CN120115910A - Conductive rod forming device and process - Google Patents

Conductive rod forming device and process Download PDF

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Publication number
CN120115910A
CN120115910A CN202510596660.9A CN202510596660A CN120115910A CN 120115910 A CN120115910 A CN 120115910A CN 202510596660 A CN202510596660 A CN 202510596660A CN 120115910 A CN120115910 A CN 120115910A
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CN
China
Prior art keywords
rod
assembly
welding
conductive
clamping assembly
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Granted
Application number
CN202510596660.9A
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Chinese (zh)
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CN120115910B (en
Inventor
翟伟超
翟树增
张辉
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Hebei Anmei Electric Equipment Co ltd
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Hebei Anmei Electric Equipment Co ltd
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Priority to CN202510596660.9A priority Critical patent/CN120115910B/en
Publication of CN120115910A publication Critical patent/CN120115910A/en
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Publication of CN120115910B publication Critical patent/CN120115910B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0252—Steering means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • B01D45/14—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/20—Combinations of devices covered by groups B01D45/00 and B01D46/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34—Chemical or biological purification of waste gases
    • B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86—Catalytic processes
    • B01D53/8678—Removing components of undefined structure
    • B01D53/8687—Organic components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/003—Cooling means for welding or cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426—Fixtures for other work
    • B23K37/0435—Clamps
    • B23K37/0443—Jigs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10—Inorganic adsorbents
    • B01D2253/102—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/10—Single element gases other than halogens
    • B01D2257/106—Ozone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/40—Nitrogen compounds
    • B01D2257/402—Dinitrogen oxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/40—Nitrogen compounds
    • B01D2257/404—Nitrogen oxides other than dinitrogen oxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/50—Carbon oxides
    • B01D2257/502—Carbon monoxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708—Volatile organic compounds V.O.C.'s

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Analytical Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Biomedical Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Arc Welding In General (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to the technical field of welding forming devices, and discloses a conductive rod forming device and a conductive rod forming process, wherein the conductive rod forming device comprises a box body, a welding assembly, a clamping assembly and an air inlet assembly are arranged on the box body, the welding assembly and the air inlet assembly are both close to the clamping assembly, the clamping assembly is used for clamping vertically distributed workpieces, the work piece includes electrically conductive polished rod and positioning disk, and electrically conductive polished rod is equipped with the external screw thread, and the positioning disk is connected with electrically conductive polished rod through the internal screw thread that is equipped with, and wherein, box internally mounted has power component, and power component is connected with clamping subassembly, and the subassembly that admits air is connected with exhaust treatment equipment through the body. When air passes through the spiral blade, the spiral blade is driven to rotate, the passing air rotates along with the spiral blade, dust contained in the air moves outwards under the action of centrifugal force, and therefore preliminary dust removal of the entering air is achieved.

Description

Conductive rod forming device and process
Technical Field
The invention relates to the technical field of welding forming devices, in particular to a conductive rod forming device and a conductive rod forming process.
Background
A conductive rod is a metal rod used to conduct electricity and is commonly used in electrical power systems, electronic equipment, and other applications where electrical conduction is required.
The conductive rod welding forming device is a key device for producing the conductive rod. The existing welding has exhaust treatment equipment, installs the air inlet in one side around the welding, and outside air is introduced into forming device inside through the air inlet, does not pass through effectual preliminary treatment, and the air probably carries pollutants such as dust, impurity, and the practical time of filter core has been shortened to the pollutant that contains.
The chinese patent with application number CN201811435682.3 discloses a capacitor welding exhaust gas treatment system, including the collection of reverse taper gas volume, centrifugal fan, dust filter, active carbon absorption tower, dust filter includes the body, the middle section of body is equipped with the shrink section, the inner wall of shrink section is single leaf hyperboloid structure, the inside of body is equipped with first filtration cotton post and second filtration cotton post, the inner chamber of body is separated into the first buffer chamber that is located between first filtration cotton post and the second filtration cotton post by first filtration cotton post and second filtration cotton post, the second buffer chamber that is located between first filtration cotton post and the first closing cap, the third buffer chamber that is located between second filtration cotton post and the second closing cap, the inside of second buffer chamber is equipped with first spring, the inside of third buffer chamber is equipped with the second spring.
In the above application, the air suction is performed through the installed air collecting hood, and dust and impurities carried in the air can enter the dust filter through the air collecting hood in the air suction process, so that the service life of the dust filter is shortened.
Disclosure of Invention
The invention aims to provide a conductive rod forming device and a conductive rod forming process, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention is realized by the following technical scheme:
The invention relates to a conductive rod forming device, which comprises a box body,
The box body is provided with a welding assembly, a clamping assembly and an air inlet assembly;
the welding assembly and the air inlet assembly are close to the clamping assembly, and the clamping assembly is used for clamping vertically distributed workpieces;
the workpiece comprises a conductive polished rod and a positioning disc, wherein the conductive polished rod is provided with external threads, and the positioning disc is connected with the conductive polished rod through the internal threads;
Wherein, a power assembly is arranged in the box body and is connected with the clamping assembly;
The air inlet component is connected with the waste gas treatment equipment through a pipe body.
In the processing process, one end of the conductive polish rod provided with the positioning disk is placed in the clamping assembly, the bottom end of the conductive polish rod is clamped by tightening the adjusting nut of the clamping assembly, the control switch is opened, the power assembly works to drive the clamping assembly and the conductive polish rod to rotate, meanwhile, the welding end of the welding assembly stretches to the joint of the conductive polish rod and the positioning disk, the joint is welded, after butt welding is completed, the adjusting bolt of the clamping assembly is loosened, and the welded workpiece is taken down;
In the welding process, the waste gas treatment equipment works, the air inlet end of the waste gas treatment equipment is connected with the air inlet assembly through the pipe body, and the welded waste gas enters the waste gas treatment equipment through the air inlet assembly to be subjected to harmless treatment;
In the waste gas treatment process, larger particles and impurities such as dust and the like are removed through a primary filter. And then enters a high-efficiency filtering system which adopts a HEPA high-efficiency filter screen or an active carbon adsorption layer, can accurately capture tiny particles with the diameter smaller than 0.3 micron, and can effectively adsorb harmful gases such as ozone, nitrogen oxides, carbon monoxide and the like. Some high-end facilities are also equipped with catalytic oxidation units that utilize catalysts to convert harmful gases into harmless materials, such as VOCs into carbon dioxide and water.
Further, the welding assembly comprises a support structure and an electric welding gun, wherein the electric welding gun is installed on the support structure, and the welding end of the electric welding gun points to the clamping assembly;
the support structure comprises a vertical rod, the vertical rod is vertically arranged in a first connecting seat arranged on the box body, and a fastening screw is arranged on the first connecting seat to fix the vertical rod;
The vertical rod is connected with the cross rod through a first connecting block, and the cross rod is connected with the hydraulic telescopic rod through a second connecting block;
the first connecting block moves up and down along the vertical rod and rotates around the axial direction of the vertical rod, the tail part of the vertical opening of the first connecting block can be provided with a fastening screw, and the vertical opening of the first connecting block is clamped on the vertical rod through the opening of the first connecting block to realize position fixing;
Simultaneously, the cross rod slides and rotates in the transverse opening of the first connecting block, and a fastening screw can be installed at the tail part of the transverse opening of the first connecting block to fix the cross rod;
The second connecting block slides and rotates along the cross rod, so that the installation position and the angle of the second connecting block can be conveniently adjusted, and the hydraulic telescopic rod is fixedly installed after the adjustment is finished;
The telescopic end of the hydraulic telescopic rod is connected with a second connecting seat fixed on the electric welding gun, and the hydraulic telescopic rod drives the electric welding gun to reciprocate through the second connecting seat;
When welding is needed, the telescopic end of the hydraulic telescopic rod stretches to push the welding part of the electric welding gun connected with the telescopic end to extend to the joint, and the welding of the circular joint is completed through the rotation of the workpiece;
after welding, the telescopic end of the hydraulic telescopic rod is shortened to drive the welding part of the electric welding gun connected with the telescopic end to be away from the joint, so that the workpiece is conveniently taken out after processing.
Further, the clamping assembly includes a chuck;
The clamping plate is arranged in a slotted hole formed in the box body, and a round hole is formed in the middle of the clamping plate;
the chuck is of a three-jaw chuck structure, and clamping or taking out of a workpiece is realized by screwing or unscrewing the adjusting screw;
a top block is arranged at the bottom end of the round hole;
the power assembly comprises a motor and a transmission gear, and the bottom end of the chuck is provided with a driven gear and extends into the box body;
the motor is connected with the driven gear through the transmission gear;
in the welding process, dust generated in the welding process is easy to accumulate in the round holes, and after the round holes of the chuck work for a long time, the depth of the round holes is reduced along with the increase of accumulated dust, so that the placed parts are lifted, and the alignment of a welding joint and a joint is affected;
And cooling the welded workpiece by the moving air.
Further, the air inlet assembly comprises a shell, wherein the shell is arranged on the box body through standing seats positioned on two sides of the shell;
the front side and the rear side of the shell and the top end of the shell are both openings;
the top end of the shell is sealed by a top plate, an air outlet is arranged on the top plate, and the air outlet is communicated with one end of the pipe body;
the rear side of the housing is closed by a back plate.
Further, a helical blade is vertically installed inside the housing;
The top ends of the spiral blades are arranged in the air outlet;
An arc-shaped groove is formed on the inner side surface of the back plate, and the arc-shaped groove is sleeved on the outer side of the spiral blade.
Further, baffle plates inclined to the backboard are arranged on two opposite inner side surfaces of the shell;
The bottom surface of the shell is provided with a through groove which is positioned at the inner side of the baffle plate;
the bottom of the shell is provided with a dust collecting groove which is communicated with the through groove, and one side of the dust collecting groove is provided with a plurality of strip-shaped grooves;
the outer side surface of the dust collection groove is rotationally connected with a plate body positioned at the outer side of the strip-shaped groove;
The filter cotton arranged in the dust collection groove is positioned at the inner side of the strip-shaped groove.
A front plate is arranged in the front opening of the shell and is connected with the shell and the top plate through a pin rod.
Further, the side surfaces of the shell corresponding to the top plate and the top plate are provided with waist-shaped holes;
the end part of the pin rod passes through the waist-shaped hole;
The waist-shaped hole is internally provided with a guide rod, the guide rod penetrates through the pin rod, and one end of the pin rod is provided with an adjusting nut and a spring.
When the waste gas treatment equipment works, air in the shell is sucked into the waste gas treatment equipment through the pipe body, so that the air pressure in the shell is reduced, and external air enters the shell through the front opening of the dust collecting groove and flows into the pipe body through the spiral blade;
When air passes through the spiral blades, the spiral blades are driven to rotate, the passing air follows the spiral blades to rotate, dust contained in the air moves outwards under the action of centrifugal force, and therefore preliminary dust removal of the entering air is achieved;
Because the front side opening of the shell faces one side of the clamping assembly, waste gas generated in the welding process of a workpiece clamped by the clamping assembly enters the shell and is subjected to harmless treatment through waste gas treatment equipment;
When the waste gas treatment equipment does not work, the spring pushes the pin rod and the front plate to seal the front side opening of the shell, so that dust is prevented from entering, and when the waste gas treatment equipment works, the front plate is pushed by air outside along with the reduction of the air pressure in the shell to drive the pin rod to compress the spring, so that the opening is opened, and the air enters along the inner side of the arc surface of the front plate;
When needs are to remove dust to the inside casing, the gas of blowback gets into inside the casing through the body for the inside air pressure of casing increases, and the pin moves to the outside, realizes that the front side opening of casing seals, and the air flows to the dust collection inslot through leading to the groove, and the air through the cotton air-pushed plate body of filtration rotates to the outside, realizes that the bar groove is opened, exhausts, and the in-process backplate of blowback forms in the inslot accumulational dust to one side motion of baffle, enters into the dust collection inslot under the guide of baffle, thereby realizes the inside dust removal of casing.
A molding process of a conductive rod molding device comprises the following steps:
Step one, placing one end of an electric conduction polished rod provided with a positioning disk into a clamping assembly, and tightly clamping the bottom end of the electric conduction polished rod by tightening an adjusting nut of the clamping assembly;
Step two, a control switch is turned on, the power assembly works to drive the clamping assembly and the conductive polished rod to rotate, and meanwhile, the welding end of the welding assembly stretches to the joint of the conductive polished rod and the positioning disc, and the joint is welded;
In the welding process, the waste gas treatment equipment works;
and thirdly, after butt seam welding is completed, loosening an adjusting bolt of the clamping assembly, and taking down the welded workpiece.
The invention has the following beneficial effects:
(1) When the sucked air passes through the spiral blades, the spiral blades are driven to rotate, the passing air follows the spiral blades to rotate, dust contained in the air moves outwards under the action of centrifugal force, so that preliminary dust removal work is realized on the sucked air, pollution of harmful gas generated in the welding process to the surrounding environment is reduced, dust and impurities carried in the sucked air are converged towards the periphery under the action of the centrifugal force, and preliminary treatment on the sucked air is facilitated.
(2) In the processing process, one end of the conductive polish rod provided with the positioning disk is placed in the clamping assembly, the bottom end of the conductive polish rod is clamped by screwing the adjusting nut of the clamping assembly, the control switch is turned on, the power assembly works to drive the clamping assembly and the conductive polish rod to rotate, meanwhile, the welding end of the welding assembly stretches to the joint of the conductive polish rod and the positioning disk, the joint is welded, manual operation steps are reduced, and the working efficiency is improved.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
FIG. 3 is a schematic view of a welded assembly mounting structure according to the present invention;
FIG. 4 is a schematic view of the mounting structure of the clamping assembly of the present invention;
FIG. 5 is a schematic side view of FIG. 4 in accordance with the present invention;
FIG. 6 is a schematic view in section A-A of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic view of an air intake assembly according to the present invention;
FIG. 8 is an exploded view of an air intake assembly of the present invention;
FIG. 9 is an enlarged schematic view of the invention at B of FIG. 8;
In the drawings, the list of components represented by the various numbers is as follows:
The device comprises a box body, 101, a first connecting seat, 102, a slot hole, 2, a welding assembly, 201, a vertical rod, 202, a first connecting block, 203, a cross rod, 204, a second connecting block, 205, a hydraulic telescopic rod, 206, a second connecting seat, 207, an electric welding gun, 208, a limiter, 3, a clamping assembly, 301, a chuck, 303, a round hole, 304, a top block, 4, an air inlet assembly, 401, a shell, 402, a top plate, 4021, an air outlet, 403, a corner seat, 404, a vertical seat, 405, a front plate, 406, a pin rod, 407, a back plate, 4071, a slot body, 408, a spiral blade, 409, a baffle plate, 410, a dust collecting groove, 411, a plate body, 412, a guide rod, 413, a regulating nut, 414, a spring, 5, an exhaust gas treatment device, 6, a pipe body, 7, a workpiece, 8, a pedal, 9, an argon tank, 10, an illuminating lamp, 11 and a vertical frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-9, the present invention is a conductive rod forming apparatus, comprising a case 1,
The box body 1 is provided with a welding assembly 2, a clamping assembly 3 and an air inlet assembly 4;
the welding assembly 2 and the air inlet assembly 4 are close to the clamping assembly 3, and the clamping assembly 3 is used for clamping vertically distributed workpieces 7;
the workpiece 7 comprises a conductive polished rod and a positioning disc, wherein the conductive polished rod is provided with external threads, and the positioning disc is connected with the conductive polished rod through the internal threads;
Wherein, a power assembly is arranged in the box body 1 and is connected with the clamping assembly 3;
the air intake assembly 4 is connected to the exhaust gas treatment device 5 through a pipe body 6.
In the processing process, one end of the conductive polish rod provided with the positioning disk is placed in the clamping assembly 3, the bottom end of the conductive polish rod is clamped by screwing up the adjusting screw of the clamping assembly 3, the control switch is turned on, the power assembly works to drive the clamping assembly 3 and the conductive polish rod to rotate, meanwhile, the welding end of the welding assembly 2 stretches to the joint of the conductive polish rod and the positioning disk, the joint is welded, after butt welding is completed, the adjusting screw of the clamping assembly 3 is unscrewed, and the welded workpiece 7 is taken down;
The clamping assembly 3 is a three-jaw chuck, a shaft body is arranged at the bottom end of the clamping assembly 3, and the shaft body is in transmission connection with a motor arranged in the box body 1 through a gear box;
the on-off of a power supply circuit of the motor is controlled through a pedal 8, the operation is started and stopped through a right foot control pedal, and the efficiency is improved through manual work and foot work.
In the welding process, the waste gas treatment equipment 5 works, the air inlet end of the waste gas treatment equipment 5 is connected with the air inlet component 4 through the pipe body 6, and the welded waste gas enters the waste gas treatment equipment 5 through the air inlet component 4 for innocent treatment;
In the waste gas treatment process, larger particles and impurities such as dust and the like are removed through a primary filter. And then enters a high-efficiency filtering system which adopts a HEPA high-efficiency filter screen or an active carbon adsorption layer, can accurately capture tiny particles with the diameter smaller than 0.3 micron, and can effectively adsorb harmful gases such as ozone, nitrogen oxides, carbon monoxide and the like. Some high-end facilities are also equipped with catalytic oxidation units that utilize catalysts to convert harmful gases into harmless materials, such as VOCs into carbon dioxide and water.
The welding assembly 2 comprises a support structure and an electric welding gun 207, wherein the electric welding gun 207 is installed on the support structure, and the welding end of the electric welding gun 207 points to the clamping assembly 3;
The bracket structure comprises a vertical rod 201, wherein the vertical rod 201 is vertically arranged in a first connecting seat 101 arranged on the box body 1, and a fastening screw is arranged on the first connecting seat 101 to fix the vertical rod 201;
the upright 201 is connected with the cross rod 203 through a first connecting block 202, and the cross rod 203 is connected with the hydraulic telescopic rod 205 through a second connecting block 204;
the lamp body can be installed on the top of pole setting 201, and the lamp body is located work piece 7's top, is convenient for observe the work piece 7 after the welding.
The first connecting block 202 moves up and down along the vertical rod 201 and the first connecting block 202 rotates around the axial direction of the vertical rod 201, the tail part of the vertical opening of the first connecting block 202 can be provided with a fastening screw, and the vertical opening of the first connecting block 202 is clamped on the vertical rod 201 to realize position fixing;
The top end of the upright rod 201 is fixedly provided with an illuminating lamp 10, and the illuminating lamp 10 irradiates on the clamping assembly 3;
simultaneously, the cross rod 203 slides and rotates in the transverse opening of the first connecting block 202, and a fastening screw can be installed at the tail part of the transverse opening of the first connecting block 202 to fix the cross rod 203;
the second connecting block 204 slides and rotates along the cross rod 203, so that the installation position and angle of the second connecting block 204 can be conveniently adjusted, and a hydraulic telescopic rod 205 is fixedly installed after the adjustment is finished;
the telescopic end of the hydraulic telescopic rod 205 is connected with a second connecting seat 206 fixed on the electric welding gun 207, and the hydraulic telescopic rod 205 drives the electric welding gun 207 to reciprocate through the second connecting seat 206;
when welding is needed, the telescopic end of the hydraulic telescopic rod 205 stretches to push the welding part of the electric welding gun 207 connected with the telescopic end to extend to the joint, and the workpiece 7 rotates to finish welding the circular joint;
After the welding is finished, the telescopic end of the hydraulic telescopic rod 205 shortens and drives the welding part of the electric welding gun 207 connected with the telescopic end to be away from the joint, so that the workpiece 7 is conveniently taken out after the processing;
The welding assembly 2 can move back and forth under the drive of the hydraulic telescopic rod 205 so as to avoid the installation and the removal of the conducting rod and prevent scalding personnel, and an emergency stop key is arranged in front of the box body 1, so that the equipment can be pressed down to stop when a problem occurs;
When the welding gun is extended, the second connecting block 204 is contacted with the limiter 208, so that the hydraulic telescopic rod 205 stops working, and after the welding is completed, the hydraulic telescopic rod 205 contracts, and the second connecting seat 206 and the electric welding gun 207 are driven to move until the hydraulic telescopic rod 205 is completely contracted;
Wherein, the main body of the hydraulic telescopic rod 205 is fixed on the second connecting seat 206, and the telescopic end of the hydraulic telescopic rod 205 is arranged on the second connecting block 204;
the argon tank 9 is connected with the welding assembly 2 and provides gas protection in the welding process;
In the welding process, an inert gas steel cylinder is connected with welding equipment, so that the gas conveying pipeline is firmly connected without leakage, and the flow of inert gas is regulated according to factors such as welding current, welding speed, welding line requirements and the like, and is generally between 5 and 25L/min;
The switch of the welding gun 207 is pressed to enable the welding rod or the welding wire to be in contact with the workpiece 7 to generate an electric arc, inert gas is sprayed out through the nozzle of the welding gun 207 in the welding process, a layer of protective gas cover is formed around the electric arc to isolate air and prevent welding line metals from being oxidized, a wire feeding mechanism can automatically feed the welding wire into an electric arc area according to the welding speed and the welding line requirement for automatic welding, a welder needs to manually control the feeding speed and the feeding position of the welding wire for manual welding, and the welder moves the welding gun 207 along the welding line direction according to the shape and the requirement of the welding line to keep the electric arc stable and the gas protection effect.
The clamping assembly 3 includes a chuck 301;
The chuck 301 is installed in a slotted hole 102 formed in the box body 1, and a round hole 303 is formed in the middle of the chuck 301;
The chuck 301 is of a three-jaw chuck structure, and clamping or taking out of the workpiece 7 is realized by screwing or unscrewing an adjusting screw;
a top block 304 is arranged at the bottom end of the round hole 303, and the top end of the top block 304 is of a cone structure;
The power assembly comprises a motor and a transmission gear, and the bottom end of the chuck 301 is provided with a driven gear and extends into the box body 1;
the motor is connected with the driven gear through the transmission gear;
In the welding process, dust generated in the welding process is easy to accumulate in the round holes 303, and after the round holes 303 of the chuck 301 work for a long time, the depth of the round holes 303 is reduced along with the increase of accumulated dust, so that the placed parts are lifted, and the alignment of a welding joint and a joint is affected;
The air is driven to flow to one side of the air inlet assembly 4, and the flowing air is used for cooling the welded workpiece 7.
The air intake assembly 4 includes a housing 401, and the housing 401 is mounted on the case 1 through stand seats 404 located at both sides thereof;
In addition, the shell 401 can be further arranged on a supporting plate through a vertical seat 404, the supporting plate is arranged on the vertical frame 11, the vertical frame 11 comprises a vertical rod body, an external thread is arranged on the rod body, and the supporting plate is sleeved on the rod body and is limited through a limiting nut arranged on the rod body;
the front and back sides and the top end of the shell 401 are both openings;
the top end of the shell 401 is closed by a top plate 402, an air outlet 4021 is arranged on the top plate 402, and the air outlet 4021 is communicated with one end of the pipe body 6;
the rear side of the housing 401 is closed by a back plate 407.
The inside of the housing 401 is vertically mounted with a helical blade 408;
the tips of the spiral blades 408 are mounted in the air outlet 4021;
an arc groove is formed on the inner side surface of the back plate 407, and the arc groove is sleeved on the outer side of the spiral blade 408.
The opposite inner sides of the housing 401 are provided with baffle plates 409 inclined to the back plate 407;
a through groove is formed in the bottom surface of the shell 401 and is positioned on the inner side of the baffle 409;
the bottom of the shell 401 is provided with a dust collecting groove 410, the dust collecting groove 410 is communicated with the through groove, and one side of the dust collecting groove 410 is provided with a plurality of strip-shaped grooves;
the outer side surface of the dust collection groove 410 is rotatably connected with a plate 411 positioned outside the strip-shaped groove;
the filter cotton installed in the dust collection groove 410 is located at the inner side of the bar-shaped groove.
A front plate 405 is mounted in the front opening of the housing 401, and the front plate 405 is connected to the housing 401 and the top plate 402 by a pin 406.
The side surfaces of the shell 401 corresponding to the top plate 402 are provided with waist-shaped holes on the top plate 402;
the end of the pin 406 passes through the kidney-shaped hole;
A guide rod 412 is installed in the waist-shaped hole, the guide rod 412 penetrates through the pin rod 406, and an adjusting nut 413 and a spring 414 are installed at one end of the pin rod 406.
When the exhaust gas treatment device 5 works, air in the shell 401 is sucked into the exhaust gas treatment device 5 through the pipe body 6, so that the air pressure in the shell 401 is reduced, and external air enters the shell 401 through the front opening of the dust collection groove 410 and flows into the pipe body 6 through the spiral blade 408;
When air passes through the spiral blade 408, the spiral blade 408 is driven to rotate, the passing air rotates along with the spiral blade 408, dust contained in the air moves outwards under the action of centrifugal force, and therefore preliminary dust removal of the entering air is achieved;
Because the front side opening of the shell 401 faces one side of the clamping assembly 3, waste gas generated in the welding process of the workpiece 7 clamped by the clamping assembly 3 enters the shell 401 and is subjected to harmless treatment through the waste gas treatment equipment 5;
When the exhaust gas treatment device 5 does not work, the spring 414 pushes the pin rod 406 and the front plate 405 to seal the front opening of the shell 401, so that dust is prevented from entering, when the exhaust gas treatment device 5 works, the front plate 405 is pushed by air outside along with the reduction of the air pressure inside the shell 401 to drive the pin rod 406 to compress the spring 414, the opening is opened, and the air enters along the arc-shaped surface of the front plate 405;
When the inside of the shell 401 needs to be dedusted, the back-blown gas enters the inside of the shell 401 through the pipe body 6, so that the air pressure in the shell 401 is increased, the pin rod 406 moves outwards to realize that the front side opening of the shell 401 is closed, the air flows into the dust collection groove 410 through the through groove, the air passing through the filter cotton pushes the plate body 411 to rotate outwards to realize that the strip groove is opened to exhaust, dust accumulated in the groove body 4071 formed on the back plate 407 moves towards one side of the baffle 409 in the back-blowing process, and enters the dust collection groove 410 under the guidance of the baffle 409, so that the inside of the shell 401 is dedusted.
In addition, the control switch is further arranged in the box body 1, the equipment is started through the control switch, the equipment can set the running time of the clamping assembly 3 rotating for one circle according to the outer diameter of the part, and after the clamping assembly 3 is welded to rotate for one circle, the rotation is stopped, so that the workpiece 7 can be replaced, and the workpiece 7 is replaced and started through pedaling.
Example two
A molding process of a conductive rod molding device comprises the following steps:
firstly, placing one end of an electric conduction polished rod provided with a positioning disk into a clamping assembly 3, and tightly clamping the bottom end of the electric conduction polished rod by tightening an adjusting screw of the clamping assembly 3;
Step two, a control switch is turned on, the power assembly works to drive the clamping assembly 3 and the conductive polish rod to rotate, and meanwhile, the welding end of the welding assembly 2 stretches to the joint of the conductive polish rod and the positioning disc, and the joint is welded;
during the welding process, the exhaust gas treatment device 5 works synchronously;
and thirdly, after butt seam welding is completed, unscrewing an adjusting screw of the clamping assembly 3, and taking down the welded workpiece 7.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (10)

1. The utility model provides a conducting rod forming device, includes box (1), its characterized in that:
the box body (1) is provided with a welding assembly (2), a clamping assembly (3) and an air inlet assembly (4);
The welding assembly (2) and the air inlet assembly (4) are close to the clamping assembly (3), and the clamping assembly (3) is used for clamping vertically distributed workpieces (7);
Wherein, a power assembly is arranged in the box body (1), and the power assembly is connected with the clamping assembly (3);
the air inlet assembly (4) is connected with the waste gas treatment equipment (5) through a pipe body (6).
2. A conductive rod molding apparatus according to claim 1, wherein said welding assembly (2) comprises a bracket structure and an electric welding torch (207), said electric welding torch (207) being mounted on the bracket structure, and a welding end of said electric welding torch (207) being directed toward said clamping assembly (3).
3. The device for forming a conductive rod according to claim 2, wherein the supporting structure comprises a vertical rod (201), and the vertical rod (201) is vertically installed in a first connecting seat (101) arranged on the box body (1);
The vertical rod (201) is connected with the cross rod (203) through a first connecting block (202), and the cross rod (203) is connected with the hydraulic telescopic rod (205) through a second connecting block (204);
The telescopic end of the hydraulic telescopic rod (205) is connected with a second connecting seat (206) fixed on the electric welding gun (207), and the hydraulic telescopic rod (205) drives the electric welding gun (207) to reciprocate through the second connecting seat (206).
4. The device for forming a conductive rod according to claim 1, wherein the clamping assembly (3) comprises a chuck (301);
The chuck (301) is arranged in a slotted hole (102) formed in the box body (1), and a round hole (303) is formed in the middle of the chuck (301);
A top block (304) is arranged at the bottom end of the round hole (303);
The power assembly comprises a motor and a transmission gear, and the bottom end of the chuck (301) is provided with a driven gear and extends into the box body (1);
The motor is connected with the driven gear through the transmission gear.
5. The device for forming a conductive rod according to claim 1, wherein the air intake assembly (4) comprises a housing (401), and the housing (401) is mounted on the case (1) through stand seats (404) located at both sides thereof;
the front side and the rear side of the shell (401) and the top end are both openings;
The top end of the shell (401) is closed through a top plate (402), an air outlet (4021) is formed in the top plate (402), and the air outlet (4021) is communicated with one end of the pipe body (6);
the rear side of the housing (401) is closed by a back plate (407).
6. A conductive rod molding apparatus according to claim 5, wherein a spiral blade (408) is vertically installed inside said housing (401);
The top ends of the spiral blades (408) are arranged in the air outlet (4021);
an arc-shaped groove is formed on the inner side surface of the back plate (407), and the arc-shaped groove is sleeved on the outer side of the spiral blade (408).
7. The device for forming a conductive rod according to claim 6, wherein the housing (401) has a baffle plate (409) mounted on opposite inner sides thereof, the baffle plate being inclined to the back plate (407);
a through groove is formed in the bottom surface of the shell (401), and the through groove is positioned at the inner side of the baffle plate (409);
a dust collection groove (410) is arranged at the bottom of the shell (401), the dust collection groove (410) is communicated with the through groove, and a plurality of strip-shaped grooves are formed in one side of the dust collection groove (410);
the outer side surface of the dust collection groove (410) is rotatably connected with a plate body (411) positioned at the outer side of the strip-shaped groove;
the filter cotton arranged in the dust collection groove (410) is positioned at the inner side of the strip-shaped groove.
8. A conductive rod molding apparatus according to claim 5, wherein a front plate (405) is installed in a front opening of said housing (401), said front plate (405) being connected to said housing (401) and said top plate (402) by a pin (406).
9. The device for forming a conductive rod according to claim 8, wherein the side surface of the housing (401) corresponding to the top plate (402) and the top plate (402) are provided with waist-shaped holes;
the end of the pin rod (406) passes through the waist-shaped hole;
a guide rod (412) is arranged in the waist-shaped hole, the guide rod (412) penetrates through the pin rod (406), and an adjusting nut (413) and a spring (414) are arranged at one end of the pin rod (406).
10. A molding process of a conductive rod molding apparatus according to any one of claims 1 to 9, comprising the steps of:
a molding process of a conductive rod molding device comprises the following steps:
Firstly, placing one end of an electric conduction polished rod provided with a positioning disk into a clamping assembly (3), and tightly clamping the bottom end of the electric conduction polished rod by tightening an adjusting nut (413) of the clamping assembly (3);
Step two, a control switch is turned on, the power assembly works to drive the clamping assembly (3) and the conductive polished rod to rotate, and meanwhile, the welding end of the welding assembly (2) stretches to the joint of the conductive polished rod and the positioning disc, and the joint is welded;
In the welding process, the waste gas treatment equipment (5) synchronously works;
and thirdly, after butt seam welding is completed, unscrewing the nut (413) of the clamping assembly (3), and taking down the welded workpiece (7).
CN202510596660.9A 2025-05-09 2025-05-09 Conductive rod forming device and process Active CN120115910B (en)

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Application Number Priority Date Filing Date Title
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009006221A (en) * 2007-06-27 2009-01-15 Anlet Co Ltd Dust collector
CN108406155A (en) * 2018-06-19 2018-08-17 长兴云腾新能源科技有限公司 A kind of Semiautomatic welding device of high-cleanness gas chemicals stainless steel pipe
CN208612055U (en) * 2018-06-02 2019-03-19 上海公孚机动车检测有限公司 Vehicle exhaust gas detection lateral absorption equipment
CN210789732U (en) * 2019-09-30 2020-06-19 江苏众志达新能源科技有限公司 Welding machine for power battery shell
CN216758789U (en) * 2021-11-30 2022-06-17 四川雄固人防工程设备有限公司 Welding device for manufacturing civil air defense concrete movable threshold single-leaf airtight door
CN217727685U (en) * 2022-06-29 2022-11-04 武汉道禾智能设备有限公司 Vertical rotatory automatic weld equipment
CN118801660A (en) * 2024-07-11 2024-10-18 佛山市顺德区潮先金属制品有限公司 A DC high-power overload-proof frequency converter

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009006221A (en) * 2007-06-27 2009-01-15 Anlet Co Ltd Dust collector
CN208612055U (en) * 2018-06-02 2019-03-19 上海公孚机动车检测有限公司 Vehicle exhaust gas detection lateral absorption equipment
CN108406155A (en) * 2018-06-19 2018-08-17 长兴云腾新能源科技有限公司 A kind of Semiautomatic welding device of high-cleanness gas chemicals stainless steel pipe
CN210789732U (en) * 2019-09-30 2020-06-19 江苏众志达新能源科技有限公司 Welding machine for power battery shell
CN216758789U (en) * 2021-11-30 2022-06-17 四川雄固人防工程设备有限公司 Welding device for manufacturing civil air defense concrete movable threshold single-leaf airtight door
CN217727685U (en) * 2022-06-29 2022-11-04 武汉道禾智能设备有限公司 Vertical rotatory automatic weld equipment
CN118801660A (en) * 2024-07-11 2024-10-18 佛山市顺德区潮先金属制品有限公司 A DC high-power overload-proof frequency converter

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