Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an aluminum metal extraction system for garbage incinerator slag, which solves the problems in the prior art.
The aluminum metal extraction system of the garbage incinerator slag comprises a primary dewatering screen and a secondary dewatering screen, wherein after a water sand mixture with the diameter of 32 mu m to 75 mu m is separated by the primary dewatering screen, the residual slag is transferred to the secondary dewatering screen, and then the slag is separated into sand materials with the diameter of 75 mu m to 3mm, sand materials with the diameter of 3mm to 40mm and sand materials with the diameter of more than 40mm by the secondary dewatering screen, and three groups of eddy current sorting machines are respectively used for processing the sand materials with three different specifications.
Preferably, the eddy current separator comprises separation equipment and drying and dispersing vibration equipment, wherein the drying and dispersing vibration equipment is arranged at the feeding end of the separation equipment and is used for receiving the discharge of the secondary dewatering screen and separating and dewatering the received sand materials.
Preferably, the drying and dispersing vibration device comprises a blanking plate, a top plate and a drying assembly, wherein the blanking plate is obliquely arranged and is divided into a high end and a low end, the top plate is horizontally arranged and is positioned above the blanking plate, the top plate and the blanking plate are suspended and fixed, and the drying assembly is provided with two groups which are respectively arranged on the upper surface of the top plate and the bottom surface of the blanking plate and used for transmitting dry hot air between the blanking plate and the top plate;
the drying and dispersing vibration equipment further comprises a vibration piece and a separation piece, wherein the vibration piece is used for installing the blanking plate and the top plate and promoting the blanking plate and the top plate to vibrate, and the separation piece is arranged between the top plate and the blanking plate.
Preferably, the vibrating piece comprises a bottom beam and two groups of longitudinal beams, wherein the bottom beam is provided with two groups of longitudinal beams, the bottom of one group of longitudinal beams is fixedly provided with a spring, the spring is fixedly connected with the bottom beam, and the group of longitudinal beams is fixedly arranged on the high end of the blanking plate;
The bottom of the other group of longitudinal beams is fixedly provided with a rubber column and a sliding block, the corresponding bottom beam is fixedly provided with a square sleeve and a vibrating machine, the sliding block is arranged in the square sleeve and is in sliding connection with the square sleeve, the vibrating machine is arranged at the bottom of the square sleeve and is used for vibrating the sliding block, and the group of longitudinal beams is fixed with the lower end of the blanking plate;
the top plate is jointly fixed by four longitudinal beams.
Preferably, the separating piece comprises two groups of scraping teeth and a balancing frame fixedly connected with the two groups of scraping teeth.
Preferably, one of the eddy current sorters has its balance frame fixedly mounted on the longitudinal beam, and the blanking plate corresponds to a sand outlet greater than 40 mm.
Preferably, the balance frames of the other two eddy current sorters are fixedly arranged on the bottom beam, and the blanking plates respectively correspond to the sand materials with the thickness of 75 mu m-3mm and the sand materials with the thickness of 3mm-40 mm.
Preferably, a plurality of air holes are formed in the blanking plate and the top plate, the drying assembly comprises a sealing cover and a dry hot air pipe, the sealing cover covers the air holes, and the dry hot air pipe is communicated with the inside of the sealing cover.
Preferably, one end of the scraping teeth facing the high end of the blanking plate is of a tip structure, each group of scraping teeth are distributed in an equidistance manner, and the two groups of scraping teeth are arranged in a staggered manner.
Compared with the prior art, the invention has the following beneficial effects:
1. This aluminum metal extraction system of msw incineration slag, the slag of different diameters can be divided into different eddy current sorters and handled, stoving dispersion vibration equipment can be with the slag stoving, utilize to scrape tooth and vibration can disperse the slag that contains water, when dispersing the high and little slag of particle diameter of moisture, the flitch vibration and striking scrape the tooth, can disperse the slag better, the particle diameter is big, the water content is low, can directly utilize to scrape the tooth to break up, after break up and stoving, follow-up sorting equipment can more completely pick out inside aluminum slag.
2. The aluminum metal extraction system of the garbage incinerator slag can cover sand particles with all diameters by utilizing the three groups of eddy current sorting machines, so that compared with a traditional aluminum sorting system, the aluminum metal extraction system has higher aluminum extraction efficiency and does not need secondary repeated sorting.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
It should be noted that all the directional indicators in the embodiments of the present application are only used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture, and if the specific posture is changed, the directional indicators are correspondingly changed.
In the present application, unless explicitly specified and limited otherwise, the terms "connected," "fixed," and the like are to be construed broadly, and for example, "fixed" may be fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements or in an interaction relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present application.
As shown in fig. 1 to 9, the aluminum metal extraction system of the refuse-incinerated slag comprises a primary dewatering screen and a secondary dewatering screen, wherein after the primary dewatering screen separates the 32-75 μm water sand mixture, the remaining slag is transferred to the secondary dewatering screen, and then the secondary dewatering screen separates the slag into 75-3 mm sand, 3-40 mm sand and sand larger than 40 mm;
The three-group eddy current sorting machine is used for respectively processing sand materials with three different specifications.
Because the density of the aluminum material is only slightly higher than that of the nonmetallic slag sand material, the aluminum material is difficult to separate from the sand material by using the buoyancy selection process, and if the aluminum material is not treated by the aluminum separation system process, the purified sand material cracks the brick body due to the oxidation reaction of the aluminum material during brick making. Therefore, sand materials with granularity of 32-75 mu m, 75-3 mu m and 3-40 mm and slag heads (orthopaedics materials) with granularity of >40mm in the working procedures of the sand material granularity grading and dewatering system are respectively recycled through the eddy current separator of the aluminum separation equipment.
When the aluminum material passes through the nonferrous metal eddy current separator, eddy current is generated to generate reverse magnetic field force which is repelled with the self magnetic field of the eddy current separator, so that the aluminum material flies out of slag. The first material opening is used for separating and sorting three sand materials with different particle sizes of 32 mu m-75 mu m, 75 mu m-3 mm and 3 mm-40 mm and slag heads with the particle sizes of >40mm through a four-stage aluminum separation system process.
1-40 Mm slag heads (orthopaedics materials) are transported back to a slag storage yard through a loader for repeated crushing procedures to crush, so that the particle diameter of the slag heads is below 15mm (namely, the product is coarse aggregate 3-40 mm), and the slag heads are used as main additives for making bricks.
The product sand materials with three different particle sizes of 32-75 mu m, 75 mu m-3 mm and 3-40 mm (namely, the finished fine materials are 32-2 mm, the sand materials are 2-6 mm coarse aggregates are 3-40 mm) can be used as the following table:
;
in an alternative embodiment, the eddy current separator comprises a separation device 1 and a drying and dispersing vibration device 2, wherein the drying and dispersing vibration device 2 is arranged at the feeding end of the separation device 1 and is used for receiving the discharge of the secondary dewatering screen and separating and dewatering the received sand.
In this embodiment, the sorting apparatus 1 is a subsequent apparatus of an existing eddy current sorter, and includes a feeding system and a permanent magnet system, and when a permanent magnet drum rotating at a high speed generates an alternating magnetic field, aluminum metal generates eddy current through the magnetic field. These eddy currents generate a magnetic field opposite to the original magnetic field, thereby generating repulsive forces on the metal particles. Nonmetallic materials fall freely, and nonferrous metals are thrown farther due to repulsive force, so that separation is realized.
Unlike the prior art, the existing vibration blanking apparatus is replaced with the drying and dispersing vibration apparatus 2.
In an alternative embodiment, the drying and dispersing vibration device 2 comprises a blanking plate 201, a top plate 202 and a drying assembly 203, wherein the blanking plate 201 is obliquely arranged and divided into a high end and a low end, the top plate 202 is horizontally arranged and is positioned above the blanking plate 201, the top plate 202 and the blanking plate 201 are suspended and fixed, and the drying assembly 203 is provided with two groups which are respectively arranged on the upper surface of the top plate 202 and the bottom surface of the blanking plate 201 and used for transmitting dry hot air between the blanking plate 201 and the top plate 202;
The drying and dispersing vibration apparatus 2 further includes a vibrating member 204 for mounting the blanking plate 201 and the top plate 202 and causing them to vibrate, and a separating member 205 provided between the top plate 202 and the blanking plate 201.
In this embodiment, the blanking plate 201 is of a U-shaped structure, a blanking opening is arranged at a high end of the blanking plate and is used for receiving sand materials transmitted from a dewatering screen, the drying component 203 is connected with a factory heating device, or an external ceramic heater is utilized to supply heat, and dry hot air brought by the two groups of drying components 203 acts between the top plate 202 and the blanking plate 201 together, so that sand materials passing between the top plate and the blanking plate can be further dewatered, in this process, in order to save energy, the sand materials do not need to be completely dried, only moisture on the outer surfaces of the sand materials needs to be removed, and later-stage material turning is facilitated.
In an alternative embodiment, the vibration member 204 includes a bottom beam 2041 and two sets of longitudinal beams 2042, the bottom beam 2041 is provided with two, wherein the springs 2043 are fixed to the bottom of one set of longitudinal beams 2042, the springs 2043 are fixed to the bottom beam 2041, and the set of longitudinal beams 2042 are fixed to the high end of the blanking plate 201;
The bottom of the other group of longitudinal beams 2042 is fixed with a rubber column 2044 and a sliding block 2045, a square sleeve 2046 and a vibrator 2047 are fixed on a corresponding bottom beam 2041, the sliding block 2045 is arranged in the square sleeve 2046 and is in sliding connection with the square sleeve 2046, the vibrator 2047 is arranged at the bottom of the square sleeve 2046 and is used for vibrating the sliding block 2045, and the group of longitudinal beams 2042 is fixed with the lower end of the blanking plate 201;
the top plate 202 is commonly fixed by four stringers 2042.
In this embodiment, the rubber column 2044 is a rubber pad, which can reduce noise emitted by the device during vibration, and the device can operate for a longer time by using the limitation of the sliding block 2045 and the square sleeve 2046, and can protect the vibrator 2047 and prolong the service life of the vibrator 2047.
In an alternative embodiment, the separator 205 includes two sets of scraping teeth 2051 and a balancing bracket 2052 fixedly coupled to the two sets of scraping teeth 2051.
In this embodiment, the balancing stand 2052 is used to fixedly connect two sets of scraping teeth 2051, so that the two sets of scraping teeth 2051 are distributed according to the inclination angle of the blanking plate 201.
In an alternative embodiment, one of the eddy current sorters has its counter balance 2052 fixedly mounted to the stringers 2042, and the blanking plate 201 corresponds to a sand outlet greater than 40 mm.
In this embodiment, when the balance frame 2052 is mounted on the longitudinal beam 2042, the vibrator 2047 can simultaneously vibrate with the scraping teeth 2051 and the balance frame 2052 when the blanking plate 201 and the longitudinal beam 2042 vibrate, in this process, large-particle sand materials with the size of more than 40mm can be dispersed along with the vibration, and the dispersed sand materials can strike the scraping teeth 2051, so that aluminum metal wrapped in the aluminum metal can be better separated from the sand materials.
In an alternative embodiment, two other eddy current sorters, the balance frame 2052 of which is fixedly mounted on the bottom beam 2041, the blanking plate 201 corresponds to 75 μm-3mm sand and 3mm-40mm sand, respectively.
In this embodiment, the small-diameter sand is generally higher in water content, and the water is not easily removed, so that the blanking plate 201 frequently leaves the scraping teeth 2051 and approaches the scraping teeth 2051 during vibration, so that the scraping teeth 2051 can knock up the agglomerated small-particle sand, and the agglomerated small-particle sand can be better dried by hot air after being dispersed, and the hot air can act in the middle of the small-particle sand, so that the removal rate is higher during subsequent aluminum metal removal.
In an alternative embodiment, the blanking plate 201 and the top plate 202 are provided with a plurality of air holes 206, and the drying assembly 203 includes a closed cover 2031 and a dry hot air pipe 2032, wherein the closed cover 2031 covers the air holes 206, and the dry hot air pipe 2032 is communicated with the interior of the closed cover 2031.
In this embodiment, the air is blown into the dry-hot air pipe 2032 by using external wind, and the air is concentrated in the closed cover 2031, and then passes through the air holes 206 from the inside of the closed cover 2031 to act on the sand, where the diameter of the air holes 206 is smaller, generally smaller than the diameter of the sand, and the air outlet is not affected.
In an alternative embodiment, the end of the scraping teeth 2051 facing the high end of the blanking plate 201 is in a tip structure, each group of scraping teeth 2051 is a plurality of scraping teeth distributed equidistantly, and two groups of scraping teeth 2051 are staggered.
In this embodiment, scratch teeth 2051 are covered with alloy wear-resistant material, and large-area wear is not easy to occur even when the scratch teeth 2051 contact sand for a long time, and the staggered scratch teeth 2051 can better scatter materials.
When using, the slag of different diameters can be divided into different eddy current sorters and handled, stoving dispersion vibration equipment 2 can be with the slag stoving, utilize to scrape tooth 2051 and vibration can disperse the slag that contains water, when dispersing the high and little slag of particle diameter of moisture, the flitch 201 vibration and striking scrape tooth 2051, can disperse the slag better, particle diameter is big, the water content is low, can directly utilize to scrape tooth 2051 to break up, after break up and stoving, follow-up sorting equipment 1 can more completely pick out inside aluminium sediment.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, one skilled in the art can combine and combine the different embodiments or examples described in this specification.
In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present application.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.