechanism 120 transfers the copper wire to be leveled with the lower transfer assembly I1001, the lower transfer assembly I1001 grabs away the copper wire and transfers the copper wire to the lower transfer assembly II1002, the lower transfer assembly II1002 grabs the copper wire to pass through the span detector I and the span detector II, the span of two end parts of the formed flat copper wire is detected, when the detection is qualified, the flat copper wire slides down through the blanking rod, when the detection is unqualified, the flat copper wire slides into the stock rod, and subsequent processing is facilitated.
It should be noted that the structure of the present invention may be implemented in many different forms, and is not limited to the embodiments, and any equivalent transformation made by those skilled in the art using the present specification and the accompanying drawings, or direct or indirect application in other related technical fields, such as loading and unloading of other articles, are included in the protection scope of the present invention.

Claims (4)

1.一种扁铜线成型设备，其特征在于：包括用于对多规格线径的铜线放料的放线机构，放线机构包括安装于底座上的支撑座，支撑座的顶部安装有顶板，顶板顶部的左右侧分别安装有用于校准铜线的可调送线部和可调校直部；1. A flat copper wire forming device, characterized by comprising a pay-off mechanism for discharging copper wire of various diameters, the pay-off mechanism comprising a support seat mounted on a base, a top plate mounted on top of the support seat, and an adjustable wire feeding portion and an adjustable straightening portion mounted on the left and right sides of the top of the top plate, respectively, for aligning the copper wire; 用于对多规格线径的铜线放料去漆的去漆机构，去漆机构包括滑动安装于工作台顶部的去漆底座，驱动电机II固定安装在去漆底座的一侧，驱动电机II的输出端贯穿去漆底座并与齿轮同轴心固定连接，齿条固定安装在工作台上表面靠近滑轨I的一侧，齿轮和齿条相互啮合；A paint stripping mechanism for stripping copper wires of various diameters, comprising a paint stripping base slidably mounted on the top of a workbench, a drive motor II fixedly mounted on one side of the paint stripping base, an output end of the drive motor II passing through the paint stripping base and fixedly connected to the gear coaxially, a rack fixedly mounted on the upper surface of the workbench near the slide rail I, the gear and the rack meshing with each other; 用于对去漆后的铜线进行检测线长的线段承接机构，线段承接机构包括包括装配板I、支撑板和驱动部I，支撑板固定安装在装配板I上，线段承接块固定安装在支撑板的顶部，且线段承接块上开设有供铜线段放置的线槽，检测相机通过滑块I滑动设置在支撑板的一侧，驱动部I设置在线段承接块的下方，用于驱动检测相机延线段承接块两端往复移动；A wire segment receiving mechanism for detecting the length of the copper wire after paint removal, the wire segment receiving mechanism includes an assembly plate I, a support plate and a driving part I, the support plate is fixedly mounted on the assembly plate I, the wire segment receiving block is fixedly mounted on the top of the support plate, and a wire groove for placing the copper wire segment is opened on the wire segment receiving block, the detection camera is slidably arranged on one side of the support plate through the slider I, and the driving part I is arranged below the wire segment receiving block, and is used to drive the detection camera to move back and forth along both ends of the wire segment receiving block; 用于对检测线长后的铜线进行切断的切线机构，切线机构包括切线安装板，切线气缸固定安装在切线安装板上，铰轴的一端与切线气缸的输出端铰接，铰轴的端部铰接有切线接头，切线安装板远离切线气缸的一侧固定安装有立板，铰轴靠近切线一头的一端与立板上端铰接，上刀座固定安装在切线接头的底部，下刀座固定安装在切线安装板上，支撑板靠近切线机构的一端还安装有切线夹爪气缸；A tangent mechanism for cutting the copper wire after the wire length is detected, the tangent mechanism comprising a tangent mounting plate, a tangent cylinder fixedly mounted on the tangent mounting plate, one end of a hinge shaft hinged to the output end of the tangent cylinder, a tangent joint hinged to the end of the hinge shaft, a vertical plate fixedly mounted on the side of the tangent mounting plate away from the tangent cylinder, an end of the hinge shaft close to one end of the tangent being hinged to the upper end of the vertical plate, an upper knife seat fixedly mounted on the bottom of the tangent joint, a lower knife seat fixedly mounted on the tangent mounting plate, and a tangent clamping claw cylinder also mounted on the end of the support plate close to the tangent mechanism; 用于将切断后的铜线抓取到2D成型机构的移料机构I，移料机构I包括两个固定安装在作业平台上的支座I，横梁I固定安装在两个支座I的上端，L型滑板滑动设置在横梁I的侧面，横板固定安装在L型滑板底部，移线气缸固定安装在横板上，移线气缸的输出端延伸至横板底部并与导杆连接板的上端固定连接，两个导杆滑动设置在横板上，两个导杆的底部均与导杆连接板的上端固定连接，两个夹爪气缸II对称固定安装在导杆连接板的底部，每个夹爪气缸II的输出端固定连接有两个夹块，驱动部III设置在支座I上；The material moving mechanism I is used to grab the cut copper wire to the 2D forming mechanism, and the material moving mechanism I includes two supports I fixedly mounted on the working platform, a crossbeam I fixedly mounted on the upper ends of the two supports I, an L-shaped slide is slidably arranged on the side of the crossbeam I, and the cross plate is fixedly mounted on the bottom of the L-shaped slide. The wire moving cylinder is fixedly mounted on the cross plate, and the output end of the wire moving cylinder extends to the bottom of the cross plate and is fixedly connected to the upper end of the guide rod connecting plate. The two guide rods are slidably arranged on the cross plate, and the bottoms of the two guide rods are fixedly connected to the upper end of the guide rod connecting plate. The two clamping cylinders II are symmetrically fixedly mounted on the bottom of the guide rod connecting plate, and the output end of each clamping cylinder II is fixedly connected to two clamping blocks. The driving part III is arranged on the support I; 用于将2D成型后的铜线进行移动的接线机构，接线机构包括滑动设置在作业平台上的装配座底板，装配座固定安装在装配座底板上，活动板滑动设置在装配座的侧壁上，接线气缸固定安装在装配座的顶部，接线气缸的输出端与活动板的侧壁固定连接，夹爪气缸I固定安装在活动板的侧壁上，夹爪气缸I的输出端固定连接有两个夹板；A wiring mechanism for moving the 2D-formed copper wire, comprising an assembly base plate slidably mounted on a work platform, an assembly base fixedly mounted on the assembly base plate, a movable plate slidably mounted on the side wall of the assembly base, a wiring cylinder fixedly mounted on the top of the assembly base, an output end of the wiring cylinder fixedly connected to the side wall of the movable plate, a clamping cylinder 1 fixedly mounted on the side wall of the movable plate, and an output end of the clamping cylinder 1 fixedly connected to two clamping plates; 用于接收接线机构处移动的铜线的移料机构II，移料机构II包括两个固定安装在作业平台上的支座II，横梁II固定安装在两个支座II的顶部，滑块III滑动设置在横梁II的底部，调节部I设置在滑块III的下方；A material transfer mechanism II for receiving the copper wire moved from the wiring mechanism, the material transfer mechanism II comprising two supports II fixedly mounted on the working platform, a crossbeam II fixedly mounted on top of the two supports II, a slider III slidably mounted on the bottom of the crossbeam II, and an adjustment portion I disposed below the slider III; 用于对铜线进行3D冲压的3D成型机构；3D forming mechanism for 3D stamping of copper wire; 用于对3D成型后的铜线进行取走的并移至下移载检测机构的辅助升降机构，辅助升降机构包括装配板III，装配板III固定安装在3D成型机构正面的侧壁，升降座滑动设置在装配板III的侧壁上，驱动电机I固定安装在升降座的一侧，驱动电机I的输出端与驱动齿轮I同轴心固定连接，装配板III的侧壁上固定安装有与驱动齿轮I啮合的齿条I，安装滑板滑动设置在升降座上，驱动电机II固定安装在升降座的底部，驱动电机II的输出端延伸至升降座的上方并与驱动齿轮II同轴心固定连接，安装滑板的底部固定安装有与驱动齿轮II啮合的齿条II。An auxiliary lifting mechanism is provided for removing the copper wire after 3D forming and moving it to the lower loading and detection mechanism. The auxiliary lifting mechanism includes an assembly plate III, which is fixedly mounted on the side wall of the front of the 3D forming mechanism. The lifting seat is slidably arranged on the side wall of the assembly plate III. The driving motor I is fixedly mounted on one side of the lifting seat. The output end of the driving motor I is coaxially fixedly connected to the driving gear I. A rack I meshing with the driving gear I is fixedly mounted on the side wall of the assembly plate III. The mounting slide is slidably arranged on the lifting seat. The driving motor II is fixedly mounted on the bottom of the lifting seat. The output end of the driving motor II extends to the top of the lifting seat and is coaxially fixedly connected to the driving gear II. The bottom of the mounting slide is fixedly mounted with a rack II meshing with the driving gear II. 2.如权利要求1所述的一种扁铜线成型设备，其特征在于：所述支撑板固定安装在装配板I上，线段承接块固定安装在支撑板顶部，且线段承接块上开设有供铜线段放置的线槽，检测相机滑动设置在支撑板的一侧，驱动部I设置在线段承接块的下方。2. A flat copper wire forming device as described in claim 1, characterized in that: the support plate is fixedly mounted on the assembly plate I, the wire segment receiving block is fixedly mounted on the top of the support plate, and a wire groove for placing the copper wire segment is opened on the wire segment receiving block, the detection camera is slidably arranged on one side of the support plate, and the drive unit I is arranged below the wire segment receiving block. 3.如权利要求1所述的一种扁铜线成型设备，其特征在于：所述切线气缸固定安装在切线安装板上，铰轴的一端与切线气缸的输出端铰接，铰轴的端部铰接有切线接头，切线安装板远离切线气缸的一侧固定安装有立板，铰轴靠近切线一头的一端与立板上端铰接，上刀座固定安装在切线接头底部，下刀座固定安装在切线安装板上，且位于上刀座的正下方。3. A flat copper wire forming equipment as described in claim 1, characterized in that: the tangent cylinder is fixedly mounted on the tangent mounting plate, one end of the hinge shaft is hinged to the output end of the tangent cylinder, the end of the hinge shaft is hinged to a tangent joint, a vertical plate is fixedly mounted on the side of the tangent mounting plate away from the tangent cylinder, the end of the hinge shaft close to one end of the tangent is hinged to the upper end of the vertical plate, the upper knife seat is fixedly mounted on the bottom of the tangent joint, and the lower knife seat is fixedly mounted on the tangent mounting plate and is located directly below the upper knife seat. 4.如权利要求3所述的一种扁铜线成型设备，其特征在于：所述切线安装板的底部固定安装有齿条III，装配板I的底部安装有驱动电机III，驱动电机III的输出端延伸至装配板I的上方并同轴心固定连接有齿轮III，齿轮III与齿条III啮合连接。4. The flat copper wire forming device according to claim 3, characterized in that a rack III is fixedly mounted on the bottom of the tangent mounting plate, a drive motor III is mounted on the bottom of the assembly plate I, an output end of the drive motor III extends above the assembly plate I and is coaxially fixedly connected to a gear III, and the gear III is meshed with the rack III.
CN202510790475.3A 2025-06-13 2025-06-13 Flat copper wire forming equipment Active CN120325831B (en)

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