Intelligent discharging device
Technical Field
The invention relates to the technical field of kelp processing, in particular to an intelligent blanking device.
Background
Kelp is a well known seafood with high nutritional value. The kelp is brown algae, and consists of fixing part, handle and leaf. The fixing part is forked branch for attaching submarine rock, the handle is short, thick, cylindrical, long and narrow, and the blade is in a belt shape.
At present, the kelp which grows naturally is less, and the kelp is mainly cultivated by artificial cultivation. The artificial cultivation method is to set several rows of cultivation frames comprising several floats in sea area and to line several seedling ropes between every two rows of cultivation frames to grow kelp. After the kelp is ripe, fishers salvage the kelp from the sea water by using a boat, transport the kelp to the shore, and process the kelp.
Fresh kelp is generally dried to produce dried kelp, and the drying process can be referred to as patent number CN216668237U and patent number CN 216662198U. In the operation process, an operator picks up the fresh kelp to be treated by a manual mode and hangs the fresh kelp on a hook or a lifting appliance of a conveying device, the hook or the lifting appliance has a certain height from the ground, so that the fresh kelp is naturally unfolded in the vertical direction after being hung, namely, the fresh kelp is hung in the mid-air, and the fresh kelp to be treated has large volume and heavy weight and smooth surface, so that the operation of workers is very inconvenient, time and labor are wasted, the labor intensity is high, the efficiency is low, the cost is high, and the manual feeding also causes the automation degree of the whole drying device to be low, so that the efficient large-batch drying operation cannot be satisfied.
Referring to the patent of the utility model with the issued publication number of CN213273484U and the patent of the utility model with the issued publication number of CN220403034U, the quantity of the kelp dried by the drying box is limited, and the large-batch drying operation cannot be satisfied.
Disclosure of Invention
The invention aims to solve the technical problems that the existing kelp drying device has low automation degree, consumes labor, has low efficiency and can not meet the requirement of large-batch drying operation, the intelligent discharging device is high in automation degree and efficiency and capable of meeting the requirement of large-batch drying operation.
The invention provides an intelligent blanking device which comprises a lifting plate, a telescopic plate, a lifting device, a telescopic driving device, a front claw connecting shaft, a rear claw connecting shaft, a front claw movement driving cylinder, a rear claw movement driving cylinder, two front claws and two rear claws, wherein the lifting device is used for enabling the lifting plate to lift and move, the telescopic driving device is connected with the lifting plate, the telescopic driving device is used for enabling the telescopic plate to move in a telescopic mode, the front claw connecting shaft is rotationally connected with the front side of the telescopic plate, the rear claw connecting shaft is rotationally connected with the rear side of the telescopic plate, the two front claws are fixedly connected with the front claw connecting shaft respectively, the two rear claws are fixedly connected with the rear claw connecting shaft respectively, the front claw movement driving cylinder is hinged with the telescopic plate, a telescopic rod of the front claw movement driving cylinder is hinged with the front claw connecting shaft, the rear claw movement driving cylinder is hinged with the telescopic plate, and a telescopic rod of the rear claw movement driving cylinder is hinged with the rear claw connecting shaft.
Preferably, the lifting device comprises a bottom plate, a first vertical plate, a second vertical plate, a first guiding optical axis, a second guiding optical axis, a first vertical direction chain, a second vertical direction chain, a lifting driving motor, a lower rotating shaft, a first driving sprocket, a second driving sprocket, an upper rotating shaft, a first driven sprocket and a second driven sprocket, wherein the first vertical plate and the second vertical plate are respectively fixedly connected with the bottom plate, the first guiding optical axis and the second guiding optical axis are respectively fixedly connected with the bottom plate, the lifting driving motor is connected on the first vertical plate, the lower rotating shaft is rotationally connected between the first vertical plate and the second vertical plate, the upper rotating shaft is rotationally connected between the first vertical plate and the second vertical plate, the end part of the lower rotating shaft is connected with an output shaft of the lifting driving motor, the first driving sprocket and the second driving sprocket are respectively fixedly connected with the lower rotating shaft, the first driven sprocket and the second driven sprocket are respectively fixedly connected with the upper rotating shaft, the second vertical direction chain is connected between the first driving sprocket and the first driven sprocket, one side of the lifting plate and the second driven sprocket, the lifting plate and the second vertical direction chain are respectively connected with the second driving sprocket, the lifting optical axis and the first vertical direction, the lifting driving plate and the second vertical direction chain and the second optical axis pass through the first guiding optical axis and the other side of the first guiding optical axis.
Preferably, the telescopic driving device comprises a telescopic driving motor, a first horizontal direction chain, a second horizontal direction chain, a rear rotating shaft, a front rotating shaft, a third driving sprocket, a fourth driving sprocket, a third driven sprocket, a fourth driven sprocket, a first sliding block, a second sliding block, a first sliding rail, a second sliding rail and a connecting shaft, wherein the telescopic driving motor is connected with the lifting plate, the rear rotating shaft is rotationally connected with the rear side of the lifting plate, the front rotating shaft is rotationally connected with the front side of the lifting plate, the third driving sprocket and the fourth driving sprocket are respectively fixedly connected with the front rotating shaft, the third driven sprocket and the fourth driven sprocket are respectively fixedly connected with the rear rotating shaft, the first horizontal direction chain is connected between the third driving sprocket and the third driven sprocket, the second horizontal direction chain is connected between the fourth driving sprocket and the fourth driven sprocket, the first sliding block and the second sliding block are respectively fixedly connected with the bottom surface of the lifting plate, the first sliding rail is in connection with the first sliding block, the second sliding rail is in connection with the second sliding block, the first sliding rail and the second sliding rail are in connection with the second sliding block, the connecting shaft penetrates through the first sliding rail and is fixedly connected with the first sliding rail side by side, the connecting shaft penetrates through the second sliding rail and is fixedly connected with the second sliding rail, the second sliding rail is fixedly connected with the second horizontal direction side and the other end is fixedly connected with the second horizontal direction chain.
Preferably, the intelligent blanking device further comprises a conveying belt, and the conveying belt is located below the lifting plate.
The automatic blanking machine has the beneficial effects of realizing automatic blanking, improving the degree of automation and the degree of intellectualization, reducing the manpower consumption, reducing the labor intensity, reducing the manpower cost and improving the operation efficiency. The automatic blanking process is reliable and stable, time-saving and labor-saving and high in efficiency. Can meet the continuous and large-batch drying operation of kelp, and has high drying efficiency.
The invention can be applied to a kelp drying system, a squid, fish and other aquatic products drying system, or other systems needing drying products.
Further features of the invention will be apparent from the description of the embodiments that follows.
Drawings
FIG. 1 is a block diagram of a blanking apparatus;
fig. 2 is a front view of the structure shown in fig. 1;
FIG. 3 is an isometric view of the structure of FIG. 1 from another perspective;
FIG. 4 is a top view of the structure shown in FIG. 3;
FIG. 5 is a schematic structural view of the blanking device;
Fig. 6 is a front view of the structure shown in fig. 5;
FIG. 7 is a right side view of the structure shown in FIG. 5;
FIG. 8 is an isometric view of the structure of FIG. 5 from another perspective;
FIG. 9 is a schematic view of the structure shown in FIG. 8, wherein two front claws are arranged at the front end of the expansion plate, and two rear claws are arranged at the rear end of the expansion plate;
FIG. 10 is a view showing the relationship between the expansion plate and the material rack in the structure shown in FIG. 8;
FIG. 11 is a schematic view showing the structure shown in FIG. 10, with the expansion plate extending into the material rack;
Fig. 12 is a front view of the material tank.
Description of the drawings:
600. First chain conveyor 700, second chain conveyor 800, intermediate chain conveyor 2000, blanking device 2001, floor 2002, first vertical plate 2003, second vertical plate, 2004, lifting plate 2005, first guide optical axis 2006, second guide optical axis 2007, first vertical chain 2008, second vertical chain 2009, lifting drive motor 2010, lower shaft 2011, second drive sprocket 2012, upper shaft 2013, telescoping drive motor 2014, first horizontal chain 2015, second horizontal chain 2016, rear shaft 2017, front shaft 2018, third drive sprocket 2019, second driven sprocket 2020, third driven sprocket 2021, fourth driven sprocket 2022, first slider 2023, second slider 2024, first slide 2025, second slide 2026, connecting shaft 2027, telescoping plate 2028, front jaw connecting shaft 2029, rear jaw connecting shaft 2030, rear jaw 2031-2034, side frame 2031, rear jaw 2, side frame 2031, side frame 2034, side frame 2031, side frame 2032, side frame 2031.
Detailed Description
As shown in fig. 1 to 4, the first chain conveyor 600, the second chain conveyor 700 and the intermediate chain conveyor 800 are disposed together, the intermediate chain conveyor 800 is disposed between the first chain conveyor 600 and the second chain conveyor 700, the output end of the first chain conveyor 600 is close to the inlet of the drying chamber, the output end of the second chain conveyor 700 is close to the outlet of the drying chamber, the output end of the intermediate chain conveyor 800 is staggered with the input end of the first chain conveyor 600, and the input end of the intermediate chain conveyor 800 is staggered with the output end of the second chain conveyor 700. The blanking device 2000 is disposed near the intermediate chain conveyor 800.
As shown in fig. 5 to 11, the blanking device 2000 includes a bottom plate 2001, a first vertical plate 2002, a second vertical plate 2003, a lifting plate 2004, a first guide optical axis 2005, a second guide optical axis 2006, a first vertical direction chain 2007, a second vertical direction chain 2008, a lifting drive motor 2009, a lower rotation shaft 2010, a first drive sprocket, a second drive sprocket 2011, an upper rotation shaft 2012, a first driven sprocket, a second driven sprocket 2019, a telescopic drive motor 2013, a first horizontal direction chain 2014, a second horizontal direction chain 2015, a first vertical direction chain 2015, a second vertical direction chain 2009, a first vertical direction chain 2007, a second vertical direction chain 2014, a second vertical direction chain 2015, a first vertical direction chain 2014, a second vertical direction chain 2014, a first horizontal direction 2014, a second horizontal direction 2014, and a third horizontal direction lamp, The rear rotating shaft 2016, the front rotating shaft 2017, the third driving sprocket 2018, the fourth driving sprocket, the third driven sprocket 2020, the fourth driven sprocket 2021, the first slider 2022, the second slider 2023, the first slider 2024, the second slider 2025, the connecting shaft 2026, the expansion plate 2027, the front claw connecting shaft 2028, the rear claw connecting shaft 2029, the front claw 2030, the front claw 2031, the rear claw 2032, the rear claw 2033, the front claw movement driving cylinder 2034, the rear claw movement driving cylinder 2035, the first vertical plate 2002, the second vertical plate 2003 are fixedly connected to the bottom plate 2001, respectively, the first guiding optical axis 2005, The second guiding optical axis 2006 is fixedly connected with the bottom plate 2001 respectively, the lifting driving motor 2009 is installed on the first vertical plate 2002, the lower rotating shaft 2010 is rotationally connected between the first vertical plate 2002 and the second vertical plate 2003, the upper rotating shaft 2012 is rotationally connected between the first vertical plate 2002 and the second vertical plate 2003, the end part of the lower rotating shaft 2010 is connected with the output shaft of the lifting driving motor 2009, the first driving sprocket and the second driving sprocket 2011 are fixedly connected with the lower rotating shaft 2010 respectively, the first driven sprocket and the second driven sprocket 2019 are fixedly connected with the upper rotating shaft 2012 respectively, the first vertical chain 2007 is connected between the first driving sprocket and the first driven sprocket, the second vertical chain 2008 is connected between the second driving sprocket 2011 and the second driven sprocket 2019, one side of the lifting plate 2004 is connected with the first vertical chain 2007, The second vertical direction chain 2008 is fixedly connected, the other side of the lifting plate 2004 passes through the first guiding optical axis 2005 and the second guiding optical axis 2006 (the other side of the lifting plate 2004 can slide along the first guiding optical axis 2005 and the second guiding optical axis 2006), the lifting driving motor 2009 works to enable the first vertical direction chain 2007 and the second vertical direction chain 2008 to operate, and further drive the lifting plate 2004 to move up and down The fourth driving sprocket is fixedly connected with the front rotating shaft 2017, the third driven sprocket 2020 and the fourth driven sprocket 2021 are fixedly connected with the rear rotating shaft 2016, the first horizontal direction chain 2014 is connected between the third driving sprocket 2018 and the third driven sprocket 2020, the second horizontal direction chain 2015 is connected between the fourth driving sprocket and the fourth driven sprocket 2021, the first slider 2022, The second sliding blocks 2023 are respectively and fixedly connected to the bottom surface of the lifting plate 2004, the first sliding rail 2024 is connected and matched with the first sliding block 2022, the second sliding rail 2025 is connected and matched with the second sliding block 2023, the first sliding rail 2024 and the second sliding rail 2025 are arranged side by side, the connecting shaft 2026 passes through the first sliding rail 2024 and is fixedly connected with the first sliding rail 2024, the connecting shaft 2026 passes through the second sliding rail 2025 and is fixedly connected with the second sliding rail 2025, one end of the connecting shaft 2026 is fixedly connected with the first horizontal chain 2014, the other end of the connecting shaft 2026 is fixedly connected with the second horizontal chain 2015, the telescopic plate 2027 is fixedly connected with the first sliding rail 2024, The second slide rail 2025 is fixedly connected, when the telescopic driving motor 2013 works to drive the first horizontal direction chain 2014 and the second horizontal direction chain 2015 to operate, the first slide rail 2024 and the second slide rail 2025 are further enabled to move forwards or backwards, the first slide rail 2024 and the second slide rail 2025 further drive the telescopic plate 2027 to extend or retract, the front claw connecting shaft 2028 is rotationally connected with the front side of the telescopic plate 2027, the rear claw connecting shaft 2029 is rotationally connected with the rear side of the telescopic plate 2027, the front claw 2030 and the front claw 2031 are respectively fixedly connected with the front claw connecting shaft 2028, the rear claw 2032 is, The rear claws 2033 are fixedly connected with the rear claw connecting shafts 2029, respectively, the cylinder body of the front claw movement driving cylinder 2034 is hinged with the expansion plate 2027, the expansion rod of the front claw movement driving cylinder 2034 is hinged with the front claw connecting shafts 2028, the cylinder body of the rear claw movement driving cylinder 2035 is hinged with the expansion plate 2027, and the expansion rod of the rear claw movement driving cylinder 2035 is hinged with the rear claw connecting shafts 2029. the blanking apparatus 2000 further includes a conveyor 2036, the conveyor 2036 being located below the lifter plate 2004.
As can be seen, the bottom plate 2001, the first vertical plate 2002, the second vertical plate 2003, the first guiding optical axis 2005, the second guiding optical axis 2006, the first vertical direction chain 2007, the second vertical direction chain 2008, the lifting driving motor 2009, the lower rotating shaft 2010, the first driving sprocket, the second driving sprocket 2011, the upper rotating shaft 2012, the first driven sprocket and the second driven sprocket 2019 constitute one specific implementation of a lifting device for realizing the lifting movement of the lifting plate 2004, and the lifting device for lifting the lifting plate 2004 may also adopt other specific structures. The telescopic driving motor 2013, the first horizontal direction chain 2014, the second horizontal direction chain 2015, the rear rotating shaft 2016, the front rotating shaft 2017, the third driving sprocket 2018, the fourth driving sprocket, the third driven sprocket 2020, the fourth driven sprocket 2021, the first slider 2022, the second slider 2023, the first sliding rail 2024, the second sliding rail 2025 and the connecting shaft 2026 form a telescopic driving device for realizing telescopic movement of the telescopic plate 2027, and other specific structures can be adopted in the telescopic driving device.
The working process of the blanking device is described as follows:
As shown in fig. 12, the material rack 1 comprises a bottom plate 1-1, a top plate 1-2, a side plate 1-3, a side plate 1-4, a left side supporting plate 1-5 and a right side supporting plate 1-6, wherein the bottom plate 1-1, the top plate 1-2, the side plate 1-3 and the side plate 1-4 are connected together, and the whole material rack 1 is transparent from front to back. The left side supporting plate 1-5 is fixedly connected with the inner side surface of the side panel 1-3, the right side supporting plate 1-6 is fixedly connected with the inner side surface of the side panel 1-4, the left side supporting plate 1-5 and the right side supporting plate 1-6 are oppositely arranged and are on the same horizontal plane, the left side supporting plate 1-5 and the right side supporting plate 1-6 form a layer of supporting mechanism, and as can be seen from the figure, three layers of supporting mechanisms are arranged. It should be noted that the three-layer support mechanism is merely an example, and more layers of support mechanisms may be provided.
Referring to fig. 3 and 4, the blanking device is adjacent to the intermediate chain conveyor 800 and the material rack 2 is located beside the blanking device. The material frame 2 is from the export of drying chamber, has placed the kelp of being dried on the material frame 2. The material rack 2 is located on the intermediate chain conveyor 800.
The controller instructs the blanking device 200 to perform automatic blanking operation, and the specific process is as follows:
In step S701, the front claw 2030, the front claw 2031, the rear claw 2032 and the rear claw 2033 are in the initial state as shown in fig. 10, and the telescopic driving motor 2013 is operated to extend the telescopic plate 2027 forward (toward the material rack 2), the telescopic plate 2027 is extended into the material rack 2, and the telescopic plate 2027 is positioned above the kelp holding plate 8.
In step S702, the front claw movement driving cylinder 2034 and the rear claw movement driving cylinder 2035 are simultaneously operated, the telescopic rod of the front claw movement driving cylinder 2034 is extended, the telescopic rod of the rear claw movement driving cylinder 2035 is extended, the front claw connecting shaft 2028 is rotated by a certain angle, the rear claw connecting shaft 2029 is rotated by a certain angle, the two front claws are rotated downward by a certain angle, the two rear claws are also rotated downward by a certain angle, as shown in fig. 11, the two front claws are buckled at the edge of the kelp holding plate 8, and the two rear claws are buckled at the edge of the kelp holding plate 8.
In step S703, the telescopic driving motor 2013 operates to retract the telescopic plate 2027 backward, the two front claws and the two rear claws take out the kelp holding plate 8 from the material rack 2, and the kelp holding plate 8 with the dried kelp is moved to the initial position, and the kelp holding plate 8 is positioned above the conveyor 2036.
In step S704, the lift drive motor 2009 is operated to lower the lift plate 2004 to a position close to the conveyor 2036.
In step S705, the front claw movement driving cylinder 2034 and the rear claw movement driving cylinder 2035 are simultaneously operated, the telescopic rod of the front claw movement driving cylinder 2034 is retracted, the telescopic rod of the rear claw movement driving cylinder 2035 is retracted, the two front claws are rotated upward by a certain angle to the initial state, the two rear claws are rotated upward by a certain angle to the initial state, the two front claws and the two rear claws are released from the kelp placing plate 8, the kelp placing plate 8 is dropped onto the conveyor belt 2036 with the dried kelp, and then the conveyor belt 2036 further transfers the kelp placing plate 8 for subsequent collection of the dried kelp.
In step S706, the lifting drive motor 2009 is operated to lift the lifting plate 2004 to prepare for taking the next kelp plate in the material rack 2.
All the kelp rest boards 8 in the material rack are taken out through the above steps.
Eighth, the controller instructs the intermediate chain conveyor 800 to operate, moving the empty material rack 2 in the direction of the first chain conveyor 600.
Therefore, the material rack is always recycled in the drying chamber, and fresh kelp with a large quantity can be contained in the material rack, so that the whole drying system is beneficial to realizing efficient large-batch kelp drying operation. Therefore, automatic blanking is realized, labor consumption is reduced, labor intensity is reduced, labor cost is reduced, working efficiency is improved, the automatic blanking process is reliable and stable, time and labor are saved, and operation is convenient.
It should be noted that other specific configurations of conveying devices may be used instead of the first chain conveying device 600, the second chain conveying device 700, and the intermediate chain conveying device 800.