Floating direction-adjusting anti-collision device and method for navigation wall section ship gate
Technical Field
The invention belongs to the field of protection of ship lock facilities in water transport engineering, and particularly relates to a floating direction-adjusting anti-collision device and method for a navigation wall section ship to enter and exit a lock.
Background
The upstream and downstream navigation walls of the ship lock are directly connected with the lock head of the ship lock or the ship lift, and the main function of the ship lock is to guide the ship to safely and smoothly enter and exit the ship lock or the ship lift. When a ship passes through the navigation wall section, the situation that the ship is blocked by striking the navigation wall and crossing the navigation channel due to the reasons of ship control error, large transverse water flow, overspeed ship, narrow navigation channel and the like often occurs, and particularly in a narrow curve rapid flow river section, the situation is more likely to occur. Since the fixed navigation wall structure is suitable for most cases, most of the early-stage ship lock navigation channel navigation wall designs adopt the structure.
In order to improve the situation that the navigation wall is impacted by the ship, the domestic ship lock adopts anti-collision measures such as installing steel wood guards and traditional rubber fenders on the lock wall, so that the hydraulic structure is protected to a certain extent, but when the steel wood guards and the rubber fenders are impacted by the ship, the anti-collision facilities such as the steel wood guards and the rubber fenders are fixed on the lock wall, the steel wood guards and the like are basically in rigid collision, the damage to the protection facilities and the ship is large, the durability of the protection facilities is poor, the repair difficulty is large after the collision damage of the protection facilities, the navigation needs to be stopped on site for overhauling, the navigation influence is large, and particularly, the navigation busy river reach is not allowed to be easily stopped for overhauling.
Disclosure of Invention
In order to solve the technical problems existing at present, the main purpose of the invention is to provide a floating direction-adjusting anti-collision device and method for a navigation wall section ship to enter and exit a gate, the protection of a navigation wall and the auxiliary adjustment of the ship direction can be realized through the anti-collision device, the damage of rigid collision to the ship is reduced, the service life of anti-collision facilities is prolonged, the quick replacement of the anti-collision device is realized, the influence on navigation is reduced, and anti-collision materials can be saved.
In order to achieve the technical characteristics, the invention aims to realize the floating direction-adjusting anti-collision device for the entry and exit gate of the navigation wall section ship, which comprises floating direction-adjusting anti-collision units arranged at intervals along the gate wall of the navigation wall;
Each floating steering anti-collision unit comprises a pontoon support main body, support guide wheel sets matched with the guide rails of the pontoon support are respectively arranged at the upper end and the lower end of the pontoon support main body, a fender base is hinged to the outer side wall of each support guide wheel set through a plurality of dampers, an elastic buffer mechanism and a telescopic guide mechanism are arranged between the fender base and the pontoon support main body, a rubber fender main body is fixedly arranged on the outer wall of each fender base, a pontoon is hinged to the bottom end of each pontoon support main body through a connecting rod, and the pontoon is slidably arranged inside a guide wall of the navigation wall through the pontoon guide wheel sets.
Preferably, the bracket guide wheel group comprises a first transverse roller and a first longitudinal roller which are symmetrically arranged, the first transverse roller and the first longitudinal roller are respectively in rolling fit with the transverse inner wall and the longitudinal inner wall of the lock wall guide rail, and the pontoon bracket main body can only move up and down along the lock wall guide rail.
Preferably, the outer wall of the support guide wheel set is symmetrically fixed with a first damper ear seat, the base of the damper is hinged with a corresponding damper pin shaft, and two ends of the damper pin shaft are fixedly connected with the first damper ear seat through long bolts.
Preferably, the elastic buffer mechanism comprises a plurality of first spring bases fixed on the back of the fender base, springs are correspondingly arranged on the first spring bases, the other ends of the springs are positioned in the second spring bases, and the second spring bases are fixed in the buoy bracket main body;
the damper restrains the spring from escaping from the first spring mount and the second spring mount.
Preferably, the telescopic guide mechanism comprises guide rods symmetrically fixed on the back of the fender base, the other ends of the guide rods penetrate through guide sleeves, and the guide sleeves are fixed on the outer wall of the buoy bracket main body.
Preferably, the guide sleeve is still spaced from the guide rod by a certain margin when the spring is compressed to the maximum, and the guide rod is still provided with a section positioned on the guide sleeve when the spring is stretched to the maximum, so that the guide rod can horizontally move along the direction vertical to the water flow and bear the gravity of the rubber fender main body and the fender base.
Preferably, the outer contour of the rubber fender main body is a cylindrical surface, a hollow cylinder is processed at the central part of the rubber fender main body, and the two sides of the bottom end of the rubber fender main body are provided with lug plates which are fixedly connected with the fender base through connecting bolts and nuts.
Preferably, the back of the fender base is provided with a plurality of groups of second damper lugs which are symmetrically arranged, the tail end of a piston rod of the damper is hinged with a corresponding damper pin shaft, and two ends of the damper pin shaft are fixedly connected with the second damper lugs through long bolts.
Preferably, the pontoon comprises a pontoon upper barrel, a pontoon guide wheel set is arranged on the upper part of the pontoon upper barrel, the pontoon guide wheel set comprises a second transverse roller and a second longitudinal roller which are symmetrically arranged, and the second transverse roller and the second longitudinal roller are respectively matched with the transverse inner wall and the longitudinal inner wall of the sluice wall guide rail in a rolling way, so that the pontoon can only move up and down along the sluice wall guide rail;
the pontoon is provided with a pontoon waterline;
The top of the pontoon bracket main body is provided with a pontoon bracket lifting lug;
The top of the pontoon is provided with a pontoon hanging ring;
The top end of the connecting rod is hinged with the bottom end of the pontoon bracket main body through an upper fixed pin shaft, and the bottom end of the connecting rod is hinged with the top end of the pontoon through a lower fixed pin shaft;
the pontoon bracket main body adopts a box-type structure and is internally provided with a reinforcing plate.
Preferably, in another aspect, there is provided a method of operating a floating steering bump guard for navigating a wall section vessel access gate, comprising the steps of:
step 1, mounting a floating steering anti-collision unit:
The floating pontoon and the floating pontoon bracket main body which are assembled and connected through the connecting rod are integrally hoisted and put into the gate wall of the navigation wall by adopting hoisting equipment, and the bracket guide wheel group and the floating pontoon guide wheel group are ensured to form sliding guide fit with the gate wall guide rail;
step2, floating lifting of the floating direction-adjusting anti-collision unit:
After the installation and arrangement of the whole floating direction-adjusting anti-collision unit are completed, the floating pontoon keeps the relative position of the whole floating direction-adjusting anti-collision unit and the water surface unchanged under the buoyancy action of water;
step3, ship anti-collision:
when the ship sails in the lock chamber and is impacted by unstable water flow, the ship is firstly bumped against the rubber fender main body when the ship bumps against the lock wall, and the rubber fender main body absorbs energy by utilizing rubber extrusion at the moment, so that the impact force is buffered, the collision noise and vibration are reduced, and the hydraulic structure of the navigation wall and the ship are protected from being damaged;
Simultaneously, the rubber fender main body synchronously transmits impact to the elastic buffer mechanism, and the elastic buffer mechanism is compressed to absorb the impact or the leaning energy of the ship;
And 4, recovering the ship position:
After the ship impacts the rubber fender main body, under the compression buffering effect of the elastic buffering mechanism, the speed of the ship gradually drops to 0, and then the elastic buffering mechanism slowly recovers to release energy, so that the rubber fender main body is pushed outwards, and force is acted on the ship in a soft manner, so that the ship obliquely crossing the navigation channel is aligned;
step 5, replacing the floating steering anti-collision unit:
When the anti-collision device is damaged, the anti-collision device is integrally lifted out through the lifting lug arranged on the buoy bracket main body, and after a spare part is replaced, the anti-collision device is integrally transported back to the field for maintenance, so that the time for maintenance in a navigation stop is shortened, and the influence on navigation is reduced.
The invention has the following beneficial effects:
1. the invention fully utilizes the performances of two different structures of the rubber fender and the spring, double absorbs and buffers the impact or extrusion energy of the ship, achieves better anti-collision effect, and effectively protects the hydraulic structure of the navigation wall and the ship from being damaged.
2. The invention utilizes the capability of the spring for compression and extension, and has an outward pushing acting force on the ship in the process of restoring deformation of the spring, thereby assisting the ship to obliquely stride in the ship adjusting direction of the navigation channel and enabling the ship to smoothly enter and exit the ship lock.
3. The invention utilizes the combined anti-collision mode of the rubber fender and the spring, can play a better role in damping and reduce collision noise and vibration.
4. The invention uses the buoyancy of the water body received by the pontoon as the lifting power source of the anti-collision device, and can be well adapted to the situation that the water level of the approach channel is greatly changed.
5. According to the invention, by utilizing the compressibility of the spring, the anti-collision device can move in a certain range when a ship is collided, so that a better unloading effect is achieved, the rubber fender and the ship are better protected, and serious collision damage is avoided.
6. The anti-collision device can be rapidly overhauled and replaced, adopts a floating type with up-down lifting movement, is not fixed on a gate wall, can be rapidly hoisted out wholly or partially when repair is needed, and can be rapidly replaced by spare parts, so that the time for overhauling by stopping navigation is greatly reduced, and the influence on navigation is reduced.
7. The invention uses the buoyancy of the water body received by the pontoon as the lifting power source of the anti-collision device, and can be well adapted to the situation that the water level of the approach channel is greatly changed.
Drawings
The invention is further described below with reference to the drawings and examples.
Fig. 1 is a three-dimensional view of the overall structure of the present invention.
FIG. 2 is a three-dimensional view of the location of the pontoon bracket body of the invention.
Fig. 3 is a front view of the present invention.
Fig. 4 is a three-dimensional view of the position of the connecting rod according to the present invention.
FIG. 5 is an exploded view of the pontoon bracket body of the invention from a first perspective.
FIG. 6 is an exploded view of the pontoon bracket body of the invention from a second perspective.
Fig. 7 is a top view showing the installation state of the whole device of the present invention.
Fig. 8 is a three-dimensional view showing the installation state of the whole device of the present invention.
In the figure, a rubber fender main body 1, a hollow cylinder 2, an ear plate 3, a connecting bolt 4, a fender base 5, a guide rod 6, a first spring base 7, a second damper ear seat 8, a damper bolt assembly 9, a damper 10, a spring 11, a buoy bracket main body 12, a buoy bracket lifting lug 13, a first transverse roller 14, a first longitudinal roller 15, a second spring base 16, a first damper ear seat 17, a guide sleeve 18, an upper fixed pin 19, a buoy 20, a buoy upper cylinder 21, a buoy waterline 22, a second longitudinal roller 23, a second transverse roller 24, a connecting rod 25, a lower fixed pin 26, a buoy lifting ring 27, a navigation wall lock wall 28, a lock wall guide rail 29, a reinforcing plate 30, a long bolt 31 and a damper pin 32.
Detailed Description
Embodiments of the present invention will be further described with reference to the accompanying drawings.
Example 1:
Referring to fig. 1-8, a floating direction-adjusting anti-collision device for a navigation wall section ship to enter and exit a gate comprises floating direction-adjusting anti-collision units which are arranged at intervals along a navigation wall gate wall 28, wherein each floating direction-adjusting anti-collision unit comprises a pontoon support main body 12, support guide wheel sets matched with a gate wall guide rail 29 are respectively arranged at the upper end and the lower end of the pontoon support main body 12, a fender base 5 is hinged on the outer side wall of the support guide wheel sets through a plurality of dampers 10, an elastic buffer mechanism and a telescopic guide mechanism are arranged between the fender base 5 and the pontoon support main body 12, a rubber fender main body 1 is fixedly arranged on the outer wall of the fender base 5, a pontoon 20 is hinged at the bottom end of the pontoon support main body 12 through a connecting rod 25, and the pontoon 20 is arranged inside the navigation wall gate wall 28 in a sliding manner through the pontoon guide wheel sets. Through adopting foretell floating steering buffer stop can realize the protection to navigation wall and supplementary boats and ships adjustment direction, reduces the damage of rigid collision to boats and ships, prolongs buffer facility's life, realizes buffer stop's quick replacement simultaneously, reduces the influence to the navigation, and can practice thrift anticollision material.
In a specific operation process, the relative position of the pontoon 20 and the water surface is kept unchanged under the action of buoyancy. The bracket guide wheel set and the pontoon guide wheel set are used for overcoming the friction force between the mechanism and the gate wall guide rail 29 and ensuring smooth up-and-down movement. The upper end of the connecting rod 25 is connected with the pontoon bracket through a connecting shaft pin, and the lower end is connected with the upper barrel of the pontoon through a connecting shaft pin, so that the pontoon and the pontoon bracket are integrated.
In particular, the floating steering anti-collision unit can simultaneously fulfill the functions of three aspects. Firstly, the device can float up and down along with the water level of the navigation channel, and is better suitable for the situation that the water level amplitude of the navigation wall approach channel is large. Secondly, utilize rubber fender main part 1 and the dual crashproof structure of elasticity buffer gear, possess better crashproof ability to buffer gear can move about in a certain limit, play better unloading effect, effectively protect rubber fender and boats and ships themselves simultaneously, avoid serious collision damage. And thirdly, an elastic buffer mechanism is adopted, and the ship in the deviating direction can be pushed out by utilizing the capability of recovering after the elastic buffer mechanism is compressed, so as to assist the ship in adjusting the direction.
Further, the bracket guide wheel set comprises a first transverse roller 14 and a first longitudinal roller 15 which are symmetrically arranged, and the first transverse roller 14 and the first longitudinal roller 15 are respectively matched with the transverse inner wall and the longitudinal inner wall of the lock wall guide rail 29 in a rolling way, so that the pontoon bracket main body 12 can only move up and down along the lock wall guide rail 29. The support guide wheel set plays a good guide role, so that smooth sliding in the interior of the gate wall guide rail 29 is ensured.
Further, the outer wall of the support guide wheel set is symmetrically fixed with a first damper ear seat 17, the base of the damper 10 is hinged with a corresponding damper pin shaft 32, and two ends of the damper pin shaft 32 are fixedly connected with the first damper ear seat 17 through long bolts 31. A reliable hinged mounting of the damper 10 can be achieved by means of the first damper ear 17 described above.
Further, the elastic buffer mechanism comprises a plurality of first spring bases 7 fixed on the back of the fender base 5, springs 11 are correspondingly arranged on the first spring bases 7, the other ends of the springs 11 are positioned in the second spring bases 16, the second spring bases 16 are fixed in the buoy bracket main body 12, and the damper 10 restrains the springs 11 from falling out of the first spring bases 7 and the second spring bases 16. The elastic buffer mechanism can be used for buffering the impact of the ship and restoring the ship to the position.
By utilizing the compressibility of the spring, the anti-collision device can move in a certain range when being collided by the ship, plays a better force unloading role, protects the rubber fender and the ship, and avoids serious collision damage.
After the ship impacts the compression spring, in the process of restoring deformation of the spring, the ship has an outward pushing acting force, and the ship is assisted to obliquely span the ship adjusting direction of the navigation channel, so that the ship can smoothly enter and exit the ship lock.
Further, the telescopic guide mechanism comprises guide rods 6 symmetrically fixed at the back of the fender base 5, the other ends of the guide rods 6 penetrate through guide sleeves 18, and the guide sleeves 18 are fixed on the outer wall of the pontoon bracket main body 12. The telescopic guiding mechanism can realize telescopic guiding of the fender base 5, so that telescopic stability of the fender base is guaranteed.
Further, the guide sleeve 18 still has a certain margin from the guide rod 6 when the spring 11 is compressed to the maximum, and when the spring 11 is extended to the maximum, the guide rod 6 still has a section positioned on the guide sleeve 18, so that the guide rod 6 can horizontally move along the direction of vertical water flow, and simultaneously bear the gravity of the rubber fender main body 1 and the fender base 5. The spring 11 is effectively prevented from falling off through the size structure, and a good buffering effect can be ensured.
Further, the outer contour of the rubber fender main body 1 is a cylindrical surface, a hollow cylinder 2 is processed at the center of the rubber fender main body 1, the two sides of the bottom end of the rubber fender main body 1 are provided with lug plates 3, and the lug plates 3 are fixedly connected with the fender base 5 through connecting bolts 4 and nuts 8.
Further, a plurality of groups of second damper ear seats 8 which are symmetrically arranged are arranged at the back of the fender base 5, corresponding damper pin shafts 32 are hinged at the tail ends of piston rods of the dampers 10, and two ends of the damper pin shafts 32 are fixedly connected with the second damper ear seats 8 through long bolts 31.
Further, the pontoon 20 comprises a pontoon upper barrel 21, a pontoon guide wheel set is arranged at the upper part of the pontoon upper barrel 21, the pontoon guide wheel set comprises a second transverse roller 24 and a second longitudinal roller 23 which are symmetrically arranged, and the second transverse roller 24 and the second longitudinal roller 23 are respectively in rolling fit with the transverse inner wall and the longitudinal inner wall of the sluice wall guide rail 29, so that the pontoon 20 can only move up and down along the sluice wall guide rail 29;
Further, a pontoon waterline 22 is provided on the pontoon 20. The draft position of pontoon 20 is conveniently indicated by pontoon draft line 22.
Further, a pontoon bracket lifting lug 13 is arranged at the top of the pontoon bracket main body 12. The lifting of the pontoon bracket main body 12 is facilitated by the pontoon bracket lifting lugs 13. When the anti-collision device is damaged, the anti-collision device is integrally lifted out through the lifting lug arranged on the pontoon bracket, and after the spare part is replaced, the anti-collision device is integrally transported back to the field for maintenance, so that the time for maintenance in the process of stopping the navigation is greatly shortened, and the influence on the navigation is reduced.
Further, a pontoon hanging ring 27 is arranged at the top of the pontoon 20. Lifting of the pontoon 20 is facilitated by the pontoon lifting ring 27. When the anti-collision device is damaged, the anti-collision device is integrally lifted out through the lifting lug arranged on the pontoon bracket, and after the spare part is replaced, the anti-collision device is integrally transported back to the field for maintenance, so that the time for maintenance in the process of stopping the navigation is greatly shortened, and the influence on the navigation is reduced.
Further, the top end of the connecting rod 25 is hinged with the bottom end of the pontoon support main body 12 through the upper fixing pin shaft 19, the bottom end of the connecting rod 25 is hinged with the top end of the pontoon 20 through the lower fixing pin shaft 26, and the hinge joint between the pontoon support main body 12 and the pontoon 20 is facilitated through the connecting structure of the connecting rod 25.
Further, the pontoon bracket body 12 has a box-type structure and is internally provided with a reinforcing plate 30. The structural strength and stability of the pontoon bracket body 12 is enhanced by the reinforcement plate 30 described above.
Example 2:
providing a step 1 of installing a floating steering anti-collision unit:
The floating pontoon 20 and the floating pontoon bracket main body 12 which are assembled and connected through the connecting rod 25 are integrally hoisted and put into the navigation wall gate wall 28 by adopting hoisting equipment, and the bracket guide wheel group and the floating pontoon guide wheel group are ensured to form sliding guide fit with the gate wall guide rail 29;
step2, floating lifting of the floating direction-adjusting anti-collision unit:
After the installation and arrangement of the whole floating direction-adjusting anti-collision unit are completed, the floating pontoon 20 keeps the relative position of the whole floating direction-adjusting anti-collision unit and the water surface unchanged under the buoyancy action of water;
step3, ship anti-collision:
When a ship sails in the lock chamber and is impacted by unstable water flow, and collides against the lock wall, the ship firstly collides against the rubber fender main body 1, and at the moment, the rubber fender main body 1 absorbs energy by utilizing rubber extrusion, so that the collision force is buffered, the collision noise and vibration are reduced, and the hydraulic structure of the navigation wall and the ship are protected from being damaged;
Simultaneously, the rubber fender main body 1 synchronously transmits impact to the elastic buffer mechanism, and the elastic buffer mechanism is compressed to absorb the impact or the leaning energy of the ship;
And 4, recovering the ship position:
After the ship impacts the rubber fender main body 1, under the compression buffering effect of the elastic buffering mechanism, the speed of the ship gradually drops to 0, and then the elastic buffering mechanism slowly recovers to release energy, so that the rubber fender main body 1 is pushed outwards, and force acts on the ship in a soft manner, so that the ship obliquely straddles the approach channel is aligned;
step 5, replacing the floating steering anti-collision unit:
When the anti-collision device is damaged, the anti-collision device is integrally lifted out through the lifting lug arranged on the buoy bracket main body 12, and after a spare part is replaced, the anti-collision device is integrally transported back to the field for maintenance, so that the maintenance time for stopping navigation is shortened, and the influence on navigation is reduced.