CN120170389A - A bicycle frame fish scale welding precision welding equipment - Google Patents

A bicycle frame fish scale welding precision welding equipment Download PDF

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Publication number
CN120170389A
CN120170389A CN202510590481.4A CN202510590481A CN120170389A CN 120170389 A CN120170389 A CN 120170389A CN 202510590481 A CN202510590481 A CN 202510590481A CN 120170389 A CN120170389 A CN 120170389A
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China
Prior art keywords
frame
rod
fixing
group
clamping
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CN202510590481.4A
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CN120170389B (en
Inventor
张成礼
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Giant Tianjin Co ltd
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Giant Tianjin Co ltd
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Publication of CN120170389A publication Critical patent/CN120170389A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

本发明涉及自行车车架精焊技术领域,具体提出了一种自行车车架鱼鳞焊精焊设备,包括自动化鱼鳞焊机构、梯形固定架、插抵定位机构与夹固机构。本发明所设计的一种自行车车架鱼鳞焊精焊设备,通过插抵定位机构与夹固机构相配合对车架进行定位固定,从而提高了车架鱼鳞焊时固定的便捷性与焊缝位置定位的准确性,且夹固机构中的弧形抵座在抵压锁定组的抵压作用下锁定在T形柱的竖直段,支撑导杆、斜抵杆与T形柱竖直段构成三角形稳定结构,从而实现了对车架的高稳定固定,提高了车架鱼鳞焊时的牢固性,避免车架晃动导致鱼鳞焊美观性降低。

The present invention relates to the technical field of precision welding of bicycle frames, and specifically proposes a fish-scale welding precision welding device for bicycle frames, including an automated fish-scale welding mechanism, a trapezoidal fixing frame, an inserting and positioning mechanism, and a clamping mechanism. The fish-scale welding precision welding device for bicycle frames designed by the present invention positions and fixes the frame by cooperating with the inserting and positioning mechanism and the clamping mechanism, thereby improving the convenience of fixing the frame during fish-scale welding and the accuracy of positioning the weld position, and the arc-shaped abutment seat in the clamping mechanism is locked in the vertical section of the T-shaped column under the pressing action of the abutment and locking group, and the support guide rod, the oblique abutment rod and the vertical section of the T-shaped column form a triangular stable structure, thereby achieving high-stability fixation of the frame, improving the firmness of the frame during fish-scale welding, and avoiding the shaking of the frame that causes the fish-scale welding to be aesthetically pleasing.

Description

Bicycle frame fish scale welding precision welding equipment
Technical Field
The invention relates to the technical field of fine welding of bicycle frames, and particularly provides fine welding equipment for scale welding of bicycle frames.
Background
Welding of bicycle frames is a critical step in the manufacturing process, which directly affects the strength, durability and overall performance of the frame. For the position of a partial welding seam of a bicycle frame (as shown in fig. 1), in order to improve the aesthetic property, structural strength, appearance characteristics and the like of the welding of the bicycle, common welding is generally performed to ensure the basic structural integrity and strength of the frame, and then the welding position of the bicycle frame is welded by a fish scale welding method, so that the welding position of the bicycle frame forms fish scale-shaped textures.
And at present when welding the frame, fix a position the frame through a plurality of mounting and fix, not only fixed stability is not high, and the frame appears rocking easily when the welding, influences the quality that the frame fish scale was welded, and the fixed operation step of frame is loaded down with trivial details, in addition, because the equipment of fixed frame can cause the shielding to the welded part of frame, thereby be difficult to once only accomplish the fish scale welding operation to the frame after fixed, need pull down the frame again after frame one side fish scale is welded and is accomplished, then overturn the frame from top to bottom and fix again, with weld the fish scale to the frame opposite side, reduced the convenience and the efficiency of whole fish scale welding process.
Disclosure of Invention
In view of the above problems, embodiments of the present application provide a device for scale welding and finish welding a bicycle frame, so as to solve the technical problems in the related art.
In order to achieve the purpose, the embodiment of the application provides the technical scheme that the fine welding equipment for the scale welding of the bicycle frame comprises a main frame rod, an inclined rod, a straight cylinder, a shaft sleeve and an inserting sleeve, wherein the shaft sleeve and the inserting sleeve are respectively arranged at two ends of the main frame rod, the inclined rod is arranged in the middle of the main frame rod, the straight cylinder is further arranged on the side wall of the shaft sleeve, one end of the inclined rod, which is far away from the main frame rod, is connected with the side wall of the straight cylinder, the main frame rod, the inclined rod and the straight cylinder form a triangle, the fine welding equipment for the scale welding of the bicycle frame comprises an automatic scale welding mechanism and two supporting seats, and the automatic scale welding mechanism is an existing automatic scale welding machine.
One of the supporting seats is rotationally connected with an L-shaped bracket through a rotating shaft, the other supporting seat is rotationally connected with an L-shaped plate through the rotating shaft, and a trapezoid fixing frame is jointly installed on the vertical section of the L-shaped bracket and the horizontal section of the L-shaped plate.
The end part of the horizontal section of the L-shaped bracket is fixedly provided with a T-shaped column, the side wall of the horizontal section of the T-shaped column is provided with three supporting guide rods which are uniformly distributed along the circumferential direction of the T-shaped column, and the other end of the supporting guide rod far away from the T-shaped column is fixedly connected with the opposite horizontal section of the trapezoid fixing frame.
The T-shaped column and the three support guide rods are provided with clamping mechanisms for fixing the frame together, and the trapezoid fixing frame is provided with an inserting and supporting positioning mechanism for positioning the frame.
The clamping mechanism comprises three clamping groups which are respectively arranged on three supporting guide rods, each clamping group consists of two clamping seats which are oppositely arranged, wherein two clamping seats in the clamping group which are used for fixing the straight cylinder are in sliding connection with the corresponding supporting guide rods, the clamping seats which are close to one side of the T-shaped column in the other two clamping groups are fixedly arranged on the corresponding supporting guide rods, the clamping seats which are far away from one side of the T-shaped column are in sliding connection with the corresponding supporting guide rods, a synchronous displacement group is connected between the two clamping seats which are used for fixing the straight cylinder, an elastic reset piece is arranged between the clamping seats which are far away from one side of the T-shaped column in each clamping group and the corresponding supporting guide rods, an inclined supporting rod is arranged at the lower end of the clamping seat which is far away from one side of the T-shaped column, an arc-shaped supporting seat is arranged at the end part of the inclined supporting rod, a lifting disc is sleeved on the vertical section of the T-shaped column in a sliding manner, and the inclined supporting rod is driven to be tightly pressed and locked by the arc-shaped seat and the side wall of the vertical section of the T-shaped column in a downward sliding manner.
The frame is fixed in position by matching the inserting and abutting positioning mechanism and the clamping mechanism, then the welding part on the upper side of the frame is subjected to scale welding by the automatic scale welding mechanism, so that the convenience and firmness of fixing and the accuracy of positioning the welding seam position during scale welding of the frame are improved, after scale welding of one side of the frame, the rotating shaft drives the frame to turn over, and then the scale welding is performed on the other side of the frame by the automatic scale welding mechanism, so that the convenience of double-side scale welding of the frame is realized, and the complicated steps of fixing the frame by another fixing device and scale welding are also required to be taken down after the scale welding of the traditional finish welding equipment on one side of the frame is completed.
In a possible implementation manner, the inserting and supporting positioning mechanism comprises a supporting and fixing group installed on a horizontal section of the trapezoid fixing frame, which is connected with the L-shaped plate, the supporting and fixing group is used for inserting two ends of the inserting sleeve to position the inserting sleeve, an inserting positioning group for carrying out inserting and positioning on the shaft sleeve is further installed at the corner of the trapezoid fixing frame, a lifting unlocking group for unlocking the supporting and fixing group and the inserting positioning group before the frame is placed is further installed on the trapezoid fixing frame, and the lifting unlocking group can be matched with the supporting and pressing locking group to lock the supporting and fixing group and the inserting positioning group.
In a possible implementation manner, the interpolation positioning group comprises a fixed cylinder fixedly installed at the corner of the trapezoid fixing frame, an inner stay uniformly distributed along the circumferential direction of the fixed cylinder is installed on the side wall of the fixed cylinder through an inserted link, the inserted link moves along the radial direction of the fixed cylinder, a connecting disc is installed on the top of the inner wall of the fixed cylinder through a pushing spring rod, a pushing rod is hinged between the lower end face of the connecting disc and the inserted link, and a pull rod penetrating through the fixed cylinder and the trapezoid fixing frame in a sliding mode is installed at the lower end of the connecting disc.
In a possible implementation manner, the propping and fixing set comprises symmetrically arranged guide grooves formed in the horizontal section of the trapezoid fixing frame, ear plates are connected to the guide grooves in a sliding mode, convex columns are installed on opposite faces of the two ear plates, opposite ends of the two convex columns are small-diameter ends, a retracting spring is installed between each ear plate and the guide groove, a vertical strip located between the two ear plates is installed at the bottom of the trapezoid fixing frame, a driving plate sliding up and down is connected to the vertical strip, and a swinging rod is hinged between the driving plate and each ear plate.
In one possible implementation mode, the lifting unlocking group comprises a connecting frame arranged between the pull rod and two ends of the driving plate, the lower end of the trapezoid fixing frame is also provided with a guide rod, the connecting frame is sleeved on the guide rod in an up-down sliding manner, and the lifting disc is provided with a pressing locking assembly for locking the connecting frame.
In one possible implementation manner, the pressing locking assembly comprises a lower pressing strip arranged on the side wall of the lifting disc, the lower end face of the lower pressing strip is provided with a plug post, and the connecting frame is provided with a jack matched with the plug post in a plugging manner.
In a possible implementation mode, the pressing locking group comprises inclined pressing rods which are obliquely arranged at the top of the lifting disc and uniformly distributed along the circumferential direction of the lifting disc, the inclined pressing rods are in one-to-one correspondence with the inclined pressing rods, the upper ends of the inclined pressing rods are connected with the T-shaped columns in an up-and-down sliding mode, a chute which penetrates through from top to bottom is formed in one end, close to the arc-shaped base, of the inclined pressing rods, the inclined pressing rods penetrate through the corresponding chute, and balls are connected in the chute in a rolling mode.
In one possible implementation manner, the elastic reset piece is composed of a supplementary plate fixedly sleeved on the supporting guide rod and a reset spring installed between the supplementary plate and the corresponding clamping seat, and the reset spring is sleeved on the corresponding supporting guide rod.
In a possible implementation manner, the synchronous displacement group comprises connecting grooves formed in opposite faces of two clamping seats for fixing the straight cylinder, the two connecting grooves are distributed in a staggered mode along the axial direction of the straight cylinder, guide grooves are formed in the connecting grooves, a rotating rod is hinged between the two connecting grooves, the end part of the rotating rod slides along the corresponding guide grooves, and the middle part of the rotating rod is rotationally connected to the corresponding support guide rod.
In one possible embodiment, the connecting frame and the driving plate form a frame structure which is staggered from the welding position of the frame.
The scale welding precision welding equipment for the bicycle frame has the advantages that 1. The scale welding precision welding equipment for the bicycle frame is designed to fix the frame through the matching of the inserting and abutting positioning mechanism and the clamping mechanism, so that the convenience of fixing and the accuracy of positioning the welding seam position during scale welding of the frame are improved, an arc-shaped abutting seat in the clamping mechanism is locked on the vertical section of the T-shaped column under the abutting action of the abutting locking group, and the supporting guide rod, the inclined abutting rod and the vertical section of the T-shaped column form a triangular stable structure, so that the high-stability fixing of the frame is realized, the firmness of the frame during scale welding is improved, and the reduction of the scale welding aesthetic property caused by shaking of the frame is avoided.
2. According to the invention, the trapezoid fixing frame, the inserting and supporting positioning mechanism and the clamping mechanism for fixing the frame do not shade the frame, after one side of the frame is subjected to scale welding, the rotating shaft drives the frame to turn over, and then the other side of the frame is subjected to scale welding through the automatic scale welding mechanism, so that convenience of scale welding on two sides of the frame is improved, and the problems that after traditional finish welding equipment finishes scale welding on one side of the frame, the frame is required to be taken down and turned over, then the frame is fixed again, and the step is complicated when the scale welding is performed are solved.
3. The three clamping groups simultaneously clamp and fix the frame under the driving action of the pressing locking group, thereby improving the convenience and efficiency of clamping the frame and simultaneously ensuring the stability of the frame in the welding process.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of a first overall structure of the present invention.
Fig. 2 is a schematic view of a second overall perspective structure of the present invention.
Fig. 3 is a schematic perspective view of the clamping mechanism of the present invention.
FIG. 4 is a schematic cross-sectional view of the fastening assembly of the present invention.
FIG. 5 is a schematic cross-sectional view of an interpolated positioning set according to the present invention.
Fig. 6 is a top cross-sectional view of the synchrony displacement group of the present invention.
Reference numerals:
1. A frame; 10, a main frame rod; 11, diagonal rods, 12, straight cylinders, 13, shaft sleeves, 14, inserting sleeves, 2, supporting seats, 3, automatic fish scale welding mechanisms, 4, L-shaped brackets, 40, L-shaped plates, 41, trapezoid fixing frames, 5, T-shaped columns, 6, supporting guide rods, 7, clamping mechanisms, 70, clamping seats, 71, synchronous displacement groups, 710, connecting grooves, 711, guide grooves, 712, rotating rods, 72, elastic resetting pieces, 720, supplementing plates, 721, reset springs, 73, diagonal rods, 74, arc-shaped abutting seats, 75, lifting plates, 76, pressing locking groups, 760, diagonal rods, 761, chute, 8, inserting and positioning mechanisms, 80, pressing fixing groups, 801, guiding grooves, 802, lug plates, 803, convex columns, 804, retracting springs, 805, vertical bars, 806, driving plates, 807, swinging rods, 81, inserting and positioning groups, 810, fixing cylinders, 811, 812, inserting rods, 813, 814, pushing rods, 815, 816, pushing rods, 816, 82, pushing strips, 831, lifting brackets, 830, lifting brackets and lifting brackets.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order that those skilled in the art will better understand the present invention, the following description will be given in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 and 2, a bicycle frame fish scale welding finish welding device, a frame 1 is composed of a main frame rod 10, an inclined rod 11, a straight barrel 12, a shaft sleeve 13 and an inserting sleeve 14, the shaft sleeve 13 and the inserting sleeve 14 are respectively installed at two ends of the main frame rod 10, the inclined rod 11 is installed at the middle part of the main frame rod 10, the straight barrel 12 is further installed on the side wall of the shaft sleeve 13, one end of the inclined rod 11, far away from the main frame rod 10, is connected with the side wall of the straight barrel 12, the main frame rod 10, the inclined rod 11 and the straight barrel 12 form a triangle, the finish welding device for fish scale welding the frame 1 comprises an automatic fish scale welding mechanism 3 and two supporting seats 2, and the automatic fish scale welding mechanism 3 is an existing automatic fish scale welding machine.
Referring to fig. 1 and 2, one of the support bases 2 is rotatably connected with an L-shaped bracket 4 through a rotation shaft, the other support base 2 is rotatably connected with an L-shaped plate 40 through a rotation shaft, and a trapezoid fixing frame 41 is mounted on a vertical section of the L-shaped bracket 4 and a horizontal section of the L-shaped plate 40 together. The shaft is connected with an external driving source (such as a motor) for driving the shaft to turn 180 degrees each time.
Referring to fig. 1 and 2, the end of the horizontal section of the L-shaped bracket 4 is fixedly provided with a T-shaped column 5, the side wall of the horizontal section of the T-shaped column 5 is provided with three supporting guide rods 6 uniformly distributed along the circumferential direction thereof, and the other end of the supporting guide rod 6 far away from the T-shaped column 5 is fixedly connected with the opposite horizontal section of the trapezoid fixing frame 41.
Referring to fig. 1 and 2, the T-shaped column 5 and the three support rods 6 are jointly provided with a clamping mechanism 7 for fixing the frame 1, and the trapezoid fixing frame 41 is provided with an inserting and supporting positioning mechanism 8 for positioning the frame 1.
The frame 1 after common welding is placed on the clamping mechanism 7 and the inserting and supporting positioning mechanism 8, and after the frame 1 is pre-positioned through the inserting and supporting positioning mechanism 8, the frame 1 is clamped in a high-stability mode through the clamping mechanism 7.
Referring to fig. 1, 3 and 6, the clamping mechanism 7 includes three clamping groups respectively mounted on the three supporting rods 6, each clamping group is composed of two clamping seats 70 disposed opposite to each other, wherein two clamping seats 70 in the clamping group for fixing the straight tube 12 are slidably connected with the corresponding supporting rods 6, the clamping seat 70 on one side close to the T-shaped column 5 in the other two clamping groups is fixedly mounted on the corresponding supporting rod 6, the clamping seat 70 on one side far from the T-shaped column 5 is slidably connected with the corresponding supporting rod 6, a synchronous displacement group 71 is connected between the two clamping seats 70 for fixing the straight tube 12, an elastic reset member 72 is mounted between the clamping seat 70 on one side far from the T-shaped column 5 and the corresponding supporting rod 6 in each clamping group, an inclined support rod 73 is mounted at the lower end of the clamping seat 70 on one side far from the T-shaped column 5, an arc-shaped seat 74 is mounted at the end of the inclined support rod 73, a lifting disc 75 is sleeved on the vertical section of the T-shaped column 5 in a sliding manner, and the inclined support rod 75 is driven by the inclined support rod 73 to press against the arc-shaped column 76.
Two clamping seats 70 for fixing the straight cylinder 12 are both in sliding connection with the same corresponding supporting guide rod 6, so that a certain movable space exists between the three clamping groups when the frame 1 is placed, the frame 1 is placed on the clamping mechanism 7 and the inserting and supporting positioning mechanism 8 conveniently, and the situation that the three clamping seats 70 positioned on the inner side of the triangle formed by the main frame rod 10, the inclined rod 11 and the straight cylinder 12 are fixed in all positions is avoided, so that the frame 1 is inconvenient to place is caused.
After the inserting and supporting positioning mechanism 8 performs the pre-positioning fixation on the frame 1, the lifting disc 75 is driven to move downwards through the existing driving source (such as an electric sliding block, an air cylinder and the like), the lifting disc 75 drives the inclined supporting rod 73 to move towards the T-shaped column 5 through the supporting and pressing locking group 76, the inclined supporting rod 73 drives the arc-shaped supporting seat 74 to move towards the side wall of the vertical section of the T-shaped column 5, simultaneously drives the clamping seat 70 connected with the inclined supporting rod 73 to move towards the frame 1, at the moment, the two clamping seats 70 corresponding to the straight cylinder 12 simultaneously move towards the side wall of the straight cylinder 12 under the connection action of the synchronous displacement group 71 until the three groups of clamping groups respectively clamp the main hack lever 10, the inclined rod 11 and the straight cylinder 12, and at the moment, the arc-shaped supporting seat 74 is locked at the vertical section of the T-shaped column 5 under the supporting and pressing action of the supporting locking group 76, and the supporting guide rod 6, the inclined supporting rod 73 and the vertical section of the T-shaped column 5 form a triangular stable structure, so that the high-stable fixation on the frame 1 is realized, the firmness when the frame 1 is welded is improved, and the problem that the scale welding attractiveness of the frame 1 is reduced is avoided.
The automatic scale welding device comprises a frame 1, a clamping mechanism 7, an inserting and supporting positioning mechanism 8, an automatic scale welding mechanism 3, a rotating shaft, a frame 1 rotating shaft and a scale welding mechanism 3, wherein the frame 1 is positioned and fixed through the matching of the inserting and supporting positioning mechanism 8 and the clamping mechanism 7, and then the scale welding mechanism 3 is used for performing scale welding on the welding position on the upper side of the frame 1, so that the convenience of the scale welding of one side of the frame 1 is improved, and the problems that after the scale welding of the traditional finish welding device is finished, the frame 1 is required to be taken down and turned over, the frame 1 is fixed again, and the scale welding is complicated in steps are solved.
Referring to fig. 1, 3 and 6, the pressing locking set 76 includes inclined pressing rods 760 that are obliquely mounted at the top of the lifting disc 75 and uniformly distributed along the circumferential direction thereof, the inclined pressing rods 760 are in one-to-one correspondence with the inclined pressing rods 73, the upper ends of the inclined pressing rods 760 are slidably connected with the T-shaped columns 5 up and down, one ends of the inclined pressing rods 73, which are close to the arc-shaped abutment 74, are provided with vertically through inclined slots 761, the inclined pressing rods 760 penetrate through the corresponding inclined slots 761, and balls (not shown in the drawing) are roll-connected in the inclined slots 761.
Referring to fig. 1, the elastic restoring member 72 is composed of a supplementary plate 720 fixedly sleeved on the supporting guide rod 6, and a restoring spring 721 installed between the supplementary plate 720 and the corresponding clamping seat 70, and the restoring spring 721 is sleeved on the corresponding supporting guide rod 6.
When the lifting disc 75 drives the inclined pressure rod 760 to move downwards, the side wall of the inclined pressure rod 760 is abutted against the balls in the inclined groove 761, the inclined pressure rod 760 is abutted against the inclined groove 761 to drive the inclined pressure rod 73 to move towards the axis of the T-shaped column 5, the inclined pressure rod 73 drives the clamping seat 70 to move towards the corresponding part of the frame 1, the reset spring 721 is contracted until the clamping seat 70 clamps and fixes the frame 1, the inclined surface of the inclined pressure rod 760 is abutted against the inclined groove 761, so that the inclined pressure rod 73 and the arc-shaped abutting seat 74 are fixedly pressed and locked on the vertical section of the T-shaped column 5, and three clamping groups simultaneously clamp and fix the frame 1 under the driving action of the abutting and pressing locking groups 76, so that the clamping convenience of the frame 1 is improved.
Referring to fig. 1 and 6, the synchronous displacement set 71 includes connection grooves 710 formed on opposite surfaces of two clamping bases 70 for fixing the straight barrel 12, the two connection grooves 710 are staggered along the axial direction of the straight barrel 12, a guiding chute 711 is formed in the connection groove 710, a rotating rod 712 is hinged between the two connection grooves 710, an end portion of the rotating rod 712 slides along the corresponding guiding chute 711, and a middle portion of the rotating rod 712 is rotatably connected to the corresponding supporting guide rod 6.
When the clamping seat 70 connected with the inclined support rod 73 moves under the support action of the inclined pressure rod 760, the rotating rod 712 is pushed to rotate around the connection part of the rotating rod 712 and the support guide rod 6, and the end part of the rotating rod 712 slides along the corresponding guide chute 711, so that the two clamping seats 70 connected with the synchronous displacement group 71 synchronously move towards the outer wall of the straight cylinder 12, and the straight cylinder 12 is further fixed.
Referring to fig. 1 and 3, the plugging and positioning mechanism 8 includes a plugging and fixing unit 80 mounted on a horizontal segment of the trapezoid fixing frame 41 connected with the L-shaped plate 40, the plugging and fixing unit 80 is used for plugging and fixing the plugging and fixing sleeve 14 at two ends of the plugging and fixing sleeve 14, an plugging and positioning unit 81 for plugging and positioning the shaft sleeve 13 is further mounted at a corner of the trapezoid fixing frame 41, a lifting unlocking unit 82 for unlocking the plugging and fixing unit 80 and the plugging and positioning unit 81 before the frame 1 is placed is further mounted on the trapezoid fixing frame 41, and the lifting unlocking unit 82 can be matched with the plugging and pressing locking unit 76 to lock the plugging and fixing unit 80 and the plugging and fixing unit 81, so that the function of integrally driving the plugging and fixing unit 80 and the plugging and fixing unit 81 is realized.
Referring to fig. 1 and 5, the inner positioning set 81 includes a fixed cylinder 810 fixedly mounted at a corner of the trapezoid fixing frame 41, inner stays 811 uniformly distributed along a circumferential direction of the fixed cylinder 810 are mounted on a side wall of the fixed cylinder 810 through a plunger 812, the plunger 812 moves along a radial direction of the fixed cylinder 810, a connecting disc 813 is mounted on the top of an inner wall of the fixed cylinder 810 through a pushing spring 816, a pushing rod 814 is hinged between a lower end face of the connecting disc 813 and the plunger 812, and a pull rod 815 slidably penetrating through the fixed cylinder 810 and the trapezoid fixing frame 41 is mounted at a lower end of the connecting disc 813.
Before the frame 1 is placed and fixed, the pull rod 815 is driven to move upwards through the lifting unlocking group 82, the pull rod 815 pushes the connecting disc 813 to move upwards and presses the pushing spring rod 816 to shrink, the connecting disc 813 drives the inserting rod 812 and the inner stay 811 to move towards the axis of the fixed cylinder 810 along the radial direction of the fixed cylinder 810 through the pushing rod 814 until the inner stay 811 is abutted against the outer wall of the fixed cylinder 810, and at the moment, the round diameter formed by a plurality of inner stays 811 distributed circumferentially is smaller than the inner diameter of the shaft sleeve 13, so that the shaft sleeve 13 of the frame 1 is sleeved on the plurality of inner stays 811 distributed circumferentially.
When the placement of the frame 1 is completed, the lifting unlocking group 82 is released, so that the connecting disc 813 and the pull rod 815 move downward under the elastic pushing action of the pushing spring rod 816, and the connecting disc 813 pushes the inserted bar 812 and the inner stay 811 to move toward the inner wall of the shaft sleeve 13 through the pushing rod 814 until the inner stay 811 abuts against the inner wall of the shaft sleeve 13.
Referring to fig. 1 and 4, the propping and fixing set 80 includes symmetrically arranged guide grooves 801 formed on the horizontal section of the trapezoid fixing frame 41, ear plates 802 are slidably connected on the guide grooves 801, the opposite surfaces of the two ear plates 802 are respectively provided with a convex column 803, opposite ends of the two convex columns 803 are small diameter ends, a retractable spring 804 is installed between the ear plates 802 and the guide grooves 801, a vertical bar 805 positioned between the two ear plates 802 is installed at the bottom of the trapezoid fixing frame 41, a driving plate 806 sliding up and down is connected on the vertical bar 805, and a swinging rod 807 is hinged between the driving plate 806 and the ear plates 802.
When the lifting unlocking group 82 drives the driving plate 806 to move upwards, the driving plate 806 pushes the lug plate 802 through the swinging rod 807 to drive the convex columns 803 to move towards the corners of the trapezoid fixing frame 41, so that the distance between the two convex columns 803 is increased, and the socket 14 can enter between the two convex columns 803 conveniently.
After the frame 1 is placed, the lifting unlocking group 82 is loosened, the driving plate 806 moves downwards under the action of self gravity, and meanwhile the pulling spring 804 drives the lug plate 802 and the convex columns 803 to move towards the end parts of the plug sleeve 14 under the action of elastic force until the small diameter sections of the convex columns 803 are inserted into the plug sleeve 14 and the large diameter section end parts of the two convex columns 803 are abutted against the two ends of the plug sleeve 14, so that the positioning of the plug sleeve 14 is realized.
The frame 1 obtains the predetermined locking effect under the cooperation of the supporting and fixing group 80 and the internal inserting positioning group 81, thereby not only improving the convenience of the frame 1 fixing, but also improving the accuracy of the frame 1 welding line position determination.
Referring to fig. 1 and 4, the lifting unlocking unit 82 includes a connecting frame 820 installed between the two ends of the pull rod 815 and the driving plate 806, a guide rod 821 is further installed at the lower end of the trapezoid fixing frame 41, the connecting frame 820 is vertically slidably sleeved on the guide rod 821, and a pressing locking assembly for locking the connecting frame 820 is installed on the lifting disc 75.
Referring to fig. 1 and 2, the pressing locking assembly includes a lower pressing bar 830 installed on a side wall of the lifting disc 75, a plug 831 is installed on a lower end surface of the lower pressing bar 830, and a jack is formed on the connecting frame 820 and is in plug fit with the plug 831.
The connecting frame 820 is used for connecting the pull rod 815 and the driving plate 806, thereby simultaneously driving the pull rod 815 and the driving plate 806 to move upwards, after the frame 1 is placed and finished, the connecting frame 820 moves to the initial position under the action of the reset elastic force of the pull spring 804 and the push spring 816, the lifting disk 75 moves downwards, the lifting disk 75 drives the lower pressing strip 830 to move downwards, and the inserting column 831 on the lower pressing strip 830 is inserted into the inserting hole to lock the position of the connecting frame 820, thereby realizing the integrated locking function of the clamping mechanism 7 and the inserting and supporting positioning mechanism 8, and greatly improving the convenience of positioning and fixing the frame 1.
Referring to fig. 2, the connecting frame 820 and the driving plate 806 form a frame structure staggered from the welding position of the frame 1, so as to avoid shielding when the frame 1 is turned over and then subjected to scale welding.
Referring to fig. 1-6, in specific operation, the frame 1 after ordinary welding is placed on the clamping mechanism 7 and the inserting and supporting positioning mechanism 8, and the frame 1 is pre-positioned by the inserting and supporting positioning mechanism 8, so that the frame 1 obtains a pre-positioning locking effect of the position under the matching action of the supporting and fixing group 80 and the inserting and positioning group 81, the convenience of fixing the frame 1 is improved, and the accuracy of determining the welding seam position of the frame 1 is also improved.
After the inserting and positioning mechanism 8 is used for fixing the frame 1 in a preset position, the lifting disc 75 is driven to move downwards through the existing driving source (such as an electric sliding block, an air cylinder and the like), the lifting disc 75 drives the inclined supporting rod 73 to move towards the T-shaped column 5 through the pressing and locking group 76, the inclined supporting rod 73 drives the arc-shaped supporting seat 74 to move towards the side wall of the vertical section of the T-shaped column 5 until the three groups of clamping groups respectively clamp the main frame rod 10, the inclined rod 11 and the straight cylinder 12, the supporting guide rod 6, the inclined supporting rod 73 and the vertical section of the T-shaped column 5 form a triangular stable structure, so that the frame 1 is stably fixed in a high position, the firmness of the frame 1 during scale welding is improved, the scale welding aesthetic property is reduced due to shaking of the frame 1 is avoided, meanwhile, the lifting disc 75 drives the lower pressing strip 830 to move downwards, and the inserting column 831 on the lower pressing strip 830 is inserted into the inserting hole, so that the position of the connecting frame 820 is locked, and the integral locking function of the clamping mechanism 7 and the inserting and the positioning mechanism 8 is realized.
Then, the frame 1 is subjected to scale welding through the automatic scale welding mechanism 3, after the scale welding of one side of the frame 1 is finished, the rotating shaft drives the frame 1 to turn over 180 degrees under the driving action of an external driving source (such as a motor), and then the other side of the frame 1 is subjected to scale welding through the automatic scale welding mechanism 3, so that the convenience of scale welding of two sides of the frame 1 is improved.
In the description of the present invention, it should be understood that the terms "long", "width", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The embodiments of the present invention are all preferred embodiments of the present invention, and are not limited in scope by the present invention, so that all equivalent changes according to the structure, shape and principle of the present invention are covered in the scope of the present invention.

Claims (10)

1.一种自行车车架鱼鳞焊精焊设备,车架(1)由主架杆(10)、斜杆(11)、直筒(12)、轴套(13)以及插套筒(14)组成,对车架(1)进行鱼鳞焊的精焊设备包括自动化鱼鳞焊机构(3)与两个支撑座(2),其特征在于:1. A fish scale welding precision welding device for a bicycle frame, wherein the frame (1) is composed of a main frame rod (10), an inclined rod (11), a straight tube (12), a shaft sleeve (13) and an insert sleeve (14), and the precision welding device for fish scale welding the frame (1) comprises an automatic fish scale welding mechanism (3) and two support seats (2), and is characterized in that: 其中一个支撑座(2)上转动连接有L形托架(4),另一个支撑座(2)上转动连接有L形板(40),L形托架(4)的竖直段与L形板(40)的水平段共同安装有梯形固定架(41);An L-shaped bracket (4) is rotatably connected to one of the support seats (2), and an L-shaped plate (40) is rotatably connected to the other support seat (2), and a trapezoidal fixing frame (41) is installed together on the vertical section of the L-shaped bracket (4) and the horizontal section of the L-shaped plate (40); 所述L形托架(4)的水平段端部固定安装有T形柱(5),T形柱(5)的水平段侧壁安装有沿其周向均匀排布的三个支撑导杆(6),支撑导杆(6)远离T形柱(5)的另一端与梯形固定架(41)相对水平段固定连接;所述T形柱(5)与三个支撑导杆(6)上共同安装有对车架(1)进行固定的夹固机构(7),梯形固定架(41)上安装有对车架(1)进行定位的插抵定位机构(8);A T-shaped column (5) is fixedly mounted on the end of the horizontal section of the L-shaped bracket (4); three support guide rods (6) are evenly arranged along the circumference of the horizontal section of the T-shaped column (5); the other end of the support guide rod (6) away from the T-shaped column (5) is fixedly connected to the horizontal section of the trapezoidal fixing frame (41); a clamping mechanism (7) for fixing the vehicle frame (1) is installed on the T-shaped column (5) and the three support guide rods (6); and an insertion positioning mechanism (8) for positioning the vehicle frame (1) is installed on the trapezoidal fixing frame (41); 所述夹固机构(7)包括三组分别安装在三个支撑导杆(6)上的夹固组,每组夹固组由相对设置的两个夹固座(70)组成,其中用于对直筒(12)进行固定的夹固组中的两个夹固座(70)与相对应支撑导杆(6)滑动连接,另外两组夹固组中靠近T形柱(5)一侧的夹固座(70)固定安装在相对应的支撑导杆(6)上、远离T形柱(5)一侧的夹固座(70)滑动连接在相对应支撑导杆(6)上,用于对直筒(12)进行固定的两个夹固座(70)之间连接有同步位移组(71),每组夹固组中远离T形柱(5)一侧的夹固座(70)与相对应支撑导杆(6)之间均安装有弹性复位件(72),且远离T形柱(5)一侧的夹固座(70)下端均安装有斜抵杆(73),斜抵杆(73)端部安装有弧形抵座(74),T形柱(5)的竖直段上下滑动套设有升降盘(75),升降盘(75)上安装有抵压锁定组(76)。The clamping mechanism (7) comprises three clamping groups respectively mounted on three supporting guide rods (6), each clamping group comprising two clamping seats (70) arranged opposite to each other, wherein the two clamping seats (70) in the clamping group used for fixing the straight cylinder (12) are slidably connected to the corresponding supporting guide rods (6), and the clamping seats (70) on the side close to the T-shaped column (5) in the other two clamping groups are fixedly mounted on the corresponding supporting guide rods (6), and the clamping seats (70) on the side away from the T-shaped column (5) are slidably connected to the corresponding supporting guide rods (6), and are used for fixing the straight cylinder (12). A synchronous displacement group (71) is connected between two clamping seats (70) for fixing the cylinder (12). In each clamping group, an elastic reset member (72) is installed between the clamping seat (70) on the side away from the T-shaped column (5) and the corresponding support guide rod (6), and an oblique abutment rod (73) is installed at the lower end of the clamping seat (70) on the side away from the T-shaped column (5). An arc-shaped abutment seat (74) is installed at the end of the oblique abutment rod (73). A lifting plate (75) is provided on the upper and lower sliding sleeves of the vertical section of the T-shaped column (5), and a pressing locking group (76) is installed on the lifting plate (75). 2.根据权利要求1所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述插抵定位机构(8)包括梯形固定架(41)与L形板(40)相连接的水平段上安装的抵固组(80),抵固组(80)用于插入插套筒(14)两端对插套筒(14)进行定位,梯形固定架(41)的拐角处还安装有对轴套(13)进行内插定位的内插定位组(81),梯形固定架(41)上还安装有在车架(1)放置之前对抵固组(80)与内插定位组(81)解锁的升降解锁组(82),升降解锁组(82)还能与抵压锁定组(76)相配合将抵固组(80)与内插定位组(81)锁定。2. A fish-scale welding precision welding device for a bicycle frame according to claim 1, characterized in that: the insertion and positioning mechanism (8) includes a fixing group (80) installed on the horizontal section connecting the trapezoidal fixing frame (41) and the L-shaped plate (40), the fixing group (80) is used to insert the two ends of the insertion sleeve (14) to position the insertion sleeve (14), and an interpolation positioning group (81) for interpolation positioning of the shaft sleeve (13) is also installed at the corner of the trapezoidal fixing frame (41), and a lifting unlocking group (82) is also installed on the trapezoidal fixing frame (41) to unlock the fixing group (80) and the interpolation positioning group (81) before the frame (1) is placed, and the lifting unlocking group (82) can also cooperate with the pressing locking group (76) to lock the fixing group (80) and the interpolation positioning group (81). 3.根据权利要求1所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述抵压锁定组(76)包括升降盘(75)的顶部倾斜安装的沿其周向均匀排布的斜压杆(760),斜压杆(760)与斜抵杆(73)一一对应,斜压杆(760)的上端与T形柱(5)上下滑动连接,斜抵杆(73)靠近弧形抵座(74)的一端开设有上下贯通的斜槽(761),斜压杆(760)贯穿相对应斜槽(761),斜槽(761)内滚动连接有滚珠。3. According to claim 1, a fish-scale welding precision welding equipment for a bicycle frame is characterized in that: the pressure locking group (76) includes an inclined pressure rod (760) which is evenly arranged along the circumference of the lifting plate (75) and is installed obliquely on the top of the lifting plate (75), the inclined pressure rod (760) corresponds to the inclined abutment rod (73) one by one, the upper end of the inclined pressure rod (760) is slidably connected to the T-shaped column (5) up and down, and an inclined groove (761) is opened at one end of the inclined abutment rod (73) close to the arc-shaped abutment seat (74) and runs through from top to bottom, the inclined pressure rod (760) passes through the corresponding inclined groove (761), and a ball is rollingly connected in the inclined groove (761). 4.根据权利要求2所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述内插定位组(81)包括固定安装在梯形固定架(41)拐角处的固定筒(810),固定筒(810)的侧壁通过插杆(812)安装有沿其周向均匀排布的内撑条(811),插杆(812)沿固定筒(810)径向方向移动,固定筒(810)的内壁顶部通过抵推弹簧杆(816)安装有连接盘(813),连接盘(813)的下端面与插杆(812)之间铰接有抵推杆(814),连接盘(813)的下端安装有滑动贯穿固定筒(810)与梯形固定架(41)的拉杆(815)。4. A fish-scale welding precision welding equipment for a bicycle frame according to claim 2, characterized in that: the interpolation positioning group (81) includes a fixing cylinder (810) fixedly installed at the corner of the trapezoidal fixing frame (41), the side wall of the fixing cylinder (810) is installed with inner support bars (811) evenly arranged along its circumference through an insertion rod (812), the insertion rod (812) moves along the radial direction of the fixing cylinder (810), and a connecting plate (813) is installed on the top of the inner wall of the fixing cylinder (810) through a push spring rod (816), a push rod (814) is hinged between the lower end surface of the connecting plate (813) and the insertion rod (812), and a pull rod (815) is installed at the lower end of the connecting plate (813) for sliding through the fixing cylinder (810) and the trapezoidal fixing frame (41). 5.根据权利要求4所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述抵固组(80)包括梯形固定架(41)水平段开设的对称布置的导向槽(801),导向槽(801)上滑动连接有耳板(802),两个耳板(802)的相对面均安装有凸形柱(803),两个凸形柱(803)的相对端为小直径端,耳板(802)与导向槽(801)之间安装有收拉弹簧(804),梯形固定架(41)的底部安装有位于两个耳板(802)之间的竖直条(805),竖直条(805)上连接有上下滑动的带动板(806),带动板(806)与耳板(802)之间铰接有摆动杆(807)。5. A fish-scale welding precision welding device for a bicycle frame according to claim 4, characterized in that: the fixing group (80) includes a symmetrically arranged guide groove (801) opened in the horizontal section of the trapezoidal fixing frame (41), and an ear plate (802) is slidably connected to the guide groove (801), and convex columns (803) are installed on the opposite surfaces of the two ear plates (802), and the opposite ends of the two convex columns (803) are small-diameter ends, and a tension spring (804) is installed between the ear plate (802) and the guide groove (801), and a vertical bar (805) located between the two ear plates (802) is installed at the bottom of the trapezoidal fixing frame (41), and a driving plate (806) that slides up and down is connected to the vertical bar (805), and a swing rod (807) is hinged between the driving plate (806) and the ear plate (802). 6.根据权利要求1所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述同步位移组(71)包括用于对直筒(12)进行固定的两个夹固座(70)相对面开设的连接槽(710),两个连接槽(710)沿直筒(12)轴向交错排布,连接槽(710)内开设有导滑槽(711),两个连接槽(710)之间铰接有转动杆(712),转动杆(712)的端部沿着相对应导滑槽(711)滑动,转动杆(712)的中部转动连接在相对应的支撑导杆(6)上。6. A fish-scale welding precision welding equipment for a bicycle frame according to claim 1, characterized in that: the synchronous displacement group (71) includes connecting grooves (710) opened on opposite surfaces of two clamping seats (70) for fixing the straight cylinder (12), the two connecting grooves (710) are staggered along the axial direction of the straight cylinder (12), and a guide groove (711) is opened in the connecting groove (710), and a rotating rod (712) is hinged between the two connecting grooves (710), the end of the rotating rod (712) slides along the corresponding guide groove (711), and the middle part of the rotating rod (712) is rotatably connected to the corresponding supporting guide rod (6). 7.根据权利要求5所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述升降解锁组(82)包括拉杆(815)与带动板(806)两端之间安装的连接架(820),梯形固定架(41)的下端还安装有导杆(821),连接架(820)上下滑动套设在导杆(821)上,升降盘(75)上安装有对连接架(820)进行锁定的下压锁定组件。7. According to claim 5, a bicycle frame fish scale welding precision welding equipment is characterized in that: the lifting and unlocking group (82) includes a connecting frame (820) installed between the pull rod (815) and the two ends of the driving plate (806), and the lower end of the trapezoidal fixed frame (41) is also installed with a guide rod (821), the connecting frame (820) is slidably sleeved on the guide rod (821) up and down, and a downward locking component for locking the connecting frame (820) is installed on the lifting plate (75). 8.根据权利要求7所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述下压锁定组件包括升降盘(75)侧壁安装的下压条(830),下压条(830)的下端面安装有插柱(831),连接架(820)上开设有与插柱(831)插接配合的插孔。8. A fish-scale welding precision welding device for a bicycle frame according to claim 7, characterized in that: the downward pressing locking assembly includes a lower pressing strip (830) installed on the side wall of the lifting plate (75), a plug post (831) is installed on the lower end surface of the lower pressing strip (830), and a socket for plugging and cooperating with the plug post (831) is opened on the connecting frame (820). 9.根据权利要求1所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述弹性复位件(72)由固定套设在支撑导杆(6)上的补充板(720)以及补充板(720)与相对应夹固座(70)之间安装的复位弹簧(721)组成,复位弹簧(721)套设在相对应的支撑导杆(6)上。9. A bicycle frame fish scale welding precision welding device according to claim 1, characterized in that: the elastic reset member (72) is composed of a supplementary plate (720) fixedly mounted on the support guide rod (6) and a reset spring (721) installed between the supplementary plate (720) and the corresponding clamping seat (70), and the reset spring (721) is mounted on the corresponding support guide rod (6). 10.根据权利要求7所述一种自行车车架鱼鳞焊精焊设备,其特征在于:所述连接架(820)与带动板(806)形成与车架(1)焊接处错开的框形结构。10. The fish-scale welding equipment for bicycle frames according to claim 7, characterized in that the connecting frame (820) and the driving plate (806) form a frame structure that is staggered from the welding position of the frame (1).
CN202510590481.4A 2025-05-08 2025-05-08 A bicycle frame fish scale welding equipment Active CN120170389B (en)

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