CN120056440B - A double-sided molding device for ultra-matte wear-resistant PET decorative panels - Google Patents
A double-sided molding device for ultra-matte wear-resistant PET decorative panelsInfo
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- CN120056440B CN120056440B CN202510438588.7A CN202510438588A CN120056440B CN 120056440 B CN120056440 B CN 120056440B CN 202510438588 A CN202510438588 A CN 202510438588A CN 120056440 B CN120056440 B CN 120056440B
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- cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
- B08B1/34—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本发明属于装饰板模压的技术领域,具体涉及到一种超哑耐磨PET装饰板的双面模压装置。This invention belongs to the technical field of decorative panel molding, specifically relating to a double-sided molding device for ultra-matte wear-resistant PET decorative panels.
背景技术Background Technology
PET全称为聚对苯二甲酸乙二醇酯,是一种集优异光学性能、卓越成膜性与持久耐候性于一身的高性能材料,将PET原料制作成超哑耐磨的薄膜,再将PET膜压在装饰板的双面,不仅极大地提升了装饰板的色泽鲜艳度与立体层次感,也使得装饰板更加耐用。PET, short for polyethylene terephthalate, is a high-performance material that combines excellent optical properties, superior film-forming properties, and durable weather resistance. PET raw materials are made into ultra-matte, wear-resistant films, which are then pressed onto both sides of decorative panels. This not only greatly enhances the color vibrancy and three-dimensional texture of the decorative panels but also makes them more durable.
现有工艺中,PET膜通常需经过加热处理,使其达到软化并具有粘性的状态,随后通过滚轮将其紧密贴合于装饰板表面。然而,传统的压模设备在操作过程中面临诸多挑战:PET膜原料卷的安装过程繁琐不便,且难以精确对准装饰板,这不仅导致了工作效率的显著降低,还容易引发压模不平整的问题,严重影响了产品的最终品质。In existing processes, PET film typically requires heat treatment to soften and make it viscous before being tightly bonded to the surface of a decorative panel using rollers. However, traditional molding equipment faces numerous challenges during operation: the installation of the PET film roll is cumbersome and inconvenient, and it is difficult to accurately align it with the decorative panel. This not only leads to a significant reduction in work efficiency but also easily causes uneven molding, seriously affecting the final quality of the product.
发明内容Summary of the Invention
本发明所要解决的技术问题在于克服上述现有技术的缺点,提供一种超哑耐磨PET装饰板的双面模压装置。The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a double-sided molding device for ultra-matte wear-resistant PET decorative panels.
解决上述技术问题所采用的技术方案是:一种超哑耐磨PET装饰板的双面模压装置,包括机架,机架的上方转动设有多根用于运输装饰板的辊轴,机架上且位于第一根辊轴的下方设有运送电机,运送电机的转动轴与辊轴之间设有传递机构,相邻两根辊轴之间均设有传递机构,其特征在于:所述机架上且位于最后一根辊轴的侧旁设有模压组件,所述的模压组件包括竖装板、料筒轴、三支架和支架电缸,竖装板竖直设于机架上,竖装板的上下两端均转动设有放置PET膜原料卷的料筒轴,三支架的中心转动设于机架上,三支架的两个支杆用于托住料筒轴,支架电缸的一端与三支架的第三支杆铰接,支架电缸的缸体底部铰接设于机架上。The technical solution adopted to solve the above technical problems is: a double-sided molding device for ultra-dull wear-resistant PET decorative panels, including a frame, with multiple rollers for transporting decorative panels rotatably arranged above the frame, a conveying motor arranged on the frame and below the first roller, a transmission mechanism between the rotating shaft of the conveying motor and the roller, and a transmission mechanism between adjacent rollers, characterized in that: a molding assembly is arranged on the frame and beside the last roller, the molding assembly including a vertical mounting plate, a material cylinder shaft, three supports and a support electric cylinder, the vertical mounting plate is vertically arranged on the frame, the upper and lower ends of the vertical mounting plate are rotatably arranged with material cylinder shafts for placing PET film raw material rolls, the center of the three supports is rotatably arranged on the frame, the two support rods of the three supports are used to support the material cylinder shaft, one end of the support electric cylinder is hinged to the third support rod of the three supports, and the bottom of the cylinder body of the support electric cylinder is hinged to the frame.
进一步地,所述模压组件还包括三组滑压部件,滑压部件包括两个设于机架上的竖滑座,竖滑座中滑动设有竖滑块,且竖滑座的上部转动设有螺栓,螺栓与竖滑块形成螺纹配合;在第一组所述滑压部件上,位于两个竖滑座之间以及两个竖滑块之间均设有加热杆,两个加热杆的一端分别穿过竖滑座和竖滑块后固定安装于热杆架上,热杆架固定设于竖滑座上,两个加热杆的外部均转动套设有用于滚压PET膜的热压辊,两个热压辊的一端分别穿过竖滑座和竖滑块后均设有相互啮合的大齿轮;在第二、三组所述滑压部件上,位于两个竖滑座之间以及两个竖滑块之间均转动设有用于滚压PET膜的副压辊,两个副压辊的一端分别穿过竖滑座和竖滑块后均设有相互啮合的大齿轮;所述模压组件还包括转动设于机架上的辅轴一、辅轴二和辅轴三,最后一根辊轴与第二组模压组件下方的副压辊之间、辅轴一与辅轴二之间、辅轴二与辅轴三、辅轴三与第三组模压组件下方的副压辊之间均设有传递机构;第一组滑压部件下方的大齿轮和第二组滑压部件下方的大齿轮之间共同啮合有小齿轮,小齿轮转动设于第二组滑压部件的竖滑座上。Furthermore, the molding assembly also includes three sets of sliding components. Each sliding component includes two vertical slide seats mounted on a frame, with a vertical slider slidably mounted within each slide seat. A bolt is rotatably mounted on the upper part of each slide seat, forming a threaded engagement with the vertical slider. On the first set of sliding components, heating rods are located between the two vertical slide seats and between the two vertical sliders. One end of each heating rod passes through the vertical slide seat and the vertical slider, respectively, and is fixedly mounted on a heating rod frame, which is fixedly mounted on the vertical slide seat. Hot press rollers for rolling the PET film are rotatably fitted around the outside of each heating rod. One end of each hot press roller passes through the vertical slide seat and the vertical slider, respectively, and is equipped with meshing large gears. In the second and third sets of sliding components… In the component, auxiliary pressure rollers for rolling PET film are rotatably arranged between the two vertical slide seats and between the two vertical sliders. One end of each of the two auxiliary pressure rollers passes through the vertical slide seats and the vertical sliders respectively and is provided with a large gear that meshes with each other. The molding assembly also includes auxiliary shaft one, auxiliary shaft two and auxiliary shaft three rotatably arranged on the frame. The last roller shaft is provided with a transmission mechanism between the auxiliary pressure roller below the second molding assembly, between auxiliary shaft one and auxiliary shaft two, between auxiliary shaft two and auxiliary shaft three, and between auxiliary shaft three and the auxiliary pressure roller below the third molding assembly. A small gear meshes between the large gear below the first sliding component and the large gear below the second sliding component. The small gear is rotatably arranged on the vertical slide seat of the second sliding component.
进一步地,所述料筒轴的端部设有阻尼盘,阻尼盘外部缠绕有阻尼带,阻尼带的两端均设有螺杆,两个螺杆均插入到支板中,支板固定设于竖装板的侧面,两个螺杆的外部套设有弹簧,弹簧的两端分别与阻尼带和支板连接,两个螺杆上均设有弹簧。Furthermore, the end of the barrel shaft is provided with a damping disc, and a damping strip is wound around the outside of the damping disc. Both ends of the damping strip are provided with screws, and both screws are inserted into the support plate. The support plate is fixedly installed on the side of the vertical plate. Springs are sleeved on the outside of the two screws, and the two ends of the springs are connected to the damping strip and the support plate respectively. Springs are provided on both screws.
进一步地,所述机架上且位于辊轴之间设有定位组件,所述定位组件包括两根固定设于机架上的光杆、一根转动设于机架上的双头丝杆和固定设于机架上的定位电机,光杆上滑动设有两根定位移板,定位移板的上部转动设有用于定位装饰板的定位轴,两根定位移板的分别与双头丝杆的两端形成螺纹配合,双头丝杆与定位电机的转动轴连接。Furthermore, a positioning assembly is provided on the frame and between the rollers. The positioning assembly includes two guide rods fixed on the frame, a double-ended lead screw rotatably mounted on the frame, and a positioning motor fixed on the frame. Two positioning shift plates are slidably mounted on the guide rods. A positioning shaft for positioning the decorative panel is rotatably mounted on the upper part of the positioning shift plates. The two positioning shift plates are respectively threaded to both ends of the double-ended lead screw. The double-ended lead screw is connected to the rotating shaft of the positioning motor.
进一步地,所述机架上且位于最后两根辊轴之间设有吸尘组件,吸尘组件包括竖直设于机架上的两个吸尘竖板,吸尘竖板上转动设有两个用于去除辊轴灰尘的清洁轴,两个清洁轴之间连接有传递机构,下方清洁轴与最后两根辊轴之间均设有传递机构,清洁轴的上方和下方均设有吸尘盒,上方的吸尘盒固定设于吸尘竖板的顶部,下方的吸尘盒反向设于机架的上,吸尘盒的顶部设有用去吸尘的吸尘风机。Furthermore, a dust collection assembly is provided on the frame and located between the last two rollers. The dust collection assembly includes two vertical dust collection plates mounted on the frame. Two cleaning shafts for removing dust from the rollers are rotatably mounted on the dust collection plates. A transmission mechanism is connected between the two cleaning shafts. A transmission mechanism is provided between the lower cleaning shaft and the last two rollers. Dust collection boxes are provided above and below the cleaning shafts. The upper dust collection box is fixedly mounted on the top of the dust collection plate, and the lower dust collection box is mounted in the opposite direction on the frame. A dust collection fan for dust collection is provided on the top of the dust collection box.
进一步地,所述第二组滑压部件侧旁设有切割组件,切割组件包括固定设于第二组滑压部件的竖滑座上的切割架,切割架上固定设有滑杆,切割架上转动设有切割丝杆,切割丝杆与切割电机的转动轴连接,切割电机固定切割架上,滑杆上滑动设有滑切块,且滑切块与切割丝杆形成螺纹配合,滑切块的下端设有用于切割PET膜的切刀。Furthermore, a cutting assembly is provided on the side of the second set of sliding components. The cutting assembly includes a cutting frame fixedly mounted on the vertical slide seat of the second set of sliding components. A slide rod is fixedly mounted on the cutting frame. A cutting screw is rotatably mounted on the cutting frame. The cutting screw is connected to the rotating shaft of the cutting motor. The cutting motor is fixed on the cutting frame. A sliding cutting block is slidably mounted on the slide rod. The sliding cutting block and the cutting screw form a threaded engagement. A cutter for cutting PET film is provided at the lower end of the sliding cutting block.
进一步地,所述模压组件侧旁设有下料组件,下料组件包括位于机架侧旁的下料架,下料架上竖直设有两个滑架,两个滑架共同滑动设有滑移架,滑移架的下方设有下料电缸,且下料电缸的伸缩轴与滑移架连接,下料电缸固定设于下料架上,下料架上对称地转动设有两个转杆,转杆的端部设有摆板,摆板端部与滑移架的滑槽形成滑动配合,且转杆上均匀转动设有多个下料轴。Furthermore, a feeding assembly is provided on the side of the molding assembly. The feeding assembly includes a feeding frame located on the side of the frame. Two slides are vertically arranged on the feeding frame. The two slides slide together to provide a sliding frame. A feeding electric cylinder is provided below the sliding frame. The telescopic shaft of the feeding electric cylinder is connected to the sliding frame. The feeding electric cylinder is fixedly mounted on the feeding frame. Two rotating rods are symmetrically rotated on the feeding frame. The ends of the rotating rods are provided with swing plates. The ends of the swing plates form a sliding fit with the sliding groove of the sliding frame. Multiple feeding shafts are evenly rotated on the rotating rods.
进一步地,所述下料架上且位于转杆的下方固定设有侧滑架,侧滑架上滑动设有用于放置装饰板的成品置物板,且侧滑架上转动设有下料丝杆,下料丝杆与成品置物板的底部形成螺纹配合,下料丝杆与下料电机的转动轴连接,且下料电机固定设于侧滑架上。Furthermore, a side slide is fixedly provided on the unloading rack and below the rotating rod. A finished product shelf for placing decorative panels is slidably provided on the side slide, and an unloading screw is rotatably provided on the side slide. The unloading screw forms a threaded engagement with the bottom of the finished product shelf. The unloading screw is connected to the rotating shaft of the unloading motor, and the unloading motor is fixedly provided on the side slide.
进一步地,所述成品置物板的两个侧面转动设有成品侧板,成品侧板转轴与成品置物板之间设有拉簧,且成品侧板转轴的末端设有动力筒,动力筒上设有斜滑槽,侧滑架上设有用于驱动斜滑槽的动力头。Furthermore, the finished product shelf is provided with finished product side plates on both sides, and a tension spring is provided between the finished product side plate pivot and the finished product shelf. The end of the finished product side plate pivot is provided with a power cylinder, and the power cylinder is provided with an inclined slide groove. The side slide frame is provided with a power head for driving the inclined slide groove.
进一步地,所述成品侧板的上部设有便于放入装饰板的斜导板。Furthermore, the upper part of the finished side panel is provided with an inclined guide plate to facilitate the placement of the decorative panel.
本发明与现有技术相比的有益效果是:The beneficial effects of this invention compared to the prior art are:
(1)本发明将PET膜原料卷放入到料筒轴中,再使料筒轴的伸缩轴收缩,从而使三支架反向转动,三支架的两个支杆将料筒轴拖住,便于安装PET膜的原料卷,使PET膜的原料卷正对装饰板,从而使压模平整。(1) In this invention, the PET film raw material roll is put into the barrel shaft, and then the telescopic shaft of the barrel shaft is contracted, so that the three supports rotate in the opposite direction. The two support rods of the three supports hold the barrel shaft, which facilitates the installation of the PET film raw material roll, so that the PET film raw material roll is facing the decorative panel, thereby making the mold flat.
(2)本发明通过定位电机驱动双头丝杆转动,从而驱动两根定位移板同时沿着光杆向中间滑动,使定位轴与装饰板的两个侧面同时接触,从而确保装饰板处于辊轴的中间。(2) The present invention drives the double-headed lead screw to rotate by a positioning motor, thereby driving the two positioning plates to slide along the light rod to the middle at the same time, so that the positioning shaft contacts the two sides of the decorative plate at the same time, thereby ensuring that the decorative plate is in the middle of the roller shaft.
(3)本发明装饰板经过吸尘组件的两个清洁轴时,两个清洁轴分别将装饰板的上下两面的灰尘扫落,吸尘风机将扫落的灰尘吸尽,为装饰板进行模压做准备。(3) When the decorative panel of the present invention passes through the two cleaning shafts of the dust collection component, the two cleaning shafts sweep off the dust on the upper and lower surfaces of the decorative panel respectively, and the dust collection fan sucks up the swept dust to prepare for the molding of the decorative panel.
(4)本发明的装饰板经过两个热压辊时,加热杆加热提供热量,通过热压辊传递热量使PET膜软化,两个热压辊同步将装饰板带着向前运动,且热压辊将两个PET膜压在装饰板的上下两面;第二、三组滑压部件的两个副压辊共同对装饰板两面的PET膜进一步压实,确保压模牢固。(4) When the decorative panel of the present invention passes through two hot press rollers, the heating rod heats up to provide heat, and the heat is transferred through the hot press rollers to soften the PET film. The two hot press rollers move the decorative panel forward synchronously, and the hot press rollers press the two PET films on the upper and lower sides of the decorative panel. The two auxiliary pressure rollers of the second and third sets of sliding pressure components work together to further press the PET films on both sides of the decorative panel to ensure that the molding is firm.
(5)本发明通过下料轴将装饰板缓慢下降到成品置物板中,避免模压完毕后装饰板损坏,同时启动下料电机驱使下料丝杆转动,从而使成品置物板向动力头的方向移动,随后动力头插入到斜滑槽中,从而驱动动力筒转动,两个成品侧板随之转动到水平状态,故能便于取下已经压模的装饰板。(5) The present invention uses a feeding shaft to slowly lower the decorative panel into the finished product shelf, avoiding damage to the decorative panel after molding. At the same time, the feeding motor is started to drive the feeding screw to rotate, thereby moving the finished product shelf towards the power head. Then the power head is inserted into the inclined slide, thereby driving the power cylinder to rotate. The two finished side plates rotate to a horizontal state, thus making it easy to remove the molded decorative panel.
附图说明Attached Figure Description
图1是本发明一个实施例正面的结构示意图。Figure 1 is a front structural schematic diagram of an embodiment of the present invention.
图2是本发明一个实施例背面的结构示意图。Figure 2 is a schematic diagram of the structure on the back of an embodiment of the present invention.
图3是本发明模压组件正面的结构示意图。Figure 3 is a schematic diagram of the front of the molding component of the present invention.
图4是图3中A处局部放大图。Figure 4 is a magnified view of part A in Figure 3.
图5是本发明模压组件背面的结构示意图。Figure 5 is a schematic diagram of the back of the molding component of the present invention.
图6是图5中B处局部放大图。Figure 6 is a magnified view of part B in Figure 5.
图7是图5中C处局部放大图。Figure 7 is a magnified view of part C in Figure 5.
图8是本发明定位组件的结构示意图。Figure 8 is a schematic diagram of the positioning component of the present invention.
图9是本发明吸尘组件的结构示意图。Figure 9 is a schematic diagram of the structure of the dust collection component of the present invention.
图10是本发明切割组件的结构示意图。Figure 10 is a schematic diagram of the cutting component of the present invention.
图11是本发明下料组件的结构示意图。Figure 11 is a schematic diagram of the material feeding assembly of the present invention.
图12是本发明成品置物板安装的结构示意图。Figure 12 is a schematic diagram of the installation structure of the finished storage board of the present invention.
图13是图12中D处局部放大图。Figure 13 is a magnified view of part D in Figure 12.
图14是本发明动力头安装的结构示意图。Figure 14 is a schematic diagram of the installation structure of the power head of the present invention.
图15是图14中E处局部放大图。Figure 15 is a magnified view of part E in Figure 14.
附图标记:1-机架;2-辊轴;3-装饰板;4-运送电机;5-传递机构;601-竖装板;602-料筒轴;603-PET膜;604-三支架;605-支架电缸;606-竖滑座;607-竖滑块;608-螺栓;609-加热杆;610-热杆架;611-热压辊;612-大齿轮;613-副压辊;614-辅轴一;615-辅轴二;616-辅轴三;617-小齿轮;618-阻尼盘;619-阻尼带;620-螺杆;621-支板;622-弹簧;623-螺母;701-光杆;702-定位移板;703-定位轴;704-双头丝杆;705-定位电机;801-吸尘竖板;802-清洁轴;803-吸尘盒;804-吸尘风机;901-切割架;902-滑杆;903-切割丝杆;904-切割电机;905-滑切块;906-切刀;1001-下料架;1002-述滑架;1003-滑移架;1004-下料电缸;1005-转杆;1006-摆板;1007-下料轴;1008-侧滑架;1009-成品置物板;1010-下料丝杆;1011-下料电机;1012-成品侧板;1013-拉簧;1014-动力筒;1015-斜滑槽;1016-动力头;1017-斜导板。Reference numerals: 1-Frame; 2-Roller; 3-Decorative panel; 4-Conveyor motor; 5-Transfer mechanism; 601-Vertical mounting plate; 602-Barrel shaft; 603-PET film; 604-Three-bracket system; 605-Bracket electric cylinder; 606-Vertical slide; 607-Vertical slider; 608-Bolt; 609-Heating rod; 610-Heating rod frame; 611-Hot press roller; 612-Large gear; 613-Secondary press roller; 614-Auxiliary shaft one; 615-Auxiliary shaft two; 616-Auxiliary shaft three; 617-Small gear; 618-Damping disc; 619-Damping belt; 620-Screw; 621-Support plate; 622-Spring; 623-Nut; 701-Smooth rod; 702-Positioning plate; 703-Positioning shaft; 704-Double-ended lead screw ; 705-Positioning motor; 801-Dust suction vertical plate; 802-Cleaning shaft; 803-Dust suction box; 804-Dust suction fan; 901-Cutting frame; 902-Slide rod; 903-Cutting screw; 904-Cutting motor; 905-Sliding block; 906-Cutter; 1001-Unloading frame; 1002-Slide frame; 1003-Sliding frame; 1004-Unloading electric cylinder; 1005-Rotating rod; 1006-Swing plate; 1007-Unloading shaft; 1008-Side slide frame; 1009-Finished product storage plate; 1010-Unloading screw; 1011-Unloading motor; 1012-Finished product side plate; 1013-Tension spring; 1014-Power cylinder; 1015-Angled slide; 1016-Power head; 1017-Angled guide plate.
具体实施方式Detailed Implementation
本发明中,在未作相反说明的情况下,使用的方位如“上、下”通常是针对附图所示的方向而言,或者是针对竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“左、右”通常是针对附图所示的左、右;“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本发明。In this invention, unless otherwise stated, the directional terms such as "up" and "down" generally refer to the directions shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" generally refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not intended to limit this invention.
实施例:参考图1-图15,一种超哑耐磨PET装饰板的双面模压装置,包括机架1,机架1的上方转动设有多根用于运输装饰板3的辊轴2,机架1上且位于第一根辊轴2的下方设有运送电机4,运送电机4的转动轴与辊轴2之间设有传递机构5,相邻两根辊轴2之间均设有传递机构5,机架1上且位于最后一根辊轴2的侧旁设有模压组件,模压组件包括竖装板601、料筒轴602、三支架604和支架电缸605,竖装板601竖直设于机架1上,竖装板601的上下两端均转动设有放置PET膜603原料卷的料筒轴602,三支架604的中心转动设于机架1上,三支架604的两个支杆用于托住料筒轴602,支架电缸605的一端与三支架604的第三支杆铰接,支架电缸605的缸体底部铰接设于机架1上。Example: Referring to Figures 1-15, a double-sided molding device for ultra-matte wear-resistant PET decorative panels includes a frame 1. Multiple rollers 2 for transporting decorative panels 3 are rotatably mounted above the frame 1. A conveying motor 4 is mounted on the frame 1 below the first roller 2. A transmission mechanism 5 is provided between the rotating shaft of the conveying motor 4 and the roller 2. A transmission mechanism 5 is provided between adjacent rollers 2. A molding assembly is mounted on the frame 1 beside the last roller 2. The molding assembly includes a vertical mounting plate. 601, material cylinder shaft 602, three supports 604 and support electric cylinder 605, vertical mounting plate 601 is vertically mounted on frame 1, material cylinder shaft 602 for placing PET film 603 raw material rolls is rotatably mounted at both the upper and lower ends of vertical mounting plate 601, the center of three supports 604 is rotatably mounted on frame 1, two support rods of three supports 604 are used to support material cylinder shaft 602, one end of support electric cylinder 605 is hinged to the third support rod of three supports 604, and the bottom of the cylinder body of support electric cylinder 605 is hinged to frame 1.
其中传递机构5由传递带和两个传递轮组成,传递带缠绕在两个传递轮上,两个传递轮分别安装与两个需要传递动力的轴上,一个轴转动,通过传递机构5传递动力即能驱动另一个轴转动。The transmission mechanism 5 consists of a transmission belt and two transmission wheels. The transmission belt is wound around the two transmission wheels, which are respectively installed on two shafts that need to transmit power. When one shaft rotates, the power is transmitted through the transmission mechanism 5 to drive the other shaft to rotate.
具体地,将装饰板3放置于辊轴2上,启动运送电机4,通过传递机构5传递动力,所有的辊轴2同步转动,故辊轴2带动装饰板3运动;支架电缸605的伸缩轴伸长时,驱使三支架604转动,使三支架604的两个支杆与两个料筒轴602分离,将PET膜603原料卷放入到料筒轴602中,再使料筒轴602的伸缩轴收缩,从而使三支架604反向转动,三支架604的两个支杆再次将料筒轴602拖住。Specifically, the decorative panel 3 is placed on the roller 2, the conveying motor 4 is started, and the power is transmitted through the transmission mechanism 5. All the rollers 2 rotate synchronously, so the rollers 2 drive the decorative panel 3 to move. When the telescopic shaft of the bracket cylinder 605 extends, it drives the three brackets 604 to rotate, so that the two support rods of the three brackets 604 separate from the two material cylinder shafts 602. The PET film 603 raw material roll is put into the material cylinder shaft 602, and then the telescopic shaft of the material cylinder shaft 602 is contracted, so that the three brackets 604 rotate in the opposite direction, and the two support rods of the three brackets 604 hold the material cylinder shaft 602 again.
模压组件还包括三组滑压部件,滑压部件包括两个设于机架1上的竖滑座606,竖滑座606中滑动设有竖滑块607,且竖滑座606的上部转动设有螺栓608,螺栓608与竖滑块607形成螺纹配合,转动螺栓608从而根据PET膜603的厚度调节竖滑块607在竖滑座606中的位置。The molding assembly also includes three sets of sliding components. The sliding components include two vertical slide seats 606 mounted on the frame 1. A vertical slider 607 is slidably mounted in the vertical slide seat 606, and a bolt 608 is rotatably mounted on the upper part of the vertical slide seat 606. The bolt 608 and the vertical slider 607 form a threaded engagement. By rotating the bolt 608, the position of the vertical slider 607 in the vertical slide seat 606 can be adjusted according to the thickness of the PET film 603.
在第一组滑压部件上,位于两个竖滑座606之间以及两个竖滑块607之间均设有加热杆609,两个加热杆609的一端分别穿过竖滑座606和竖滑块607后固定安装于热杆架610上,热杆架610固定设于竖滑座606上,两个加热杆609的外部均转动套设有用于滚压PET膜603的热压辊611,两个热压辊611的一端分别穿过竖滑座606和竖滑块607后均设有相互啮合的大齿轮612;具体地,将两个PET膜603分别搭在两个热压辊611上,加热杆609加热提供热量,通过热压辊611传递热量使PET膜603软化,装饰板3经过两个热压辊611时,下方热压辊611转动,通过两个大齿轮612传递动力,使上方的热压辊611同步转动,两个热压辊611同步将装饰板3带着向前运动,且热压辊611将两个PET膜603压在装饰板3的上下两面。On the first set of sliding components, heating rods 609 are provided between the two vertical sliding seats 606 and between the two vertical sliding blocks 607. One end of each heating rod 609 passes through the vertical sliding seat 606 and the vertical sliding block 607 respectively and is fixedly installed on the heating rod frame 610. The heating rod frame 610 is fixedly installed on the vertical sliding seat 606. Hot pressure rollers 611 for rolling PET film 603 are rotatably sleeved on the outside of each heating rod 609. One end of each hot pressure roller 611 passes through the vertical sliding seat 606 and the vertical sliding block 607 respectively and is provided with interlocking large... Gear 612; Specifically, two PET films 603 are placed on two hot press rollers 611 respectively. Heating rod 609 provides heat, which is transferred through the hot press rollers 611 to soften the PET films 603. When the decorative panel 3 passes through the two hot press rollers 611, the lower hot press roller 611 rotates, and the power is transmitted through the two large gears 612 to make the upper hot press roller 611 rotate synchronously. The two hot press rollers 611 synchronously carry the decorative panel 3 forward, and the hot press rollers 611 press the two PET films 603 on the upper and lower surfaces of the decorative panel 3.
在第二、三组滑压部件上,位于两个竖滑座606之间以及两个竖滑块607之间均转动设有用于滚压PET膜603的副压辊613,两个副压辊613的一端分别穿过竖滑座606和竖滑块607后均设有相互啮合的大齿轮612;下方的副压辊613转动,通过两个大齿轮612传递动力,使上方的副压辊613转动,两个副压辊613共同对装饰板3两面的PET膜603进一步压实,且两个副压辊613同样带着装饰板3向前运动。On the second and third sets of sliding components, auxiliary pressure rollers 613 for rolling PET film 603 are rotatably provided between the two vertical slide blocks 606 and between the two vertical sliders 607. One end of each of the two auxiliary pressure rollers 613 passes through the vertical slide block 606 and the vertical slider 607 respectively and is provided with a large gear 612 that meshes with each other. When the lower auxiliary pressure roller 613 rotates, the power is transmitted through the two large gears 612, causing the upper auxiliary pressure roller 613 to rotate. The two auxiliary pressure rollers 613 work together to further compact the PET film 603 on both sides of the decorative panel 3, and the two auxiliary pressure rollers 613 also move the decorative panel 3 forward.
模压组件还包括转动设于机架1上的辅轴一614、辅轴二615和辅轴三616,最后一根辊轴2与第二组模压组件下方的副压辊613之间、辅轴一614与辅轴二615之间、辅轴二615与辅轴三616、辅轴三616与第三组模压组件下方的副压辊613之间均设有传递机构5;第一组滑压部件下方的大齿轮612和第二组滑压部件下方的大齿轮612之间共同啮合有小齿轮617,小齿轮617转动设于第二组滑压部件的竖滑座606上。具体地,通过所有的传递机构5传递动力,使第二、三组模压组件下方的副压辊613同步转动,再通过小齿轮617、大齿轮612传递动力,使第一组滑压部件下方的热压辊611同步转动。The molding assembly also includes auxiliary shafts 614, 615, and 616 rotatably mounted on the frame 1. Transmission mechanisms 5 are provided between the last roller shaft 2 and the auxiliary pressure roller 613 below the second molding assembly, between auxiliary shaft 614 and auxiliary shaft 615, between auxiliary shaft 615 and auxiliary shaft 616, and between auxiliary shaft 616 and the auxiliary pressure roller 613 below the third molding assembly. A small gear 617 meshes between the large gear 612 below the first and second sliding components, and the small gear 617 is rotatably mounted on the vertical slide seat 606 of the second sliding component. Specifically, power is transmitted through all transmission mechanisms 5 to cause the auxiliary pressure rollers 613 below the second and third molding assemblies to rotate synchronously, and then power is transmitted through the small gear 617 and the large gear 612 to cause the hot pressure roller 611 below the first sliding component to rotate synchronously.
料筒轴602的端部设有阻尼盘618,阻尼盘618外部缠绕有阻尼带619,阻尼带619的两端均设有螺杆620,两个螺杆620均插入到支板621中,支板621固定设于竖装板601的侧面,两个螺杆620的外部套设有弹簧622,弹簧622的两端分别与阻尼带619和支板621连接,两个螺杆620上均设有弹簧622。具体地,调节螺母623在螺杆620上的位置,从而调节阻尼带619与阻尼盘618之间的松紧程度,从而调节料筒轴602转动的阻尼力,故能使PET膜603绷直,弹簧622提供拉力,使阻尼带619保持与阻尼盘618接触。A damping disc 618 is provided at the end of the barrel shaft 602. A damping band 619 is wound around the outside of the damping disc 618. Both ends of the damping band 619 are provided with screws 620. Both screws 620 are inserted into the support plate 621, which is fixed to the side of the vertical mounting plate 601. Springs 622 are sleeved on the outside of the two screws 620. The two ends of the springs 622 are connected to the damping band 619 and the support plate 621, respectively. Springs 622 are provided on both screws 620. Specifically, the position of the adjusting nut 623 on the screw 620 is adjusted to adjust the tightness between the damping band 619 and the damping disc 618, thereby adjusting the damping force of the barrel shaft 602 rotation. This allows the PET film 603 to be taut. The springs 622 provide tension to keep the damping band 619 in contact with the damping disc 618.
考虑到辊轴2的长度要款于装饰板3的宽度,需要将装饰板3放在辊轴2的中间,从而将装饰板3对准PET膜603,故机架1上且位于辊轴2之间设有定位组件,定位组件包括两根固定设于机架1上的光杆701、一根转动设于机架1上的双头丝杆704和固定设于机架1上的定位电机705,光杆701上滑动设有两根定位移板702,定位移板702的上部转动设有用于定位装饰板3的定位轴703,两根定位移板702的分别与双头丝杆704的两端形成螺纹配合,双头丝杆704与定位电机705的转动轴连接。Considering that the length of roller 2 is longer than the width of decorative panel 3, decorative panel 3 needs to be placed in the middle of roller 2 to align decorative panel 3 with PET film 603. Therefore, a positioning assembly is provided on frame 1 between roller 2. The positioning assembly includes two straight rods 701 fixed on frame 1, a double-ended lead screw 704 rotatably mounted on frame 1, and a positioning motor 705 fixed on frame 1. Two positioning shift plates 702 are slidably mounted on the straight rods 701. A positioning shaft 703 for positioning decorative panel 3 is rotatably mounted on the upper part of the positioning shift plate 702. The two positioning shift plates 702 are respectively threaded with the two ends of the double-ended lead screw 704. The double-ended lead screw 704 is connected to the rotating shaft of positioning motor 705.
具体地,定位电机705驱动双头丝杆704转动,从而驱动两根定位移板702同时沿着光杆701向中间滑动,使定位轴703与装饰板3的两个侧面同时接触,从而确保装饰板3处于辊轴2的中间。Specifically, the positioning motor 705 drives the double-headed lead screw 704 to rotate, thereby driving the two positioning plates 702 to slide simultaneously along the guide rod 701 toward the middle, so that the positioning shaft 703 contacts the two sides of the decorative plate 3 at the same time, thereby ensuring that the decorative plate 3 is in the middle of the roller shaft 2.
考虑到在对装饰板3进行模压前,需要将装饰板3两面的灰尘除尽,机架1上且位于最后两根辊轴2之间设有吸尘组件,吸尘组件包括竖直设于机架1上的两个吸尘竖板801,吸尘竖板801上转动设有两个用于去除装饰板3灰尘的清洁轴802,两个清洁轴802之间连接有传递机构5,下方清洁轴802与最后两根辊轴2之间均设有传递机构5,清洁轴802的上方和下方均设有吸尘盒803,上方的吸尘盒803固定设于吸尘竖板801的顶部,下方的吸尘盒803反向设于机架1的上,吸尘盒803的顶部设有用去吸尘的吸尘风机804。Considering that the dust on both sides of the decorative panel 3 needs to be removed before molding, a dust collection assembly is provided on the frame 1 between the last two rollers 2. The dust collection assembly includes two vertical dust collection plates 801 mounted on the frame 1. Two cleaning shafts 802 for removing dust from the decorative panel 3 are rotatably mounted on the dust collection plates 801. A transmission mechanism 5 is connected between the two cleaning shafts 802. A transmission mechanism 5 is provided between the lower cleaning shaft 802 and the last two rollers 2. Dust collection boxes 803 are provided above and below the cleaning shafts 802. The upper dust collection box 803 is fixedly mounted on the top of the dust collection plate 801, and the lower dust collection box 803 is mounted in the opposite direction on the frame 1. A dust collection fan 804 for dust collection is provided on the top of the dust collection box 803.
具体地,通过传递机构5传递动力,使两个清洁轴802同时转动,且清洁轴802转动的线速度与装饰板3运动的速度不一致,当装饰板3经过两个清洁轴802时,两个清洁轴802分别将装饰板3的上下两面的灰尘扫落,吸尘风机804将扫落的灰尘吸尽。Specifically, the power is transmitted through the transmission mechanism 5, causing the two cleaning shafts 802 to rotate simultaneously. The linear speed of the rotation of the cleaning shafts 802 is not the same as the speed of the movement of the decorative panel 3. When the decorative panel 3 passes the two cleaning shafts 802, the two cleaning shafts 802 sweep off the dust on the upper and lower surfaces of the decorative panel 3 respectively, and the vacuum fan 804 sucks up the swept dust.
待装饰板3压模完毕后,需要将PET膜603切断,第二组滑压部件侧旁设有切割组件,切割组件包括固定设于第二组滑压部件的竖滑座606上的切割架901,切割架901上固定设有滑杆902,切割架901上转动设有切割丝杆903,切割丝杆903与切割电机904的转动轴连接,切割电机904固定切割架901上,滑杆902上滑动设有滑切块905,且滑切块905与切割丝杆903形成螺纹配合,滑切块905的下端设有用于切割PET膜603的切刀906。具体地,切割电机904驱动切割丝杆903转动,从而使滑切块905沿着滑杆902转动,滑切块905下方的切刀906对PET膜603进行切割。After the decorative panel 3 is molded, the PET film 603 needs to be cut. A cutting assembly is provided on the side of the second set of sliding components. The cutting assembly includes a cutting frame 901 fixedly mounted on the vertical slide seat 606 of the second set of sliding components. A slide rod 902 is fixedly mounted on the cutting frame 901. A cutting screw 903 is rotatably mounted on the cutting frame 901. The cutting screw 903 is connected to the rotating shaft of the cutting motor 904. The cutting motor 904 is fixed on the cutting frame 901. A sliding cutting block 905 is slidably mounted on the slide rod 902, and the sliding cutting block 905 and the cutting screw 903 form a threaded engagement. A cutter 906 for cutting the PET film 603 is provided at the lower end of the sliding cutting block 905. Specifically, the cutting motor 904 drives the cutting screw 903 to rotate, thereby causing the sliding cutting block 905 to rotate along the slide rod 902. The cutter 906 below the sliding cutting block 905 cuts the PET film 603.
模压组件侧旁设有下料组件,下料组件包括位于机架1侧旁的下料架1001,下料架1001上竖直设有两个滑架1002,两个滑架1002共同滑动设有滑移架1003,滑移架1003的下方设有下料电缸1004,且下料电缸1004的伸缩轴与滑移架1003连接,下料电缸1004固定设于下料架1001上,下料架1001上对称地转动设有两个转杆1005,转杆1005的端部设有摆板1006,摆板1006的端部与滑移架1003的滑槽形成滑动配合,且转杆1005上均匀转动设有多个下料轴1007。A feeding assembly is provided on the side of the molding assembly. The feeding assembly includes a feeding rack 1001 located on the side of the frame 1. Two slides 1002 are vertically mounted on the feeding rack 1001. The two slides 1002 are slidably mounted on a sliding frame 1003. A feeding electric cylinder 1004 is provided below the sliding frame 1003. The telescopic shaft of the feeding electric cylinder 1004 is connected to the sliding frame 1003. The feeding electric cylinder 1004 is fixedly mounted on the feeding rack 1001. Two rotating rods 1005 are symmetrically rotatably mounted on the feeding rack 1001. The ends of the rotating rods 1005 are provided with swing plates 1006. The ends of the swing plates 1006 are slidably engaged with the sliding grooves of the sliding frame 1003. Multiple feeding shafts 1007 are evenly rotatably mounted on the rotating rods 1005.
具体地,原始状态下,下料轴1007处于水平状态,装饰板3放置于下料轴1007上,下料电缸1004的伸缩轴收缩,驱动滑移架1003下降,滑移架1003驱动两个摆板1006转动,从而带动转杆1005转动,下料轴1007随之缓慢转动,故装饰板3在下料轴1007上缓慢下降。Specifically, in the initial state, the feeding shaft 1007 is in a horizontal state, the decorative panel 3 is placed on the feeding shaft 1007, the telescopic shaft of the feeding electric cylinder 1004 retracts, driving the sliding frame 1003 to descend, the sliding frame 1003 drives the two swing plates 1006 to rotate, thereby driving the rotating rod 1005 to rotate, and the feeding shaft 1007 rotates slowly accordingly, so the decorative panel 3 descends slowly on the feeding shaft 1007.
下料架1001上且位于转杆1005的下方固定设有侧滑架1008,侧滑架1008上滑动设有用于放置装饰板3的成品置物板1009,且侧滑架1008上转动设有下料丝杆1010,下料丝杆1010与成品置物板1009的底部形成螺纹配合,下料丝杆1010与下料电机1011的转动轴连接,且下料电机1011固定设于侧滑架1008上。A side slide 1008 is fixedly installed on the unloading rack 1001 and below the rotating rod 1005. A finished product shelf 1009 for placing decorative panel 3 is slidably installed on the side slide 1008. An unloading screw 1010 is rotatably installed on the side slide 1008. The unloading screw 1010 and the bottom of the finished product shelf 1009 form a threaded engagement. The unloading screw 1010 is connected to the rotating shaft of the unloading motor 1011, and the unloading motor 1011 is fixedly installed on the side slide 1008.
成品置物板1009的两个侧面转动设有成品侧板1012,成品侧板1012转轴与成品置物板1009之间设有拉簧1013,且成品侧板1012转轴的末端设有动力筒1014,动力筒1014上设有斜滑槽1015,侧滑架1008上设有用于驱动斜滑槽1015的动力头1016。Finished side panels 1012 are rotatably provided on both sides of the finished shelf 1009. A tension spring 1013 is provided between the rotating shaft of the finished side panel 1012 and the finished shelf 1009. A power cylinder 1014 is provided at the end of the rotating shaft of the finished side panel 1012. An inclined slide groove 1015 is provided on the power cylinder 1014. A power head 1016 for driving the inclined slide groove 1015 is provided on the side slide frame 1008.
成品侧板1012的上部设有便于放入装饰板3的斜导板1017。The upper part of the finished side panel 1012 is provided with an inclined guide plate 1017 to facilitate the placement of the decorative panel 3.
具体地,原始状态下,成品置物板1009位于下料轴1007的下方,且拉簧1013提供拉力,使成品侧板1012保持竖直状态,从下料轴1007上滑落的装饰板3经过斜导板1017后掉落到成品置物板1009中,启动下料电机1011驱使下料丝杆1010转动,从而使成品置物板1009向动力头1016的方向移动,随后动力头1016插入到斜滑槽1015中,从而驱动动力筒1014转动,两个成品侧板1012随之转动到水平状态,故能便于取下已经压模的装饰板3。Specifically, in the initial state, the finished product shelf 1009 is located below the unloading shaft 1007, and the tension spring 1013 provides tension to keep the finished product side panel 1012 vertical. The decorative panel 3, which slides down from the unloading shaft 1007, falls into the finished product shelf 1009 after passing through the inclined guide plate 1017. The unloading motor 1011 is started to drive the unloading screw 1010 to rotate, thereby moving the finished product shelf 1009 towards the power head 1016. Then, the power head 1016 is inserted into the inclined slide groove 1015, thereby driving the power cylinder 1014 to rotate. The two finished product side panels 1012 then rotate to a horizontal state, so that the molded decorative panel 3 can be easily removed.
工作原理:在原始状态下,使支架电缸605的伸缩轴伸长,驱使三支架604转动,三支架604的两个支杆与两个料筒轴602分离,将PET膜603原料卷放入到料筒轴602中,再使料筒轴602的伸缩轴收缩,从而使三支架604反向转动,三支架604的两个支杆再次将料筒轴602拖住,便于安装PET膜603的原料卷,将两个PET膜603分别搭在两个热压辊611上,;根据PET膜603的厚度,转动螺栓608从而调节竖滑块607在竖滑座606中的位置;下料电缸1004的伸缩轴处于伸长状态,下料轴1007处于水平状态;成品置物板1009位于下料轴1007的下方,且拉簧1013提供拉力,使成品侧板1012保持竖直状态。Working principle: In the initial state, the telescopic shaft of the support cylinder 605 extends, driving the three supports 604 to rotate. The two support rods of the three supports 604 separate from the two material cylinder shafts 602, and the PET film 603 raw material roll is put into the material cylinder shaft 602. Then, the telescopic shaft of the material cylinder shaft 602 retracts, causing the three supports 604 to rotate in the opposite direction. The two support rods of the three supports 604 hold the material cylinder shaft 602 again, facilitating the installation of the PET film 603 raw material roll. The two PET films 603 are respectively placed on the two hot press rollers 611. According to the thickness of the PET film 603, the position of the vertical slider 607 in the vertical slide seat 606 is adjusted by rotating the bolt 608. The telescopic shaft of the feeding cylinder 1004 is in the extended state, and the feeding shaft 1007 is in the horizontal state. The finished product placement plate 1009 is located below the feeding shaft 1007, and the tension spring 1013 provides tension to keep the finished product side plate 1012 in a vertical state.
将装饰板3放置于辊轴2上,启动定位组件的定位电机705,定位电机705驱动双头丝杆704转动,从而驱动两根定位移板702同时沿着光杆701向中间滑动,使定位轴703与装饰板3的两个侧面同时接触,从而确保装饰板3处于辊轴2的中间。启动运送电机4,通过传递机构5传递动力,所有的辊轴2同步转动,故辊轴2带动装饰板3运动,装饰板3经过吸尘组件时,通过传递机构5传递动力,使两个清洁轴802同时转动,且清洁轴802转动的线速度与装饰板3运动的速度不一致,当装饰板3经过两个清洁轴802时,两个清洁轴802分别将装饰板3的上下两面的灰尘扫落,吸尘风机804将扫落的灰尘吸尽,为装饰板3进行模压做准备。The decorative panel 3 is placed on the roller 2. The positioning motor 705 of the positioning assembly is started. The positioning motor 705 drives the double-headed lead screw 704 to rotate, thereby driving the two positioning plates 702 to slide simultaneously along the guide rod 701 towards the middle, so that the positioning shaft 703 contacts the two sides of the decorative panel 3 at the same time, thus ensuring that the decorative panel 3 is in the middle of the roller 2. The conveying motor 4 is started, and the power is transmitted through the transmission mechanism 5. All the rollers 2 rotate synchronously, so the rollers 2 drive the decorative panel 3 to move. When the decorative panel 3 passes the dust collection assembly, the power is transmitted through the transmission mechanism 5, causing the two cleaning shafts 802 to rotate simultaneously. The linear velocity of the cleaning shafts 802 is not the same as the speed of the decorative panel 3. When the decorative panel 3 passes the two cleaning shafts 802, the two cleaning shafts 802 sweep off the dust on the top and bottom surfaces of the decorative panel 3 respectively. The dust collection fan 804 sucks up the swept dust, preparing the decorative panel 3 for molding.
装饰板3经过模压组件组件时,通过所有的传递机构5传递动力,使第二、三组模压组件下方的副压辊613同步转动,再通过小齿轮617、大齿轮612传递动力,使第一组滑压部件下方的热压辊611同步转动;装饰板3经过两个热压辊611时,加热杆609加热提供热量,通过热压辊611传递热量使PET膜603软化,下方热压辊611转动,通过两个大齿轮612传递动力,使上方的热压辊611同步转动,两个热压辊611同步将装饰板3带着向前运动,且热压辊611将两个PET膜603压在装饰板3的上下两面;第二、三组滑压部件下方的副压辊613转动,通过两个大齿轮612传递动力,使上方的副压辊613转动,两个副压辊613共同对装饰板3两面的PET膜603进一步压实,且两个副压辊613同样带着装饰板3向前运动。待装饰板3压模完毕后,启动切割组件的滑切块905,切割电机904驱动切割丝杆903转动,从而使滑切块905沿着滑杆902转动,滑切块905下方的切刀906对PET膜603进行切割,切割完毕后的PET膜603还搭接在热压辊611上,为了一个装饰板3压模做准备。When the decorative panel 3 passes through the molding assembly, power is transmitted through all the transmission mechanisms 5, causing the auxiliary pressure rollers 613 below the second and third molding assemblies to rotate synchronously. Power is then transmitted through the small gear 617 and the large gear 612, causing the hot pressure rollers 611 below the first set of sliding components to rotate synchronously. When the decorative panel 3 passes through the two hot pressure rollers 611, the heating rod 609 provides heat, which is transmitted through the hot pressure rollers 611 to soften the PET film 603. The lower hot pressure roller 611 rotates, and power is transmitted through the two large gears 612. Power is applied to the upper hot press rollers 611, which rotate synchronously. The two hot press rollers 611 move the decorative panel 3 forward, pressing the two PET films 603 onto the upper and lower surfaces of the decorative panel 3. The auxiliary pressure rollers 613 below the second and third sets of sliding pressing components rotate, transmitting power through two large gears 612, causing the upper auxiliary pressure rollers 613 to rotate. The two auxiliary pressure rollers 613 together further compact the PET films 603 on both sides of the decorative panel 3, and also move the decorative panel 3 forward. After the decorative panel 3 is molded, the sliding cutting block 905 of the cutting assembly is activated. The cutting motor 904 drives the cutting screw 903 to rotate, causing the sliding cutting block 905 to rotate along the sliding rod 902. The cutter 906 below the sliding cutting block 905 cuts the PET film 603. The cut PET film 603 is then overlapped on the hot press rollers 611, preparing for the molding of another decorative panel 3.
压模完后的装饰板3运动到下料轴1007上,下料电缸1004的伸缩轴收缩,驱动滑移架1003下降,滑移架1003驱动两个摆板1006转动,从而带动转杆1005转动,下料轴1007随之缓慢转动,故装饰板3在下料轴1007上缓慢下降到成品置物板1009中,启动下料电机1011驱使下料丝杆1010转动,从而使成品置物板1009向动力头1016的方向移动,随后动力头1016插入到斜滑槽1015中,从而驱动动力筒1014转动,两个成品侧板1012随之转动到水平状态,故能便于取下已经压模的装饰板3。After molding, the decorative panel 3 moves onto the unloading shaft 1007. The telescopic shaft of the unloading electric cylinder 1004 retracts, driving the sliding frame 1003 to descend. The sliding frame 1003 drives the two swing plates 1006 to rotate, thereby driving the rotating rod 1005 to rotate. The unloading shaft 1007 rotates slowly accordingly, so the decorative panel 3 slowly descends onto the finished product placement plate 1009 on the unloading shaft 1007. The unloading motor 1011 is started to drive the unloading screw 1010 to rotate, thereby moving the finished product placement plate 1009 towards the power head 1016. Then the power head 1016 is inserted into the inclined slide groove 1015, thereby driving the power cylinder 1014 to rotate. The two finished product side plates 1012 rotate to a horizontal state, thus making it easy to remove the molded decorative panel 3.
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are merely specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present invention to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of the present invention.
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