CN120306323A - An intelligent ultrasonic fine cleaning device and operation method for automobile cylinder head manufacturing - Google Patents
An intelligent ultrasonic fine cleaning device and operation method for automobile cylinder head manufacturingInfo
- Publication number
- CN120306323A CN120306323A CN202510817574.6A CN202510817574A CN120306323A CN 120306323 A CN120306323 A CN 120306323A CN 202510817574 A CN202510817574 A CN 202510817574A CN 120306323 A CN120306323 A CN 120306323A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- cylinder head
- engine cylinder
- wall
- cylinder cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明属于汽车缸盖制造领域，具体的说是一种汽车缸盖制造用智能化超声波精洗装置及操作方法，其中，装置包括清洗池，清洗池的顶部固定连接有第一电机，第一电机的输出端贯穿清洗池的顶部且固定连接有丝杆；操作方法包括，控制顶板顺时针转动，在限位组件的配合下，使安装架与发动机缸盖同步顺时针转动，由此调整发动机缸盖与气泡的接触面，从而对发动机缸盖的不同位置进行清洗，且扇叶跟随转动，转动的扇叶将清洗液激起涡旋，涡旋运动产生的水流能够增强清洗液对发动机缸盖表面的冲刷作用，且使发动机缸盖下方的气泡能够向上冲击，对发动机缸盖的底部清洗，提升对发动机缸盖底部的清洗效果。
The present invention belongs to the field of automobile cylinder head manufacturing, and specifically is an intelligent ultrasonic fine cleaning device and an operating method for automobile cylinder head manufacturing, wherein the device comprises a cleaning pool, the top of the cleaning pool is fixedly connected to a first motor, the output end of the first motor passes through the top of the cleaning pool and is fixedly connected to a lead screw; the operating method comprises controlling a top plate to rotate clockwise, and with the cooperation of a limit assembly, making a mounting frame and an engine cylinder head rotate synchronously clockwise, thereby adjusting the contact surface between the engine cylinder head and the bubbles, so as to clean different positions of the engine cylinder head, and the fan blades follow the rotation, and the rotating fan blades arouse a vortex in the cleaning liquid, and the water flow generated by the vortex motion can enhance the flushing effect of the cleaning liquid on the surface of the engine cylinder head, and make the bubbles under the engine cylinder head impact upward, so as to clean the bottom of the engine cylinder head and improve the cleaning effect on the bottom of the engine cylinder head.
Description
Technical Field
The invention belongs to the field of automobile cylinder cover manufacturing, and particularly relates to an intelligent ultrasonic wave fine washing device for automobile cylinder cover manufacturing and an operation method.
Background
With the increase of economy and the improvement of living standard of people, automobiles become necessary transportation means for thousands of households, the popularization of automobiles drives the automobile industry to develop rapidly, and meanwhile, a plurality of problems, such as environmental protection problems and disposal problems of scrapped automobile parts, are raised more and more along with the increase of scrapped quantity of automobiles in recent years, particularly the disposal problems of the parts after the scrapping of the automobiles, and the improper disposal can cause great environmental pollution and resource waste, so that the scrapped automobile parts are changed into valuable if the automobiles reach the scrapping standard, and the method has great significance to the automobile industry and even human society. In the remanufacturing production process of the automobile engine cylinder cover, oil stains and the like are arranged on the surface of the automobile engine cylinder cover in the previous use process, so that an ultrasonic cleaning pool is required to be used for cleaning the stains such as oil stains and the like on the surface.
After the engine cylinder cover is placed in the ultrasonic cleaning pool, sundries such as greasy dirt on the engine cylinder cover are required to be removed by matching with a cleaning agent, however, when the engine cylinder cover is taken out, the fallen greasy dirt is very easy to adhere to the surface of the engine cylinder cover again, secondary pollution is caused to the engine cylinder cover, the prior art is inconvenient to treat the sundries secondarily adhered to the engine cylinder cover, and more sundries such as greasy dirt can be accumulated in the ultrasonic cleaning pool along with the falling of the sundries such as greasy dirt on the engine cylinder cover, the prior art is inconvenient to treat the sundries such as greasy dirt in the ultrasonic cleaning pool, the cleaning capability can be reduced, the cleaning capability can not be recycled, and in addition, certain attachments on the engine cylinder cover are adhered firmly, and the effective cleaning effect can not be achieved only by means of ultrasonic cleaning.
Therefore, the invention provides an intelligent ultrasonic fine-washing device for manufacturing an automobile cylinder cover and an operation method.
Disclosure of Invention
In order to overcome the defects in the prior art, the problems that when an engine cylinder cover is taken out, fallen oil stains are extremely easy to adhere to the surface of the engine cylinder cover again, secondary pollution is caused to the engine cylinder cover, the prior art is inconvenient to treat sundries adhered to the engine cylinder cover secondarily, more and more sundries such as oil stains can be accumulated in an ultrasonic cleaning tank along with the falling of sundries such as oil stains on the engine cylinder cover, the prior art is inconvenient to treat the sundries such as the oil stains in the ultrasonic cleaning tank, the cleaning capability can be reduced, the engine cylinder cover cannot be recycled, and in addition, certain attachments on the engine cylinder cover are adhered firmly, and an effective cleaning effect cannot be achieved only by means of ultrasonic cleaning are solved.
The intelligent ultrasonic fine washing device for manufacturing the automobile cylinder cover comprises a washing pool, wherein a first motor is fixedly connected to the top of the washing pool, the output end of the first motor penetrates through the top of the washing pool and is fixedly connected with a screw rod, the outer wall of the screw rod is connected with a sliding block through a screw rod nut pair, the sliding block is in sliding connection with the washing pool, one side of the sliding block is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a mounting plate, the bottom of the mounting plate is rotationally connected with a sleeve box, the inner wall of the sleeve box is fixedly connected with a limiting ring, a sliding plate is slidingly connected above the limiting ring, the top of the mounting plate is provided with a vibration assembly, the bottoms of the sliding plates are fixedly connected with a plurality of sliding shafts at equal intervals, the bottoms of the sliding shafts penetrate through the sleeve box and are fixedly connected with a connecting platform, the bottom of the connecting platform is provided with a clamping assembly, the bottom of the mounting plate is provided with a limiting assembly, and the inner wall of the washing pool is symmetrically provided with two ultrasonic transducers.
Preferably, the vibration assembly comprises a second motor, the top at the mounting panel is installed to second motor fixed mounting, the output of second motor extends to the inside and fixedly connected with roof of cover box, the roof is located the below of slide, the empty slot has been seted up to the inside of slide, the top symmetry fixedly connected with two first kicking blocks of roof, two the top of first kicking block all sets up to the inclined plane, the bottom symmetry fixedly connected with two second kicking blocks of slide, two the bottom of second kicking block all sets up the inclined plane, the outer wall cover of slide is equipped with first spring, the top and the cover box fixed connection of first spring, the bottom and the connection platform fixed connection of first spring.
Preferably, the limiting component comprises a fixed ring, the fixed ring is rotationally connected to the outer wall of the sleeve box, the top of the fixed ring is fixedly connected with the mounting plate, two clamping blocks are symmetrically and slidingly connected to the inner wall of the fixed ring, one sides of the two clamping blocks are all provided with inclined planes, the other sides of the two clamping blocks are fixedly connected with second springs, the two second springs are fixedly connected with the fixed ring, and clamping grooves matched with the clamping blocks for use are formed in the outer wall of the sleeve box.
Preferably, the clamping assembly comprises a mounting frame, mounting frame fixed mounting is in the bottom of connecting the platform, the inner wall symmetry threaded connection of mounting frame has two sets of threaded rods, the one end fixedly connected with clamp splice of threaded rod, the outer wall of clamp splice sets up to annular inclined plane, the outer wall symmetry fixedly connected with of mounting frame two sets of curb plates, the curb plate sets up to the arc.
Preferably, the bottom fixedly connected with multisection elastic telescopic link of mounting bracket, multisection elastic telescopic link's bottom fixedly connected with flabellum, the feed chute has been seted up to the bottom of wasing the pond inner wall, two discharge gates have been seted up to the bottom symmetry of wasing the pond, the spout has been seted up to the inside in wasing the pond and between feed chute and the discharge gate, the inside of spout is provided with the discharge subassembly, the inner wall equidistance fixedly connected with a plurality of support frame of feed chute, a plurality of the top rotation of support frame is connected with the revolving plate.
Preferably, the discharging assembly comprises a baffle, the baffle is arranged on the inner wall of the chute and is in sliding connection with the chute, a feeding cavity is formed in the top of the baffle, a discharging opening is formed in the bottom of the baffle, the discharging opening is communicated with the feeding cavity, an electric telescopic rod is fixedly connected with the inner wall of the chute, and the output end of the electric telescopic rod is fixedly connected with the baffle.
Preferably, the top sliding connection of washing pond has the sealing ring, the bottom fixedly connected with third spring of sealing ring, third spring and washing pond fixed connection.
Preferably, a plurality of spoilers are fixedly connected to the inner wall of the cleaning tank at equal intervals, and the spoilers are obliquely installed.
Preferably, the inside of connecting the platform is offered and is stored up the material chamber, the top of connecting the platform is provided with the feed inlet, the bottom equidistance fixedly connected with a plurality of slide bar of cover box, the slide bar runs through connecting the platform, the outer wall of slide bar just is located connecting the inside within range of platform and sets up flutedly.
The operation method of the intelligent ultrasonic wave fine washing device for manufacturing the automobile cylinder cover is suitable for the intelligent ultrasonic wave fine washing device for manufacturing the automobile cylinder cover, and the operation method is as follows:
S1, placing cleaning liquid into a cleaning pool, placing an engine cylinder cover into a mounting frame, enabling two groups of clamping blocks to be close to each other by rotating two groups of threaded rods, clamping the engine cylinder cover, and then controlling the mounting frame to move downwards to enable the engine cylinder cover to enter the cleaning pool;
s2, when the engine cylinder cover is cleaned, the top plate is controlled to rotate clockwise, and the mounting frame and the engine cylinder cover synchronously rotate under the cooperation of the limiting assembly, so that the contact surface of the engine cylinder cover and bubbles is regulated;
s3, during cleaning, the top plate is controlled to rotate anticlockwise, and the engine cylinder cover continuously vibrates downwards under the cooperation of the limiting assembly;
and S4, after the cleaning is finished, the engine cylinder cover is moved out of the cleaning liquid, the fan blades are controlled to rotate, so that sundries such as oil stains and the like settled in the cleaning liquid gradually move towards the center and are settled into the feeding cavity for stocking.
The beneficial effects of the invention are as follows:
1. According to the intelligent ultrasonic fine washing device for manufacturing the automobile cylinder cover and the operation method, when the engine cylinder cover is cleaned, the top plate is controlled to rotate clockwise, the mounting frame and the engine cylinder cover synchronously rotate clockwise under the cooperation of the limiting assembly, so that the contact surface of the engine cylinder cover and bubbles is adjusted, different positions of the engine cylinder cover are cleaned, the fan blades rotate in a follow-up mode, the rotating fan blades excite the cleaning liquid to swirl, water flow generated by swirling motion can enhance the scouring effect of the cleaning liquid on the surface of the engine cylinder cover, bubbles below the engine cylinder cover can impact upwards, the bottom of the engine cylinder cover is cleaned, and the cleaning effect on the bottom of the engine cylinder cover is improved.
2. According to the intelligent ultrasonic fine washing device for manufacturing the automobile cylinder cover and the operation method, the top plate is controlled to rotate anticlockwise, the engine cylinder cover continuously vibrates downwards under the cooperation of the limiting component, stronger relative motion is generated between the engine cylinder cover and the cleaning liquid through the continuous downward vibration of the engine cylinder cover, scouring force of the cleaning liquid on attachments is increased, distribution and motion states of bubbles can be changed when the engine cylinder cover vibrates downwards, cavitation bubbles are distributed around the cylinder cover more uniformly, impact force directions of the attachments are more diversified when the bubbles are broken under the vibration effect, accordingly the combination of the attachments and the cylinder cover is effectively damaged, the cleaning effect is improved, the engine cylinder cover in the cleaning liquid is taken out, continuous downward vibration of the engine cylinder cover is controlled, excessive cleaning liquid on the engine cylinder cover is convenient to shake down, sundries which fall off when the engine cylinder cover moves upwards are prevented from being adhered to the engine cylinder cover for a second time, the top plate is enabled to reciprocate upwards and downwards when the top plate rotates anticlockwise, the attachment platform is enabled to be intermittently arranged in the cleaning liquid through grooves, dirt and the like on the engine cylinder cover is settled, and sundries such as the dirty and the like which fall off are prevented from being suspended in the cleaning liquid.
3. According to the intelligent ultrasonic fine-washing device for manufacturing the automobile cylinder cover and the operation method, after the engine cylinder cover is cleaned, the engine cylinder cover is controlled to be separated from the cleaning liquid, the multi-section elastic telescopic rod is arranged at the same time, so that the fan blades stay at the bottom of the cleaning liquid, the fan blades are controlled to rotate, the cleaning liquid generates vortex, centrifugal force disappears when the rotation of the fan blades is stopped, sundries such as oil stains settled in the cleaning liquid gradually move to the center and settle along the feeding groove into the feeding cavity for accumulation, the sundries such as oil stains are convenient to clean, and cross contamination is avoided when the next engine cylinder cover is cleaned.
4. According to the intelligent ultrasonic wave fine washing device for manufacturing the automobile cylinder cover and the operation method, bubbles near the engine cylinder cover are coated through the arc-shaped side plates, and when the bubbles explode, the impact effect of the explosion of the bubbles is improved through blocking of the side plates.
5. According to the intelligent ultrasonic fine washing device for manufacturing the automobile cylinder cover and the operation method, through the spoiler, vortex which rotates clockwise is blocked, so that the cleaning liquid can form large-amplitude oscillation, stronger relative movement is generated with the engine cylinder cover, and the scouring effect of the cleaning liquid on the engine cylinder cover is improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of a first use configuration of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a perspective view of a second use configuration of the present invention;
FIG. 4 is a perspective view of the attachment platform of the present invention in use with a mounting bracket;
FIG. 5 is a perspective view of the wash basin of the present invention in use with a spoiler;
FIG. 6 is an exploded view of the use of the kit of the present invention with a connection platform;
FIG. 7 is a perspective view of the first top piece and second top piece of the present invention in use;
FIG. 8 is an enlarged view of the invention at A in FIG. 2;
FIG. 9 is an enlarged view of the invention at B in FIG. 2;
Fig. 10 is an enlarged view of the present invention at C in fig. 2.
In the figure, 1, a cleaning pool, 2, a first motor, 3, a screw rod, 4, a sliding block, 5, a supporting plate, 6, a mounting plate, 7, a second motor, 8, a sleeve box, 9, a limiting ring, 10, a sliding plate, 11, a sliding shaft, 12, a first spring, 13, a connecting platform, 14, a mounting frame, 15, a threaded rod, 16, a clamping block, 17, a top plate, 18, a first top block, 19, a second top block, 20, a fixed ring, 21, a second spring, 22, a clamping block, 23, a clamping groove, 24, a material storage cavity, 25, a feed inlet, 26, a plurality of sections of sliding rods, 27, a groove, 28, a flexible telescopic rod, 29, a fan blade, 30, a feed groove, 31, a supporting frame, 32, a rotating plate, a sliding groove, 34, a discharge opening, 35, a baffle plate, 36, a feed cavity, 37, a flexible rod, 38, a side plate, 39, an ultrasonic transducer, 40, a baffle plate, 41, a third spring, 42, a sealing ring, 43 and a feed opening.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 10, the invention provides a technical scheme, an intelligent ultrasonic fine washing device for manufacturing an automobile cylinder cover, which comprises a washing tank 1, wherein the top of the washing tank 1 is fixedly connected with a first motor 2, the output end of the first motor 2 penetrates through the top of the washing tank 1 and is fixedly connected with a screw rod 3, the outer wall of the screw rod 3 is connected with a sliding block 4 through a screw-nut pair, the sliding block 4 is in sliding connection with the washing tank 1, one side of the sliding block 4 is fixedly connected with a supporting plate 5, the top of the supporting plate 5 is fixedly connected with a mounting plate 6, the bottom of the mounting plate 6 is rotationally connected with a sleeve box 8, the inner wall of the sleeve box 8 is fixedly connected with a limiting ring 9, the inner wall of the sleeve box 8 is positioned above the limiting ring 9 and is in sliding connection with a sliding plate 10, the top of the mounting plate 6 is provided with a vibration component, the bottom of the sliding plate 10 is fixedly connected with a plurality of sliding shafts 11 at equal intervals, the bottom of the sliding shaft 11 penetrates through the sleeve box 8 and is fixedly connected with a connecting platform 13, the bottom of the connecting platform 13 is provided with a clamping component, the bottom of the mounting plate 6 is provided with a limiting component, and the inner wall of the washing tank 1 is symmetrically provided with two ultrasonic transducers 39.
Through the technical proposal, the cleaning liquid is put into the cleaning pool 1, the engine cylinder cover is clamped and fixed through the clamping component, the first motor 2 is started, the output end of the first motor 2 drives the screw rod 3 to rotate, the sliding block 4 moves downwards, the supporting plate 5 moves downwards, the mounting plate 6 moves downwards, the clamping component moves downwards, the engine cylinder cover is soaked in the cleaning liquid, the ultrasonic transducer 39 is started, tiny bubbles are generated in the cleaning liquid, along with the explosion impact of the bubbles, the engine cylinder cover is cleaned, impurities such as oil stains adhered to the surface are removed, the engine cylinder cover is cleaned, the engine cylinder cover is rotated through the matching of the vibration component and the limiting component, the contact surface of the engine cylinder cover and the bubbles is adjusted, the engine cylinder cover is cleaned at different positions, and the engine cylinder cover continuously vibrates downwards through the matching of the vibration component and the limiting component, stronger relative movement is generated between the engine cylinder cover and the cleaning liquid through continuously vibrating downwards, the distribution and the movement state of the bubbles can be changed when the engine cylinder cover vibrates downwards, cavitation is more uniformly distributed around the cylinder cover, and under the action of explosion impact of the bubbles, the engine cylinder cover is broken, the vibration component is more effectively removed, the engine cylinder cover is more effectively and the engine cylinder cover is more effectively removed through the combination of the vibration component and the vibration component when the engine cylinder cover is more broken, the vibration component is more effectively removed, and the engine cylinder cover is more effectively cleaned through the vibration and the vibration component is more matched with the engine cylinder cover is simultaneously cleaned through the cleaning and cleaned, and the sundries falling off when the engine cylinder cover is moved upwards are prevented from being secondarily adhered to the engine cylinder cover.
Specifically, the vibration component comprises a second motor 7, the second motor 7 is fixedly arranged at the top of a mounting plate 6, the output end of the second motor 7 extends to the inside of a sleeve box 8 and is fixedly connected with a top plate 17, the top plate 17 is located below a sliding plate 10, an empty slot is formed in the sliding plate 10, two first jacking blocks 18 are symmetrically and fixedly connected to the top of the top plate 17, the tops of the two first jacking blocks 18 are both provided with inclined planes, two second jacking blocks 19 are symmetrically and fixedly connected to the bottom of the sliding plate 10, the bottoms of the two second jacking blocks 19 are both provided with inclined planes, a first spring 12 is sleeved on the outer wall of a sliding shaft 11, the top of the first spring 12 is fixedly connected with the sleeve box 8, the bottom of the first spring 12 is fixedly connected with a connecting platform 13, the limiting component comprises a fixed ring 20, the top of the fixed ring 20 is rotationally connected to the outer wall of the sleeve box 8, two clamping blocks 22 are symmetrically and slidingly connected with the inner wall of the fixed ring 20, one sides of the two clamping blocks 22 are both inclined planes, the other sides of the two clamping blocks 22 are both fixedly connected with second springs 21, and the two clamping blocks 21 are both fixedly connected with the outer walls of the second clamping blocks 21 and the outer wall of the sleeve box 8 by the fixed ring 20.
By the above technical scheme, the second motor 7 is started, the output end of the second motor 7 drives the top plate 17 to rotate anticlockwise, so that the first top block 18 rotates anticlockwise, when the first top block 18 rotates to a position close to the second top block 19, the inclined plane of the first top block 18 abuts against the inclined plane of the second top block 19, when the first top block 18 abuts against the second top block 19, under the action of the second spring 21, the straight surface of the clamping block 22 abuts against the inner wall of the clamping groove 23, the sleeve box 8 cannot rotate due to the limit of the straight surface of the clamping block 22, thereby under the extrusion of the first top block 18, the second top block 19 is pushed to move upwards, the slide plate 10 is driven to move upwards, the slide shaft 11 is driven to move upwards, the connecting platform 13 is driven to move upwards, the clamping assembly and the engine cylinder cover are driven to move upwards, the first spring 12 is pressed when the first top block 18 rotates to a position separated from the second top block 19, under the action of the self weight of the engine cylinder cover and the first spring 12, the engine cylinder cover is enabled to move downwards rapidly, when the sliding plate 10 impacts the limiting ring 9, the engine cylinder cover is enabled to generate downward vibration, and accordingly the engine cylinder cover is enabled to reciprocate, along with the anticlockwise rotation of the top plate 17, the engine cylinder cover is enabled to continuously vibrate downwards, when the top plate 17 is controlled to rotate clockwise, the first top block 18 is driven to rotate clockwise, when the first top block 18 rotates to a position close to the second top block 19, the straight face of the first top block 18 abuts against the straight face of the second top block 19, along with the rotation of the first top block 18, the second top block 19 is driven to rotate along with the rotation, the sliding shafts 11 are driven to rotate along with the rotation, the sleeve box 8 is enabled to rotate along with the rotation, the clamping groove 23 abuts against the inclined face of the clamping block 22, under the extrusion action of the clamping groove 23, the clamping block 22 is driven to move towards the inside of the fixed ring 20, and the second spring 21 is compressed, thus, when the control top plate 17 rotates clockwise, the clamping assembly is driven to rotate clockwise in synchronization with the engine cylinder head.
Specifically, the clamping assembly includes mounting bracket 14, and mounting bracket 14 fixed mounting is in the bottom of connecting platform 13, and the inner wall symmetry threaded connection of mounting bracket 14 has two sets of threaded rods 15, and the one end fixedly connected with clamp splice 16 of threaded rod 15, the outer wall of clamp splice 16 set up to annular inclined plane, and the outer wall symmetry fixedly connected with of mounting bracket 14 is two sets of curb plates 38, and curb plate 38 sets up to the arc.
Through above-mentioned technical scheme, put into the mounting bracket 14 with the engine cylinder cap, through rotating two sets of threaded rods 15, make two sets of clamp splice 16 be close to each other, to engine cylinder cap centre gripping, make the engine cylinder cap fix in the mounting bracket 14, through setting up the clamp splice 16 outer wall into annular inclined plane, reduce the area of contact with the engine cylinder cap, make the cleaning solution better to the cleaning performance of engine cylinder cap, through setting up into curved curb plate 38 cladding to the bubble near the engine cylinder cap, when the bubble explodes, through the blocking of curb plate 38, promote the impact effect of bubble explosion.
Specifically, the bottom fixedly connected with multisection elastic telescopic link 28 of mounting bracket 14, the bottom fixedly connected with flabellum 29 of multisection elastic telescopic link 28, the feed chute 30 has been seted up to the bottom of wasing pond 1 inner wall, two discharge gates 34 have been seted up to the bottom symmetry of wasing pond 1, the inside of wasing pond 1 just is located between feed chute 30 and the discharge gate 34 and has seted up spout 33, the inside of spout 33 is provided with the row material subassembly, the inner wall equidistance fixedly connected with a plurality of support frame 31 of feed chute 30, the top rotation of a plurality of support frame 31 is connected with rotating plate 32.
Through the technical scheme, when the engine cylinder cover is controlled to be soaked in the cleaning liquid, the bottom of the fan blade 29 abuts against the rotating plate 32, so that the multi-section elastic telescopic rod 28 is compressed, when the engine cylinder cover is controlled to rotate in the cleaning liquid, the fan blade 29 rotates in a following manner, the rotating fan blade 29 excites the cleaning liquid to swirl, water flow generated by swirling motion can enhance the scouring effect of the cleaning liquid on the surface of the engine cylinder cover, bubbles below the engine cylinder cover can impact upwards, the bottom of the engine cylinder cover is cleaned, and the cleaning effect on the bottom of the engine cylinder cover is improved.
Specifically, the discharging assembly comprises a baffle 35, the baffle 35 is arranged on the inner wall of the chute 33 and is in sliding connection with the chute 33, a feeding cavity 36 is formed in the top of the baffle 35, a discharging opening 43 is formed in the bottom of the baffle 35, the discharging opening 43 is communicated with the feeding cavity 36, an electric telescopic rod 37 is fixedly connected to the inner wall of the chute 33, the output end of the electric telescopic rod 37 is fixedly connected with the baffle 35, a material storage cavity 24 is formed in the connecting platform 13, a feeding opening 25 is formed in the top of the connecting platform 13, a plurality of slide bars 26 are fixedly connected to the bottom of the sleeve box 8 at equal intervals, the slide bars 26 penetrate through the connecting platform 13, and grooves 27 are formed in the outer wall of the slide bars 26 and in the inner range of the connecting platform 13.
Through the technical proposal, a proper amount of flocculating agent is filled in the bin cavity 24 through the feed inlet 25, the flocculating agent enters the groove 27 on the outer wall of the slide bar 26, when the engine cylinder cover is cleaned, the connecting platform 13 is controlled to move up and down, when the connecting platform 13 moves upwards, the groove 27 is separated from the coverage of the connecting platform 13, after the blocking of the connecting platform 13 is lost, the flocculating agent in the groove 27 falls into the cleaning liquid, when the connecting platform 13 moves downwards, the groove 27 enters the bin cavity 24 again, so that the flocculating agent can enter the groove 27, thereby moving up and down along with the reciprocating of the connecting platform 13, the flocculating agent in the bin cavity 24 is scattered into the cleaning liquid intermittently, and the flocculating agent is used for settling the sundries such as greasy dirt and the like cleaned on the engine cylinder cover, so as to prevent the falling-off sundries such as greasy dirt and the like from suspending in the cleaning liquid, when the engine cylinder cover is taken out upwards, the engine cylinder cover is adhered to the engine cylinder cover for the second time, after the engine cylinder cover is cleaned, the mounting frame 14 is controlled to move upwards through the first motor 2, so that the engine cylinder cover is separated from the cleaning liquid, after the engine cylinder cover is separated from the cleaning liquid, the multi-section elastic telescopic rod 28 is extended downwards, the fan blades 29 continuously stay at the bottom of the cleaning liquid, at the moment, the mounting frame 14 is controlled to rotate through the second motor 7, the fan blades 29 are driven to rotate, the cleaning liquid is enabled to generate vortex, then the rotation of the fan blades 29 is stopped, the centrifugal force disappears, sundries such as oil stains and the like settled in the cleaning liquid gradually move towards the center and settle into the feeding cavity 36 along the feeding groove 30 to be accumulated, the electric telescopic rod 37 is started, the baffle 35 is controlled to move, the discharging opening 43 is enabled to move, when the discharging opening 43 passes through the discharging opening 34, and sundries such as oil stains and the like accumulated in the feeding cavity 36 are discharged out of the cleaning tank 1 along the discharging opening 43 and the discharging opening 34, therefore, the cleaning liquid is ensured to be clean, and cross contamination caused when the next engine cylinder cover is cleaned is avoided.
Specifically, the top sliding connection of wasing pond 1 has sealing ring 42, and sealing ring 42's bottom fixedly connected with third spring 41, third spring 41 and wasing pond 1 fixed connection.
Through the above technical scheme, when the engine cylinder cover is controlled to enter the cleaning liquid, the mounting plate 6 moves downwards, and the sealing ring 42 is abutted against the bottom of the mounting plate 6 under the action of the third spring 41, so that the upper part of the cleaning tank 1 is sealed, and the cleaning liquid is prevented from splashing to the outside to pollute the surrounding environment.
Specifically, the inner wall of the cleaning tank 1 is fixedly connected with a plurality of spoilers 40 at equal intervals, and the spoilers 40 are obliquely installed.
Through the above technical scheme, when the control mounting frame 14 and the engine cylinder cover rotate clockwise, the cleaning liquid forms clockwise rotating vortex, and the clockwise rotating vortex is blocked by the arranged spoiler 40, so that the cleaning liquid forms a large oscillation, generates stronger relative motion with the engine cylinder cover, and improves the scouring effect of the cleaning liquid on the engine cylinder cover.
The operation method of the intelligent ultrasonic wave fine washing device for manufacturing the automobile cylinder cover is suitable for the intelligent ultrasonic wave fine washing device for manufacturing the automobile cylinder cover, and the operation method is as follows:
s1, placing cleaning liquid into a cleaning pool 1, placing an engine cylinder cover into a mounting frame 14, enabling two groups of clamping blocks 16 to be close to each other by rotating two groups of threaded rods 15, clamping the engine cylinder cover, and then controlling the mounting frame 14 to move downwards to enable the engine cylinder cover to enter the cleaning pool 1;
S2, when the engine cylinder cover is cleaned, the top plate 17 is controlled to rotate clockwise, and the mounting frame 14 and the engine cylinder cover synchronously rotate under the cooperation of the limiting assembly to adjust the contact surface of the engine cylinder cover and bubbles;
S3, during cleaning, the top plate 17 is controlled to rotate anticlockwise, and the engine cylinder cover continuously vibrates downwards under the cooperation of the limiting assembly;
And S4, after the cleaning is finished, the engine cylinder cover is moved out of the cleaning liquid, the fan blades 29 are controlled to rotate, so that sundries such as oil stains and the like settled in the cleaning liquid gradually move towards the center and are settled into the feeding cavity 36 for stocking.
When in use, cleaning liquid is put into the cleaning tank 1, the engine cylinder cover is put into the mounting frame 14, the two groups of clamping blocks 16 are mutually close by rotating the two groups of threaded rods 15, the engine cylinder cover is clamped and fixed in the mounting frame 14, the contact area with the engine cylinder cover is reduced by arranging the outer wall of the clamping block 16 as an annular inclined plane, the cleaning effect of the cleaning liquid on the engine cylinder cover is better, the first motor 2 is started, the output end of the first motor 2 drives the screw rod 3 to rotate, the sliding block 4 moves downwards, the supporting plate 5 moves downwards, the mounting plate 6 moves downwards, the mounting frame 14 moves downwards, the engine cylinder cover is soaked in the cleaning liquid, the sealing ring 42 is abutted against the bottom of the mounting plate 6 under the action of the third spring 41, thereby the upper part of the cleaning tank 1 is sealed, the cleaning liquid is prevented from splashing outwards, and the pollution of the surrounding environment is caused, the ultrasonic transducer 39 is started to generate tiny bubbles in the cleaning liquid, the engine cylinder cover is cleaned along with the explosion impact of the bubbles, impurities such as greasy dirt and the like adhered on the surface are removed, bubbles near the engine cylinder cover are coated through the arc-shaped side plates 38, when the bubbles explode, the impact effect of the bubble explosion is improved through the blocking of the side plates 38, when the engine cylinder cover is cleaned, the top plate 17 is controlled to rotate clockwise through the second motor 7, the first top block 18 is driven to rotate clockwise, when the first top block 18 rotates to a position close to the second top block 19, the straight surface of the first top block 18 abuts against the straight surface of the second top block 19, along with the rotation of the first top block 18, the second top block 19 is pushed to rotate in a following manner, the plurality of sliding shafts 11 are driven to rotate in a following manner, the sleeve box 8 rotates in a following manner, the clamping groove 23 abuts against the inclined surface of the clamping block 22 at the moment, under the extrusion action of the clamping groove 23, the clamping block 22 is pushed to move towards the inside of the fixed ring 20 to compress the second spring 21, so that the second spring 21 is reciprocated, when the control top plate 17 rotates clockwise, the mounting frame 14 and the engine cylinder cover are driven to rotate clockwise synchronously, the contact surface of the engine cylinder cover and bubbles is adjusted, different positions of the engine cylinder cover are cleaned, when the control engine cylinder cover is soaked in cleaning liquid, the bottom of the fan blade 29 abuts against the rotating plate 32, the multi-section elastic telescopic rod 28 is compressed, when the control engine cylinder cover rotates clockwise in the cleaning liquid, the fan blade 29 rotates in a following way, the rotating fan blade 29 excites vortex of the cleaning liquid, water flow generated by vortex motion can enhance the scouring action of the cleaning liquid on the surface of the engine cylinder cover, the bubbles below the engine cylinder cover can impact upwards to clean the bottom of the engine cylinder cover, the cleaning effect on the bottom of the engine cylinder cover is improved, the cleaning liquid forms clockwise rotating vortex when the mounting frame 14 and the engine cylinder cover rotate clockwise, the clockwise rotating vortex is blocked by the arranged flow blocking plate 40, the cleaning liquid forms large oscillation and generates stronger relative motion with the engine cylinder cover, the cleaning liquid has a scouring effect on the engine cylinder cover, after the engine cylinder cover is controlled to rotate in the cleaning liquid for cleaning for a period of time, the top plate 17 is controlled to rotate anticlockwise by the second motor 7, the first top block 18 rotates anticlockwise, when the first top block 18 rotates to a position close to the second top block 19, the inclined surface of the first top block 18 abuts against the inclined surface of the second top block 19, when the first top block 18 abuts against the second top block 19, under the action of the second spring 21, the straight surface of the clamping block 22 abuts against the inner wall of the clamping groove 23, and the limit of the straight surface of the clamping block 22 is realized, the sleeve box 8 cannot rotate, so that under the extrusion of the first top block 18, the second top block 19 is pushed to move upwards, the sliding plate 10 is driven to move upwards, the sliding shaft 11 is driven to move upwards, the connecting platform 13 is driven to move upwards, the clamping component and the engine cylinder cover are driven to move upwards, the first spring 12 is pressed when the connecting platform 13 moves upwards, when the first top block 18 rotates to a position separated from the second top block 19, the engine cylinder cover moves downwards rapidly under the action of the gravity of the engine cylinder cover and the first spring 12, when the sliding plate 10 impacts the limiting ring 9, the engine cylinder cover generates downwards vibration, so that reciprocation, along with the anticlockwise rotation of the top plate 17, the engine cylinder cover continuously vibrates downwards, stronger relative motion is generated between the engine cylinder cover and the cleaning liquid through the continuous downwards vibration of the engine cylinder cover, the scouring force on attachments is increased, and can change the distribution and movement state of the bubble when the engine cylinder cover shakes downwards, make the cavitation bubble distribute around engine cylinder cover more evenly, and under the effect of shaking, the impact force direction to the attachment when the bubble breaks is more diversified, thus destroy the attachment and combination of engine cylinder cover more effectively, improve the cleaning performance, through the feed inlet 25 in the bin cavity 24 in the right amount of flocculating agent, the flocculating agent gets into the recess 27 of the outer wall of slide bar 26, when the control roof 17 anticlockwise rotates, the connection platform 13 reciprocates and moves up and down, when the connection platform 13 moves up, the recess 27 breaks away from the coverage of connection platform 13, after losing the barrier of connection platform 13, the flocculating agent in the recess 27 falls into the cleaning liquid, when the connection platform 13 moves down, the recess 27 gets into the bin cavity 24 again, enabling flocculant to enter the groove 27, thereby enabling flocculant to move up and down along with reciprocation of the connecting platform 13, enabling flocculant in the bin cavity 24 to be scattered into cleaning liquid intermittently, settling sundries such as oil stains and the like cleaned on the engine cylinder cover through flocculant, preventing sundries such as oil stains and the like from falling off from suspending in the cleaning liquid, secondarily adhering to the engine cylinder cover when the engine cylinder cover is taken out upwards, controlling the mounting frame 14 to move upwards through the first motor 2 after the engine cylinder cover is cleaned, enabling the engine cylinder cover to separate from the cleaning liquid, simultaneously enabling the engine cylinder cover to continuously vibrate downwards through controlling the top plate 17 to facilitate vibration of excessive cleaning liquid on the engine cylinder cover, and avoiding secondarily adhering sundries such as oil stains and the like falling off when the engine cylinder cover moves upwards to the engine cylinder cover to be adhered to the engine cylinder cover, enabling the plurality of elastic telescopic rods 28 to stretch downwards after the engine cylinder cover is separated from the cleaning liquid, enabling the fan blades 29 to stay at the bottom of the cleaning liquid, at the moment, controlling the mounting frame 14 through the second motor 7 to rotate, enabling the cleaning liquid 29 to rotate, enabling the cleaning liquid to vortex to be generated, then stopping rotation of the fan blades 29, enabling the settled sundries and the like to gradually move towards the center when the oil stains and the cleaning liquid to settle into the feeding groove 30, separating from the cleaning liquid, simultaneously, enabling the electric rods to rotate upwards through controlling the top plate 17 to rotate anticlockwise, enabling the engine cylinder cover to vibrate downwards, facilitating vibration of the engine cylinder cover to conveniently, facilitating vibration of excessive cleaning liquid to separate from the cleaning liquid, and enabling sundries to fall off from the engine cylinder cover, and the cleaning liquid, and the sundries to be adhered to be separated into the cleaning liquid, and finally discharged from the material, and finally, and discharged from the material And cross contamination is caused when the engine cylinder cover is cleaned.
The front, rear, left, right, up and down are all based on fig. 1 in the drawings of the specification, the face of the device facing the observer is defined as front, the left side of the observer is defined as left, and so on, according to the viewing angle of the person.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
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| CN120306323B (en) | 2025-10-24 |
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Address after: 044500 Yuncheng City, Yuncheng Economic and Technological Development Zone, Zhongshan West Street No. 168 Patentee after: Shanxi Qianjun Intelligent Manufacturing Technology Co.,Ltd. Country or region after: China Address before: 044500 Shanxi Province Yuncheng City Yongji City Sushui East Street Industrial Park Patentee before: SHANXI YANGMEI QIANJUN AUTO PARTS LLC Country or region before: China |
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Denomination of invention: An intelligent ultrasonic precision cleaning device for automobile cylinder head manufacturing and its operating method Granted publication date: 20251024 Pledgee: Bank of China Limited Yuncheng branch Pledgor: Shanxi Qianjun Intelligent Manufacturing Technology Co.,Ltd. Registration number: Y2026980013339 |