CN120081254B - Medical full-automatic wire winding, bundling and discharging integrated equipment - Google Patents

Medical full-automatic wire winding, bundling and discharging integrated equipment

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Publication number
CN120081254B
CN120081254B CN202510574437.4A CN202510574437A CN120081254B CN 120081254 B CN120081254 B CN 120081254B CN 202510574437 A CN202510574437 A CN 202510574437A CN 120081254 B CN120081254 B CN 120081254B
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CN
China
Prior art keywords
wire
winding
clamping
fixed
assembly
Prior art date
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Active
Application number
CN202510574437.4A
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Chinese (zh)
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CN120081254A (en
Inventor
李义
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Kasite Industrial Technology Co ltd
Original Assignee
Suzhou Kasite Industrial Technology Co ltd
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Priority to CN202510574437.4A priority Critical patent/CN120081254B/en
Publication of CN120081254A publication Critical patent/CN120081254A/en
Application granted granted Critical
Publication of CN120081254B publication Critical patent/CN120081254B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28—Traversing devices; Package-shaping arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16—Sorting according to weight
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F1/00—Bending wire other than coiling; Straightening wire
    • B21F1/02—Straightening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/06—Bundling coils of wire or like annular objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/70—Other constructional features of yarn-winding machines
    • B65H54/71—Arrangements for severing filamentary materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses medical full-automatic wire winding, bundling and discharging integrated equipment which comprises a frame, a wire straightening mechanism, a wire threading mechanism, a wire winding mechanism, a bundling mechanism, a weighing and discharging mechanism and a transplanting mechanism, wherein the wire threading mechanism is positioned at the front end of the wire straightening mechanism, the wire winding mechanism is used for winding wires into rings through a rotating wire winding assembly, in order to realize that the winding positions of the wires can be adjusted up and down during wire winding, a lifting and positioning mechanism is further arranged between the wire winding mechanism and the wire threading mechanism, the bundling mechanism is used for bundling the wound wire rings to prevent loosening, the wire winding mechanism, the bundling mechanism and the weighing and discharging mechanism are arranged side by side, and the switching of the wire rings among different mechanisms is realized through the transplanting mechanism. The invention realizes automatic feeding, wire winding, bundling, weighing and discharging of the steel wire, does not need manual intervention in the whole process, and has high efficiency and good quality of finished products.

Description

Medical full-automatic wire winding, bundling and discharging integrated equipment
Technical Field
The invention relates to the field of automation, in particular to medical full-automatic wire winding, bundling and discharging integrated equipment.
Background
The medical steel wire is a special metal material for manufacturing medical instruments or directly participating in medical operation, has biocompatibility, corrosion resistance, high strength and specific mechanical properties, and is an orthodontic arch wire for correcting teeth in the oral cavity field, a guide wire for interventional therapy, an orthopedic steel wire for binding fracture in orthopedic surgery and the like according to different application fields.
The steel wires are of a whole coil structure during production, and only a part of the steel wires are needed during actual medical use, so that the whole coil of the medical steel wires are required to be cut and wound according to requirements, and independent small steel wire coils are formed after bundling, so that convenience of actual use is facilitated.
To the operation that wire winding was tied up, current processing mode is artifical semiautomatic processing mode, and the manual work penetrates the wire winding machine with the steel wire and carries out the wire winding, and the wire winding is the regulation that needs the manual work to twine the position, then the manual work is got the material again, is tied up, is weighed, and whole process inefficiency is difficult to control moreover winding quality.
Disclosure of Invention
The invention aims to provide medical full-automatic wire winding, bundling and discharging integrated equipment, which realizes automatic wire feeding, wire winding, bundling, weighing and discharging, does not need manual intervention in the whole process, and has high efficiency and good quality of finished products.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a medical full-automatic wire winding is tied up unloading integration equipment, includes the frame, locates the wire straightening mechanism in the frame, wears the silk mechanism, wire winding mechanism, tie up the mechanism, weigh unloading mechanism and transplanting mechanism, wherein:
the wire straightening mechanisms are arranged in parallel, one group of the wire straightening mechanisms is used for straightening wire-wound wires, and the other group of the wire straightening mechanisms is used for straightening strapping wires;
the wire threading mechanisms are two groups and are positioned at the front ends of the wire straightening mechanisms, and the straightened wires are respectively sent to the wire winding mechanism and the bundling mechanism;
The wire winding mechanism comprises a fixed plate, wire winding assemblies, two groups of side pressing assemblies and a cover plate assembly, wherein the wire winding assemblies are arranged on the fixed plate, each wire winding assembly is provided with a rotating shaft which is vertically arranged, the lower ends of the rotating shafts are assembled with a servo motor to realize rotary driving, wire winding shafts for winding steel wires are arranged at the upper ends of the rotating shafts, the side pressing assemblies are symmetrically arranged on two sides of each wire winding shaft to realize lateral blocking of the steel wires during wire winding, the cover plate assemblies are of telescopic structures, extend out and cover the upper parts of the wire winding shafts during wire winding, and retract away from the wire winding shafts during material taking;
The bundling mechanism comprises a bearing bracket for placing the wire ring, side clamping assemblies positioned at two sides of the bearing bracket and used for carrying bundling wires, a bundling wire bracket positioned at the outer side of the side clamping assemblies and used for carrying bundling wires, and a bundling wire assembly positioned above the bundling wire bracket and used for clamping two ends of the bundling wires for rotary bundling;
The weighing and discharging mechanism comprises weighing components and two groups of pushing components which are distributed in different directions, wherein one group of pushing components realize qualified product discharging, and the other group of pushing components realize unqualified product discharging;
the wire winding mechanism, the bundling mechanism and the heavy blanking mechanism are arranged in parallel, and the wire ring is transferred between the mechanisms through the transfer assembly.
Preferably, the side pressure assembly comprises a side pressure cylinder, a side pressure plate and a micro-motion regulator, wherein the side pressure plate is matched with the micro-motion regulator to be assembled on a sliding block of the side pressure cylinder, the side pressure plate is of a nylon wafer structure, a foaming layer is arranged on the side surface of the side pressure plate, and a wear-resistant layer is further arranged on the surface of the foaming layer.
Preferably, the outer cover of pivot upper end is equipped with the axle sleeve, and the axle sleeve side is equipped with the count that the photoelectric counter on L trigger plate and the fixed plate mutually supported realizes the pivot rotation number of turns.
Preferably, the wire winding axle includes the axle bed of being connected with the pivot, and the axle bed surface is equipped with four quarter circular arc winding pieces, and four circular arc winding pieces splice into circular structure each other, and inlays between two adjacent circular arc winding pieces and be equipped with between the piece and dodge the piece, dodges the piece below and be equipped with reset spring, dodges the lateral surface of piece and flush with the lateral surface of circular arc winding piece under the exogenic action, receives under the exogenic action, dodges the piece decline and form the centre gripping space between the circular arc winding piece.
Preferably, the apron subassembly includes lift cylinder, second slip table cylinder, apron mounting bracket and apron, the second slip table cylinder realizes the removal of vertical direction and horizontal direction with lift cylinder assembly, and apron cooperation apron mounting bracket is fixed on the slip table of second slip table cylinder, and when the steel wire was twined, the apron was formed the I shape structure with the wire winding axle cooperation and is realized twining and upper and lower spacing.
Preferably, the side clamp assembly is two groups of clamping plates which are symmetrically arranged, clamping heads are arranged at two ends of the upper edge of each clamping plate, the clamping heads of the two groups of clamping plates are symmetrically arranged, and the clamping heads are opposite to the arc-shaped surfaces to carry out wrapped clamping on the bead ring.
Preferably, the wire bundling assembly comprises a mounting frame, a rotary driving assembly, a pneumatic chuck and a saw-tooth clamping block, wherein the rotary driving assembly is fixed on the transfer assembly and used for controlling the mounting frame to rotate, the saw-tooth clamping block is arranged on the mounting frame and is saw-tooth-shaped relative to the clamping surface, two ends of the bundling wire are clamped, and the rotary driving assembly drives the pneumatic chuck to rotate together with the saw-tooth clamping block to realize wire bundling.
Preferably, the frame is further provided with a lifting adjusting mechanism which is located between the wire winding mechanism and the wire threading mechanism and comprises a lifting installation seat, a servo motor, a screw and a lifting plate, wherein the lifting installation seat is fixed on the frame, the servo motor is assembled on the lifting installation seat, a driving end of the servo motor is matched with a speed reducer and a coupling to be connected with one end of the screw, the other end of the screw is matched with a bearing to be fixed on the frame, the lifting plate is fixed with a sliding sleeve on the screw, lifting is realized along with the rotation of the screw, the wire threading mechanism corresponding to a winding steel wire is fixed on the lifting plate, and lifting is realized along with the lifting of the lifting plate.
Preferably, the transplanting mechanism comprises a door-shaped frame, a transverse moving module fixed on the door-shaped frame, a first transferring assembly and a second transferring assembly which are fixed on a sliding block of the transverse moving module side by side, wherein the first transferring assembly comprises a first lifting module, a first mounting plate fixed at the telescopic end of the first lifting module, a multi-directional chuck fixed on the first mounting plate, the second transferring assembly comprises a second lifting module, a second mounting plate fixed at the telescopic end of the second lifting module, and a wire binding assembly fixed on the second mounting plate, and a clamping assembly also installed on the second mounting plate.
Preferably, the multidirectional chuck comprises two chucks which are symmetrically arranged, an arc-shaped upper pressing plate is arranged on the side face of each chuck, the surface of the steel wire ring is pressed when clamping is achieved, clamping protrusions extend from the bottom face of each chuck, movable outer clamping pieces are arranged on the outer sides of the clamping protrusions, the outer clamping pieces are of arc-shaped structures, upper ends of the outer clamping pieces are matched with a linkage assembly to be connected with telescopic ends of cylinders on the first mounting plate, and the outer clamping pieces are controlled to be opened and closed through the cylinders to clamp the non-bundled steel wire ring.
Compared with the prior art, the medical full-automatic wire winding, bundling and discharging integrated device disclosed by the invention has the following beneficial effects:
the wire winding shaft adopts four circular arc winding blocks to cooperate with the avoiding blocks, a complete circle can be formed for winding during winding, and the movable avoiding blocks can descend to form a clamping space during material taking, so that the clamping of the wound steel wire ring is facilitated, and feasibility is provided for automatic wire winding and material taking;
Side blocking during winding is realized by arranging side pressing assemblies on two sides of the wire winding shaft, loosening in the winding process is avoided, the side pressing assemblies are made of nylon disc structures matched with the foaming layer and the wear-resisting layer, the foaming layer is designed to prevent the side pressing process from being influenced by bulges, the surface of a steel wire is completely attached, and meanwhile, the service life of the wear-resisting layer can be guaranteed due to the design of the wear-resisting layer;
The lifting adjusting mechanism can adjust the upper and lower positions of the steel wire during winding, so that the uniformity of winding up and down is ensured, and the quality of subsequent blanking and bundling is further ensured;
for blanking of the wound steel wire, a multidirectional chuck with a specific structure is adopted, left and right clamping is realized by matching the clamping protrusions with the outer clamping pieces, and meanwhile, the steel wire ring can be pressed from the upper surface through the design of the arc-shaped upper pressing plate, so that full-wrapping clamping is realized, and loosening is effectively avoided;
the cover plate assembly is designed to block the upper part during winding, and simultaneously the cover plate can be opened during material taking due to the telescopic design, so that subsequent material taking is facilitated;
The whole equipment can realize automatic feeding, wire winding, bundling, weighing and discharging of the steel wires, the whole process does not need manual intervention, the efficiency is high, and the quality of the finished product is good.
Drawings
FIG. 1 is a first overall block diagram of an embodiment of the present invention;
FIG. 2 is a diagram showing a second overall structure of an embodiment of the present invention;
FIG. 3 is a block diagram of a straightening mechanism in an embodiment of the invention;
FIG. 4 is a block diagram of a threading mechanism in an embodiment of the invention;
FIG. 5 is a block diagram of a wire wrapping mechanism in an embodiment of the invention;
FIG. 6 is a block diagram of a wire winding shaft in accordance with an embodiment of the present invention;
FIG. 7 is a block diagram of a lifting and positioning mechanism in an embodiment of the present invention;
FIG. 8 is a partial block diagram of a strapping mechanism in accordance with an embodiment of the present invention;
FIG. 9 is a block diagram of a weighing and blanking assembly in an embodiment of the present invention;
fig. 10 is a block diagram of a transfer assembly according to an embodiment of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides medical full-automatic wire winding, bundling and blanking integrated equipment, which has a structure shown as 1-2 and comprises a frame 1, a wire straightening mechanism 2, a wire threading mechanism 3, a wire winding mechanism 4, a bundling mechanism 5, a weighing and blanking mechanism 6 and a transplanting mechanism 7 which are arranged on the frame, wherein the wire straightening mechanism is arranged in two groups in parallel, one group is used for feeding wire winding wires, the other group is used for loading bundled wires, the wire threading mechanism is also arranged at the front end of the wire straightening mechanism, one group is used for feeding the straightened wires into the wire winding mechanism for winding, the other group is used for feeding the straightened wires to the bundling mechanism for subsequent bundling, the wire winding mechanism is used for winding the wires into rings through a rotating wire winding assembly, the upper and lower winding positions of the wires can be adjusted when the wires are wound, a lifting and positioning mechanism 8 is arranged between the wire winding mechanism and the wire threading mechanism, a cutting mechanism 9 is arranged at the same time, the bundling mechanism is used for bundling the wound wire rings, in addition, the bundling mechanism is used for loosening prevention, the bundling mechanism and the wire winding mechanism and the transplanting mechanism is arranged between the wire winding mechanisms and the wire winding mechanism through different winding mechanisms.
Specifically, the straightening mechanism utilizes a plurality of groups of straightening wheels distributed in different directions to straighten the bent steel wire, the structure of the straightening mechanism comprises a bracket 21, a first straightening component 22 vertically arranged on the bracket, a second straightening component 23 horizontally arranged on the bracket and a leading-in component 24 positioned at the front end of the bracket, the first straightening component and the second straightening component are consistent in structure and are respectively provided with a plurality of groups of staggered straightening wheels 25, the leading-in component is provided with two tangential ball bearings 26, and the steel wire led out by the feeding mechanism passes through the ball bearings and is straightened by the plurality of staggered straightening wheels.
The wire feeding mechanism is located at the front end of the straightening mechanism, the structure of the wire feeding mechanism is shown in fig. 4, the wire feeding mechanism comprises a wire feeding slide rail 31, a wire feeding cylinder 32 and a wire feeding block 33, the wire feeding block is arranged on the wire feeding slide rail in a sliding mode and connected with the wire feeding cylinder, the wire feeding block is controlled by the wire feeding cylinder to move back and forth along the wire feeding slide rail, the wire feeding block is provided with a wire feeding hole 34 which penetrates through, and a pneumatic clamping mechanism is arranged in the wire feeding hole to clamp a steel wire when wire feeding is achieved.
The steel wire wears to wire winding mechanism department through wire threading mechanism and twines, wire winding mechanism structure is as shown in fig. 5, including fixed plate 41, locate wire winding subassembly 42 on the fixed plate, both sets of side pressure subassembly 43 and apron subassembly 44, wherein wire winding subassembly realizes the winding of steel wire and circles, its structure includes the pivot 421 of vertical setting, its lower extreme is connected with the servo motor (not shown) of locating in the frame, the upper end then is equipped with wire winding axle 422 of winding steel wire, main shaft cooperation bearing and bearing frame and fixed plate assembly, the outside cover of upper end is equipped with axle sleeve 423 simultaneously, the axle sleeve side is equipped with the count that L type trigger plate 424 and the photoelectric counter 45 on the fixed plate mutually support and realize pivot rotation number circle.
The side pressure subassembly symmetry is located wire winding subassembly both sides, and the side when realizing wire winding blocks, specifically includes side pressure cylinder 431, side pressure plate 432 and fine motion regulator 433, the side pressure cylinder is the slip table cylinder, side pressure plate cooperation fine motion regulator assembly is on the slider of side pressure cylinder, drives the side pressure plate by the side pressure cylinder and removes in order to laminate wire winding axle side, the side pressure plate is nylon disk structure, and its side is equipped with the foaming layer, and the foaming layer surface still is equipped with the wearing layer, and the foaming layer can ensure to laminate completely when laminating winding steel wire, even there is unsmooth condition, also can press each steel wire, and the life has been increased in the design of wearing layer. The specific structure of fine motion regulator includes mutual sliding fit's fixed block and fine motion regulating block and locates the spring between fixed block and the fine motion regulating block, and the fixed block is fixed with side pressure cylinder slider, and the fine motion regulating block is fixed with the side pressure board, and fine motion regulator's setting makes side pressure board and wire winding axle laminating time have fore-and-aft fine motion regulation clearance, satisfies the scene demand that the wire twines time and gets thicker.
The cover plate assembly comprises a lifting cylinder 441, a second sliding table cylinder 442, a cover plate mounting frame 443 and a cover plate 444, wherein the second sliding table cylinder and the lifting cylinder are assembled to realize movement in the vertical direction and the horizontal direction, the cover plate is matched with the cover plate mounting frame to be fixed on a sliding table of the second sliding table cylinder, when a winding steel wire is taken, the cover plate is lifted to be far away from a wire winding shaft, and when the winding steel wire is wound, the cover plate is matched with the wire winding shaft to form an I-shaped structure to realize winding and up-down limiting.
The winding shaft not only needs to realize winding looping of steel wire, but also needs to realize upper and lower limiting and convenient follow-up taking out, the structure is shown in fig. 6, the winding shaft comprises a shaft seat 4221 connected with a rotating shaft, the surface of the shaft seat is provided with four quarter-arc winding blocks 4222, the four arc winding blocks are mutually spliced into a circular structure, an avoidance block 4223 is embedded between two adjacent arc winding blocks, a reset spring (not shown) is arranged below the avoidance block, the outer side surface of the avoidance block is flush with the outer side surface of the arc winding block under the action of no external force, winding flatness is ensured, the avoidance block descends under the action of the external force to form a clamping space between the arc winding blocks so as to realize clamping and taking of the steel wire loop, the lower side of the arc winding blocks is a step surface, and the limit of the upper end and the lower end of the steel wire winding is realized by matching with a cover plate component.
For uniformity when the steel wire is wound, the steel wire rope is required to move up and down to be uniformly wound, and for this purpose, a lifting adjusting mechanism is arranged at the front end of the wire winding, the lifting adjusting mechanism is structurally shown in fig. 7 and is provided with a lifting installation seat 81, a servo motor 82, a screw 83 and a lifting plate 84, the lifting installation seat is fixed on a frame, the servo motor is assembled on the lifting installation seat, the driving end of the servo motor is matched with a speed reducer 85, a coupling 86 is connected with one end of the screw, the other end of the screw is matched with a bearing to be fixed on the frame, the lifting plate is fixed with a sliding sleeve on the screw, lifting is realized along with the rotation of the screw, and as only the winding steel wire needs lifting operation, a wire penetrating mechanism corresponding to the winding steel wire is fixed on the lifting plate, so that the wire penetrating mechanism can synchronously lift.
The cutting device is characterized in that a cutting mechanism is further fixed on the adjusting plate to cut off the steel wire after winding is completed, the cutting device structurally comprises a fixed block 91, a cutting cylinder 92 and a cutter 93, the steel wire led out by the wire threading mechanism passes through the wire threading hole of the fixed block, the cutter tail of the cutter is connected with the cutting cylinder, the cutter head is attached to the surface of the fixed block, the steel wire led out by the wire threading hole is cut off through the expansion of the cutting cylinder, and the fixed block can bear the force of the steel wire after cutting and guide the subsequent threading except for realizing cutting.
The structure of the binding mechanism is shown in fig. 8, and comprises a bearing bracket 51, a side clamping assembly 52, a binding wire bracket 53, a cutter assembly 54 and a binding wire assembly 55, wherein the bearing bracket is fixed on a frame in cooperation with a supporting frame, the bearing bracket is a rectangular frame, two long sides are used for supporting two opposite sides of a wire loop, the wire loop can be conveniently clamped in a loading and unloading manner in a place where the wire loop is not supported, the side clamping assembly is two groups of clamping plates 521 which are symmetrically arranged, clamping heads 522 are arranged at two ends of the upper edge of each clamping plate, the clamping heads of the two groups of clamping plates are symmetrically arranged at two sides of the long sides of the bearing bracket and are used for clamping the wire loop placed on the surface, the opposite sides of the clamping heads are arc-shaped surfaces 523, so that the wrapping and the clamping of the wire loop are realized, and the lower ends of the two groups of clamping plates are controlled to be mutually close to each other or far away from each other through a pneumatic structure (not shown in the frame).
The binding wire bracket is arranged on the outer side of the chuck, the cutter assembly is arranged between the binding wire bracket and the wire penetrating mechanism, the steel wire passes through the cutter assembly to cut off the binding wire, the binding wire is led from the wire penetrating mechanism and is placed on the binding bracket, then the cutter is cut off, at the moment, two ends of the binding wire are in a free state, and when the wire loop is placed in from the upper part and presses the binding wire, the two ends of the binding wire are tilted, and the tilted two ends are clamped by the upper binding wire assembly to be rotationally bound.
The wire bundling assembly is fixed on the transplanting mechanism and comprises a mounting frame 551, a rotary driving assembly 552 which is fixed on the assembly and used for controlling the mounting frame to rotate, a pneumatic chuck 553 which is fixed on the mounting frame, a saw tooth clamping block 554 which is arranged on the pneumatic chuck, and a pneumatic clamp control saw tooth clamping block for clamping two ends of the tilted bundling wire.
The weighing and blanking mechanism realizes weighing detection and blanking, the structure of the weighing and blanking mechanism is shown in fig. 2 and 9, the weighing and blanking mechanism comprises a heightening platform 61, a weighing assembly 62 fixed on the heightening platform, a first blanking cylinder 63, a second blanking cylinder 64, a first blanking push plate 65 fixed at the telescopic end of the first blanking cylinder, a second blanking push plate 66 fixed at the telescopic end of the second blanking cylinder and a blanking track 67, a weighing sensor is arranged in the weighing assembly, inductive weighing is carried out on a steel wire ring placed on the surface, the first blanking cylinder is arranged at one end of the weighing assembly, the blanking track is positioned at the other end of the weighing assembly, the steel wire ring is pushed into the blanking track by the first blanking push plate under the control of the first blanking cylinder, the second blanking cylinder and the first blanking cylinder are vertically distributed, the second blanking push plate is positioned at one side of the weighing assembly, the unqualified steel wire ring is pushed into a waste disc 68 at the other side of the weighing assembly, and the cross type pushing structure meets the blanking in two directions.
The wire winding mechanism, the bundling mechanism and the weighing and blanking mechanism are arranged side by side, the transplanting mechanism is used for transversely shifting materials, the transplanting mechanism is structured as shown in fig. 2 and 10 and comprises a door-shaped frame 71, a transverse moving module 72 fixed on the door-shaped frame, a first shifting component 73 and a second shifting component 74 which are fixed on a transverse moving module sliding block side by side, wherein the first shifting component is used for shifting a wire coil from the wire winding mechanism to the bundling mechanism, and the second shifting component is used for shifting the wire coil from the bundling mechanism to the weighing and blanking mechanism.
The specific first subassembly that moves includes first lifting module 731, fix the first mounting panel 732 at the flexible end of first lifting module, fix the diversified chuck 733 on first mounting panel, this diversified chuck structure is including two chucks 734 that the symmetry set up, chuck side has arc top board 735, press down to the bead ring surface when realizing the centre gripping, chuck bottom surface extends there is the centre gripping arch 736, this centre gripping arch is located the bead ring inboard when the centre gripping is protruding, the protruding outside of centre gripping is equipped with movable outer clamping piece 737 simultaneously, this outer clamping piece is the arc structure, be located the bead ring outside during the centre gripping, and outer clamping piece other end cooperation linkage assembly is connected with the cylinder 738 flexible end on the first mounting panel, when the cylinder stretches out, outer clamping piece is closed during the cylinder withdrawal, realize not bundling the omnidirectional centre gripping of bead ring with centre gripping arch and arc top board mutually supporting, avoid it loose, not bundling the bead ring moves to bear on the bracket, after the cladding type centre gripping is realized through the side clamping assembly, diversified chuck finishes the centre gripping and moves to the normal position and waits for next centre gripping.
The second transferring assembly comprises a second lifting module 741, a second mounting plate 742 fixed at the telescopic end of the second lifting module, a wire bundling assembly 55 fixed on the second mounting plate, a clamping assembly 743 which is a bidirectional cylinder and fixed at the telescopic ends of two sides with clamping blocks 744, and L-shaped clamping plates (can be seen in fig. 1) fixed on the clamping blocks during clamping, wherein the two opposite L-shaped clamping plates are controlled by the bidirectional cylinder to hold up the bead rings for blanking.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1.一种医用全自动绕丝捆扎下料一体化设备，其特征在于：包括机架，设于机架上的钢丝矫直机构，穿丝机构，绕丝机构，捆扎机构，称重下料机构及移栽机构，其中：1. A fully automatic medical wire wrapping and unloading integrated equipment, characterized in that: it includes a frame, a wire straightening mechanism, a wire threading mechanism, a wire wrapping mechanism, a binding mechanism, a weighing and unloading mechanism, and a transplanting mechanism mounted on the frame, wherein: 钢丝矫直机构为两组平行设置，一组实现对绕丝钢丝的矫直，另一组实现对捆扎钢丝的矫直；The wire straightening mechanism consists of two parallel sets: one set straightens the wound wire, and the other set straightens the binding wire. 所述穿丝机构为两组，均位于钢丝矫直机构前端，分别将矫直的钢丝送入绕丝机构和捆扎机构处；The wire threading mechanism consists of two sets, both located at the front end of the wire straightening mechanism, which respectively feed the straightened wire into the wire winding mechanism and the binding mechanism. 所述绕丝机构包括固定板，设于固定板上的绕丝组件，两组侧压组件以及盖板组件，所述绕丝组件具有竖直设置的转轴，其下端与伺服电机装配实现旋转驱动，上端设有缠绕钢丝的绕丝轴，所述侧压组件对称设于绕丝轴两侧，实现绕丝时钢丝的侧面阻挡，所述盖板组件为伸缩结构，在缠绕时伸出盖合在绕丝轴上方，取料时缩回远离绕丝轴；The wire winding mechanism includes a fixed plate, a wire winding assembly mounted on the fixed plate, two sets of side pressure assemblies, and a cover plate assembly. The wire winding assembly has a vertically arranged rotating shaft, the lower end of which is assembled with a servo motor to achieve rotational drive, and the upper end is provided with a wire winding shaft for winding steel wire. The side pressure assemblies are symmetrically arranged on both sides of the wire winding shaft to achieve side blocking of the steel wire during winding. The cover plate assembly is a telescopic structure that extends to cover the wire winding shaft during winding and retracts away from the wire winding shaft when unloading. 所述绕丝轴包括与转轴连接的轴座，轴座表面设有四个四分之一圆弧缠绕块，四个圆弧缠绕块相互拼接成圆形结构，且相邻两个圆弧缠绕块之间嵌装有避让块，避让块下方设有复位弹簧，无外力作用下避让块的外侧面与圆弧缠绕块的外侧面齐平，受到外力作用下，避让块下降在圆弧缠绕块之间形成夹持空间；The winding shaft includes a bearing seat connected to the rotating shaft. The bearing seat surface is provided with four quarter-circular arc winding blocks. The four arc winding blocks are spliced together to form a circular structure. An avoidance block is embedded between two adjacent arc winding blocks. A return spring is provided below the avoidance block. When there is no external force, the outer side of the avoidance block is flush with the outer side of the arc winding block. When subjected to external force, the avoidance block descends between the arc winding blocks to form a clamping space. 所述盖板组件包括升降气缸，第二滑台气缸，盖板安装架及盖板，所述第二滑台气缸与升降气缸装配实现竖直方向和水平方向的移动，盖板配合盖板安装架固定在第二滑台气缸的滑台上，钢丝缠绕时，盖板与绕丝轴配合形成工字型结构实现缠绕且上下限位；The cover plate assembly includes a lifting cylinder, a second sliding cylinder, a cover plate mounting bracket, and a cover plate. The second sliding cylinder and the lifting cylinder are assembled to achieve vertical and horizontal movement. The cover plate is fixed on the sliding table of the second sliding cylinder in conjunction with the cover plate mounting bracket. When the steel wire is wound, the cover plate and the winding shaft cooperate to form an I-shaped structure to achieve winding and upper and lower limit. 所述捆扎机构包括搁置钢丝圈的承载托架，位于承载托架两侧对钢丝圈进行包裹性夹持的侧夹组件，位于侧夹组件外侧用于承载捆扎钢丝的捆扎丝托架，以及位于捆扎钢丝托架上方用于夹持捆扎丝两端进行旋转捆扎的捆丝组件；The binding mechanism includes a support bracket for holding the wire ring, side clamping assemblies on both sides of the support bracket for wrapping and clamping the wire ring, a binding wire bracket on the outside of the side clamping assembly for holding the binding wire, and a binding wire assembly above the binding wire bracket for clamping the two ends of the binding wire and rotating and binding it. 所述称重下料机构包括称重组件，两组不同方向布局的推料组件，一组推料组件实现合格品下料，另一组推料组件实现不合格品下料；The weighing and feeding mechanism includes a weighing component and two sets of pushing components arranged in different directions. One set of pushing components is used to feed qualified products, and the other set of pushing components is used to feed unqualified products. 所述绕丝机构、捆扎机构及沉重下料机构并行设置，通过移载组件实现钢丝圈在各个机构之间的移载；The winding mechanism, binding mechanism and heavy unloading mechanism are arranged in parallel, and the steel wire ring is transferred between the various mechanisms through the transfer component; 所述移栽机构包括门型架，固定在门型架上的横移模组，并排固定在横移模组滑块上的第一移载组件和第二移载组件，所述第一移载组件包括第一升降模组，固定在第一升降模组伸缩端的第一安装板，固定在第一安装板上的多方位夹头，所述第二移载组件包括第二升降模组，固定在第二升降模组伸缩端的第二安装板，第二安装板上固定有捆丝组件，此外第二安装板上还安装夹持组件；The transplanting mechanism includes a gantry frame, a transverse module fixed on the gantry frame, and a first transfer component and a second transfer component fixed side by side on the slider of the transverse module. The first transfer component includes a first lifting module, a first mounting plate fixed to the telescopic end of the first lifting module, and a multi-directional clamp fixed to the first mounting plate. The second transfer component includes a second lifting module, a second mounting plate fixed to the telescopic end of the second lifting module, a binding wire assembly fixed to the second mounting plate, and a clamping assembly also mounted on the second mounting plate. 所述多方位夹头包括对称设置的两个夹头，夹头侧面具有弧形上压板，实现夹持时对钢丝圈表面的按压，夹头底面延伸有夹持凸起，夹持凸起外侧设有活动的外夹片，该外夹片为弧形结构，其上端配合联动组件与第一安装板上的气缸的伸缩端连接，通过气缸控制外夹片打开和闭合，实现对未捆扎钢丝圈的夹持。The multi-directional clamp includes two symmetrically arranged clamps. The sides of the clamps have arc-shaped upper pressure plates to press the surface of the wire ring during clamping. The bottom surface of the clamps extends with clamping protrusions, and the outer side of the clamping protrusions is provided with movable outer clamping plates. The outer clamping plates have an arc-shaped structure, and their upper ends are connected to the telescopic end of the cylinder on the first mounting plate in conjunction with the linkage component. The cylinder controls the opening and closing of the outer clamping plates to achieve clamping of the unbound wire ring. 2.根据权利要求1所述的一种医用全自动绕丝捆扎下料一体化设备，其特征在于：所述侧压组件包括侧压气缸，侧压板及微动调节器，所述侧压板配合微动调节器装配在侧压气缸的滑块上，所述侧压板为尼龙圆片结构，其侧面设有发泡层，发泡层表面还设有耐磨层。2. The medical fully automatic wire wrapping and unloading integrated equipment according to claim 1, characterized in that: the side pressure component includes a side pressure cylinder, a side pressure plate and a micro-adjustment, the side pressure plate is assembled on the slider of the side pressure cylinder in conjunction with the micro-adjustment, the side pressure plate is a nylon disc structure, a foam layer is provided on its side, and a wear-resistant layer is also provided on the surface of the foam layer. 3.根据权利要求1所述的一种医用全自动绕丝捆扎下料一体化设备，其特征在于：所述转轴上端外部套装有轴套，轴套侧边设有L型触发板与固定板上的光电计数器相互配合实现转轴旋转圈数的计数。3. The medical fully automatic wire wrapping and unloading integrated equipment according to claim 1, characterized in that: a bushing is fitted on the upper end of the rotating shaft, and an L-shaped trigger plate is provided on the side of the bushing, which cooperates with the photoelectric counter on the fixed plate to realize the counting of the number of rotations of the rotating shaft. 4.根据权利要求1所述的一种医用全自动绕丝捆扎下料一体化设备，其特征在于：所述侧夹组件为对称设置的两组夹板，夹板上边缘两端设有夹头，两组夹板的夹头对称设置，且相对面为弧形面，对钢丝圈进行包裹性夹持。4. The medical fully automatic wire wrapping and unloading integrated equipment according to claim 1, characterized in that: the side clamp assembly consists of two sets of clamping plates arranged symmetrically, with clamps at both ends of the upper edge of the clamping plates, the clamps of the two sets of clamping plates are arranged symmetrically, and the opposite surfaces are arc-shaped surfaces, so as to wrap and clamp the steel wire ring. 5.根据权利要求1所述的一种医用全自动绕丝捆扎下料一体化设备，其特征在于：所述捆丝组件包括安装架，固定在移载组件上控制安装架旋转的旋转驱动组件，固定在安装架上的气动夹头，以及设于气动夹头上的锯齿夹块，锯齿夹块相对夹持面位锯齿状，夹持捆扎丝两端，旋转驱动组件再带动气动夹连同锯齿夹块旋转，实现捆丝。5. A fully automatic medical wire wrapping and unloading integrated device according to claim 1, characterized in that: the wire wrapping assembly includes a mounting frame, a rotary drive assembly fixed on the transfer assembly for controlling the rotation of the mounting frame, a pneumatic clamp fixed on the mounting frame, and a serrated clamping block provided on the pneumatic clamp, the serrated clamping block being serrated relative to the clamping surface, clamping both ends of the binding wire, and the rotary drive assembly then drives the pneumatic clamp together with the serrated clamping block to rotate, thereby realizing wire wrapping. 6.根据权利要求1所述的一种医用全自动绕丝捆扎下料一体化设备，其特征在于：所述机架上还设有升降调节机构位于绕丝机构与穿丝机构之间，其包括升降安装座，伺服电机，丝杠及升降板，所述升降安装座固定在机架上，伺服电机装配在升降安装座上，其驱动端配合减速机、联轴器与丝杠一端连接，丝杠另一端配合轴承固定在机架上，升降板与丝杠上的滑套固定，随着丝杆旋转升降板实现升降，缠绕钢丝对应的穿丝机构固定在升降板上，随升降板升降而升降。6. A fully automatic medical wire winding and binding integrated equipment according to claim 1, characterized in that: the frame is further provided with a lifting adjustment mechanism located between the wire winding mechanism and the wire threading mechanism, which includes a lifting mounting base, a servo motor, a lead screw and a lifting plate. The lifting mounting base is fixed on the frame, the servo motor is mounted on the lifting mounting base, and its drive end is connected to one end of the lead screw with a reducer and a coupling. The other end of the lead screw is fixed on the frame with a bearing. The lifting plate is fixed to the sliding sleeve on the lead screw. The lifting plate rises and falls as the lead screw rotates. The wire threading mechanism corresponding to the wire winding is fixed on the lifting plate and rises and falls with the lifting plate.
CN202510574437.4A 2025-05-06 2025-05-06 Medical full-automatic wire winding, bundling and discharging integrated equipment Active CN120081254B (en)

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