Motor shell punching debris collecting device and method
Technical Field
The invention belongs to the technical field of motor processing, and particularly relates to a motor shell punching scrap collecting device and method.
Background
The motor is an electromagnetic device for converting or transmitting electric energy according to the law of electromagnetic induction, the main function of the electromagnetic device is that the electric energy is converted into mechanical energy, most of motors are assembled by stator poles, rotors, commutators, brushes, machine shells, bearings and the like, the motor shell is a metal or plasticizing shell for protecting the operation of mechanical parts in the motor shell, drilling devices are needed to be used for drilling the motor shell for assembling the motor parts, and bolts, screws and other machines for fixing and installing are convenient to use.
According to the disclosed device and method (publication number: CN 216461904U) for collecting the punched scraps of the motor shell, the device comprises a scraps collection structure, an adjusting structure and a drilling structure, wherein the adjusting structure is fixed on the outer wall of the top of the scraps collection structure, the outer wall of the adjusting structure is connected with a positioning clamping structure, the drilling structure is arranged above the outer part of the positioning clamping structure, the positioning clamping structure comprises an inner groove shaft, an outer groove cover, positioning drilling holes, clamping bolts and a motor shell groove, and the outer groove covers are arranged on two sides of the outer wall of the inner groove shaft.
In the above-mentioned application, through the mutual cooperation of sweeps collection structure and regulation structure subassembly for after the sweeps were collected to the sweeps box, be difficult to solve the function of handling the sweeps, lead to the region to pile up in the sweeps box of collecting the sweeps, consequently we propose a motor housing punching piece collection device and method.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a motor shell punching scrap collecting device and a motor shell punching scrap collecting method, and solves the problems in the background art.
In order to solve the technical problems, the invention is realized by the following technical scheme:
The invention relates to a motor shell punching scrap collecting device which comprises a workbench, wherein the top of the workbench is fixedly connected with a supporting frame, the top of the workbench is provided with a working groove, the bottom of the supporting frame is provided with a drilling mechanism, and the top of the workbench is provided with a scrap collecting mechanism;
The piece collection mechanism includes the motor, motor bottom fixedly connected with is at the top of workstation, the output shaft fixedly connected with threaded rod of motor, the circumference face threaded connection of threaded rod has the thread bush, the side fixedly connected with connecting rod of thread bush, the bottom fixedly connected with movable rod of connecting rod, the one end fixedly connected with collection brush of movable rod, the other end rotation of movable rod is connected with the back shaft, the side of support frame is provided with the air-blower, the bottom of air-blower is fixed to run through and is had the trachea, the circumference face fixedly connected with gas storehouse of back shaft, the one end that the air-blower bottom was kept away from to the trachea is fixed to run through with the top of gas storehouse.
Further, the bottom fixedly connected with torsional spring of movable rod, the one end and the circumference fixed connection of back shaft of movable rod bottom are kept away from to the torsional spring, the air flue has been seted up to the bottom of gas storehouse, the effect of the one end and the circumference fixed connection of back shaft of movable rod bottom are kept away from to the torsional spring is when the gas storehouse rotates the back, resets through the elasticity of torsional spring, the effect that the air flue was seted up to the bottom of gas storehouse is the effect of blowing in many aspects to the piece of work groove inside through the air current.
Further, the inside fixedly connected with fixed block of working tank, collect the mouth in the inside of working tank, the bottom of air-blower is provided with start button, the top fixedly connected with trigger lever of connecting rod, the effect of the inside fixedly connected with fixed block of working tank is used for pushing the gas storehouse to rotate through the back shaft, collect the effect of mouth in the inside of working tank and leave the working tank inside through collecting the mouth when the piece is blown by the wind stream, the bottom of air-blower is provided with start button's effect and starts the air-blower through start button, the effect of the top fixedly connected with trigger lever of connecting rod is the trigger end that is used for triggering start button.
Further, the side fixedly connected with restriction axle of motor, the circumference of restriction axle runs through with the side of thread bush, and with the side sliding connection of thread bush, the one end that the motor output shaft was kept away from to the threaded rod is fixed to run through there is the limiting plate, the bottom of workstation is provided with the collecting box, the circumference of restriction axle runs through with the side of thread bush, and the effect with the side sliding connection of thread bush is that prevent through the restriction axle that the thread bush is rotatory at the in-process that removes, the one end that the motor output shaft was kept away from to the threaded rod is fixed to run through there is the displacement distance of limiting plate, the bottom of workstation is provided with the piece of collecting box through collecting the mouth and drops to the collecting box inside.
Further, the quantity of air flue sets up to a plurality of, and follows the side linear array of gas storehouse, the side of fixed block is located the displacement orbit of gas storehouse, the trigger end of start button is located the displacement orbit of trigger lever, the quantity of air flue sets up to a plurality of, and follows the effect of the side linear array of gas storehouse and carry out more effective collection to the piece of work inslot portion through a plurality of air flue, the side of fixed block is located the effect of gas storehouse on the displacement orbit of gas storehouse and is guaranteed that the gas storehouse can receive the thrust of fixed block to rotate at the in-process that removes, the effect that the trigger end of start button is located the displacement orbit of trigger lever is the trigger end that ensures that the trigger lever can trigger start button at the in-process that removes.
Further, the bottom of workstation is provided with piece processing mechanism, piece processing mechanism includes the pivot, the one end fixed connection that motor output shaft was kept away from to the one end and the threaded rod of pivot, the fixed gear that runs through of circumference of pivot, the spout has been seted up at the top of workstation, the inside sliding connection of spout has the slip post, the top fixedly connected with rack of slip post, the travel groove has been seted up at the top of workstation, the side fixedly connected with bracing piece of rack, the one end fixedly connected with leveling pole of rack side is kept away from to the bracing piece, the bottom of workstation is provided with piece processing mechanism's effect and is the region accumulation in collection box inside that the in-process that prevents piece collection mechanism leads to piece, leads to collection box underutilization.
Further, the inner wall fixedly connected with extrusion spring of collecting box, the one end fixedly connected with movable plate of collecting box inner wall is kept away from to extrusion spring, the inner wall of collecting box is provided with alarm button, the one end fixedly connected with movable plate of collecting box inner wall is kept away from to extrusion spring's effect is that the elasticity through extrusion spring when making the movable plate receive gravity removes, the inner wall of collecting box is provided with alarm button's effect and starts the alarm lamp when alarm button's trigger end triggers.
Further, the bottom of movable plate passes through extrusion spring and the inner wall elastic connection of collecting box, the side of collecting box is provided with the warning light, the side of collecting box is provided with the effect of warning light is when alarm button starts, reminds the staff in time to handle the piece of collecting box inside through the warning light.
Further, the circumference of the gear is meshed with the side face of the rack, the triggering end of the alarm button is located on the displacement track of the moving plate, the mutual meshing effect of the circumference of the gear and the side face of the rack is to ensure that the gear can drive the rack to move in the rotating process, and the triggering end of the alarm button is located on the displacement track of the moving plate and is used for ensuring that the triggering end of the alarm button can be triggered when the moving plate is affected by gravity to move.
A method of collecting motor housing punch debris collection apparatus comprising the steps of:
S1, after a drilling mechanism is used for drilling a motor shell, the collecting brush processes scraps in a working area of the working groove in the process of moving from left to right;
S2, pressing a trigger end of a start button, starting a blower, conveying air flow to the inside of the air bin through an air pipe by starting the blower, and enabling fragments blown by the air flow to enter the inside of the collecting box through the collecting opening;
s3, after collection is completed, accumulating scraps in a part of areas in the collection box, and pushing the accumulated scraps in the collection box to be flat in the process that the leveling rod moves from left to right so as to uniformly spread the scraps in the collection box;
And S4, when the chips in the collecting box are excessively accumulated, the triggering end of the alarm button is pressed, and then the alarm lamp is started to flash by pressing the alarm button.
The invention has the following beneficial effects:
According to the invention, through the arrangement of the components such as the threaded sleeve, the movable rod, the collecting brush and the like, after the drilling mechanism is used for drilling the motor shell, an operator starts the motor to enable the movable rod to move from left to right to drive the collecting brush to move from left to right, the collecting brush processes the scraps in the working area of the working groove in the process of moving from left to right, and the scraps fall into the inclined surface area of the working groove, so that the effect of cleaning the scraps after the drilling is finished is achieved, and the influence of the scraps in the working area on normal drilling work is effectively prevented.
According to the invention, through the arrangement of the components such as the blower, the air pipe and the air bin, the blower is started, the air flow is conveyed to the inside of the air bin through the air pipe, when the air bin is impacted by the fixed block to rotate through the supporting shaft in the process of moving from left to right, the air flow in the air bin blows the chips in the inclined surface area of the working groove through the air passage, and the chips blown by the air flow enter the inside of the collecting box through the collecting opening, so that the effect of collecting the chips in the inclined surface area of the working groove is achieved, and the chips in the working groove are collected more effectively.
According to the invention, through the arrangement of the components such as the gear, the rack and the leveling rod, when the leveling device runs through the meshing relationship between the gear and the rack, the supporting rod is enabled to move from left to right to drive the leveling rod to move from left to right, and accumulated scraps in the collecting box are leveled in the process that the leveling rod moves from left to right, so that the scraps in the collecting box are uniformly spread, the effect of leveling the scraps in the collecting box is achieved, the phenomenon of regional accumulation in the collecting box is prevented, and the space of the collecting box is fully utilized.
According to the invention, through the arrangement of the movable plate, the extrusion spring and the alarm lamp, when the chips in the collecting box are excessively accumulated, the movable plate in the collecting box is influenced by gravity and moves downwards through the elasticity of the extrusion spring, the trigger end of the alarm button is pressed, and then the alarm lamp is started to flash through pressing the alarm button, so that the effect of alarming is achieved, operators are timely reminded of excessive chip collection in the collecting box, the chips are timely processed, and the working efficiency is improved.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a three-dimensional appearance at a first viewing angle according to the present invention;
FIG. 2 is a schematic view of a three-dimensional cross-section at a first viewing angle according to the present invention;
FIG. 3 is a schematic view of a second view three-dimensional cross-section of the present invention;
FIG. 4 is a schematic view of a third view three-dimensional cross-section of the present invention;
FIG. 5 is a schematic view of the three-dimensional enlarged structure of FIG. 2A according to the present invention;
FIG. 6 is a schematic view of the three-dimensional enlarged structure of FIG. 3B according to the present invention;
fig. 7 is a schematic view of a three-dimensional enlarged structure of fig. 3C according to the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
1. Work bench, 2, support frame, 3, working groove, 4, drilling mechanism, 5, debris collecting mechanism, 51, motor, 52, threaded rod, 53, threaded sleeve, 54, connecting rod, 55, moving rod, 56, collecting brush, 57, supporting shaft, 58, blower, 59, air pipe, 510, air bin, 511, torsion spring, 512, air channel, 513, fixed block, 514, collecting port, 515, starting button, 516, triggering rod, 517, limiting shaft, 518, limiting plate, 519, collecting box, 6, debris processing mechanism, 61, rotating shaft, 62, gear, 63, chute, 64, sliding column, 65, rack, 66, moving groove, 67, supporting rod, 68, leveling rod, 69, pressing spring, 610, moving plate, 611, alarm button, 612, alarm lamp.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the invention discloses a motor shell punching and debris collecting device, which comprises a workbench 1, wherein a supporting frame 2 is fixedly connected to the top of the workbench 1, a working groove 3 is formed in the top of the workbench 1, a drilling mechanism 4 is arranged at the bottom of the supporting frame 2, and a debris collecting mechanism 5 is arranged at the top of the workbench 1;
The piece collection mechanism 5 includes motor 51, motor 51 bottom fixed connection is at the top of workstation 1, motor 51's output shaft fixedly connected with threaded rod 52, threaded rod 52's circumference face threaded connection has thread bush 53, the side fixedly connected with connecting rod 54 of thread bush 53, connecting rod 54's bottom fixedly connected with movable rod 55, movable rod 55's one end fixedly connected with collects the brush 56, movable rod 55's the other end rotation is connected with back shaft 57, support frame 2's side is provided with air-blower 58, the bottom of air-blower 58 is fixed to run through and is had trachea 59, back shaft 57's circumference face fixedly connected with gas storehouse 510, the one end that the air-blower 58 bottom was kept away from to trachea 59 is fixed to run through with the top of gas storehouse 510.
The bottom fixedly connected with torsional spring 511 of movable rod 55, the one end that movable rod 55 bottom was kept away from to torsional spring 511 and the circumference fixed connection of back shaft 57, air flue 512 has been seted up to the bottom of gas storehouse 510, the effect of the one end that movable rod 55 bottom was kept away from to torsional spring 511 and the circumference fixed connection of back shaft 57 is when gas storehouse 510 rotates the back, resets through the elasticity of torsional spring 511, the effect of air flue 512 has been seted up to the bottom of gas storehouse 510 is that the air current carries out the multiple aspects to the piece of work groove 3 inside and blows.
The inside fixedly connected with fixed block 513 of working tank 3, collection mouth 514 has been seted up to the inside of working tank 3, the bottom of air-blower 58 is provided with start button 515, the top fixedly connected with trigger lever 516 of connecting rod 54, the inside fixedly connected with fixed block 513 of working tank 3's effect is used for pushing gas storehouse 510 and rotates through back shaft 57, the effect of collection mouth 514 has been seted up to the inside of working tank 3 is that the piece is left the working tank 3 inside through collection mouth 514 when being blown by the windy, the bottom of air-blower 58 is provided with the effect of start button 515 and starts air-blower 58 through start button 515, the effect of the top fixedly connected with trigger lever 516 of connecting rod 54 is the trigger end that is used for triggering start button 515.
The side of motor 51 is fixedly connected with restriction axle 517, the circumference of restriction axle 517 runs through with the side of thread bush 53, and with the side sliding connection of thread bush 53, the one end that threaded rod 52 kept away from the output shaft of motor 51 is fixed to be run through has limiting plate 518, the bottom of workstation 1 is provided with collecting box 519, the circumference of restriction axle 517 runs through with the side of thread bush 53, and the effect of side sliding connection with thread bush 53 is that prevent through restriction axle 517 that thread bush 53 from rotating in the in-process of removal, the one end that threaded rod 52 kept away from the output shaft of motor 51 is fixed to be run through and is had limiting plate 518's effect to be the displacement distance of restriction thread bush 53, the bottom of workstation 1 is provided with collecting box 519's effect is that the piece through collecting port 514 drops to collecting box 519 inside.
The number of the air passages 512 is set to be a plurality of, and along the side linear array of the air bin 510, the side of the fixed block 513 is located on the displacement track of the air bin 510, the trigger end of the start button 515 is located on the displacement track of the trigger lever 516, the number of the air passages 512 is set to be a plurality of, and the function of the side linear array along the air bin 510 is to collect the chips inside the working groove 3 more effectively through the plurality of air passages 512, the function of the side of the fixed block 513 on the displacement track of the air bin 510 is to ensure that the air bin 510 can be rotated by the thrust of the fixed block 513 in the moving process, and the function of the trigger end of the start button 515 on the displacement track of the trigger lever 516 is to ensure that the trigger lever 516 can trigger the trigger end of the start button 515 in the moving process.
The bottom of workstation 1 is provided with piece processing mechanism 6, piece processing mechanism 6 includes pivot 61, the one end fixed connection of motor 51 output shaft is kept away from with threaded rod 52 to the one end of pivot 61, the fixed gear 62 that runs through of circumference of pivot 61, spout 63 has been seted up at the top of workstation 1, the inside sliding connection of spout 63 has slip post 64, the top fixedly connected with rack 65 of slip post 64, the removal groove 66 has been seted up at the top of workstation 1, the side fixedly connected with bracing piece 67 of rack 65, the one end fixedly connected with leveling rod 68 of rack 65 side is kept away from to the bracing piece 67, the bottom of workstation 1 is provided with piece processing mechanism 6's effect is that prevent that piece collection mechanism 5 from leading to the piece to appear regional piling up in collection box 519 in the in-process of collecting box 519, lead to collection box 519 make full use of.
The inner wall of the collection box 519 is fixedly connected with a pressing spring 69, one end of the pressing spring 69 away from the inner wall of the collection box 519 is fixedly connected with a moving plate 610, the inner wall of the collection box 519 is provided with an alarm button 611, one end of the pressing spring 69 away from the inner wall of the collection box 519 is fixedly connected with the moving plate 610 to enable the moving plate 610 to move through elasticity of the pressing spring 69 when being subjected to gravity, and the inner wall of the collection box 519 is provided with an alarm button 611 to enable the alarm lamp 612 when a triggering end of the alarm button 611 triggers.
The bottom of the moving plate 610 is elastically connected with the inner wall of the collection box 519 through the pressing spring 69, the side surface of the collection box 519 is provided with an alarm lamp 612, and the side surface of the collection box 519 is provided with the alarm lamp 612, so that when the alarm button 611 is started, a worker is reminded of timely processing chips inside the collection box 519 through the alarm lamp 612.
The circumferential surface of the gear 62 is meshed with the side surface of the rack 65, the triggering end of the alarm button 611 is located on the displacement track of the moving plate 610, the mutual meshing effect of the circumferential surface of the gear 62 and the side surface of the rack 65 ensures that the gear 62 can drive the rack 65 to move in the rotating process, and the triggering end of the alarm button 611 is located on the displacement track of the moving plate 610 to ensure that the triggering end of the alarm button 611 can be triggered when the moving plate 610 moves under the influence of gravity.
A method of collecting motor housing punch debris collection apparatus comprising the steps of:
s1, after the motor shell is perforated by using a drilling mechanism 4, the collection brush 56 processes scraps in the working area of the working groove 3 in the process of moving from left to right;
S2, when the trigger end of the start button 515 is pressed, the blower 58 is started to convey air flow to the inside of the air bin 510 through the air pipe 59, and the chips blown by the air flow enter the inside of the collecting box 519 through the collecting opening 514;
S3, after collection is completed, the accumulated scraps in a part of areas appear in the collection box 519, and the accumulated scraps in the collection box 519 are pushed to be flat in the process that the leveling rod 68 moves from left to right, so that the scraps in the collection box 519 are uniformly spread;
and S4, when excessive debris is accumulated in the collecting box 519, the triggering end of the alarm button 611 is pressed, and then the alarm lamp 612 is started to flash by pressing the alarm button 611.
When the drilling mechanism 4 is used to drill the motor casing, an operator starts the motor 51, an output shaft of the motor 51 rotates anticlockwise, the output shaft of the motor 51 rotates anticlockwise to drive the threaded rod 52 to rotate anticlockwise, the threaded sleeve 53 fixed on the circumferential surface of the threaded rod 52 moves leftwards to rightwards, the threaded sleeve 53 moves leftwards to drive the moving rod 55 to move leftwards through the connecting rod 54, the moving rod 55 moves leftwards to drive the collecting brush 56 to move leftwards to rightwards, the collecting brush 56 processes the chips in the working area of the working groove 3 in the process of moving leftwards, the chips fall into the inclined surface area of the working groove 3, the moving rod 55 moves leftwards to drive the air bin 510 and the triggering rod 516 to move leftwards to press the triggering end of the starting button 515 of the air blower 58 in the process of moving the triggering rod 516 leftwards to rightwards, the air blower 58 is started at this moment, the air blower 58 is started to convey air flow through the air pipe 59 to the inside the air bin 510, the fixed block is impacted to rotate through the supporting shaft 57 in the process of moving leftwards to drive the collecting brush 56 in the process of moving leftwards, the collecting brush 56 is processed in the process of moving leftwards to the working area of the working groove 3, the chips fall into the inclined surface area of the working groove 3 in the air channel 512 in the process of moving the air channel 510, and the chips are blown into the inner area of the working groove 512 through the air channel 512.
In order to prevent the in-process of piece collection, the collection box 519 is inside to appear the regional piece of piling up of part, collection box 519 can not make full use of, when the output shaft of motor 51 rotates anticlockwise and drives threaded rod 52 to rotate anticlockwise, threaded rod 52 rotates anticlockwise and drives pivot 61 and rotates anticlockwise, pivot 61 rotates anticlockwise and drives gear 62 and rotates anticlockwise, because intermeshing between gear 62 and rack 65, so gear 62 anticlockwise rotates and drives rack 65 through sliding column 64 and moves from left to right in spout 63, rack 65 drives bracing piece 67 and moves from left to right in the inside of shifting chute 66, bracing piece 67 moves from left to right and drives leveling rod 68 and move from left to right, leveling rod 68 pushes away the piece of piling up of collection box 519 from left to right in-process, make the piece of collection box 519 inside evenly spread out, when the piece of collection box 519 is piled up too much, the inside movable plate 610 of collection box 519 receives the influence of gravity and moves down through the elasticity of extrusion spring 69, so the in-process of moving plate 610 pushes down the trigger end of alarm button 611, and then the alarm button 611 is pressed down, the alarm lamp is reminded in time to collect the personnel in the process of alarming.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.