CN120134389B - An environmentally friendly collection and processing device for die-cutting waste - Google Patents

An environmentally friendly collection and processing device for die-cutting waste

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Publication number
CN120134389B
CN120134389B CN202510373052.1A CN202510373052A CN120134389B CN 120134389 B CN120134389 B CN 120134389B CN 202510373052 A CN202510373052 A CN 202510373052A CN 120134389 B CN120134389 B CN 120134389B
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CN
China
Prior art keywords
air
box
die
filter
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CN202510373052.1A
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Chinese (zh)
Other versions
CN120134389A (en
Inventor
程欣
李少鹏
张路平
樊迎涛
王向娜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Wellvast Packing Printing Products Co ltd
Original Assignee
Xuchang Huacai Printing And Packaging Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Xuchang Huacai Printing And Packaging Co ltd filed Critical Xuchang Huacai Printing And Packaging Co ltd
Priority to CN202510373052.1A priority Critical patent/CN120134389B/en
Publication of CN120134389A publication Critical patent/CN120134389A/en
Application granted granted Critical
Publication of CN120134389B publication Critical patent/CN120134389B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863Means for removing cut-out material or waste by non mechanical means by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854Means for removing cut-out material or waste by non mechanical means by air under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D2007/0012Details, accessories or auxiliary or special operations not otherwise provided for
    • B26D2007/0018Trays, reservoirs for waste, chips or cut products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

本发明公开了一种模切废屑的环保收集处理装置,涉及废料回收技术领域,包括模切机主体,模切机主体包括工作台、位于工作台顶部的上模和下模,还包括吸风组件、负压组件和风幕组件。本发明通过吸风组件、风幕组件以及导风件等设置,负压风机使风箱第一时间对废料和粉尘进行吸附,而且两个风幕头分别对产品料带的进料侧和出料侧进行清理,不仅可以避免进料侧附着大量的粉尘而影响产品在模切时使其表面受损,还能使产品在模切后对料带进行清理,避免废料附着在料带上,并且,在两个风幕头的风向交汇处设置了导风件,对风幕头吹出的风进行引导并使其反向作用于产品上,进一步提高风箱对粉尘和废料的吸附效果。

The present invention discloses an environmentally friendly collection and treatment device for die-cutting waste, which relates to the field of waste recycling technology and includes a die-cutting machine body, wherein the die-cutting machine body includes a workbench, an upper die and a lower die located on the top of the workbench, and also includes a suction component, a negative pressure component, and an air curtain component. The present invention is provided with a suction component, an air curtain component, and an air guide, etc. The negative pressure fan enables the bellows to adsorb waste and dust immediately, and the two air curtain heads clean the feed side and the discharge side of the product strip respectively, which not only prevents a large amount of dust from adhering to the feed side and affecting the surface of the product during die-cutting, but also enables the product to clean the strip after die-cutting to avoid waste adhering to the strip. In addition, an air guide is provided at the intersection of the wind directions of the two air curtain heads to guide the wind blown out by the air curtain heads and make it act in reverse on the product, further improving the adsorption effect of the bellows on dust and waste.

Description

Environment-friendly collection and treatment device for die-cutting scraps
Technical Field
The invention relates to the technical field of waste recovery, in particular to an environment-friendly collection and treatment device for die-cutting scraps.
Background
The die cutting is a processing method for cutting and forming materials by using a steel knife, a hardware die or laser and the like. In addition to the target product, some unnecessary scraps or scraps are generated in the die cutting process, and the scraps or scraps are so-called die cutting scraps.
In the working process of the die cutting machine, whenever the upper die completes one stroke, waste materials or dust around the product can fly in the surrounding air, the traditional waste material cleaning mode mainly comprises a fan arranged on one side of the die cutting machine, a garbage bag arranged on the other side of the die cutting machine, and the waste materials are cleaned in a strong wind blowing mode, but the mode can only aim at larger solid particles, the dust in the air cannot be collected, and the dust dissipation can be aggravated, so that the health of workers is endangered.
The Chinese patent with the application number of CN202023283053.9 discloses a high-efficiency dust removing mechanism of a die cutting machine. The utility model discloses a dust removal box is mainly through installing two negative pressure fans and fan blades respectively in the interior of air extracting box and play bellows, strengthens the effect of extracting air and airing exhaust of dust removal box to carry out the hierarchical filtration with large granule dust and small granule dust, and combine the form of water smoke to improve the filter effect of dust. However, although the device is provided with two fans to enhance the adsorption effect on dust, when waste and dust are generated, the device cannot adsorb the waste or the dust at the first time and can only adsorb the dust which is fully diffused in the air, so that the cleaning effect of the device is very limited.
The Chinese patent with the application number of CN202222236361.9 discloses a dust removing device for die cutting of an environment-friendly carton. This patent is through setting up the aviation baffle, can lead the wind that gets into, has the effect that certain was blocked to the dust simultaneously, absorbs the dust when the convenient cross cutting of air inlet cover simultaneously, adjusts the extension cover according to the width of cross cutting device, guarantees the effect of dust absorption. But adsorb the effect through the air deflector to the dust in the air not good, for example when the device sets up on the right side of cross cutting machine, the dust on right side just is adsorbed by the device more easily, but will weaken to the adsorption effect of left side dust, if through the mode that increases fan power, again can increase power consumption and noise, the effect promotes also limited.
Therefore, the invention provides an environment-friendly collection and treatment device for die-cutting scraps to solve the problems.
Disclosure of Invention
The invention aims to provide an environment-friendly collection and treatment device for die-cutting scraps, which aims to solve the technical problems in the background technology.
In order to achieve the aim, the invention provides the technical scheme that the environment-friendly collection and treatment device for die cutting scraps comprises a die cutting machine body, wherein the die cutting machine body comprises a workbench, an upper die and a lower die which are positioned at the top of the workbench, and further comprises:
The air suction assembly comprises an air box which is positioned at one side of the top of the workbench, the long side of the air box is parallel to the feeding and discharging directions of the products, the two sides of the inside of the air box along the length direction of the air box are respectively provided with a baffle, the inside of the air box is divided into an adsorption cavity and two ventilation cavities by the baffle, and one side of the air box, which is close to the upper die, is provided with a plurality of adsorption holes communicated with the adsorption cavity;
the negative pressure component provides a force for adsorbing waste or dust for the adsorption cavity and supplies air into the ventilation cavity;
The air curtain component is provided with two air curtain components and is respectively arranged at two ends of the bellows, the bellows is communicated with the ventilation cavity, one end of the bellows, which is far away from the ventilation cavity, is provided with an air curtain head, the two air curtain heads are respectively used for cleaning a feeding side and a discharging side of a product material belt, an included angle between the air outlet direction of the air curtain head and the long side of the bellows is an acute angle, and extension lines of the air outlet of the two air curtain heads form an intersection point on one side, which is far away from the bellows, of the workbench.
Preferably, an air guide member is mounted on one side of the workbench far away from the bellows, the air guide member is located at an air outlet junction of the two air curtain heads, and the air guide member can guide air at the junction between the upper die and the lower die.
Preferably, the air guide member includes:
The support column is fixedly arranged on the workbench;
The wind deflector is fixedly arranged at the top of the supporting column, two symmetrically arranged wind guide grooves are formed in one side, close to the wind box, of the wind deflector, and one conical block is arranged between the two wind guide grooves.
Preferably, the negative pressure assembly includes:
The box body is positioned at one side of the workbench, is communicated with the adsorption cavity through a pipeline, and is internally provided with a filtering piece;
the negative pressure fan is arranged on the box body, a negative pressure pipe is communicated between the input end of the negative pressure fan and the box body, and the output end of the negative pressure fan is connected with the two ventilation cavities through pipelines respectively;
the middle plate is fixed in the box body, the middle plate divides the interior of the box body into a first chamber and a second chamber which are communicated with each other, and the filter piece comprises a coarse filter piece positioned in the first chamber and a fine filter piece positioned in the second chamber;
the liquid containing tank is positioned below the first chamber and the second chamber, and cleaning liquid is arranged in the liquid containing tank and used for adsorbing dust or impurities in the air;
The liquid filtering component comprises a filtering box communicated with the box body, and a filter screen is arranged in the filtering box and used for collecting sediment in the cleaning liquid.
Preferably, the liquid circulation mechanism is further included, which includes:
The spray pipe is fixedly arranged on the inner wall of the first chamber and provided with a plurality of spray holes which are obliquely arranged, and a rubber head is arranged in each spray hole;
The circulating pump is arranged on the filter box, a liquid suction pipe is arranged between the input end of the circulating pump and the filter box, and a first liquid outlet pipe is communicated between the output end of the circulating pump and the spray pipe.
Preferably, the coarse filter piece is the filter that the slope set up for filter large granule impurity, waste material or dust granule, the opening has been seted up to one side of box and rose box, the opening corresponds with the minimum of filter, and impurity on the filter gets into the rose box through the opening under the drive of gravity or liquid, the filter screen is located the top of opening.
Preferably, further comprising a water curtain mechanism comprising:
the through groove is formed in the middle plate, and a water curtain is formed at the bottom of the through groove when liquid enters the liquid containing groove through the through groove;
the transverse pipe is fixedly arranged on one side of the middle plate and is communicated with the through groove, an adhesive tape is arranged at the communication position of the transverse pipe and the through groove, and a second liquid outlet pipe is communicated between the transverse pipe and the circulating pump.
Preferably, the bottom of the liquid containing groove is an inclined plane, the lowest part of the inclined plane is matched with the filter box, and the lowest point of the filter box is lower than the lowest point of the inclined plane.
Preferably, further comprising a screen cleaning device comprising:
the air pressure sensor is arranged on the inner wall of the second chamber and used for detecting the pressure value in the second chamber;
The cleaning tank is arranged on one side of the middle plate, which is close to the first chamber, and is communicated with the through tank, and the cleaning tank is matched with the highest position of the filter plate;
The switching plate is rotatably arranged in the through groove and matched with the cleaning groove;
the telescopic rod is arranged in the second cavity, the output end of the telescopic rod penetrates through the middle plate and is movably connected with the switching plate, and when the air pressure sensor detects that the pressure value in the second cavity is gradually reduced or restored to the atmospheric pressure, the telescopic rod drives the switching plate to rotate.
Preferably, an electromagnetic valve is arranged between the first liquid outlet pipe and the second liquid outlet pipe.
The beneficial effects of the invention are as follows:
1. According to the invention, the air suction assembly, the air curtain assembly, the air guide piece and the like are arranged, so that waste and dust generated after die cutting of a product are adsorbed by the negative pressure fan at first time, the dust is prevented from being scattered in air in a large amount, the two air curtain heads are used for cleaning the feeding side and the discharging side of a product material belt respectively, the phenomenon that the surface of the product is damaged when the product is die-cut due to the fact that a large amount of dust is attached to the feeding side is avoided, the product is used for cleaning the material belt after die cutting, the phenomenon that part of waste is attached to the material belt is avoided, meanwhile, the air guide piece is arranged at the air direction junction of the two air curtain heads, the air blown by the air curtain heads is guided and reversely acts on the product, and the fan is arranged at the other side of the air box, so that the adsorption effect of the air box on the dust and the waste is further improved.
2. According to the invention, the liquid circulation mechanism, the water curtain mechanism, the filtering piece and the like are used for carrying out multistage filtration on air entering the box body, most suspended particles in the air can be effectively removed when water mist is sprayed, and settled dust and large particle waste are gathered on the filter plate, and under the continuous impact of cleaning liquid and the self gravity action of the cleaning liquid, dust particles and waste flow into the filter box along the inclined plane of the filter plate and finally gather in the filter box, and under the action of the water curtain mechanism, when gas in the first chamber enters the second chamber, tiny particles carried in the air are further separated, the maintenance period of the fine filtering piece is prolonged, and under the cooperation of the fine filtering piece, the water curtain mechanism and the like, the condition that the gas sprayed by two air curtain heads carries the tiny particles is reduced or even avoided.
3. According to the invention, the air pressure sensor, the cleaning tank, the switching plate, the telescopic rod and the like are used for setting, when the air pressure in the second cavity is smaller than the threshold value, the filter plate is blocked, the telescopic rod drives the switching plate to rotate at the moment, so that the cleaning tank is communicated with the through tank, liquid sprayed out of the cleaning tank washes the surface of the filter plate, and meanwhile, the flow of the second liquid outlet pipe is controlled through the electromagnetic valve, so that the filter plate is suitable for different blocking conditions, the influence of wind power of an air curtain component and an air suction component is avoided, and the stability of the whole device is improved.
Drawings
FIG. 1 is a schematic plan view of an environment-friendly collection and treatment device for die-cut scraps and a die-cutting machine.
Fig. 2 is a schematic perspective view of an environment-friendly collection and treatment device for die-cut scraps and a die-cutting machine.
Fig. 3 is a schematic perspective view of an environment-friendly collection and treatment device for die-cut scraps.
Fig. 4 is a schematic perspective view of an air suction assembly according to the present invention.
FIG. 5 is a schematic cross-sectional view of a bellows of the present invention.
FIG. 6 is a schematic view of the air curtain assembly and the air guide of the present invention.
Fig. 7 is a schematic perspective view of an air guide of the present invention.
Fig. 8 is a schematic partial structure of the liquid circulation mechanism of the present invention.
Fig. 9 is a schematic cross-sectional view of the structure of the case of the present invention.
Fig. 10 is an enlarged schematic view at a in fig. 9.
The reference numerals are:
1. a die cutter body; 11, a workbench, 12, an upper die, 13, a lower die;
2. the device comprises an air suction assembly, 21, an air box, 211, an adsorption hole, 22, a partition board, 23, an adsorption cavity, 24 and a ventilation cavity;
3. the negative pressure assembly, 31, the box body, 311, a first chamber, 312, a second chamber, 32, a negative pressure fan, 33, a middle plate, 34, a liquid containing tank, 35, a filter plate, 36 and a notch;
4. The air curtain assembly comprises 41 parts of corrugated pipes 42 parts of air curtain heads;
5. The air guide piece, 51, a support column, 52, an air guide plate, 53, an air guide groove, 54 and a conical block;
6. The liquid filtering component is 61, the filtering box is 62, the filter screen;
7. a liquid circulation mechanism; 71, a spray pipe, 72, spray holes, 73, a circulating pump, 74 and a first liquid outlet pipe;
8. a water curtain mechanism; 81, through grooves, 82, transverse pipes, 83 and a second liquid outlet pipe;
9. the device comprises a filter screen cleaning device, 91, a cleaning tank, 92, a switching plate, 93 and a telescopic rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without creative efforts, are included in the protection scope of the present invention based on the embodiments of the present invention.
Example 1
In addition, although a part of waste collection equipment strengthens the adsorption of dust in the air by arranging an air deflector, the problem of poor unilateral adsorption effect easily occurs, and if only the power of a fan is increased, the power consumption and the noise are increased, so that the effect is limited. This embodiment is invented to solve the above-mentioned problems.
Referring to fig. 1 to 10, an environment-friendly collection and treatment device for die-cut scraps according to an embodiment of the present invention includes a die-cutting machine body 1, wherein the die-cutting machine body 1 includes a workbench 11, an upper die 12 and a lower die 13 located at the top of the workbench 11, and further includes an air suction assembly 2, a negative pressure assembly 3 and a wind curtain assembly 4.
Referring to fig. 1, 3, 4 and 5, the air suction assembly 2 includes an air box 21 located at one side of the top of the working table 11, the long side of the air box 21 is parallel to the feeding and discharging direction of the product, two inner sides of the air box 21 along the length direction are respectively provided with a partition plate 22, the partition plate 22 divides the air box 21 into an adsorption cavity 23 and two ventilation cavities 24, and one side of the air box 21 close to the upper die 12 is provided with a plurality of adsorption holes 211 communicated with the adsorption cavity 23.
Referring to fig. 1 to 9, the negative pressure assembly 3 is configured to provide an adsorption force of the adsorption cavity 23 to waste or dust, and supply air into the ventilation cavity 24, the negative pressure assembly 3 specifically includes a box 31 located at one side of the working table 11, the box 31 is communicated with the adsorption cavity 23 through a pipeline, a filter is disposed in the box 31, a negative pressure fan 32 is disposed on the box 31, a negative pressure pipe is communicated between an input end of the negative pressure fan 32 and the box 31, an air supply pipe is respectively communicated between an output end and the two ventilation cavities 24, an intermediate plate 33 is fixedly disposed in the box 31, the intermediate plate 33 separates the interior of the box 31 into a first chamber 311 and a second chamber 312 which are mutually communicated, the filter includes a coarse filter disposed in the first chamber 311 and a fine filter disposed in the second chamber 312, a liquid container 34 is disposed under the first chamber 311 and the second chamber 312, and a cleaning liquid is disposed in the interior of the box for adsorbing dust or impurities in the air.
The cleaning liquid filter device further comprises a liquid filter assembly 6, the liquid filter assembly 6 comprises a filter box 61 communicated with the box body 31, and a filter screen 62 is arranged in the filter box 61 and used for collecting sediment in the cleaning liquid.
The both ends of bellows 21 are provided with two air curtain subassemblies 4, air curtain subassemblies 4 include with ventilation chamber 24 intercommunication bellows 41, the air curtain head 42 is installed to the one end that ventilation chamber 24 was kept away from to bellows 41, the venthole of air curtain head 42 is the rectangle, two air curtain heads 42 clear up the feed side and the ejection of compact side of product material area respectively, the air-out direction of air curtain head 42 is the acute angle with the contained angle on the long limit of bellows 21, and the extension line of two air curtain heads 42 air-out forms the intersection point in the one side that bellows 21 was kept away from to workstation 11.
Referring to fig. 6 and 7, an air guide 5 is mounted on a side of the workbench 11 far away from the bellows 21, the air guide 5 is located at an air outlet junction of the two air curtain heads 42, the air guide 5 can guide air at the junction between the upper die 12 and the lower die 13, and the adsorption force of the bellows 21 is matched to improve the adsorption effect of waste and dust.
Referring to fig. 7, in this embodiment, the air guide 5 includes a support column 51 fixedly mounted on the workbench 11, an air guide plate 52 is fixedly connected to the top of the support column 51, two air guide grooves 53 symmetrically disposed are provided on one side of the air guide plate 52 near the air box 21, and the same cone-shaped block 54 is disposed between the two air guide grooves 53.
In another embodiment, a tubular structure, such as a circular tube, may be covered on the peripheral side of the conical block 54, and the wind guided by the wind guiding groove 53 enters the circular tube, so that the circular tube can restrict the wind, and prevent the wind from escaping too much or forming vortex.
When the die-cutting machine is used, die-cutting products move from the feeding side to the discharging side of the workbench 11, under the cooperation of the upper die 12 and the lower die 13, whenever the upper die 12 completes one stroke, waste or dust generated after the die-cutting of the products gradually drifts in the air around the upper die 12, in the process of die-cutting the products, the negative pressure fan 32 is started, under the action of large negative pressure, the waste and the dust enter the adsorption cavity 23 through the adsorption holes 211, after the dust enters the box 31, the dust and the waste in the air are filtered out by the filter element, and filtered gas enters the ventilation cavity 24 under the action of the negative pressure fan 32 and is sprayed out by the two air curtain heads 42 respectively.
In this embodiment, when the product material strip is continuously die-cut and fed, the two air curtain heads 42 clean the feeding side and the discharging side of the product respectively, so that not only can the damage to the surface of the product caused by the fact that a large amount of dust is attached to the feeding side during die-cutting be avoided, but also the product can clean the material strip after die-cutting, and part of waste is prevented from being attached to the material strip.
In order to strengthen the adsorption force of the air box 21 to the air, an air guide piece 5 is arranged at the intersection of the air directions of the two air curtain heads 42, the air guide piece 5 can guide the air blown out by the air curtain heads 42 and enable the air to reversely act between the upper die 12 and the lower die 13, which is equivalent to adding a fan on the other side of the air box 21, and the waste and dust generated after die cutting are cleaned for the first time under the cooperation of the air guide piece 5 and the air box 21.
It should be noted that, with different wind guiding structures, the wind guiding effect is different, and even if the wind guiding member 5 cannot fully utilize the wind ejected from the wind curtain head 42, the adsorption effect of the bellows 21 is increased by reacting part of the wind to the product.
In summary, through setting up such as induced draft subassembly 2, air curtain subassembly 4 and wind guide 5, to the waste material that produces after the product cross cutting, negative pressure fan 32 makes bellows 21 adsorb waste material and dust very first time, ensure that the dust can not a large amount of escape in the air, and two air curtain heads 42 clear up the feed side and the ejection of compact side of product material area respectively, not only can avoid the feed side to adhere to a large amount of dust and make its surface impaired when the cross cutting of product, can also make the product clear up the material area after the cross cutting, avoid part waste material to adhere to on the material area, simultaneously, wind guide 5 has been set up at the wind direction junction of two air curtain heads 42, guide and make its reverse effect on the product of wind that blows out to air curtain head 42, be equivalent to having set up the fan at the opposite side of bellows 21, further improve the adsorption efficiency of bellows 21 to dust and waste material.
Example 2
In practical use, it is found that if the box 31 entering the box 31 is discharged from the air curtain head 42 without effective filtration, a large amount of tiny particles are carried by the gas sprayed from the air curtain head 42, and the particles act on the product material belt to affect the surface precision of the product, and even cause pits on the surface of the product in severe cases, so that the damage to some precise electronic components is very large. Further improvements are made on the basis of the above embodiments with respect to the above problems.
Referring to fig. 8 and 9, the liquid circulation device 7 is further provided, the liquid circulation device 7 includes a nozzle 71 fixedly installed in the first chamber 311, a plurality of nozzles 72 disposed in an inclined manner are provided on the nozzle 71, a glue head is provided in the nozzle 72 for limiting the ejection pressure of the liquid, so that the plurality of nozzles 72 can eject the liquid at the same time, a circulation pump 73 is installed on the filter box 61, a liquid suction pipe is provided between an input end of the circulation pump 73 and the filter box 61, and a first liquid outlet pipe 74 is communicated between an output end of the circulation pump 73 and the nozzle 71.
The coarse filter piece is the filter 35 of slope setting for filter large granule impurity, waste material or dust granule, opening 36 has been seted up to one side of box 31 and rose box 61, and opening 36 corresponds with the minimum of filter 35, and the impurity on the filter 35 gets into rose box 61 through opening 36 under the drive of gravity or liquid, and filter screen 62 is located the top of opening 36.
Referring to fig. 9, the water curtain mechanism 8 further includes a through slot 81 formed in the middle plate 33, and a water curtain is formed under the through slot 81 when the liquid enters the liquid container 34 through the through slot 81, a horizontal pipe 82 communicated with the through slot 81 is fixedly mounted on one side of the middle plate 33, an adhesive tape is disposed at a communication position between the horizontal pipe 82 and the through slot 81, the adhesive tape has a consistent effect with the adhesive head, and the adhesive tape has a consistent ejection pressure with the adhesive head, when the liquid enters the nozzle 71 and the horizontal pipe 82 at the same time, only the liquid pressure in the nozzle 71 and the horizontal pipe 82 forces the adhesive head or the adhesive tape to be opened, the liquid in the nozzle is ejected, and a second liquid outlet pipe 83 is communicated between the horizontal pipe 82 and the circulating pump 73.
In order to collect impurities or waste materials in the liquid containing tank 34 conveniently, the bottom of the liquid containing tank 34 is an inclined plane, the lowest position of the inclined plane is matched with the filter tank 61, the lowest point of the filter tank 61 is lower than the lowest point of the inclined plane, in actual use, impurities floating or precipitating in the cleaning liquid can enter the filter tank 61 in the process of circulating the cleaning liquid, and the precipitated waste materials or impurities can enter the filter tank 61 more quickly by combining with the inclined plane of the bottom of the liquid containing tank 34, so that workers can clean the impurities in the filter tank 61 regularly.
On the basis of the above embodiment, when in use, the waste and dust absorbed by the bellows 21 enter the box 31, the cleaning liquid sprayed by the spray pipe 71 adsorbs the dust in the air, the water mist particles can be combined with the dust particles in the air to enable the dust to settle due to the weight increase, most suspended particles in the air can be effectively removed in the preliminary filtration, and the settled dust and large particle waste are accumulated on the filter plate 35, and under the continuous impact of the cleaning liquid and the self gravity thereof, the dust particles and the waste flow into the filter box 61 along the inclined plane of the filter plate 35 and finally are accumulated inside the filter plate.
After the gas filtered by the water mist passes through the filter plate 35, the gas enters the second chamber 312 from the lower part of the middle plate 33, under the arrangement of the water curtain mechanism 8, the cleaning liquid in the liquid containing tank 34 enters the transverse pipe 82 and the through groove 81 from the filter box 61, the filter screen 62, the circulating pump 73 and the second liquid outlet pipe 83, finally, a water curtain is formed under the middle plate 33, when the gas in the first chamber 311 enters the second chamber 312, after secondary filtration of the water curtain, tiny particles carried in the air are further separated, the filtering strength of the fine filter in the second chamber 312 is reduced, and the maintenance period of workers on the fine filter is prolonged.
In summary, through setting up such as liquid circulation mechanism 7, water curtain mechanism 8 and filter, carry out multistage filtration to the air that gets into in the box 31, most suspended particle in the air can effectively be got rid of when spraying water smoke, and dust and big granule waste material after settling gather on filter 35, and under the continuous impact of cleaning solution and its self gravity effect, dust granule and waste material flow to filter box 61 along the inclined plane of filter 35 and finally gather in its inside, and under the effect of water curtain mechanism 8, when the gas in the first cavity 311 gets into second cavity 312, the tiny particle that carries in the air is further separated, prolong the maintenance cycle of smart filter, under smart filter and water curtain mechanism 8 etc. cooperation, reduce even avoid the condition that the gas that two air curtain heads 42 spouted carries tiny particle.
Example 3
In order to avoid accumulation of a large amount of waste or dust impurities on the filter plate 35, after the filter plate 35 is blocked, the negative pressure fan 32 is insufficient in air supply to the ventilation cavity 24, so that the cleaning effect of the air curtain assembly 4 on the material belt is reduced. Further improvements are made on the basis of the above embodiments.
Referring to fig. 9 and 10, the filter screen cleaning device 9 further includes a filter screen cleaning device 9, the filter screen cleaning device 9 includes an air pressure sensor installed on an inner wall of the second chamber 312, for detecting a pressure value in the second chamber 312, a cleaning tank 91 communicated with the through groove 81 is provided on a side of the middle plate 33 close to the first chamber 311, the cleaning tank 91 is matched with a highest position of the filter plate 35, a switching plate 92 matched with the cleaning tank 91 is rotatably provided in the through groove 81, a telescopic rod 93 is installed in the second chamber 312, an output end of the telescopic rod 93 penetrates through the middle plate 33 and then is movably connected with the switching plate 92, when the air pressure sensor detects that the pressure value in the second chamber 312 gradually decreases or returns to the atmospheric pressure, the telescopic rod 93 drives the switching plate 92 to rotate, and an electromagnetic valve is provided between the first liquid outlet pipe 74 and the second liquid outlet pipe 83.
In use, if the air pressure sensor detects that the air pressure in the second chamber 312 gradually decreases, which means that the filter plate 35 is blocked, when the air pressure value is smaller than the threshold value, the air pressure sensor sends an electrical signal to the telescopic rod 93, the telescopic rod 93 drives the switching plate 92 to rotate, the cleaning tank 91 is communicated with the through tank 81, and the cleaning liquid in the through tank 81 is sprayed out from the cleaning tank 91 and acts on the filter plate 35 to flush the waste on the filter plate 35.
It should be noted that if the filter plate 35 is severely blocked, a worker may control the liquid flow rates of the first liquid outlet pipe 74 and the second liquid outlet pipe 83 through the electromagnetic valve, reduce or even stop pumping the cleaning liquid to the first liquid outlet pipe 74, pump all the cleaning liquid into the transverse pipe 82, and increase the liquid pressure sprayed from the cleaning tank 91.
To sum up, through setting up such as air pressure sensor, washing tank 91, switchover plate 92 and telescopic link 93, after the atmospheric pressure in second cavity 312 is less than the threshold value, represent filter 35 and produce the jam, telescopic link 93 drives switchover plate 92 rotation this moment, make washing tank 91 and logical groove 81 intercommunication, washing tank 91 spun liquid erodees the surface of filter 35, simultaneously through the flow of solenoid valve control second drain pipe 83, in order to adapt to the different jam condition of filter 35, avoid wind-force of air curtain subassembly 4 and induced draft subassembly 2 to receive the influence, improve whole device's stability.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (8)

1. The utility model provides a processing apparatus is collected in environmental protection of cross cutting sweeps, includes cross cutting machine main part (1), cross cutting machine main part (1) include workstation (11), be located last mould (12) and lower mould (13) at workstation (11) top, its characterized in that still includes:
The air suction assembly (2) comprises an air box (21) which is positioned at one side of the top of the workbench (11) and the long side of which is parallel to the feeding and discharging directions of products, wherein two inner sides of the air box (21) along the length direction of the air box are respectively provided with a baffle plate (22), the inner part of the air box (21) is divided into an adsorption cavity (23) and two ventilation cavities (24) by the baffle plates (22), and a plurality of adsorption holes (211) communicated with the adsorption cavity (23) are formed in one side, close to the upper die (12), of the air box (21);
the negative pressure component (3) provides a force for adsorbing waste or dust for the adsorption cavity (23) and supplies air into the ventilation cavity (24);
The two air curtain assemblies (4) are arranged at two ends of the air box (21) and respectively comprise corrugated pipes (41) communicated with the ventilation cavity (24), one ends of the corrugated pipes (41) far away from the ventilation cavity (24) are provided with air curtain heads (42), the two air curtain heads (42) respectively clean the feeding side and the discharging side of a product material belt, the included angle between the air outlet direction of the air curtain heads (42) and the long side of the air box (21) is an acute angle, and extension lines of air outlet of the two air curtain heads (42) form an intersection point on one side of the workbench (11) far away from the air box (21);
One side of the workbench (11) far away from the air box (21) is provided with an air guide piece (5), the air guide piece (5) is positioned at an air outlet junction of the two air curtain heads (42), and the air guide piece (5) can guide air at the junction between the upper die (12) and the lower die (13);
The air guide (5) comprises:
a support column (51) fixedly mounted on the table (11);
the air deflector (52) is fixedly arranged at the top of the supporting column (51), two symmetrically arranged air guide grooves (53) are formed in one side, close to the air box (21), of the air deflector (52), and the same conical block (54) is arranged between the two air guide grooves (53).
2. An environmental protection collection treatment device for die-cut scraps according to claim 1, wherein the negative pressure assembly (3) comprises:
The box body (31) is positioned at one side of the workbench (11), the box body (31) is communicated with the adsorption cavity (23) through a pipeline, and a filter element is arranged in the box body (31);
The negative pressure fan (32) is arranged on the box body (31), a negative pressure pipe is communicated between the input end of the negative pressure fan (32) and the box body (31), and the output end of the negative pressure fan is connected with the two ventilation cavities (24) through pipelines respectively;
An intermediate plate (33) fixed to the inside of the case (31), the intermediate plate (33) partitioning the inside of the case (31) into a first chamber (311) and a second chamber (312) communicating with each other, the filter including a coarse filter located in the first chamber (311) and a fine filter located in the second chamber (312);
a liquid containing tank (34) which is positioned below the first chamber (311) and the second chamber (312) and is internally provided with cleaning liquid for adsorbing dust or impurities in the air;
The liquid filtering component (6) comprises a filtering box (61) communicated with the box body (31), and a filter screen (62) is arranged in the filtering box (61) and is used for collecting sediment in the cleaning liquid.
3. An environmental protection collection treatment device for die-cut scraps according to claim 2, further comprising a liquid circulation mechanism (7) comprising:
the spray pipe (71) is fixedly arranged on the inner wall of the first chamber (311) and provided with a plurality of spray holes (72) which are obliquely arranged, and a rubber head is arranged in each spray hole (72);
and the circulating pump (73) is arranged on the filter box (61), a liquid suction pipe is arranged between the input end of the circulating pump and the filter box (61), and a first liquid outlet pipe (74) is communicated between the output end of the circulating pump and the spray pipe (71).
4. The environment-friendly collection and treatment device for die-cut scraps according to claim 3, wherein the coarse filtering piece is a filter plate (35) which is obliquely arranged and used for filtering large-particle impurities, waste materials or dust particles, a notch (36) is formed in one side of the box body (31) and one side of the filter box (61), the notch (36) corresponds to the lowest point of the filter plate (35), impurities on the filter plate (35) enter the filter box (61) through the notch (36) under the driving of gravity or liquid, and the filter screen (62) is located above the notch (36).
5. An environmental protection collection treatment device for die cut scraps according to claim 4, further comprising a water curtain mechanism (8) comprising:
a through groove (81) which is arranged in the middle plate (33), and a water curtain is formed at the bottom of the through groove (81) when liquid enters the liquid containing groove (34);
The transverse pipe (82) is fixedly arranged on one side of the middle plate (33) and is communicated with the through groove (81), an adhesive tape is arranged at the communication position of the transverse pipe (82) and the through groove (81), and a second liquid outlet pipe (83) is communicated between the transverse pipe (82) and the circulating pump (73).
6. The environment-friendly collection and treatment device for die-cut scraps according to claim 5, wherein the bottom of the liquid containing groove (34) is an inclined plane, the lowest part of the inclined plane is matched with the filter box (61), and the lowest point of the filter box (61) is lower than the lowest point of the inclined plane.
7. An environmental protection collection treatment device for die cut scraps according to claim 6, further comprising a screen cleaning device (9) comprising:
a gas pressure sensor mounted on an inner wall of the second chamber (312) for detecting a pressure value in the second chamber (312);
a cleaning tank (91) which is arranged on one side of the middle plate (33) close to the first chamber (311) and is communicated with the through tank (81), and the cleaning tank (91) is matched with the highest position of the filter plate (35);
A switching plate (92) which is rotatably provided inside the through groove (81) and matches with the cleaning groove (91);
The telescopic rod (93) is arranged in the second cavity (312), the output end of the telescopic rod penetrates through the middle plate (33) and is movably connected with the switching plate (92), and when the air pressure sensor detects that the pressure value in the second cavity (312) is gradually reduced or restored to the atmospheric pressure, the telescopic rod (93) drives the switching plate (92) to rotate.
8. An environmental protection collection treatment device for die-cut scraps according to claim 7, wherein an electromagnetic valve is arranged between the first liquid outlet pipe (74) and the second liquid outlet pipe (83).
CN202510373052.1A 2025-03-27 2025-03-27 An environmentally friendly collection and processing device for die-cutting waste Active CN120134389B (en)

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Publication number Priority date Publication date Assignee Title
CN209694963U (en) * 2018-12-28 2019-11-29 林活益 A middle-smoking type smoke-free electric oven
CN112933697A (en) * 2021-02-07 2021-06-11 中国矿业大学 Automatic backwashing filter and working method

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CN204134438U (en) * 2014-10-14 2015-02-04 何定棋 Industry polishing dust remover
CN208727057U (en) * 2018-07-04 2019-04-12 大连美森木业有限公司 Integrated cascade waste gas treatment equipment
KR102193458B1 (en) * 2019-01-23 2020-12-21 (주)대현엔텍 System for removing dust
TWM656582U (en) * 2024-01-03 2024-06-11 正微米精密工業股份有限公司 Filtration device and filtration system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209694963U (en) * 2018-12-28 2019-11-29 林活益 A middle-smoking type smoke-free electric oven
CN112933697A (en) * 2021-02-07 2021-06-11 中国矿业大学 Automatic backwashing filter and working method

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