CN120306701A - A shearing equipment for automobile metal stamping parts - Google Patents
A shearing equipment for automobile metal stamping partsInfo
- Publication number
- CN120306701A CN120306701A CN202510775023.8A CN202510775023A CN120306701A CN 120306701 A CN120306701 A CN 120306701A CN 202510775023 A CN202510775023 A CN 202510775023A CN 120306701 A CN120306701 A CN 120306701A
- Authority
- CN
- China
- Prior art keywords
- plate
- blade
- hydraulic support
- shearing
- equipment according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/12—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor
- B23D15/14—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor actuated by fluid or gas pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Shearing Machines (AREA)
Abstract
本发明涉及五金件生产制造领域，具体的是一种汽车五金冲压件剪板设备，包括操作台，操作台上通过液压动力总成上下滑动设置有进给板，进给板通过用以改变倾斜方向的调节机构设置有上刀片，操作台上固定安装有下刀片，操作台上设置有用于对物料板进行整平的整理机构，本发明通过调节机构中的联动组件与转动件配合，在每次剪切后自动改变上刀片的倾斜方向，使刀刃全长均匀参与剪切作业，避免单一位置过度磨损，显著延长上刀片的使用寿命，同时，调节机构通过液压缸驱动刀架板滑移，使上刀片在初始剪切时以滑切方式渐进接触板材，分散局部冲击力，既降低瞬时载荷对刀片的损伤，又提升剪切过程的顺畅度与稳定性。
The present invention relates to the field of hardware manufacturing, and specifically to a shearing device for automobile hardware stamping parts, comprising an operating table, a feed plate is arranged on the operating table for sliding up and down through a hydraulic power assembly, an upper blade is arranged on the feed plate through an adjusting mechanism for changing the tilting direction, a lower blade is fixedly installed on the operating table, and a finishing mechanism for leveling the material plate is arranged on the operating table. The present invention automatically changes the tilting direction of the upper blade after each shearing by cooperating with a linkage component in the adjusting mechanism and a rotating part, so that the entire length of the blade is evenly involved in the shearing operation, excessive wear of a single position is avoided, and the service life of the upper blade is significantly extended. At the same time, the adjusting mechanism drives the tool holder plate to slide through a hydraulic cylinder, so that the upper blade gradually contacts the plate in a sliding cutting manner during the initial shearing, disperses the local impact force, reduces the damage to the blade caused by the instantaneous load, and improves the smoothness and stability of the shearing process.
Description
Technical Field
The invention relates to the field of hardware production and manufacturing, in particular to a shearing plate device for automobile hardware stamping parts.
Background
The metal stamping part on the automobile is manufactured through a stamping forming process on a metal plate, the plate before stamping is cut to a fixed length to meet stamping requirements, at present, a common plate shearing device generally adopts a hydraulic support column to press and fix a plate, and an upper blade on a knife rest is driven by a hydraulic power assembly to be matched with a lower blade on an operation table to finish shearing.
In order to improve the shearing effect, the upper blade is often designed into an inclined structure in the prior art, and the plate is gradually cut by utilizing an inclined blade shearing mode, so that shearing resistance is reduced, and notch flatness is improved, however, the design still has the obvious defects in practical application that firstly, the inclined upper blade has larger impact force due to concentrated local stress when initially contacting the plate, and then the stress is gradually reduced in the subsequent shearing process, and unbalanced load distribution can accelerate the abrasion of the front end of the blade, namely, the inclined end of the upper blade downwards, so that the service life of the blade is shortened, the full length of the blade cannot be fully utilized, and the maintenance cost of equipment is increased.
Secondly, the current hydraulic support column only can compress tightly fixedly to panel in the vertical direction, if panel itself has crooked or warpage, can't effectively flatten in the shearing process, leads to panel incision after shearing to be uneven, produces burr or crackle even, seriously influences the quality of stamping workpiece.
Disclosure of Invention
In order to solve the technical problems, the technical scheme is that the automobile hardware stamping part cutting board equipment comprises an operation table, wherein a feeding board is arranged on the operation table in a vertically sliding mode through a hydraulic power assembly, an upper blade is arranged on the feeding board through an adjusting mechanism for changing the inclination direction, a lower blade is fixedly arranged on the operation table, and a finishing mechanism for leveling a material board is arranged on the operation table.
The adjusting mechanism comprises a rotating piece which is arranged on the feeding plate in a rotating way, the front part of the rotating piece is of a rectangular block structure, the rear part of the rotating piece is of a cylinder structure, a cutter frame plate is arranged on the rectangular block structure of the rotating piece in a sliding way, the lower end of the front side of the cutter frame plate is connected with the upper cutter blade in a bolt connection way, and the adjusting mechanism further comprises a linkage assembly which is used for controlling the upper cutter blade to change the inclination direction after cutting the cutter plate every time.
The arrangement mechanism comprises a U-shaped frame fixedly mounted on an operating platform, a plurality of hydraulic support columns which are arranged at equal intervals along the left-right direction are arranged at the lower part of the U-shaped frame through a connecting component, and press rollers for pushing the flattened material plates are arranged on the leftmost hydraulic support columns and the rightmost hydraulic support columns through swing components.
Preferably, the linkage assembly comprises a fixed rod fixedly arranged on the right side of the rear end of the rotating piece, a transverse plate is fixedly arranged on the operating table and positioned at the lower part of the fixed rod, and a spring telescopic rod for pushing the fixed rod is fixedly arranged on the upper side of the transverse plate and on the inner wall of the top end of the operating table.
Preferably, the cylinder structure inner side of the rotating piece is provided with two locking columns in a sliding way along the radial direction of the cylinder structure inner side, a coil spring is arranged between the two locking columns, and the feeding plate inner side is provided with two jacks which are arranged symmetrically up and down and are inclined leftwards.
Preferably, the rear side of the locking column is fixedly provided with a deflector rod which extends backwards to the rear part of the feeding plate, and the upper side of the transverse plate and the inner wall of the top end of the operating platform are fixedly provided with fixing plates for pushing the deflector rod.
Preferably, the upper end of the outer side of the cylindrical structure of the rotating member is fixedly provided with a semicircular arc plate, the feeding plate is provided with an arc groove for the arc plate to rotate and for blocking the arc plate, and a hydraulic cylinder is arranged between the rectangular block structure of the rotating member and the tool rest plate.
Preferably, the connecting assembly comprises a mounting block arranged on the lower side surface of the horizontal section of the U-shaped frame, the lower side of the mounting block is fixedly connected with a corresponding hydraulic support column, a bidirectional screw is rotatably arranged on the operating platform, and the bidirectional screw is in threaded connection with the rightmost mounting block and the leftmost mounting block.
Preferably, the lower blade is provided with two sliding blocks which are arranged symmetrically left and right in a sliding way, a limit roller is arranged on the upper side of the sliding block in a rotating way, and a linkage plate which is in threaded connection with the bidirectional screw rod is fixedly arranged on one side of the sliding block, which is far away from the middle part of the operating platform.
Preferably, the swing assembly comprises a connecting support plate fixedly arranged at the outer sides of the leftmost hydraulic support column and the rightmost hydraulic support column, the connecting support plate is hinged with the compression roller through a hinged plate hinged on the connecting support plate, and the hinged plates at the left side and the right side are arranged in a splayed shape.
Preferably, the hinged joint of the hinged plate and the connecting support plate is fixedly provided with a gear, the connecting support plate is provided with a rack in a sliding manner along the vertical direction, the upper end of the rack is fixedly provided with a pressing plate which is sleeved on the outer side of the hydraulic support column fixing section in a sliding manner, and a compression spring is arranged between the pressing plate and the lower part of the telescopic section of the hydraulic support column.
Preferably, the horizontal segment upside side left and right sliding of U-shaped frame is provided with the movable plate, and the equidistant crane that is provided with a plurality of upper and lower sliding arrangement of following left and right directions on the movable plate, crane lower part rotation is provided with the leveling roller, and the last guide plate that is used for leading to the crane that follows vertical direction slip of operation panel is provided with.
The invention has the beneficial effects that firstly, the linkage component in the adjusting mechanism is matched with the rotating piece, the inclination direction of the upper blade is automatically changed after each shearing, so that the whole length of the blade uniformly participates in the shearing operation, the excessive abrasion of a single position is avoided, the service life of the upper blade is obviously prolonged, meanwhile, the adjusting mechanism drives the tool rest plate to slide through the hydraulic cylinder, the upper blade gradually contacts the plate in a sliding cutting mode during initial shearing, the local impact force is dispersed, the damage of instantaneous load to the blade is reduced, and the smoothness and stability of the shearing process are improved.
2. According to the invention, through the synergistic effect of the hydraulic support column and the swing assembly in the arrangement mechanism, in the process of pressing the material plate by the hydraulic support column, the splayed swing structure formed by connecting the support plate and the hinged plate drives the press roller to push the plate to the left and right sides, so that the bent or warped material plate is effectively flattened, the plate is ensured to be in a flat state before shearing, the stress concentration in the shearing process can be eliminated by the press roller, and the notch flatness and the finished product quality are greatly improved.
3. According to the invention, the bidirectional screw rod in the connecting assembly is linked with the sliding block, the limiting roller is driven to slide left and right along the lower blade, so that automatic centering and limiting of plates with different widths are realized, shearing offset is avoided, cutting accuracy is ensured, and the leveling roller can roll at the pressed position of the hydraulic support column through the movable cooperation of the lifting frame and the leveling roller on the guide plate, so that indentation on the material plate is eliminated, and the quality of a punched finished product is further ensured.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is a schematic view of a first overall structure of the present invention.
Fig. 2 is a schematic diagram of a second overall structure of the present invention.
Fig. 3 is a schematic structural view of the operation table, the knife rest plate, the upper blade and the limit roller in the present invention.
Fig. 4 is a partial rear view of the knife holder plate, arcuate plate, rotary member and lever of the present invention.
Fig. 5 is a partial cross-sectional view of the knife holder plate, the rotary member and the locking post of the present invention.
FIG. 6 is a schematic view of a part of the structure of the console and the finishing mechanism in the present invention.
FIG. 7 is a schematic view of the construction of the mounting block, hydraulic support post, pressure roller and hinged plate of the present invention.
In the figure, 1, an operation table, 2, a feeding plate, 3, an adjusting mechanism, 4, an upper blade, 5, a lower blade, 6, a finishing mechanism, 31, a rotating part, 32, a tool rest plate, 33, a linkage assembly, 61, a U-shaped frame, 62, a connecting assembly, 63, a hydraulic support column, 64, a swinging assembly, 65, a press roller, 66, a sliding block, 67, a moving plate, 311, an arc plate, 312, an arc groove, 313, a hydraulic cylinder, 331, a fixed rod, 332, a transverse plate, 333, a spring telescopic rod, 334, a locking column, 335, a deflector rod, 336, a fixed plate, 621, a mounting block, 622, a bidirectional screw, 641, a connecting support plate, 642, a hinged plate, 643, a gear, 644, a rack, 645, a pressing plate, 661, a limiting roller, 662, a linkage plate, 671, a lifting frame, 672, a leveling roller, 673, a guide plate, 674, a protruding column, 675, an electric cylinder, 676 and an adjusting screw.
Detailed Description
Embodiments of the present invention are described in detail below. The following examples are illustrative only and are not to be construed as limiting the invention. The examples are not to be construed as limiting the specific techniques or conditions described in the literature in this field or as per the specifications of the product.
Referring to fig. 1, 2 and 3, the automobile hardware stamping part cutting board equipment comprises an operation table 1, wherein a feeding board 2 is arranged on the operation table 1 through a hydraulic power assembly in an up-down sliding mode, an upper blade 4 is arranged on the feeding board 2 through an adjusting mechanism 3 for changing the inclination direction, a lower blade 5 is fixedly arranged on the operation table 1, and a finishing mechanism 6 for leveling a material board is arranged on the operation table 1.
When the material plate needs to be sheared, an operator places the material plate on the operation table 1, the material plate moves between the lower blade 5 and the upper blade 4 from front to back, then the material plate is flattened through the arrangement mechanism 6, bending of the material plate is prevented, the material plate is pressed and fixed on the operation table 1 through the arrangement mechanism 6, then the feeding plate 2 is controlled to move downwards through the hydraulic power assembly, and the feeding plate 2 drives the upper blade 4 to shear the material plate through the adjusting mechanism 3.
Then, the tilting direction of the upper blade 4 is changed by the adjusting mechanism 3, and the upper blade 4 is moved up to the upper portion of the lower blade 5 by the hydraulic power assembly, and then the material plate is moved backward, and then the upper blade 4 is moved down again, thereby performing continuous plate shearing operation on the material plate.
Referring to fig. 1,6 and 7, the sorting mechanism 6 comprises a U-shaped frame 61 fixedly installed on the operation table 1, a plurality of hydraulic support columns 63 are arranged at equal intervals in the left-right direction at the lower part of the U-shaped frame 61 through a connecting assembly 62, and press rollers 65 for pushing the flattened material plates are arranged on the leftmost hydraulic support columns 63 and the rightmost hydraulic support columns 63 through swinging assemblies 64.
With continued reference to fig. 1, 6 and 7, the connection assembly 62 includes a mounting block 621 disposed on a lower side of the horizontal section of the U-shaped frame 61, the lower side of the mounting block 621 is fixedly connected with the corresponding hydraulic support column 63, and a bidirectional screw 622 is rotatably disposed on the operating table 1, and the bidirectional screw 622 is in threaded connection with the rightmost and leftmost mounting blocks 621.
The rightmost and leftmost mounting blocks 621 are slidably connected with the horizontal section of the U-shaped frame 61, the remaining mounting blocks 621 are fixedly connected with the U-shaped frame 61, and the bidirectional screw 622 is inserted through the middle mounting block 621 and is not engaged therewith.
Referring to fig. 1,3 and 6, two sliding blocks 66 which are symmetrically arranged left and right are arranged on the lower blade 5 in a sliding manner, a limit roller 661 is rotatably arranged on the upper side of the sliding block 66, and a linkage plate 662 which is in threaded connection with the bidirectional screw 622 is fixedly arranged on one side of the sliding block 66 away from the middle of the operating platform 1.
When the plate shearing operation is required to be performed on the material plate, an operator manually rotates the bidirectional screw 622 according to the left-right width of the material plate in advance, so that the bidirectional screw 622 drives the rightmost mounting block 621 and the leftmost mounting block 621, and the left-right adjusting positions of the two linkage plates 662, the linkage plates 662 drive the distance between the two limiting rollers 661 through the sliding blocks 66 to be equal to the width of the material plate, and meanwhile, the rightmost mounting block 621 and the leftmost mounting block 621 drive the hydraulic support columns 63 on the two limiting rollers to move to the left edge position and the right edge position of the material plate, so that the edge position of the material plate is pressed and fixed.
Referring to fig. 1, 6 and 7, the swing assembly 64 includes a connection stay 641 fixedly installed at the outer sides of the leftmost and rightmost hydraulic support columns 63, the connection stay 641 being hinged to the pressing roller 65 by a hinge plate 642 hinged thereto, the hinge plates 642 at the left and right sides being arranged in a splayed shape.
Referring to fig. 6 and 7, a gear 643 is fixedly mounted at the hinge position of the hinge plate 642 and the connection support plate 641, a rack 644 is slidably disposed on the connection support plate 641 along the vertical direction, a pressing plate 645 is fixedly mounted at the upper end of the rack 644 and sleeved outside the fixed section of the hydraulic support column 63 in a vertically sliding manner, and a compression spring is disposed between the pressing plate 645 and the lower portion of the telescopic section of the hydraulic support column 63.
In the initial state, the compression spring is in a compressed state, so that the compression spring can push the pressing plate 645 upwards through the self elastic force, the pressing plate 645 is embedded in the lower portion of the mounting block 621, and meanwhile, the included angle between the hinge plate 642 and the axial direction of the hydraulic support column 63 is smaller.
When the operator places the flitch on the operation panel 1, and makes the shearing position of flitch be located between the blade of upper blade 4 and lower blade 5 for the flitch is in between two spacing rollers 661, restricts the left and right directions of flitch through two spacing rollers 661, prevents that the flitch from crooked.
Simultaneously, all the hydraulic support columns 63 are elongated, so that the leftmost and rightmost hydraulic support columns 63 drive the connection support plates 641 thereon to synchronously move downwards, the connection support plates 641 drive the gears 643 to synchronously move downwards through the hinged plates 642, in the process, the lower parts of the compression springs move downwards along with the telescopic sections of the hydraulic support columns 63, but because the compression springs are in a compressed state, the compression springs are integrally elongated, the upper parts of the compression springs cannot move downwards along with the lower parts of the compression springs, the gears 643 are meshed with the racks 644 to rotate clockwise, and therefore the included angle between the hinge plates 642 and the axial directions of the hydraulic support columns 63 is further reduced by the gears 643.
When the hinged plate 642 drives the press roller 65 to move downwards to contact with the material plate, the material plate blocks the press roller 65, so that the connection support plate 641 drives the press roller 65 to lean against the material plate through the hinged plate 642 and moves in a direction away from the middle of the operation table 1, the press roller 65 flattens the material plate by pushing the material plate outwards, and the material plate is prevented from bending when being sheared.
In the process of flattening the material plate, the included angle between the hinged plate 642 and the axial direction of the hydraulic support column 63 is gradually increased, so that the hinged plate 642 pulls the rack 644 downwards through the gear 643, the rack 644 drives the pressing plate 645 to move synchronously, the pressing plate 645 presses the upper portion of the compression spring, the lower portion of the compression spring moves downwards along with the hydraulic support column 63, the total length of the compression spring is unchanged, the compression spring is in a compression state at the moment, and the pressing force of the compression roller 65 to the material plate is ensured through the elasticity of the compression spring to the pressing plate 645.
It should be noted that, the outside of the pressing roller 65 is provided with an anti-slip structure for increasing friction force, and the pressing roller 65 is more difficult to rotate due to the friction force between the pressing roller 65 and the hinged plate 642, so that the pressing roller 65 can push the material plate when moving on the material plate, and after the material plate is flattened, the pressing roller 65 overcomes the friction force between the pressing roller 65 and the hinged plate 642, so that the pressing roller 65 rolls on the material plate to prevent the material plate from being scratched.
The telescopic section of the hydraulic support column 63 is then moved down against the material plate, thereby pressing the material plate against the console 1.
Referring to fig. 1,2 and 3, the adjusting mechanism 3 includes a rotating member 31 rotatably disposed on the feed plate 2, the front portion of the rotating member 31 is in a rectangular block structure, the rear portion of the rotating member 31 is in a cylindrical structure, a cutter rest plate 32 is slidably disposed on the rectangular block structure of the rotating member 31, the lower end of the front side of the cutter rest plate 32 is connected with the upper blade 4 by means of a bolt connection, and the adjusting mechanism 3 further includes a linkage assembly 33 for controlling the upper blade 4 to change the tilting direction after each cutting.
Referring to fig. 2, the linkage assembly 33 includes a fixed rod 331 fixedly mounted on the right side of the rear end of the rotating member 31, a transverse plate 332 fixedly mounted on the lower portion of the fixed rod 331 on the console 1, and a spring telescopic rod 333 for pushing the fixed rod 331 is fixedly mounted on the upper side of the transverse plate 332 and the inner wall of the top end of the console 1.
Referring to fig. 2, 3 and 4, a semicircular arc plate 311 is fixedly mounted on the upper end of the outer side of the cylindrical structure of the rotating member 31, an arc groove 312 for rotating the arc plate 311 and blocking the arc plate 311 is formed in the feeding plate 2, and a hydraulic cylinder 313 is arranged between the rectangular block structure of the rotating member 31 and the tool rest plate 32.
In the initial state, the upper blade 4 is in a tilting posture with high left and low right, so that the upper blade 4 drives the rectangular block structure of the rotating member 31 to be in the tilting posture as well, the upper spring telescopic rod 333 pushes the right end of the fixed rod 331 downwards to deflect downwards, the upper spring telescopic rod 333 is in a compressed state, and the rotating member 31 drives the right lower end surface of the arc plate 311 to abut against the right part of the arc groove 312, so that the upper spring telescopic rod 333 is prevented from pushing the fixed rod 331 to deflect excessively through the elasticity of the upper spring telescopic rod 333.
Referring to fig. 2,4 and 5, two locking posts 334 are slidably disposed along a radial direction of the inner side of the cylindrical structure of the rotating member 31, a coil spring is disposed between the two locking posts 334, two jacks which are vertically symmetrically disposed and are inclined leftwards are disposed on the inner side of the feeding plate 2, a shift lever 335 which extends backwards to the rear portion of the feeding plate 2 is fixedly mounted on the rear side of the locking posts 334, and a fixing plate 336 for pushing the shift lever 335 is fixedly mounted on the upper side of the transverse plate 332 and the inner wall of the top end of the operating table 1.
In the initial state, the upper deflector 335 is in contact with the upper fixing plate 336, an included angle exists between the axis of the upper locking post 334 and the axis of the upper insertion hole, and the axis of the lower locking post 334 is collinear with the axis of the lower insertion hole, so that the coil spring pushes the lower locking post 334 to be inserted into the lower insertion hole through its own elastic force, thereby locking the rotating member 31 and the feeding plate 2 together, and fixing the rotating angle of the tool rest plate 32 and the upper blade 4.
When the hydraulic support column 63 is propped against the material plate, the feeding plate 2 is moved downwards through the hydraulic power assembly, the feeding plate 2 drives the upper blade 4 to move downwards synchronously through the rotating piece 31 and the cutter frame plate 32, so that the right side of the cutting edge of the upper blade 4 is contacted with the material plate, when the upper blade 4 is contacted with the material plate, the telescopic section of the hydraulic cylinder 313 extends out, the hydraulic cylinder 313 drives the upper blade 4 to slightly move and transversely move rightwards along the length direction of the cutter frame plate 32 through the cutter frame plate 32, the upper blade 4 gradually contacts the material plate in a sliding cutting mode during initial cutting, and local impact force is dispersed, so that the damage of instantaneous load to the blade is reduced, and the smoothness and stability of the cutting process are improved.
Then, the upper blade 4 and the lower blade 5 are matched to start complete plate shearing operation on the material plate, and as the upper blade just contacts the steel plate, the contact length of the blade and the material is longer, so that the initial shearing force reaches a peak value, the contact length gradually decreases along with the cutting of the blade into the material plate, and the shearing force correspondingly decreases, so that the impact of the material plate on the upper blade 4 gradually decreases in the shearing process, the impact force of the upper blade 4 on the initial plate shearing and the plate shearing process is relatively similar, the abrasion on the cutting edge of the upper blade 4 is effectively guaranteed to be uniform, the upper blade 4 is fully utilized, and the service life of the material plate shearing machine is prolonged.
When the cutting edge on the left side of the upper blade 4 moves to the lower portion of the lower blade 5, one shearing of the material plate is completed, and then the feeding plate 2 continues to move downward, so that the feeding plate 2 moves the fixing lever 331 into contact with the lower spring telescoping lever 333 by the rotating member 31, and so that the fixing lever 331 compresses the lower spring telescoping lever 333.
Then the lower deflector rod 335 contacts with the lower fixed plate 336, so that the lower fixed plate 336 pushes the lower deflector rod 335 upwards through a reaction force, the lower deflector rod 335 drives the lower locking post 334 to withdraw from the lower jack, so that the rotating member 31 is not locked any more, and then the spring telescopic rod 333 pushes the fixed rod 331 upwards through self elasticity, so that the fixed rod 331 drives the rotating member 31 to rotate, the rotating member 31 drives the left lower end surface of the arc plate 311 to abut against the left part of the arc groove 312, and simultaneously the rotating member 31 drives the cutter frame plate 32 and the upper cutter blade 4 to rotate to a left-low right-high inclined posture.
When the cutter rest plate 32 and the upper blade 4 are in a tilting posture with left low and right high, the rotating member 31 drives the axis of the lower locking post 334 to rotate until an included angle exists between the axis of the lower jack, and the axis of the upper locking post 334 is collinear with the axis of the upper jack, so that the coil spring pushes the upper locking post 334 to be inserted into the jack of the upper jack through the elasticity of the coil spring, thereby locking the rotating member 31 and the feeding plate 2 together again, and fixing the rotating angle of the cutter rest plate 32 and the upper blade 4.
The feed plate 2 is then moved upward by the hydraulic power assembly such that the feed plate 2 moves the upper blade 4 to the upper portion of the lower blade 5 and the fixed lever 331 is located at a position not to be in contact with the upper spring telescoping lever 333, and then the hydraulic support column 63 is contracted to the initial position.
Referring to fig. 1 and 6, a moving plate 67 is slidably provided on the upper side of the horizontal section of the u-shaped frame 61 in a left-right direction, a plurality of lifters 671 are provided on the moving plate 67 in an equidistant manner in the left-right direction, leveling rollers 672 are provided on the lower portion of the lifters 671 in a rotating manner, and a guide plate 673 for guiding the lifters 671 is provided on the operation table 1 in a sliding manner in the vertical direction.
In this embodiment, as shown in fig. 6, the lifting frame 671 has an inverted U-shaped structure, a pushing spring is disposed between the moving plate 67 and the horizontal section of the corresponding lifting frame 671, a protruding column 674 is fixedly mounted on the front side of the vertical section of the rear part of the lifting frame 671, inverted V-shaped grooves corresponding to the lifting frame 671 one by one are equidistantly arranged on the guide plate 673 along the left-right direction, an electric cylinder 675 for pushing the moving plate 67 is fixedly mounted on the right side of the operating platform 1, and an adjusting screw 676 in threaded fit with the operating platform 1 is rotatably connected on the right side of the guide plate 673.
In the initial state, the lifting frame 671 drives the protruding column 674 on the lifting frame 671 to be located at the position of the inverted V-shaped groove, the pushing spring pushes the lifting frame 671 upwards through the self elastic force, so that the lifting frame 671 drives the protruding column 674 to be clamped into the inverted V-shaped groove, an operator manually rotates the adjusting screw 676 in advance according to the thickness of the material plate, and the adjusting screw 676 drives the guide plate 673 to adjust the position up and down.
When the hydraulic support column 63 is contracted to the initial position, the telescopic section of the electric cylinder 675 is reciprocated, so that the electric cylinder 675 drives the movable plate 67 to move left and right, the movable plate 67 drives all the lifting frames 671 to move left and right synchronously, the lifting frames 671 move along the inclined sides of the inverted V-shaped grooves through the protruding columns 674 on the lifting frames, the leveling rollers 672 are driven to be pressed down to be abutted against the material plates when the lifting frames 671 transversely move, the leveling rollers 672 are moved to the position pressed by the hydraulic support column 63, the indentation caused by the hydraulic support column 63 on the material plates is eliminated through rolling, and the quality of stamping parts is ensured.
Then move leveling roller 672 to initial position through flexible electric jar 675, the manual backward removes the flitch of operating personnel, then cut the board again to the flitch for the blade left side of last blade 4 contacts with the flitch earlier, and through the flexible section of shrink pneumatic cylinder 313, makes last blade 4 fine motion sideslip to the left, thereby bear initial shearing impact force in turn through the both sides blade of last blade 4, further assurance is even to the wearing and tearing of last blade 4 blade, the abundant utilization is last blade 4 increases its life.
After the upper blade 4 cuts the material plate, the feeding plate 2 is moved upwards to the initial position after the cutting of the material plate is completed, so that the lower blade 5 is rotated to the left-high-right-low posture again, the inclined posture of the lower blade 5 is automatically converted after the cutting of the material plate each time, the upper blade 4 is fully utilized, and the replacement frequency is reduced.
Referring to fig. 1 to 7, when the material plate is sheared, the invention further comprises the following steps:
First, the operator places the material plate on the operation table 1 so that the material plate moves from front to back between the lower blade 5 and the upper blade 4, and the left and right directions of the material plate are restricted by the two limit rollers 661 to prevent the material plate from being skewed.
And secondly, all the hydraulic support columns 63 are stretched simultaneously, so that the leftmost hydraulic support column 63 and the rightmost hydraulic support column 63 drive the press roller 65 to abut against the material plate, and then the hydraulic support column 63 drives the press roller 65 to push the material plate outwards, so that the material plate is flattened, and the telescopic section of the hydraulic support column 63 moves downwards to abut against the material plate.
And thirdly, the feeding plate 2 is downwards moved by the hydraulic power assembly, the feeding plate 2 drives the right side of the cutting edge of the upper blade 4 to be contacted with the material plate firstly, and the telescopic section of the hydraulic cylinder 313 is extended, so that the upper blade 4 is gradually contacted with the plate in a sliding cutting mode during initial shearing.
Fourth, the cutting edge on the left side of the upper blade 4 moves to the lower part of the lower blade 5, one shearing of the material plate is completed, and then the feeding plate 2 continues to move downwards, so that the spring telescopic rod 333 pushes the upper blade 4 to rotate to a tilting posture with low left and high right.
Fifth, the feeding plate 2 is moved upward by the hydraulic power assembly, so that the feeding plate 2 drives the upper blade 4 to move to the upper portion of the lower blade 5, and the fixing lever 331 is positioned at a position not to contact with the upper spring telescoping lever 333, and then the hydraulic support column 63 is contracted to the initial position.
Sixth, the telescopic section of the reciprocating telescopic electric cylinder 675 enables the lifting frame 671 to drive the leveling roller 672 to move to the position where the material plate is pressed by the hydraulic support column 63, and the indentation of the material plate caused by the hydraulic support column 63 is eliminated by rolling, so that the quality of the stamping part is ensured.
Seventh, the leveling roller 672 is moved to an initial position, the material plate is moved backwards, then the material plate is sheared again, then the feeding plate 2 is moved upwards to the initial position, so that the lower blade 5 is rotated to a left-high right-low posture again, the inclined posture of the lower blade 5 is automatically converted after shearing the material plate each time, the upper blade 4 is fully utilized, and the replacement frequency is reduced.
While embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives, and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention, which is also intended to be covered by the present invention.
Claims (10)
1. The automobile hardware stamping part cutting board equipment comprises an operation table and is characterized in that a feeding board is arranged on the operation table in a sliding mode up and down through a hydraulic power assembly, an upper blade is arranged on the feeding board through an adjusting mechanism for changing the inclination direction, a lower blade is fixedly arranged on the operation table, and a finishing mechanism for leveling a material board is arranged on the operation table;
The adjusting mechanism comprises a rotating piece which is rotatably arranged on the feeding plate, the front part of the rotating piece is of a rectangular block structure, the rear part of the rotating piece is of a cylinder structure, a cutter frame plate is arranged on the rectangular block structure of the rotating piece in a sliding mode, the lower end of the front side of the cutter frame plate is connected with the upper cutter blade in a bolt connection mode, and the adjusting mechanism further comprises a linkage assembly which is used for controlling the upper cutter blade to change the inclination direction after cutting the cutter plate each time;
The arrangement mechanism comprises a U-shaped frame fixedly mounted on an operating platform, a plurality of hydraulic support columns which are arranged at equal intervals along the left-right direction are arranged at the lower part of the U-shaped frame through a connecting component, and press rollers for pushing the flattened material plates are arranged on the leftmost hydraulic support columns and the rightmost hydraulic support columns through swing components.
2. The automobile hardware stamping part shearing equipment according to claim 1, wherein the linkage assembly comprises a fixed rod fixedly installed on the right side of the rear end of the rotating piece, a transverse plate is fixedly installed on the operating table and located on the lower portion of the fixed rod, and spring telescopic rods used for pushing the fixed rod are fixedly installed on the upper side of the transverse plate and the inner wall of the top end of the operating table.
3. The automobile hardware stamping part shearing equipment according to claim 2, wherein two locking columns are arranged on the inner side of the cylindrical structure of the rotating piece in a sliding manner along the radial direction of the cylindrical structure, a spiral spring is arranged between the two locking columns, and two jacks which are vertically symmetrically arranged and are inclined leftwards are formed on the inner side of the feeding plate.
4. The automobile hardware stamping plate shearing equipment according to claim 3, wherein a deflector rod which extends backwards to the rear part of the feed plate is fixedly arranged on the rear side of the locking column, and a fixed plate for pushing the deflector rod is fixedly arranged on the upper side of the transverse plate and the inner wall of the top end of the operating platform.
5. The automobile hardware stamping part shearing equipment according to claim 1, wherein a semicircular arc plate is fixedly arranged at the upper end of the outer side of the cylindrical structure of the rotating part, an arc groove for rotating the arc plate and blocking the arc plate is formed in the feeding plate, and a hydraulic cylinder is arranged between the rectangular block structure of the rotating part and the tool rest plate.
6. The automobile hardware stamping part shearing equipment according to claim 1, wherein the connecting assembly comprises a mounting block arranged on the lower side face of the horizontal section of the U-shaped frame, the lower side of the mounting block is fixedly connected with a corresponding hydraulic support column, and a bidirectional screw is rotatably arranged on the operating platform and in threaded connection with the rightmost mounting block and the leftmost mounting block.
7. The automobile hardware stamping part shearing equipment according to claim 6, wherein two sliding blocks which are symmetrically arranged left and right are arranged on the lower blade in a sliding mode, limiting rollers are rotatably arranged on the upper sides of the sliding blocks, and a linkage plate which is in threaded connection with a bidirectional screw rod is fixedly arranged on one side, away from the middle of the operating platform, of the sliding blocks.
8. The automotive hardware stamping panel shearing equipment according to claim 1, wherein the swinging assembly comprises a connecting support plate fixedly arranged on the outer sides of the leftmost hydraulic support column and the rightmost hydraulic support column, the connecting support plate is hinged with the compression roller through a hinged plate hinged on the connecting support plate, and the hinged plates on the left side and the right side are arranged in a splayed shape.
9. The automobile hardware stamping part shearing equipment according to claim 8, wherein a gear is fixedly arranged at the hinge joint of the hinge plate and the connecting support plate, a rack is arranged on the connecting support plate in a sliding manner along the vertical direction, a pressing plate sleeved on the outer side of the fixing section of the hydraulic support column in a vertically sliding manner is fixedly arranged at the upper end of the rack, and a compression spring is arranged between the pressing plate and the lower part of the telescopic section of the hydraulic support column.
10. The automobile hardware stamping part cutting board equipment according to claim 1, wherein a movable board is arranged on the upper side of the horizontal section of the U-shaped frame in a sliding manner in a left-right direction, a plurality of lifting frames which are arranged in a sliding manner up and down are arranged on the movable board at equal intervals in the left-right direction, leveling rollers are rotatably arranged on the lower parts of the lifting frames, and guide boards for guiding the lifting frames are arranged on the operation table in a sliding manner in the vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510775023.8A CN120306701B (en) | 2025-06-11 | 2025-06-11 | Automobile hardware stamping part shearing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510775023.8A CN120306701B (en) | 2025-06-11 | 2025-06-11 | Automobile hardware stamping part shearing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN120306701A true CN120306701A (en) | 2025-07-15 |
| CN120306701B CN120306701B (en) | 2025-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202510775023.8A Active CN120306701B (en) | 2025-06-11 | 2025-06-11 | Automobile hardware stamping part shearing equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120698288A (en) * | 2025-08-20 | 2025-09-26 | 淄博新艺包装制品有限公司 | A packaging film cutting structure |
| CN121017636A (en) * | 2025-10-30 | 2025-11-28 | 南通飞奔机械有限公司 | A forging and punching press shearing machine |
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| US4507997A (en) * | 1981-01-30 | 1985-04-02 | Amada Company, Limited | Shearing machine |
| CN201871798U (en) * | 2010-11-15 | 2011-06-22 | 无锡市光彩机械制造有限公司 | Hydraulic shearing machine |
| CN202129495U (en) * | 2011-05-16 | 2012-02-01 | 芜湖中能机械制造有限公司 | Adjustment mechanism for shearing angle of gate-type plate shearing machine |
| CN205324828U (en) * | 2015-11-24 | 2016-06-22 | 嘉善贯德精密锻造有限公司 | Metal sheet corner cut equipment with load -carrying members |
| CN219837224U (en) * | 2023-05-30 | 2023-10-17 | 安徽卓彧工业制造有限公司 | Shearing machine of metal packaging ring buckle production equipment |
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2025
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4507997A (en) * | 1981-01-30 | 1985-04-02 | Amada Company, Limited | Shearing machine |
| CN201871798U (en) * | 2010-11-15 | 2011-06-22 | 无锡市光彩机械制造有限公司 | Hydraulic shearing machine |
| CN202129495U (en) * | 2011-05-16 | 2012-02-01 | 芜湖中能机械制造有限公司 | Adjustment mechanism for shearing angle of gate-type plate shearing machine |
| CN205324828U (en) * | 2015-11-24 | 2016-06-22 | 嘉善贯德精密锻造有限公司 | Metal sheet corner cut equipment with load -carrying members |
| CN219837224U (en) * | 2023-05-30 | 2023-10-17 | 安徽卓彧工业制造有限公司 | Shearing machine of metal packaging ring buckle production equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120698288A (en) * | 2025-08-20 | 2025-09-26 | 淄博新艺包装制品有限公司 | A packaging film cutting structure |
| CN121017636A (en) * | 2025-10-30 | 2025-11-28 | 南通飞奔机械有限公司 | A forging and punching press shearing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN120306701B (en) | 2025-11-14 |
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