CN120079934A - Aluminum gusset plate automatic cutting device - Google Patents
Aluminum gusset plate automatic cutting device Download PDFInfo
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- CN120079934A CN120079934A CN202510499657.5A CN202510499657A CN120079934A CN 120079934 A CN120079934 A CN 120079934A CN 202510499657 A CN202510499657 A CN 202510499657A CN 120079934 A CN120079934 A CN 120079934A
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- Prior art keywords
- plate
- aluminous gusset
- frame
- gusset plate
- workstation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
- B23D59/0064—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of aluminous gusset plate production, in particular to an aluminous gusset plate automatic cutting device. Including workstation and controller, install the controller on the workstation, be equipped with the movable frame on the workstation, be provided with first electric putter on the movable frame, first electric putter's telescopic link is connected with the workstation, rotates on the movable frame to be provided with the saw bit, and the bar hole has been seted up with the position that the saw bit aligns on the workstation, is provided with the rotary mechanism who is used for driving the saw bit rotation on the movable frame, installs XY axle moving platform on the workstation. According to the invention, the L-shaped locating plate is matched with the limiting mechanism, so that an operator can conveniently locate each aluminous gusset plate, the same position of each aluminous gusset plate is automatically cut, deviation of cutting positions of the aluminous gusset plates is avoided, the efficiency of mass production is greatly improved, and the shielding frame, the shielding film and other protective measures are provided, so that splashing scraps generated in the cutting process are effectively blocked, and the operator is protected from injury.
Description
Technical Field
The invention relates to the technical field of aluminous gusset plate production, in particular to an aluminous gusset plate automatic cutting device.
Background
With the development of modern building decoration industry, the aluminum gusset plate is one of the preferred materials for indoor ceiling decoration due to the characteristics of attractive appearance, durability and easy installation and maintenance, however, in the production and processing process of the aluminum gusset plate, the cutting process is a key step for ensuring the accuracy of the dimension and the edge quality, and conventionally, the cutting of the aluminum gusset plate is finished by relying on a manually operated cutting machine, and although the method meets the market demand to a certain extent, with the increasing requirements on the production efficiency and the safety, the traditional manual cutting mode exposes more and more problems.
Most of aluminum gusset plate cutting machines in the current market are in a manual operation mode, namely before cutting operation, the aluminum gusset plate to be cut needs to be manually placed on a cutting platform, the position of the aluminum gusset plate to be cut needs to be carefully aligned with a saw blade, and then the aluminum gusset plate is manually pushed to move towards the saw blade so as to realize the cutting process; however, in the mass production of the operation mode, because the position of the aluminous gusset plate needs to be manually adjusted before each cutting, the position of the aluminous gusset plate needed to be cut is aligned with the saw blade, the process is time-consuming, the production efficiency is greatly limited, and due to the influence of human factors such as uneven force, inaccurate positioning and the like, deviation of the cutting position of the aluminous gusset plate is easily caused, the quality of a final product is influenced, and the aluminous gusset plate can generate splashed fragments in the cutting process, and the fragments flying at high speed are extremely easy to cause damage to human bodies, especially eyes and skin parts.
Disclosure of Invention
In view of this, the invention provides an automatic aluminous gusset plate cutting device, which can solve the problems that when the existing aluminous gusset plate cutting machine is used, the aluminous gusset plate is required to be manually adjusted before each cutting, so that the position of the aluminous gusset plate required to be cut is aligned with a saw blade, the process is time-consuming, the production efficiency is limited, the deviation of the cutting position of the aluminous gusset plate is easy to cause, the quality of a final product is affected, and the scraps generated in the cutting process of the aluminous gusset plate are easy to splash and cause harm to a human body.
According to the technical scheme, the automatic aluminum buckle plate cutting device comprises a workbench and a controller, wherein the controller is arranged on the workbench, a movable frame is arranged on the workbench, a first electric push rod is arranged on the movable frame, a telescopic rod of the first electric push rod is connected with the workbench, a saw blade is rotatably arranged on the movable frame, a strip-shaped hole is formed in the position, aligned with the saw blade, of the workbench, a rotating mechanism for driving the saw blade to rotate is arranged on the movable frame, an XY-axis moving platform is arranged on the workbench, a connecting plate is arranged on a sliding block of the XY-axis moving platform, a rotating rod is rotatably arranged on the connecting plate, an L-shaped locating plate, a limiting mechanism and a pressing mechanism are arranged on the rotating rod, the L-shaped locating plate is used for locating the aluminum buckle plate, the pressing mechanism is used for limiting the aluminum buckle plate, a support is further arranged on the workbench, a cover frame is slidably arranged on the support, a first spring is connected between the cover frame and the support, shielding films are connected on two sides of the cover frame, the cover frame and the shielding films are used for blocking the shielding films, and a mechanism is arranged on the cover frame for pressing the shielding films.
As a further preferable scheme, the rotating mechanism comprises a motor, a first gear and a second gear, the motor is arranged on the movable frame, the first gear is connected to an output shaft of the motor, the second gear is arranged on the saw blade, and the second gear is meshed with the first gear.
As a further preferable scheme, the limiting mechanism comprises a first tooth block, a second electric push rod and a second tooth block, the outer side of the rotating rod is connected with the first tooth block at annular intervals, the second electric push rod is installed on the connecting plate, the second tooth block is connected on the telescopic rod of the second electric push rod, and the second tooth block is meshed with the first tooth block.
As a further preferable scheme, the pressing mechanism comprises a third electric push rod and a pressing block, the third electric push rod is arranged on the rotating rod, the pressing block is connected to the telescopic rod of the third electric push rod, and the pressing block is used for pressing the aluminous gusset plate for limiting.
As a further preferable scheme, the pressing mechanism comprises a fan, an air outlet pipe and an air pipe, the fan is arranged on the covering frame, the air outlet pipes are arranged on two sides of the covering frame, an air outlet of the fan is communicated with the air outlet pipe through the air pipe, and the air outlet pipe is used for blowing out air to press the covering film.
As a further preferable scheme, the rotary rod is further provided with a dial, the dial is arranged on the connecting plate, the bottom end of the rotary rod is rotationally connected with the center of the dial, and the dial is used for indicating the rotation angle of the L-shaped locating plate.
As a further preferable scheme, the dust collecting device further comprises a collecting mechanism, wherein the collecting mechanism comprises a dust collector, dust collecting frames and dust collecting pipes, the dust collector is arranged on the workbench, two dust collecting frames are further arranged on the workbench and are respectively positioned on two sides of the saw blade, and the dust collector is communicated with the dust collecting frames through the dust collecting pipes.
As a further preferred scheme, the automatic fixing device further comprises a fixing mechanism, wherein the fixing mechanism comprises a connecting block, an arc-shaped plate, a sliding frame, a second spring and a laser emitter, the connecting block is connected onto the movable frame, the arc-shaped plate is arranged on the connecting block, the top of the arc-shaped plate is arc-shaped, the arc-shaped radian is consistent with that of the saw blade, the sliding frame is arranged on the support in a sliding manner, the second spring is connected between the sliding frame and the support, the laser emitter is arranged on the sliding frame and used for emitting laser to fix points on the aluminous gusset plate.
Compared with the prior art, the aluminum buckle plate cutting machine has the advantages that 1, the L-shaped locating plate is matched with the limiting mechanism, so that operators can conveniently locate each aluminum buckle plate, the same position of each aluminum buckle plate is automatically cut, deviation of cutting positions of the aluminum buckle plates is avoided, the efficiency of mass production is greatly improved, and in addition, the shielding frame, the shielding film and other protective measures are provided, so that splashing scraps generated in the cutting process are effectively prevented, and the operators are protected from being injured.
2. According to the invention, through the arrangement of the dial, an operator can conveniently adjust the angle of the L-shaped locating plate according to the needs, the operation flow is simplified, and the user experience is improved.
3. According to the invention, through the design of the collecting mechanism, the dust collector can be used for collecting the scraps, so that the risk of damages of the scraps to human bodies is reduced, the safety of a working environment is improved, and the scraps can be conveniently and intensively treated by an operator.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a rotary mechanism according to the present invention.
Fig. 3 is a schematic perspective view of the XY axis moving platform, the connecting plate and the L-shaped positioning plate according to the present invention.
Fig. 4 is a schematic perspective view of a limiting mechanism and a compressing mechanism according to the present invention.
Fig. 5 is a schematic perspective view of the workbench, the bracket and the covering frame of the invention.
Fig. 6 is a schematic perspective view of the pressing mechanism of the present invention.
Fig. 7 is a schematic perspective view of a shielding film, an air outlet pipe and an air pipe according to the present invention.
Fig. 8 is a schematic perspective view of the collection mechanism and the pointing mechanism of the present invention.
Fig. 9 is a schematic perspective view of the collecting mechanism of the present invention.
Fig. 10 is a schematic perspective view of the pointing mechanism of the present invention.
The device comprises a workbench, 101, an aluminum buckle plate, 2, a controller, 3, a movable frame, 4, a first electric push rod, 5, a saw blade, 601, a motor, 602, a first gear, 603, a second gear, 7, an XY-axis movable platform, 8, a connecting plate, 9, a rotating rod, 10, an L-shaped locating plate, 1101, a first tooth block, 1102, a second electric push rod, 1103, a second tooth block, 1201, a third electric push rod, 1202, a pressing block, 13, a bracket, 14, a covering frame, 15, a first spring, 16, a shielding film, 1701, a fan, 1702, an air outlet pipe, 1703, an air pipe, 18, a dial, 19, a dust collector, 20, a dust collecting frame, 21, a dust collecting pipe, 22, a connecting block, 23, an arc-shaped plate, 24, a sliding frame, 25, a second spring, 26 and a laser emitter.
Detailed Description
The embodiment of the invention relates to an automatic aluminous gusset plate cutting device, which is shown in figures 1-7 and comprises a workbench 1 and a controller 2; the rear part of the right upper side of the workbench 1 is provided with a controller 2, the structure of the aluminous gusset plate 101 consists of a bottom plate and four side plates, the four side plates are respectively positioned on the front, the rear, the left and the right sides of the bottom plate, and the top of each side plate is higher than the top of the bottom plate; the device also comprises a movable frame 3, a first electric push rod 4, a saw blade 5, a rotating mechanism, an XY axis moving platform 7, a connecting plate 8, a rotating rod 9, an L-shaped locating plate 10, a limiting mechanism, a pressing mechanism, a bracket 13, a cover frame 14, a first spring 15, a shielding film 16 and a pressing mechanism; the workbench 1 is provided with a movable frame 3, four first electric push rods 4 are symmetrically arranged on the side face of the movable frame 3 in front-back mode, telescopic rods of the four first electric push rods 4 are connected with the upper side of the workbench 1, the first electric push rods 4 are electrically connected with a controller 2, the movable frame 3 is rotatably provided with a saw blade 5, a strip-shaped hole is formed in the position, aligned with the saw blade 5, of the upper side of the workbench 1, the strip-shaped hole is used for the saw blade 5 to extend out of the workbench 1 so that the saw blade 5 can cut an aluminous gusset plate 101, the movable frame 3 is provided with a rotating mechanism for driving the saw blade 5 to rotate, the left part of the upper side of the workbench 1 is provided with an XY axis moving platform 7, the XY axis moving platform 7 is electrically connected with the controller 2, a connecting plate 8 is arranged on a sliding block of the XY axis moving platform 7, the lower side of the connecting plate 8 is flush with the top of the workbench 1, the connecting plate 8 is used for placing the aluminous gusset plate 101, the upper side of the connecting plate 8 is rotatably provided with a rotating rod 9, the lower side of the rotating rod 9 is provided with an L-shaped locating plate 10, the L-shaped locating plate 10 is used for locating the aluminous gusset plate 101, a limiting mechanism and a pressing mechanism are arranged on the rotating rod 9 for limiting the rotating rod 9, the pressing mechanism is used for pressing the aluminous gusset plate 101 to limit, the middle part and the front part of the right upper side of the workbench 1 are respectively provided with a bracket 13, a covering frame 14 is slidably arranged between the two brackets 13, the rear side surface of the covering frame 14 is an inclined surface, a first spring 15 is connected between the covering frame 14 and the left upper side of the brackets 13, the left side and the right side of the covering frame 14 are respectively connected with a shielding film 16, the shielding films 16 are transparent films, so that an operator can watch the cutting process of the aluminous gusset plate 101 through the shielding films 16, the covering frame 14 and the shielding films 16 are both used for blocking splashed scraps, and the covering frame 14 is provided with a pressing mechanism which is used for pressing the shielding films 16 so that the shielding films 16 are tightly adhered to the aluminous gusset plate 101.
Referring to fig. 2, the rotating mechanism comprises a motor 601, a first gear 602 and a second gear 603, the motor 601 is mounted on the upper left side of the movable frame 3, the motor 601 is electrically connected with the controller 2, the first gear 602 is connected to an output shaft of the motor 601, the second gear 603 is arranged on the left side of the saw blade 5, the second gear 603 is meshed with the first gear 602, the first gear 602 is driven to rotate through the motor 601, and the first gear 602 can drive the second gear 603 and the saw blade 5 to rotate.
Referring to fig. 4, the limiting mechanism comprises a first tooth block 1101, a second electric push rod 1102 and a second tooth block 1103, wherein the middle of the outer side of the rotating rod 9 is connected with the first tooth block 1101 in an annular interval, the second electric push rod 1102 is mounted on the connecting plate 8 and is electrically connected with the controller 2, the second tooth block 1103 is connected to a telescopic rod of the second electric push rod 1102, and the second tooth block 1103 is meshed with the first tooth block 1101 through the second tooth block 1103, so that the second tooth block 1103 can limit the first tooth block 1101 and the rotating rod 9.
Referring to fig. 4, the pressing mechanism comprises a third electric push rod 1201 and a pressing block 1202, the third electric push rod 1201 is installed on the upper side of the rotating rod 9, the third electric push rod 1201 is electrically connected with the controller 2, the pressing block 1202 is connected to a telescopic rod of the third electric push rod 1201, and the pressing block 1202 is used for pressing the aluminum pinch plate 101 for limiting.
Referring to fig. 6 and 7, the pressing mechanism includes a fan 1701, an air outlet pipe 1702 and an air pipe 1703, the front side of the top of the cover frame 14 is provided with the fan 1701, the fan 1701 is electrically connected with the controller 2, the left side and the right side of the cover frame 14 are both provided with the air outlet pipe 1702, an air outlet of the air outlet pipe 1702 is arranged at the bottom, the air outlet of the fan 1701 is communicated with the air outlet pipe 1702 through the air pipe 1703, and the air outlet pipe 1702 is used for blowing air to press the shielding film 16.
When in use, firstly, the telescopic rod of the first electric push rod 4 is controlled by the controller 2 to shorten, the telescopic rod of the first electric push rod 4 drives the movable frame 3 and the saw blade 5 to move upwards until the upper part of the saw blade 5 extends out of the strip-shaped hole on the workbench 1, the upper part of the saw blade 5 enters the covering frame 14, then the motor 601 is controlled by the controller 2 to drive the first gear 602 to rotate, the first gear 602 drives the second gear 603 and the saw blade 5 to rotate, then the fan 1701 is controlled by the controller 2 to start, the fan 1701 introduces air into the air pipe 1703 and the air outlet pipe 1702, the air outlet pipe 1702 blows the air to the shielding film 16, then the first aluminum pinch plate 101 is placed on the top of the connecting plate 8, the bottom of the aluminum pinch plate 101 is contacted with the workbench 1, the left rear side and the rear left side of the aluminum pinch plate 101 are contacted with the L-shaped positioning plate 10 (as shown in figure 3), then the controller 2 controls the second electric push rod 1102 to drive the second tooth block 1103 to move leftwards, so that the second tooth block 1103 is separated from the first tooth block 1101, the second tooth block 1103 releases the limit on the first tooth block 1101 and the rotating rod 9, then the rotating rod 9 is held to perform forward and reverse rotation, the rotating rod 9 drives the L-shaped locating plate 10 to rotate forward or reverse rotation, the L-shaped locating plate 10 drives the aluminous gusset 101 to perform rotary positioning until the position of the aluminous gusset 101 to be cut is parallel to the saw blade 5, then the controller 2 controls the second electric push rod 1102 to drive the second tooth block 1103 to move rightwards to reset, the second tooth block 1103 is meshed with the first tooth block 1101, so that the second tooth block 1103 limits the first tooth block 1101 and the rotating rod 9, the L-shaped locating plate 10 limits the aluminous gusset 101, then the controller 2 controls the third electric push rod 1201 to drive the pressing block 1202 to move downwards, until the pressing block 1202 contacts with the aluminous gusset plate 101, the pressing block 1202 presses the aluminous gusset plate 101 on the connecting plate 8 and the workbench 1 to be fixed, then the controller 2 controls the sliding of the XY axis moving platform 7 to translate left and right, so as to drive the connecting plate 8, the rotating rod 9, the L-shaped locating plate 10 and the aluminous gusset plate 101 to translate left and right until the position of the aluminous gusset plate 101 to be cut is aligned with the saw blade 5, and then the cutting operation of the aluminous gusset plate 101 is performed:
The controller 2 controls the XY-axis moving platform 7 to slide and move forward, thereby driving the connecting plate 8, the rotating rod 9, The L-shaped locating plate 10 and the aluminous gusset plate 101 move forwards, when the side plate of the aluminous gusset plate 101 contacts with the inclined plane at the rear side of the covering frame 14, the side plate of the aluminous gusset plate 101 can press the covering frame 14 to move upwards, the first spring 15 compresses to enable the covering frame 14 to drive the covering film 16 to move upwards, and as the air outlet pipe 1702 blows air to the covering film 16, the air can apply downward pressure to the covering film 16, so that the covering film 16 is deformed and then is tightly attached to the bottom plate of the aluminous gusset plate 101, the covering frame 14 can ensure that the covering film 16 covers the space in the covering frame 14 when lifting, when the side plate of the aluminous gusset plate 101 is separated from the covering frame 14, the first spring 15 applies pressure to the covering frame 14 under the influence of the elasticity of the first spring 15, the shielding frame 14 is pressed down to be in contact with the bottom plate of the aluminous gusset plate 101, the bottom of the shielding film 16 on the shielding frame 14 is tightly attached to the bottom plate of the aluminous gusset plate 101, when the shielding film 16 on the shielding frame 14 is in contact with the side plate of the aluminous gusset plate 101, the side plate of the aluminous gusset plate 101 can squeeze the shielding film 16 to deform, when the aluminous gusset plate 101 is in contact with the saw blade 5, the saw blade 5 can cut the aluminous gusset plate 101, during the cutting of the aluminous gusset plate 101, the shielding frame 14 and the shielding film 16 block the scraps generated by the cutting of the aluminous gusset plate 101, so that the blocked scraps fall out from the strip-shaped holes on the workbench 1, the splashed scraps are prevented from damaging operators, and then the connecting plate 8 is used for cutting, A rotating rod 9, The L-shaped positioning plate 10 and the aluminous gusset plate 101 continue to move forwards, so that the saw blade 5 can continuously cut the aluminous gusset plate 101 until the aluminous gusset plate 101 is cut, meanwhile, the side plate of the aluminous gusset plate 101 can squeeze the contacted shielding film 16 part, and the shielding film 16 part separated from the side plate of the aluminous gusset plate 101 is restored; when the front side plate of the aluminous gusset plate 101 gradually approaches the front side of the covering frame 14, the front side plate of the aluminous gusset plate 101 can press the covering frame 14 to move upwards through deformation of the covering film 16, when the front side plate of the aluminous gusset plate 101 is separated from the covering film 16, the covering film 16 is restored to the original state, when the front side plate of the aluminous gusset plate 101 is separated from the front side of the covering frame 14, the first spring 15 can exert pressure on the covering frame 14 under the influence of the elasticity of the first spring 15, so that the covering frame 14 is pressed down to be in contact with the bottom plate of the aluminous gusset plate 101; after the aluminous gusset plate 101 is cut, the aluminous gusset plate 101 is divided into a left part and a right part, wherein the left part is pressed on the connecting plate 8 by the pressing block 1202 to be fixed, and moves forwards along with the connecting plate 8 until the left part is completely separated from the shielding frame 14 and the shielding film 16, the right part is stopped at the lower side of the shielding frame 14, then the right part is pulled forwards from the lower side of the shielding frame 14 to completely separate the right part from the shielding frame 14 and the shielding film 16, so that the shielding film 16 is restored to the original shape, the first spring 15 drives the shielding frame 14 and the shielding film 16 to move downwards to reset, then the third electric push rod 1201 is controlled by the controller 2 to drive the pressing block 1202 to move upwards to reset, so that the pressing block 1202 is separated from the aluminous gusset plate 101 at the left part, the aluminous gusset plate 101 at the left part is taken out from the connecting plate 8, and the sliding of the XY axis moving platform 7 is controlled by the controller 2 to move backwards to reset, so that the connecting plate 8 is driven to move, The rotating rod 9 and the L-shaped locating plate 10 move backwards to reset;
Then, the aluminous gusset plates 101 to be cut are sequentially placed on the top of the connecting plate 8, the bottoms of the aluminous gusset plates 101 are in contact with the workbench 1, the left rear side and the rear left side of the aluminous gusset plates 101 are in contact with the L-shaped positioning plate 10, the aluminous gusset plates 101 to be cut can be automatically positioned, the position to be cut on the aluminous gusset plates 101 is aligned with the saw blade 5, the aluminous gusset plates 101 to be cut are fixed by the pressing block 1202, then the cutting operation is repeated, the same position of each aluminous gusset plate 101 can be automatically cut, after all the aluminous gusset plates 101 are cut, the telescopic rods of the first electric push rod 4 are controlled by the controller 2 to extend, the telescopic rods of the first electric push rod 4 drive the movable frame 3 and the saw blade 5 to move downwards for resetting, so that the upper part of the saw blade 5 is retracted from the strip-shaped hole on the workbench 1, then the first gear 602 is controlled by the controller 2 to stop rotating, the first gear 602 drives the second gear 603 and the saw blade 1705 to stop rotating, and then the fan 1 is controlled by the controller 2 to be closed.
Referring to fig. 4, the rotary plate further comprises a dial 18, wherein the dial 18 is installed on the right lower side of the connecting plate 8, the bottom end of the rotary rod 9 is rotatably connected with the center of the dial 18, and the dial 18 is used for indicating the rotation angle of the L-shaped locating plate 10.
By providing the dial 18, it is convenient for an operator to know the rotation angle of the L-shaped positioning plate 10 from the scale on the dial 18, so that the operator can grasp the rotating lever 9 to adjust the position of the L-shaped positioning plate 10 by rotation.
Referring to fig. 8 and 9, the device further comprises a collecting mechanism, wherein the collecting mechanism comprises a dust collector 19, dust collection frames 20 and dust collection pipes 21, the dust collector 19 is arranged on the left part of the upper side of the workbench 1 and is electrically connected with the controller 2, two dust collection frames 20 are arranged on the right part of the upper side of the workbench 1, the two dust collection frames 20 are respectively positioned on the left side and the right side of the saw blade 5, and the dust collector 19 is communicated with the dust collection frames 20 through the dust collection pipes 21.
Through setting up collection mechanism, can control the dust catcher 19 through controller 2 when aluminous gusset 101 cuts and start, make dust catcher 19 inhale the piece that falls out in bar hole department through dust absorption frame 20 and dust absorption pipe 21 to this is collected the piece, thereby makes things convenient for the operator to follow-up the centralized processing to piece, when aluminous gusset 101 accomplishes the cutting, rethread controller 2 controls dust catcher 19 and closes.
Referring to fig. 8 and 10, the device further comprises a pointing mechanism, the pointing mechanism comprises a connecting block 22, an arc-shaped plate 23, a sliding frame 24, a second spring 25 and a laser emitter 26, the right side of the movable frame 3 is connected with the connecting block 22, the right side of the connecting block 22 is provided with the arc-shaped plate 23, the top of the arc-shaped plate 23 is arc-shaped, the arc-shaped radian is consistent with that of the saw blade 5, the sliding frames 24 are slidably arranged on the lower sides of the two brackets 13, two second springs 25 are connected between the sliding frame 24 and the brackets 13, the laser emitter 26 is mounted on the top of the sliding frame 24, the laser emitter 26 is electrically connected with the controller 2, and the laser emitter 26 is used for emitting laser to point on the aluminous gusset plate 101.
By arranging the fixed point mechanism, when a pattern (such as a triangle, a quadrangle and the like) is needed to be cut in the aluminous gusset plate 101, firstly, a point is drawn on the aluminous gusset plate 101 in advance, then the telescopic rod of the first electric push rod 4 is not controlled by the controller 2 to shorten, the upper part of the saw blade 5 does not extend out of the strip-shaped hole on the workbench 1, then when the aluminous gusset plate 101 moves to the position right above the strip-shaped hole on the workbench 1, the first gear 602 is controlled by the controller 2 to rotate, the first gear 602 drives the second gear 603 and the saw blade 5 to rotate, meanwhile, the telescopic rod of the first electric push rod 4 is controlled by the controller 2 to shorten, the telescopic rod of the first electric push rod 4 drives the movable frame 3, the saw blade 5, the connecting block 22 and the arc 23 to move upwards, and simultaneously, the laser transmitter 26 is controlled by the controller 2 to turn on, the laser emitted by the laser emitter 26 passes through the shielding film 16 to form a point on the aluminous gusset 101, when the top of the arc plate 23 is contacted with the sliding frame 24, the arc plate 23 can press the two sliding frames 24 to be away from each other, the second spring 25 is compressed to enable the two laser emitters 26 to be away from each other, so that the laser points formed by the two laser emitters 26 on the aluminous gusset 101 are away from each other, the distance between the two laser points is adjusted, when the saw blade 5 is contacted with the aluminous gusset 101, the saw blade 5 cuts the aluminous gusset 101, and the line cut by the saw blade 5 on the aluminous gusset 101 is just between the two laser emitters 26, thus, an operator can enable the saw blade 5 to cut a line with a required length on the aluminous gusset 101 automatically by waiting for the laser points to coincide with the point previously drawn on the aluminous gusset 101, after the line with a required length is cut by the saw blade 5 on the aluminous gusset 101, then the controller 2 controls the motor 601 to drive the first gear 602 to stop rotating, so that the first gear 602 drives the second gear 603 and the saw blade 5 to stop rotating, meanwhile, the controller 2 controls the telescopic rod of the first electric push rod 4 to extend, so that the telescopic rod of the first electric push rod 4 drives the movable frame 3, the saw blade 5, the connecting block 22 and the arc plate 23 to move downwards for resetting, meanwhile, the controller 2 controls the laser transmitters 26 to be closed, when the top of the arc plate 23 is separated from the sliding frame 24, the second spring 25 restores the original shape, the second spring 25 drives the two sliding frames 24 to mutually approach each other, so that the two laser transmitters 26 mutually approach each other, then the operation is repeated to cut lines with required length on the aluminum pinch plate 101 again until all the lines are cut, and the lines can be formed into surfaces, so that an operator can conveniently cut patterns in the aluminum pinch plate 101.
Claims (8)
1. The utility model provides an aluminum pinch plate automatic cutting device, including workstation (1) and controller (2), install controller (2) on workstation (1), a serial communication port, be equipped with fly frame (3) on workstation (1), be provided with first electric putter (4) on fly frame (3), telescopic link and workstation (1) of first electric putter (4) are connected, the last rotation of fly frame (3) is provided with saw bit (5), the bar hole has been seted up with the position that saw bit (5) are aligned on workstation (1), be provided with on fly frame (3) and be used for driving the rotatory rotary mechanism of saw bit (5), install XY axle moving platform (7) on workstation (1), install connecting plate (8) on the slider of XY axle moving platform (7), rotate on connecting plate (8) and be provided with bull stick (9), be provided with L type locating plate (10), stop gear and hold-down mechanism, L type locating plate (10) are used for aluminium pinch plate (101) to fix a position, stop gear is used for carrying out spacing to bull stick (9), hold-down mechanism is used for holding down and carries out the rotatory rotary mechanism of saw bit (5), be provided with on slider (1) and cover (13) on slider (13), a first spring (15) is connected between the shielding frame (14) and the bracket (13), shielding films (16) are connected to two sides of the shielding frame (14), the shielding frame (14) and the shielding films (16) are used for blocking splashed scraps, a pressing mechanism is arranged on the shielding frame (14), and the pressing mechanism is used for pressing the shielding films (16).
2. An aluminous gusset plate automatic cutting device according to claim 1, characterized in that the rotating mechanism comprises a motor (601), a first gear (602) and a second gear (603), the motor (601) is mounted on the movable frame (3), the first gear (602) is connected to the output shaft of the motor (601), the second gear (603) is arranged on the saw blade (5), and the second gear (603) is meshed with the first gear (602).
3. The automatic aluminous gusset plate cutting device according to claim 1, characterized in that the limiting mechanism comprises a first tooth block (1101), a second electric push rod (1102) and a second tooth block (1103), the first tooth block (1101) is connected to the outer side of the rotary rod (9) in an annular interval, the second electric push rod (1102) is mounted on the connecting plate (8), the second tooth block (1103) is connected to the telescopic rod of the second electric push rod (1102), and the second tooth block (1103) is meshed with the first tooth block (1101).
4. The automatic aluminous gusset plate cutting device according to claim 1, characterized in that the pressing mechanism comprises a third electric push rod (1201) and a pressing block (1202), the third electric push rod (1201) is installed on the rotating rod (9), the pressing block (1202) is connected to the telescopic rod of the third electric push rod (1201), and the pressing block (1202) is used for pressing the aluminous gusset plate (101) for limiting.
5. The automatic aluminous gusset plate cutting device according to claim 1, wherein the pressing mechanism comprises a fan (1701), an air outlet pipe (1702) and an air pipe (1703), the fan (1701) is arranged on the covering frame (14), the air outlet pipes (1702) are arranged on two sides of the covering frame (14), an air outlet of the fan (1701) is communicated with the air outlet pipes (1702) through the air pipe (1703), and the air outlet pipes (1702) are used for blowing out air to press the shielding film (16).
6. The automatic aluminous gusset plate cutting device according to claim 1, further comprising a dial plate (18), wherein the dial plate (18) is mounted on the connecting plate (8), the bottom end of the rotating rod (9) is rotatably connected with the center of the dial plate (18), and the dial plate (18) is used for indicating the rotation angle of the L-shaped locating plate (10).
7. The automatic aluminous gusset plate cutting device according to claim 1, characterized by further comprising a collecting mechanism, wherein the collecting mechanism comprises a dust collector (19), dust collection frames (20) and dust collection pipes (21), the dust collector (19) is installed on the workbench (1), two dust collection frames (20) are also installed on the workbench (1), the two dust collection frames (20) are respectively located at two sides of the saw blade (5), and the dust collector (19) is communicated with the dust collection frames (20) through the dust collection pipes (21).
8. The automatic aluminous gusset plate cutting device according to claim 1, characterized by further comprising a fixed point mechanism, the fixed point mechanism comprises a connecting block (22), an arc plate (23), a sliding frame (24), a second spring (25) and a laser emitter (26), the connecting block (22) is connected to the movable frame (3), the arc plate (23) is arranged on the connecting block (22), the top of the arc plate (23) is arc-shaped, the arc of the arc is consistent with that of the saw blade (5), the sliding frame (24) is arranged on the bracket (13), the second spring (25) is connected between the sliding frame (24) and the bracket (13), the laser emitter (26) is arranged on the sliding frame (24), and the laser emitter (26) is used for emitting laser to fix a point on the aluminous gusset plate (101).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510499657.5A CN120079934B (en) | 2025-04-21 | 2025-04-21 | Automatic cutting device for aluminous gusset plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202510499657.5A CN120079934B (en) | 2025-04-21 | 2025-04-21 | Automatic cutting device for aluminous gusset plate |
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| CN120079934B CN120079934B (en) | 2025-09-23 |
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| CN103582536A (en) * | 2011-04-07 | 2014-02-12 | 罗伯特·博世有限公司 | Optical Alignment Devices for Table Saws |
| CN220943461U (en) * | 2023-09-01 | 2024-05-14 | 陕西航天职工大学(西安航天红光技工学校)(航天推进技术研究院培训中心) | Semi-automatic cutting machine for training of schools |
| DE202023101802U1 (en) * | 2023-04-11 | 2024-07-12 | Bk Schnitt Gmbh | Cutting device for elastic sheet material |
| CN119387707A (en) * | 2024-11-08 | 2025-02-07 | 东台荣林机电工程有限公司 | A sawing device for building construction panels |
| CN119566393A (en) * | 2024-12-17 | 2025-03-07 | 徐州成瑞建筑科技研究院有限公司 | Building material cutting equipment |
| CN119794463A (en) * | 2025-02-20 | 2025-04-11 | 唐山创元门窗工程有限公司 | A kind of automatic cutting sawing machine for aluminum door and window corner code and cutting method |
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2025
- 2025-04-21 CN CN202510499657.5A patent/CN120079934B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103582536A (en) * | 2011-04-07 | 2014-02-12 | 罗伯特·博世有限公司 | Optical Alignment Devices for Table Saws |
| DE202023101802U1 (en) * | 2023-04-11 | 2024-07-12 | Bk Schnitt Gmbh | Cutting device for elastic sheet material |
| CN220943461U (en) * | 2023-09-01 | 2024-05-14 | 陕西航天职工大学(西安航天红光技工学校)(航天推进技术研究院培训中心) | Semi-automatic cutting machine for training of schools |
| CN119387707A (en) * | 2024-11-08 | 2025-02-07 | 东台荣林机电工程有限公司 | A sawing device for building construction panels |
| CN119566393A (en) * | 2024-12-17 | 2025-03-07 | 徐州成瑞建筑科技研究院有限公司 | Building material cutting equipment |
| CN119794463A (en) * | 2025-02-20 | 2025-04-11 | 唐山创元门窗工程有限公司 | A kind of automatic cutting sawing machine for aluminum door and window corner code and cutting method |
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| CN120079934B (en) | 2025-09-23 |
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Address after: 528000 Guangdong Province Foshan City Shunde District Le Ping Town Xin Cheng Avenue South 11 Shun Hong Industrial Park No. 3 Factory No. 1 Patentee after: Foshan Yitianjia Metal Technology Co., Ltd. Country or region after: China Address before: 528133 No. 33, F1 area, Planning A Residential Area, Zhongxin Science and Technology Industrial Zone, Leping Town, Sanshui District, Foshan City, Guangdong Province Workshop No. 2 Patentee before: Foshan Yitianjia Metal Products Co.,Ltd. Country or region before: China |
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