CN120035116A - Automatic plug-in and plug-out device - Google Patents
Automatic plug-in and plug-out device Download PDFInfo
- Publication number
- CN120035116A CN120035116A CN202510518700.8A CN202510518700A CN120035116A CN 120035116 A CN120035116 A CN 120035116A CN 202510518700 A CN202510518700 A CN 202510518700A CN 120035116 A CN120035116 A CN 120035116A
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- China
- Prior art keywords
- plug
- frame
- cylinder
- circuit board
- positioning
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/42—Devices for emptying otherwise than from the top using belt or chain conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/16—Preventing pulverisation, deformation, breakage, or other mechanical damage to the goods or materials
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Warehouses Or Storage Devices (AREA)
- Specific Conveyance Elements (AREA)
Abstract
本申请涉及一种插件自动插拔装置，属于插件加工的技术领域，其包括机架、第一料架、取料机构、第二料架、收集盒和上料机构，第一料架设置在机架上且用于存放多个电路板，取料机构设置在机架上且用于将第一料架上的电路板取料至机架上，第二料架设置在机架上，收集盒在第二料架上竖向堆叠设置有多个，收集盒内排列设置有多个插件；上料机构设置在机架上且用于将收集盒内的插件插接至电路板上，夹持组件设置在机架上且用于将插件进行夹持并插接至电路板上。本申请具有方便快捷的实现插件在电路板上的插拔，有效改善将插件在电路板上进行插拔费时费力的问题的效果。
The present application relates to an automatic plug-in and pull-out device, which belongs to the technical field of plug-in processing, and includes a frame, a first material frame, a material taking mechanism, a second material frame, a collection box and a feeding mechanism. The first material frame is arranged on the frame and is used to store multiple circuit boards. The material taking mechanism is arranged on the frame and is used to take the circuit boards on the first material frame to the frame. The second material frame is arranged on the frame. A plurality of collection boxes are vertically stacked on the second material frame, and a plurality of plug-ins are arranged in the collection box. The feeding mechanism is arranged on the frame and is used to plug the plug-in in the collection box into the circuit board. The clamping assembly is arranged on the frame and is used to clamp the plug-in and plug it into the circuit board. The present application has the effect of conveniently and quickly realizing the plug-in and pull-out of the plug-in on the circuit board, and effectively improving the problem of time-consuming and labor-intensive plug-in and pull-out of the plug-in on the circuit board.
Description
Technical Field
The application relates to the technical field of plug-in processing, in particular to an automatic plug-in plugging device.
Background
The MOS package, also called a package MOS transistor, is a MOSFET (metal oxide semiconductor field effect transistor) that can be mounted in a socket. It is commonly used in circuits for controlling power, current, voltage and signals, and for amplifying and filtering. In order to ensure the yield of the production of the MOS plug-in, the MOS plug-in is required to be plugged on a circuit board after the production is completed, and then each plug-in is detected.
At present, a conventional detection mode is that a plurality of plug-ins are plugged into a circuit board manually, then the plug-ins are detected together, and after detection, the plug-ins after detection are pulled out of the circuit board manually. The process of manually inserting and extracting the plug-in on the circuit board is time-consuming and labor-consuming, and is difficult to adapt to the requirement of mass automatic production.
Disclosure of Invention
In order to solve the problem that the time and the labor are wasted when the plug-in unit is plugged in and plugged out on the circuit board, the application provides an automatic plug-in unit.
The application provides an automatic plug-in device which adopts the following technical scheme:
The automatic plug-in and pulling device for the plug-in components comprises a frame, a first material rack, a material taking mechanism, a second material rack, a collecting box and a feeding mechanism, wherein the first material rack is arranged on the frame and used for storing a plurality of circuit boards, the material taking mechanism is arranged on the frame and used for taking out the circuit boards on the first material rack from the frame, the second material rack is arranged on the frame, the collecting boxes are vertically stacked on the second material rack and provided with a plurality of plug-in components, the plurality of plug-in components are arranged in the collecting boxes, the feeding mechanism is arranged on the frame and used for plugging the plug-in components in the collecting boxes onto the circuit boards, the feeding mechanism comprises a material pushing cylinder, a rotating assembly, a reversing assembly and a clamping assembly, the material pushing cylinder is arranged on the frame and used for pushing out the collecting box at the lowest part on the second material rack, the rotating assembly is arranged on the frame and used for driving the collecting box to rotate so that the plug-in components slip from the collecting box, and the plug-in components are driven to rotate on the frame and the clamping assembly is used for plugging the circuit boards on the frame.
Through adopting above-mentioned technical scheme, the staff deposits a plurality of empty circuit boards to first work or material rest on, and with the vertical stack of a plurality of collection boxes that are equipped with the plug-in components to on the second work or material rest, firstly get the circuit board of a plurality of plug-ins that detect on the first work or material rest to the frame through extracting mechanism, the below that the second work or material rest was followed collects the box shifts out, then the pushing cylinder is with the collection box of second work or material rest below release, rotatory subassembly orders about the collection box of push-out to incline the state, the plug-in components in the collection box fall out under the action of gravity, the switching-over subassembly orders about the plug-in components of going out to required angle, then clamping assembly carries out the centre gripping with the plug-in components after turning, and plug-in components are pegged graft to on the circuit board, can accomplish the grafting of plug-in components on the circuit board, the circuit board that the staff will peg graft has a plurality of plug-ins that detect is placed on first work or material rest, then pull out the plug-in components to the frame through extracting mechanism on, again can be through the plug-in components that clamping assembly is pegged graft on the circuit board, and take out on the circuit board, the problem that the plug-in board is effectively takes out on the circuit board.
Optionally, the rotating assembly includes roating seat, clamping cylinder, rotating member and conveyer pipe, the roating seat rotates and sets up in the frame, clamping cylinder sets up on the roating seat and is used for supporting the collection box tightly on the roating seat, the rotating member sets up in the frame and is used for driving the roating seat to rotate, the conveyer pipe sets up in the frame and is used for guiding the plug-in components of roll-off collection box to the switching-over subassembly.
Through adopting above-mentioned technical scheme, pushing away material cylinder will collect the box propelling movement to the roating seat on, then press from both sides tight cylinder with collecting the box and support tightly to the roating seat on, the roating seat is driven to the rotating part and is rotated, the roating seat drives and collects the box and rotate to incline the state, collect the plug-in components in the box and can fall into the conveyer pipe, the conveyer pipe will plug-in components direction to the switching-over subassembly, convenient and fast will collect the plug-in components in the box and derive.
Optionally, the reversing assembly includes blocking cylinder, receiving plate, tilting motor, conveyer belt, conveying cylinder, carousel, first pushing cylinder and transfers to the piece, blocking cylinder sets up on the conveyer pipe and is used for blocking the plug-in components in the conveyer pipe, receiving plate rotates and sets up in the frame, tilting motor sets up in the frame and is used for driving receiving plate and rotates, the conveyer belt sets up in the frame, conveying cylinder sets up in the frame and is used for on the plug-in components propelling movement to the conveyer belt on receiving the plate, the carousel rotates and sets up in the frame and be used for driving the plug-in components to rotate, first pushing cylinder sets up in the frame and is used for on the plug-in components propelling movement to the carousel on the conveyer belt, transfer to the piece setting in the frame and be used for adjusting the plug-in components on the carousel to vertical state by the horizontality.
Through adopting above-mentioned technical scheme, the piston rod of blocking the material cylinder stretches out, block the plug-in components of arranging on the conveyer pipe, tilting motor drives the collecting plate and rotates, make the collecting plate rotate to unanimous with the inclination of conveyer pipe, then the piston rod of blocking the material cylinder is retracted, make a plug-in components of lower side drop to the collecting plate on the conveyer pipe, the piston rod of blocking the material cylinder stretches out again and blocks the plug-in components, then tilting motor drives the collecting plate and rotates to flushing with the conveyer belt, the piston rod of conveying cylinder stretches out and pushes the plug-in components onto the conveyer belt, the conveyer belt transports the plug-in components to carousel department, first pushing away the plug-in components again on pushing away the carousel, the carousel drives the plug-in components and rotates, adjust the horizontal angle of plug-in components, the direction regulating member is adjusted to vertical state by the horizontality again, realize the adjustment of plug-in components angle, rotate to connect the plug-in components to the same inclination with the conveyer pipe through the collecting plate, make the plug-in components can steadily drop to the conveyer belt, reduce the probability of plug-in components from the material on the collection box to the conveyer belt.
Optionally, the steering piece includes steering wheel, second pushes away material cylinder and steering motor, steering wheel rotates and sets up in the frame, set up on the steering wheel and be used for supplying plug-in components male spacing groove, the second pushes away the material cylinder setting in the frame and be used for pushing away the plug-in components on the carousel to the spacing inslot, steering motor sets up in the frame and is used for driving steering wheel rotation.
Through adopting above-mentioned technical scheme, the steering motor drives the steering wheel and rotates for the opening of the spacing groove on the steering wheel aligns the plug-in components on the carousel, and the second pushes away the material cylinder again with the plug-in components on the carousel promote to peg graft to the spacing inslot, the steering motor drives the steering wheel again and rotates, can convenient and fast with the plug-in components by the adjustment of horizontality to vertical state, the follow-up clamping assembly of being convenient for presss from both sides the plug-in components and gets.
Optionally, be provided with the positioning mechanism that is used for carrying out the plug-in components and fixes a position on the steering wheel, positioning mechanism includes flexible cylinder and elasticity and blocks, flexible cylinder sets up on the carousel and is used for supporting the plug-in components tightly on the lateral wall of spacing groove, elasticity blocks and sets up on the carousel and be used for supporting the plug-in components tightly on the lateral wall of spacing groove in the direction of perpendicular to flexible cylinder.
Through adopting above-mentioned technical scheme, when the plug-in components insert the spacing inslot, elasticity is blocked and is had the trend of resume deformation and support the plug-in components on the lateral wall of spacing groove with the plug-in components in the direction of perpendicular to location cylinder, then support the plug-in components tightly to the lateral wall of spacing groove through flexible cylinder to fix a position the plug-in components in the spacing inslot, promote stability and the position accuracy of plug-in components on the steering wheel, be convenient for follow-up clamping assembly carries out accurate clamp to the plug-in components and gets.
Optionally, a first hook block is arranged on a piston rod of the second pushing cylinder, the plug-in unit extends out of one side of the limiting groove to hook the first hook block, a second hook block is arranged on the piston rod of the first pushing cylinder and used for hooking the plug-in unit from the turntable onto the conveying belt, and a pushing assembly used for pushing the plug-in unit on the receiving plate into the collecting box is arranged on the conveying pipe.
Through adopting above-mentioned technical scheme, when taking off the plug-in components that will detect the completion from the circuit board, drive the piston rod of second pushing cylinder earlier and stretch out, drive first hook piece and stretch out to steering wheel department, clamping assembly will detect the plug-in components centre gripping that completes to pegging graft behind steering wheel's spacing inslot, steering wheel drives the plug-in components and rotates to flushing with the carousel, second pushing cylinder drives first hook piece and moves back, first hook piece can be hooked and establish the position that stretches out in one side of plug-in components at the spacing groove, and then hook the plug-in components to the carousel, then the piston rod of first pushing cylinder stretches out, make the second hook piece remove to one side that the carousel kept away from the conveyer belt, the carousel drives the plug-in components again and moves to align with the conveyer belt, first pushing cylinder drives second hook piece and moves back, the second hook piece can be hooked to the conveyer belt, the conveyer belt carries the plug-in to the receiving the flitch, rethread pushing assembly pushes the plug-in to the collection box, can convenient and fast accomplish the plug-in that the plug-in components that completes the detection rearranges and load to the collection box.
Optionally, the propelling movement subassembly includes slide, propelling movement cylinder and propelling movement piece, the slide slides along the length direction of conveyer pipe and sets up on the lateral wall of conveyer pipe, the propelling movement cylinder sets up on the slide, the propelling movement piece sets up on the conveyer pipe and is used for driving the slide to slide.
Through adopting above-mentioned technical scheme, the staff orders about the flitch to rotate to with conveyer belt and conveyer pipe intercommunication, the conveyer belt carries the plug-in components to on the flitch, along with the continuous unloading of plug-in components on the conveyer belt, the plug-in components on the conveyer belt pass through the flitch and the conveyer pipe removal that moves towards, remove to empty collection box department from the conveyer pipe again, after the plug-in components on the conveyer belt are carried, the propelling movement piece orders about the slide drive push cylinder and moves to the top that the flitch is close to the conveyer belt side, the piston rod of push cylinder stretches out towards the flitch, the push piece orders about the slide again and drives the push cylinder and move to the one side that the conveyer pipe is close to the collection box from the flitch, the piston rod of push cylinder can be with the plug-in components butt to the conveyer pipe from the flitch, and follow conveyer pipe moves into the collection box in, and then push the plug-in proper order into the collection box of packing.
Optionally, the clamping assembly includes clamping jaw and three-way drive module, the clamping jaw sets up on three-way drive module and is used for carrying out the centre gripping to the plug-in components, three-way drive module is used for order about the clamping jaw to vertically and the horizontal is to removing.
Through adopting above-mentioned technical scheme, three-way drive module drives the clamping jaw and moves to the top of plug-in components in the level, drives the clamping jaw again and moves down in vertical, and the clamping jaw can move to plug-in components department and carry out the centre gripping, then three-way drive module drives the clamping jaw again and drives the plug-in components and move up to steering wheel or circuit board in the level, drives the clamping jaw again and drives the plug-in components to move down, can be convenient with the plug-in components grafting on the steering wheel to the circuit board or with the plug-in components grafting on the circuit board to the steering wheel.
Optionally, the feeding mechanism includes feeding seat, lifting part, lifting cylinder, draws the material cylinder, draws material hook, conveyer belt and locating component, feeding seat slides and sets up in the frame, the lifting part is used for driving feeding seat and goes up and down, the lifting cylinder sets up on feeding seat, draw the material cylinder to set up on lifting cylinder's piston rod, draw the material hook to set up on drawing the piston rod of material cylinder and be used for the hook to establish to the circuit board, the conveyer belt sets up in the frame and is used for carrying the circuit board to plug-in card position, locating component sets up in the frame and is used for locating the circuit board in plug-in card position.
Through adopting above-mentioned technical scheme, lifting element drives and gets the material seat and go up and down, make the high position of pulling the material hook remove to the below of one of them circuit board on the first work or material rest, then pull the piston rod of material cylinder and stretch out, drive and pull the material hook and remove to the below of circuit board hook position, the lifting cylinder drives and pulls the material cylinder and reciprocate, can make and pull the material hook and establish to the below of circuit board, then the piston rod of material cylinder is retracted, can pull the circuit board to the conveyer belt through pulling the material hook, the conveyer belt can carry the circuit board to the position of plug-in components, positioning component fixes a position the circuit board, and then with the stable material of circuit board to the position of plug-in components, after inserting full plug-in components on the circuit board, the conveyer belt is with the circuit board reverse transport, it moves to the below of circuit board to pull the material hook to pull the material cylinder drive, the lifting cylinder drives and pulls the material hook and establishes to the circuit board on, the piston rod of material cylinder stretches out, can reset the circuit board of full plug-in to first work or material rest, and then convenient and fast realize the unloading of circuit board.
Optionally, the locating component includes positioning cylinder, locating plate and locating piece, the positioning cylinder sets up in the frame, the locating plate sets up on the piston rod of positioning cylinder, the locating piece is provided with a plurality ofly on the locating plate, and a plurality of locating slots that are used for supplying locating piece male are seted up to the bottom of circuit board.
Through adopting above-mentioned technical scheme, the location cylinder drives the locating plate and reciprocates, and the locating plate jack-up the circuit board on the conveyer belt, and a plurality of locating pieces on the locating plate insert respectively in a plurality of constant head tanks of seting up bottom the circuit board simultaneously, can carry out the accurate positioning with the circuit board in the position of plug-in components, promotes the follow-up accuracy of carrying out the plug-in components on the circuit board.
In summary, the present application includes at least one of the following beneficial technical effects:
The plug-in connector can be conveniently and rapidly plugged in and plugged out on the circuit board, so that the problem that the plug-in connector is time-consuming and labor-consuming to plug in and plug out on the circuit board is effectively solved;
The plug-in connectors are connected through the rotation of the material connecting plate to the same inclination angle as the conveying pipe, so that the plug-in connectors can stably drop onto the conveying belt, and the possibility of damage of the plug-in connectors in the process of feeding the plug-in connectors from the collecting box onto the conveying belt is reduced;
And the plug-in components which are detected are rearranged and loaded into the collection box conveniently and rapidly.
Drawings
Fig. 1 is a schematic structural diagram of an automatic plug-in device according to an embodiment of the present application.
Fig. 2 is a schematic view of a first material rack and take-off mechanism according to an embodiment of the application.
Fig. 3 is a schematic structural view of a second material rack and a feeding mechanism according to an embodiment of the present application.
Fig. 4 is a schematic view of a part of a structure of a feeding mechanism according to an embodiment of the present application.
Fig. 5 is a schematic structural view of a steering wheel according to an embodiment of the present application.
The device comprises a frame 1, a frame 2, a first material rack, a material taking mechanism 3, a material taking seat 31, a material lifting seat 32, a lifting piece 33, a lifting cylinder 34, a material pulling cylinder 35, a material pulling hook 36, a conveying belt 37, a positioning component 371, a positioning cylinder 372, a positioning plate 373, a positioning block 4, a second material rack 5, a collecting box 6, a material loading mechanism 61, a material pushing cylinder 62, a rotating component 621, a rotating seat 622, a clamping cylinder 623, a rotating piece 624, a conveying pipe 63, a reversing component 631, a material blocking cylinder 632, a material receiving plate 633, an inclined motor 634, a conveying belt 635, a conveying cylinder 636, a rotary table 637, a first material pushing cylinder 638, a direction adjusting piece 6381, a direction adjusting disk 63811, a limiting groove 6382, a second material pushing cylinder 6383, a direction adjusting motor 64, a clamping component 641, a clamping jaw 642, a three-way driving module 7, a positioning mechanism 71, a telescopic cylinder 72, an elastic block 8, a first block 9, a second block 10, a pushing component 11 and a pushing component 11.
Detailed Description
The application is described in further detail below with reference to fig. 1-5.
The embodiment of the application discloses an automatic plug-in device.
Referring to fig. 1 and 2, the automatic plug-in device comprises a frame 1, a first material frame 2, a material taking mechanism 3, a second material frame 4, a collection box 5 and a feeding mechanism 6, wherein the first material frame 2 is installed on the frame 1, the first material frame 2 is used for storing a plurality of circuit boards, in the embodiment, a plurality of universal wheels are installed at the bottom of the first material frame 2, a worker can conveniently transport the first material frame 2, a plurality of groups of supporting beams are installed on the first material frame 2 in the vertical direction, a plurality of circuit boards are conveniently placed at intervals in the vertical direction, the second material frame 4 is installed on the frame 1, a plurality of collecting boxes 5 are vertically stacked on the second material frame 4, the inside of the collecting boxes 5 is hollow and at least one end of each collecting box is open, in the embodiment, the second material frame 4 is composed of two rows of vertical rods which are distributed in parallel, the distance between the two rows of vertical rods is identical to the width of the collecting boxes 5, and a gap for the collecting boxes 5 to pass through is reserved between the bottoms of the two rows of vertical rods and the frame 1.
Referring to fig. 1 and 2, a material taking mechanism 3 is installed on a frame 1, the material taking mechanism 3 is used for taking a circuit board on a first material frame 2 to the frame 1, the material taking mechanism 3 comprises a material taking seat 31, a lifting piece 32, a lifting cylinder 33, a material pulling cylinder 34, a material pulling hook 35, a conveyor belt 36 and a positioning component 37, the material taking seat 31 is installed on the frame 1 in a sliding manner along the vertical direction, the lifting piece 32 is installed on the frame 1, the lifting piece 32 is used for driving the material taking seat 31 to lift, in this embodiment, the lifting piece 32 comprises a servo motor and a screw rod, the servo motor is installed on the frame 1, the screw rod is vertically rotatably installed on the frame 1, the screw rod is coaxially connected with an output shaft of the servo motor, a screw rod thread is arranged on the lifting seat in a penetrating manner, and the output shaft of the servo motor can drive the screw rod to rotate positively and negatively so as to drive the material taking seat 31 to lift; the lifting cylinder 33 is vertically arranged on the material taking seat 31, the material pulling cylinder 34 is transversely arranged on the lifting cylinder 33 along the direction facing the first material rack 2, the material pulling hook 35 is arranged on a piston rod of the material pulling cylinder 34, the conveyor belt 36 is arranged on the frame 1, the conveyor belt 36 is used for conveying a circuit board to the position of a set plug-in plug on the frame 1, in the embodiment, two conveyor belts 36 are arranged at intervals, the positioning component 37 is arranged on the frame 1, the positioning component 37 is used for positioning the circuit board at the set plug-in position, the positioning component 37 comprises a positioning cylinder 371, a positioning plate 372 and a positioning block 373, the positioning cylinder 371 is vertically arranged on the frame 1 and is positioned between the two conveyor belts 36, the positioning plate 372 is arranged on the piston rod of the positioning cylinder 371, the positioning block 373 is provided with a plurality of positioning grooves for inserting the positioning block 373 at the bottom of the circuit board, in the present embodiment, a stopper is mounted on the chassis 1, and when the conveyor belt 36 conveys the circuit board to the position of the plug-in connector, the stopper blocks the circuit board from continuing to move in the conveying direction of the conveyor belt 36.
When a circuit board is taken to a plug-in position on the rack 1, the lifting piece 32 is driven by the precursor to lift the taking seat 31, the height position of the pulling hook 35 is driven by the taking seat 31 to move to the lower part of one circuit board on the first rack 2, then the piston rod of the pulling cylinder 34 extends out, so that the pulling hook 35 moves to a hooking position below the circuit board, the piston rod of the lifting cylinder 33 extends out, the pulling hook 35 is hooked to the lower part of the circuit board, the piston rod of the pulling cylinder 34 retracts, the pulling hook 35 can pull the circuit board onto the conveyor belt 36, the conveyor belt 36 conveys the circuit board to be abutted with the stop block, then the piston rod of the positioning cylinder 371 extends out, the positioning plate 372 jacks up the circuit board, and a plurality of positioning blocks 373 on the positioning plate 372 are respectively inserted into a plurality of positioning grooves formed in the bottom of the circuit board, so that the circuit board is accurately positioned at the position of the plug-in piece, and the accuracy of the plug-in piece on the circuit board is improved in the subsequent process; when the circuit board is required to be moved onto the first material frame 2 from the position of the plug-in component on the frame 1, the piston rod of the positioning cylinder 371 is retracted to drive the positioning plate 372 to move downwards, the circuit board moves downwards onto the conveying belt 36, the conveying belt 36 conveys the circuit board to the upper part of the material pulling hook 35, the lifting cylinder 33 drives the material pulling hook 35 to be hooked onto the circuit board, the lifting piece 32 drives the circuit board to lift again, so that the circuit board is aligned with the empty position on the first material frame 2, the piston rod of the material pulling cylinder 34 extends to push the circuit board to the empty position on the first material frame 2, the piston rod of the lifting cylinder 33 is retracted, the material pulling hook 35 is separated from the circuit board, and then convenient and fast accurately feeds the circuit board on the first material rack 2 to the set plug-in position on the rack 1 and moves the circuit board from the rack 1 to the first material rack 2 for storage.
Referring to fig. 1 and 3, a feeding mechanism 6 is installed on a frame 1, the feeding mechanism 6 is used for inserting an insert in a collection box 5 onto a circuit board, the feeding mechanism 6 comprises a pushing cylinder 61, a rotating assembly 62, a reversing assembly 63 and a clamping assembly 64, the pushing cylinder 61 is installed on the frame 1, in this embodiment, a pushing block 11 is installed on a piston rod of the pushing cylinder 61, the thickness of the pushing block 11 is the same as that of the collection box 5, so that after the pushing block 11 pushes the collection box 5at the lowest position of the second material frame 4, the rest of the pushing block 11 can also support the collection box 5 above, and after the pushing cylinder 61 drives the pushing block 11 to reset, the pushing block falls onto the frame 1.
Referring to fig. 3 and 4, the rotating assembly 62 is mounted on the frame 1, the rotating assembly 62 is used for driving the collecting box 5 to rotate so that the plug-in units slide out of the opening of the collecting box 5 in sequence, the rotating assembly 62 comprises a rotating seat 621, a clamping cylinder 622, a rotating member 623 and a conveying pipe 624, the rotating seat 621 is rotatably mounted on the frame 1, in this embodiment, the rotating seat 621 is arranged towards one side opening of the collecting box 5, so that the pushing cylinder 61 can push the limiting seat to enable the limiting seat to be clamped into the rotating seat 621, the clamping cylinder 622 is mounted on the rotating seat 621, a piston rod of the clamping cylinder 622 faces the collecting box 5, the rotating member 623 is mounted on the frame 1, the rotating member 623 is used for driving the rotating seat 621 to rotate, the rotating member 623 can be a servo motor, the rotating cylinder and the like, in this embodiment, the rotating member 623 is a servo motor is mounted on the frame 1, an output shaft of the servo motor is coaxially connected with the rotating seat 621, the conveying pipe 624 is obliquely mounted on the frame 1, and the conveying pipe 624 is used for conveying the plug-in units sliding out of the collecting box 5 to the reversing assembly 63.
The lowest collecting box 5 stacked on the second material rack 4 falls onto the frame 1, the piston rod of the pushing cylinder 61 extends out, the pushing block 11 is abutted to the collecting box 5, the collecting box 5 can be pushed onto the rotating seat 621, the piston rod of the clamping cylinder 622 extends out, the collecting box 5 is abutted to the rotating seat 621, the rotating piece 623 drives the rotating seat 621 to rotate, the rotating seat 621 drives the collecting box 5 to rotate to an inclined state, the opening of the collecting box 5 is aligned with the conveying pipe 624, and the plug-in components in the collecting box 5 can sequentially slide into the conveying pipe 624 under the action of gravity and are conveyed to the reversing component 63 through the guide of the conveying pipe 624.
Referring to fig. 3 and 4, the reversing assembly 63 is mounted on the frame 1, the reversing assembly 63 is used for driving the plug-in components sliding out of the collecting box 5 to turn, the reversing assembly 63 comprises a blocking cylinder 631, a receiving plate 632, an inclined motor 633, a conveying belt 634, a conveying cylinder 635, a turntable 636, a first pushing cylinder 637 and a direction adjusting piece 638, the blocking cylinder 631 is mounted on the conveying pipe 624, a piston rod of the blocking cylinder 631 stretches into the conveying pipe 624 to block the plug-in components, the receiving plate 632 is rotatably mounted on the frame 1 and is used for being in butt joint with an opening of the collecting box 5, the inclined motor 633 is mounted on the frame 1 and an output shaft of the inclined motor 633 is coaxially connected with the receiving plate 632, the conveying belt 634 is mounted on the frame 1 and is used for conveying the plug-in components, the conveying cylinder 635 is mounted on the frame 1, the conveying cylinder 635 is used for pushing the plug-in components on the receiving plate 632 onto the conveying belt 634, the turntable 636 is rotatably mounted on the frame 1, in the embodiment, a servo motor with an output shaft and 636 coaxially connected with the turntable 636 is mounted on the frame 1, so that the width 636 can be driven to rotate to the width of the card 636 and the first pushing cylinder 637 on the frame 1 to be consistent with the width of the first pushing groove 637.
The direction-adjusting piece 638 is installed on the frame 1, the direction-adjusting piece 638 is used for adjusting the plug-in components on the turntable 636 from a horizontal state to a vertical state, the direction-adjusting piece 638 comprises a direction-adjusting disc 6381, a second pushing cylinder 6382 and a direction-adjusting motor 6383, the direction-adjusting disc 6381 is rotatably installed on the frame 1, a limiting groove 63811 is formed in the direction-adjusting disc 6381, the width of an opening of the limiting groove 63811 is the same as the width of the collecting box 5 so as to enable the collecting box 5 to be clamped in for limiting, the second pushing cylinder 6382 is installed on the frame 1 and used for pushing the plug-in components on the turntable 636 into the limiting groove 63811 on the direction-adjusting disc 6381, the direction-adjusting motor 6383 is installed on the frame 1, and an output shaft of the direction-adjusting motor 6383 is coaxially connected with the direction-adjusting disc 6381.
The staff starts tilting motor 633 for connect the flitch 632 rotate to unanimous with the inclination of conveyer pipe 624, connect flitch 632 and collecting box 5 intercommunication, the plug-in components in the collecting box 5 drop to connect flitch 632 on, then the piston rod of blocking material cylinder 631 stretches out, carry out the blocking with the plug-in components in the collecting box 5, then tilting motor 633 drives the flitch 632 again and rotates, make connect flitch 632 rotate to flush with conveyer belt 634, the piston rod of conveying cylinder 635 stretches out, can be with the steady propelling movement of plug-in components from connect flitch 632 to conveyer belt 634, the prevention plug-in components is from collecting box 5 to drop to conveyer belt 36 in the tilting state, reduce the impaired possibility of plug-in components from collecting box 5 material loading to conveyer belt 634 on, and promote the plug-in components and carry out the angular position's precision on conveyer belt 634, then conveyer belt 634 drives the plug-in components to carousel 636 department, make the draw-in groove on carousel 636 and conveyer belt 634 align, first push away from flitch 632 stretches out to the piston rod on conveyer belt 634, can be with plug-in components 636, can be with plug-in components 6382 on the carousel 636, can be carried out the motor 6382 to the side of the flat condition, can be adjusted to take the plug-in the position of the jack mount 6381 to the vertical direction, can be adjusted to the plug-in the position of plug-in components is adjusted to the angle position of plug-in the position of plug-in components, and the plug-in components is carried by the angle on the angle of plug-in components, and the precision.
Referring to fig. 4 and 5, a positioning mechanism 7 is mounted on a steering wheel 6381, the positioning mechanism 7 includes a telescopic cylinder 71 and an elastic stopper 72, the telescopic cylinder 71 is mounted on a turntable 636, a piston rod of the telescopic cylinder 71 faces one side of a limit groove 63811, the elastic stopper 72 is mounted on the turntable 636, the elastic stopper 72 is located on one side perpendicular to the telescopic cylinder 71, and the elastic stopper 72 extends into the limit groove 63811, and in this embodiment, the elastic stopper 72 is a rubber block.
When the plug-in is pushed into the limit groove 63811, the elastic obstruction 72 is extruded, after the plug-in is pushed into the limit groove 63811, the elastic obstruction 72 has a tendency of recovering deformation, the plug-in can be abutted against the side wall of the limit groove 63811, meanwhile, the piston rod of the telescopic cylinder 71 extends out, the plug-in is abutted against the other side wall of the limit groove 63811 from the direction perpendicular to the elastic obstruction 72, the plug-in can be accurately positioned in the limit groove 63811, the stability and the position accuracy of the plug-in on the steering disc 6381 are improved, and the plug-in can be accurately clamped by the follow-up clamping assembly 64.
Referring to fig. 2 and 3, the clamping assembly 64 is installed on the frame 1, the clamping assembly 64 is used for clamping the plug-in unit and plugging on the circuit board, the clamping assembly 64 includes a clamping jaw 641 and a three-way driving module 642, the three-way driving module 642 is installed on the frame 1, the three-way driving module 642 is used for driving the clamping jaw 641 to move in the vertical and horizontal directions, in this embodiment, the three-way driving module 642 includes a first support, a first cylinder, a second support, a second cylinder and a third cylinder, the first support is slidably installed on the frame 1, the first cylinder is installed on the frame 1 to drive the first support to slide, the second support is slidably installed on the first support along the direction perpendicular to the sliding direction of the first support, the second cylinder is installed on the first support to drive the second support to slide, the third cylinder is vertically installed on the second support, the 641 includes a double-head cylinder and a clamping plate, the double-head cylinder is installed at the output ends of the third cylinder, the clamping plate is respectively installed at two output ends of the double-head cylinder, namely the first cylinder and the second cylinder can be moved in the first direction and the second cylinder to be moved to the second direction, the two piston rods can be retracted, and the piston rods can be retracted to the two piston rods can be retracted from the piston rods.
When the plug-in on the steering disc 6381 is inserted into the circuit board, the three-way driving module 642 drives the clamping jaw 641 to move horizontally to the upper part of the plug-in, then drives the clamping jaw 641 to move vertically downwards, the clamping jaw 641 can move to the plug-in to clamp the plug-in, then the three-way driving module 642 drives the clamping jaw 641 to drive the plug-in to move upwards and move horizontally to the circuit board, then drives the clamping jaw 641 to drive the plug-in to move downwards to insert the circuit board, the clamping jaw 641 can conveniently insert the plug-in on the steering disc 6381 into the circuit board, and when the detected plug-in on the circuit board needs to be taken out, the clamping jaw 641 clamps the plug-in on the circuit board, then the clamping jaw 641 is driven to move to insert the plug-in on the steering disc 6381, and therefore the plug-in of the plug-in on the steering disc 6381 can be conveniently inserted into the circuit board or the plug-in on the circuit board 6381.
Referring to fig. 3 and 4, a first hook block 8 is mounted on a piston rod of the second pushing cylinder 6382, the first hook block 8 is L-shaped, so that a straight line section of the first hook block 8 and the piston rod of the second pushing cylinder 6382 can be higher than the turntable 636, but a vertical end of the first hook block 8 far away from the second pushing cylinder 6382 can be in abutting connection with an insert, an opening depth of the limiting groove 63811 is smaller than a width of the insert, so that the insert stretches out of one side of the limiting groove 63811 for hooking the first hook block 8, a second hook block 9 is mounted on a piston rod of the first pushing cylinder 637, the second hook block 9 is used for hooking the insert onto the conveying belt 634 from the turntable 636, the second hook block 9 is also L-shaped, the piston rods of the second hook block 9 and the first pushing cylinder 637 are higher than the conveying belt 634 and the turntable 636, and the vertical end of the second hook block 9 far away from the first pushing cylinder 637 can be in abutting connection with the insert; install push subassembly 10 on conveyer pipe 624, push subassembly 10 is used for in collecting the plug-in components propelling movement of material receiving plate 632 to collecting box 5, push subassembly 10 includes the slide, push cylinder and pusher, the slide is along the length direction slidable mounting of conveyer pipe 624 on the lateral wall of conveyer pipe 624, the push cylinder is installed on the slide, the pusher is installed on conveyer pipe 624 and is used for driving the slide to slide, in this embodiment, the open top of conveyer pipe 624, the piston rod of push cylinder of being convenient for stretches into, and in this embodiment, the pusher includes servo motor and lead screw, servo motor installs on the lateral wall of conveyer pipe 624, the lead screw rotates to be installed on the lateral wall of conveyer pipe 624, the length direction of lead screw is unanimous with the length direction of conveyer pipe 624, lead screw and servo motor's output shaft coaxial coupling, and the lead screw thread wears to establish on the slide.
When the plug-in components in the steering disc 6381 need to be moved into the collecting box 5, the piston rod of the second pushing cylinder 6382 is driven to extend, the piston rod of the second pushing cylinder 6382 drives the first hook block 8 to move to the position of the steering disc 6381, the piston rod of the positioning cylinder 371 is retracted, then the steering disc 6381 drives the plug-in components to rotate to be flush with the turntable 636, the piston rod of the second pushing cylinder 6382 is retracted, the first hook block 8 can be driven to move back, the first hook block 8 is hooked to the part of the plug-in components extending out of one side of the limiting groove 63811, thereby hooking the plug-in components from the limiting groove 63811 on the steering disc 6381 onto the turntable 636, the piston rod of the first pushing cylinder 637 extends first, drives the second hook block 9 to pass through the clamping groove of the turntable 636 and move to one side of the turntable 636 away from the conveying belt 634, the turntable 636 drives the plug-in components to rotate, after the plug-in components rotate to be aligned with the conveying belt 634, the piston rod of the first pushing cylinder 637 is retracted, the second hook block 9 can hook the plug-in unit onto the conveyer belt 634, the material receiving plate 632 rotates to communicate the conveyer belt 634 with the collecting box 5, along with continuous discharging of the plug-in unit on the conveyer belt 634, the conveyer belt 634 drives the plug-in units to move towards the material receiving plate 632, the plug-in units on the conveyer belt 634 can move the aligned plug-in units towards the conveying pipe 624 through the material receiving plate 632 through abutting action, the plug-in units move from the conveying pipe 624 into the empty collecting box 5, after the plug-in units on the conveyer belt 634 are conveyed, the pushing member drives the sliding seat to drive the pushing cylinder to move to the upper part of the side of the material receiving plate 632 close to the conveying belt 634, the piston rod of the pushing cylinder extends towards the material receiving plate 632, the pushing member drives the sliding seat to drive the pushing cylinder to move from the material receiving plate 632 to the side of the conveying pipe 624 close to the collecting box 5, the piston rod of the pushing cylinder can abut the plug-in units from the material receiving plate 632 to the conveying pipe 624, and move the plug-in units from the conveying pipe 624 into the collecting box 5, and then the arranged plug-ins are sequentially pushed into the collection box 5, so that the plug-ins which are detected can be conveniently and quickly rearranged and loaded into the collection box 5.
The implementation principle of the automatic plug-in device of the embodiment of the application is as follows: when the to-be-detected plug-in is plugged into the circuit board, the empty circuit board is mounted on the first material rack 2, the collecting box 5 filled with the plug-in is mounted on the second material rack 4, the material taking mechanism 3 loads the empty circuit board to the set position of plug-in on the rack 1, the lowest collecting box 5 stacked on the second material rack 4 moves down to the rack 1, the material pushing cylinder 61 pushes the collecting box 5 onto the rotating seat 621, the rotating assembly 62 drives the collecting box 5 to rotate to incline, the plug-in the collecting box 5 is sequentially regulated onto the conveying belt 634, the reversing assembly 63 switches the plug-in from a horizontal state to a vertical state, the clamping jaw clamps the plug-in, the three-way driving module 642 can drive the clamping jaw 641 to plug-in the clamped plug-in on the circuit board, and when the detected plug-in is required to be plugged into and discharged on the circuit board, the circuit board of the inserted and detected plug-in components is arranged on the first material rack 2, the empty collecting box 5 is arranged on the second material rack 4, the plug-in components are clamped onto a steering disc 6381 from the circuit board through a three-way driving module 642 matched with clamping jaws 641, the steering disc 6381 drives the plug-in components to rotate to be flush with a rotary disc 636, a second pushing cylinder 6382 drives a first hook block 8 to move the plug-in components from the steering disc 6381 to the rotary disc 636, the rotary disc 636 drives the plug-in components to rotate to be aligned with a conveying belt 634, the first pushing cylinder 637 drives a second hook block 9 to move the plug-in components to the conveying belt 634, the conveying belt 634 conveys the plug-in components to the empty collecting box 5, the plug-in components can be arranged in the collecting box 5 through pushing of the plug-in components on the material receiving plate 632 and the conveying pipe 624 by matching pushing components of the pushing assembly 10, and the plug-in components on the circuit board can be conveniently and rapidly realized, the problem that time and labor are wasted when the plug-in unit is plugged in and plugged out of the circuit board is effectively solved.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.
Claims (10)
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| CN202510518700.8A CN120035116B (en) | 2025-04-24 | 2025-04-24 | Automatic plug-in device |
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| CN120035116B (en) | 2025-06-27 |
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Address after: 311122 Zhejiang Province, Hangzhou City, Yuhang District, Xianlin Street, Yufeng Road No.7, Building 5, 4th Floor Patentee after: Hangzhou Gaoke Electronic Technology Co., Ltd. Country or region after: China Address before: 311122 Zhejiang Province, Hangzhou City, Yuhang District, Xianlin Street, Yufeng Road No.7, Building 5, 4th Floor Patentee before: HANGZHOU GAOKUN ELECTRONIC TECHNOLOGY CO.,LTD. Country or region before: China |