CN120027990B

CN120027990B - IBC ton bucket production rapid detection device and use method

Info

Publication number: CN120027990B
Application number: CN202510382042.4A
Authority: CN
Inventors: 苏羽倩; 何斌; 刘理; 乐红
Original assignee: Lianghe Packaging Zhejiang Co ltd
Current assignee: Lianghe Packaging Zhejiang Co ltd
Priority date: 2025-03-28
Filing date: 2025-03-28
Publication date: 2025-10-28
Anticipated expiration: 2045-03-28
Also published as: CN120027990A

Abstract

The present invention relates to the field of IBC ton barrel production detection technology, specifically a rapid detection device for IBC ton barrel production and a method of use, comprising a detection base, a side connecting seat fixedly connected to the outer surface of the detection base, an electric lifting seat fixedly connected to the top surface of the side connecting seat, and a top bracket fixedly connected to the top surface of the electric lifting seat. The present invention consists of a segmented driving mechanism, a piston mechanism and a detection mechanism. The segmented driving mechanism cooperates with the piston mechanism, and the path groove and the driven rod are used to control the lifting and lowering of the lifting platform, thereby driving the piston rod and the piston head to move up and down in the piston cylinder. By compressing and extracting gas, different types of hole defects in the test sample barrel can be detected, such as holes that are larger inside and smaller outside or holes that are smaller inside and larger outside. Compression can better detect holes with greater outward leakage than inward leakage, and extraction can better detect holes with greater inward leakage than outward leakage. It is more comprehensive and accurate than a single detection method.

Description

IBC ton bucket production rapid detection device and use method

Technical Field

The invention relates to the technical field of IBC ton bucket production detection, in particular to a rapid detection device for IBC ton bucket production and a use method.

Background

IBC ton bucket production detection is the key link of ensuring product quality. In the production process, the raw materials are purchased to the finished products from the factory, and each step needs to be strictly controlled. The detection content comprises appearance inspection, checking of whether the barrel body has flaws or deformation, tightness test, pressure resistance detection, simulation of actual use scenes, verification of pressure bearing capacity, dimensional accuracy measurement and guarantee of meeting of standard specifications. In addition, the raw materials are subjected to quality sampling inspection, ensuring that the performance reaches the standard. Through omnibearing detection, each barrel of product is ensured to be safe and reliable and have excellent performance, the requirements of customers and industry standards are met, and a high-quality and reliable IBC ton barrel is provided for the market.

The tightness of a common IBC ton barrel is detected, and a filling method is used for testing.

The prior patent (publication number: CN 118730446A) discloses an IBC ton bucket liner leak detector, which comprises a base, a support frame, a second stop frame and a detection device, wherein the support frame is arranged on the base, a containing cavity is arranged in the support frame, a pressing driver and a pressing block are arranged at the top of the support frame, the pressing driver is connected with the top of the support frame and is in driving connection with the pressing block, a second conveying port is arranged at the second side of the support frame, the second stop frame is movably connected with the base, the second stop frame seals the second conveying port, and the detection device is electrically connected with the pressing driver. The inner container of the ton barrel is pushed into the supporting frame, and the pressing block is driven by the pressing driver to apply pressure to the inner container of the ton barrel, so that whether leakage exists in the inner container of the ton barrel or not is detected. Among the above-mentioned equipment, adopt single compressed gas's mode to detect, be inconvenient for detecting if inwards leak and be greater than the hole that outwards leaks, cross to the effect that detects different grade type hole defect comprehensively, IBC ton bucket is in the in-process of using, outside leaking outside, like when soaking in water, because external pressure is bigger, when there is big hole in outer little, outside liquid is pressed in inside easily, causes the incomplete problem of detection.

In view of the above, we propose a fast detection device for IBC ton bucket production and a use method thereof.

Disclosure of Invention

The invention aims to provide a rapid detection device for IBC ton bucket production and a use method thereof, which are used for solving the problems that the detection mode is single and holes with different air leakage degrees on two sides are inconvenient to detect in the conventional rapid detection device for IBC ton bucket production. In order to achieve the aim, the quick detection device for IBC ton bucket production comprises a detection base, wherein the outer side surface of the detection base is fixedly connected with a side connecting seat, the top surface of the side connecting seat is fixedly connected with an electric lifting seat, the top surface of the electric lifting seat is fixedly connected with a top support, the outer side surface of the top support is fixedly connected with a top clamping seat, the outer side surface of the top support is fixedly connected with a gear box, the top surface of the detection base is slidingly connected with a detection sample bucket, the top surface of the detection sample bucket is fixedly connected with a sample bucket interface, the outer side surface of the detection sample bucket is provided with an adjustable clamping mechanism, the inner side surface of the gear box is provided with a segmented driving mechanism, the bottom surface of the gear box is provided with a piston mechanism, and the bottom surface of the gear box is provided with a detection mechanism.

Preferably, the top surface of top holder and the top surface sliding connection who detects the appearance bucket, the outside surface of appearance bucket interface is seted up the screw thread.

Preferably, the adjustable clamping mechanism comprises a driving shell, the top surface sliding connection of driving shell and detection appearance bucket, the outside surface fixedly connected with clamping seal pad of driving shell, the outside surface fixedly connected with internal thread section of thick bamboo of driving shell, the opposite side surface fixedly connected with initiative mount pad of driving shell, the outside surface fixedly connected with centre gripping motor of initiative mount pad, the output fixedly connected with activity lead screw of centre gripping motor, the outside surface rotation of initiative mount pad is connected with the meshing gear, the outside surface fixedly connected with activity thread section of thick bamboo of meshing gear, the opposite side surface sliding connection of driving shell has a driven shell, the outside surface fixedly connected with driven mount pad of driven shell, the outside surface fixedly connected with fixed thread section of thick bamboo of driven mount pad, the outside surface fixedly connected with fixed lead screw of driven mount pad, the inside surface sliding connection of clamping seal pad has a piston section of thick bamboo.

Preferably, the number of the driving installation seats is two, the two driving installation seats are symmetrically distributed by taking the central axis of the driving shell as a symmetrical axis, the number of the meshing gears on each driving installation seat is two, the two meshing gears are meshed with each other, one meshing gear is fixedly connected with the output end of the clamping motor, the outer side surface of the driven shell is fixedly connected with a clamping sealing gasket and an internal thread cylinder, the internal thread cylinder is in threaded connection with the sample barrel interface, the number of the driven installation seats is two, the two driven installation seats are symmetrically distributed by taking the central axis of the driven shell as a symmetrical axis, the movable screw rod is in threaded connection with the fixed thread cylinder, the fixed screw rod is in threaded connection with the movable thread cylinder, and the piston cylinder penetrates through the inner side surface of the sample barrel.

Preferably, the sectional driving mechanism comprises a driving motor, the driving motor is fixedly connected with the outer side surface of a gear box, the output end of the driving motor is fixedly connected with a driving half gear, the outer side surface of the driving half gear is meshed with a piston driven gear, the other side surface of the driving half gear is meshed with a detection driven gear, the bottom surface of the piston driven gear is fixedly connected with a piston input gear, the outer side surface of the piston input gear is meshed with a piston output gear, the bottom surface of the detection driven gear is fixedly connected with a detection input gear, the outer side surface of the detection input gear is meshed with a detection output gear, the bottom surface of the detection output gear is fixedly connected with a dispersion gear, the inner side surface of the gear box is fixedly connected with a gear bracket, the bottom surface of the gear bracket is rotationally connected with a driving dial, the inner side surface of the gear box is rotationally connected with a driven internal gear, the bottom surface of the driven sheave is fixedly connected with a driving internal gear, and the inner side surface of the driving external gear is meshed with a driven internal gear.

Preferably, the output end of the driving motor penetrates through the inner side surface of the gear box, the piston driven gear, the piston input gear and the piston output gear are all rotationally connected with the inner side surface of the gear box, the transmission ratio of the piston input gear to the piston output gear is one-to-two, the detection driven gear, the detection input gear and the detection output gear are all rotationally connected with the inner side surface of the gear box, the transmission ratio of the detection input gear to the detection output gear is one-to-two, the number of the dispersion gears is four, the four dispersion gears are meshed with each other, one of the dispersion gears is fixedly connected with the detection output gear, the dispersion gears on two sides are fixedly connected with the driving dial plate, and the driven grooved wheel, the driving external gear and the driven internal gear are all rotationally connected with the inner side surface of the gear box.

Preferably, the piston mechanism comprises a piston driving shaft, the piston driving shaft rotates with the bottom surface of gear box to be connected, the path groove has been seted up to the outside surface of piston driving shaft, the outside surface fixedly connected with path lug of path groove, the outside surface rotation of piston driving shaft is connected with the drive shaft support, the outside surface cover of piston driving shaft is equipped with lift platform, lift platform's top surface fixedly connected with detects a section of thick bamboo, the inside surface fixedly connected with rubber pad of detecting a section of thick bamboo, the outside surface fixedly connected with transparent glass plate of detecting a section of thick bamboo, the inside surface sliding connection of detecting a section of thick bamboo has a driven control seat, the outside surface fixedly connected with outer sealing washer of driven control seat, the intercommunication groove has been seted up to the outside surface of driven control seat, the inside surface fixedly connected with driven lever, the outside surface fixedly connected with push ring of driven lever, the outside surface cover of push ring is equipped with slave lever reset spring, the outside surface fixedly connected with delay push block of driven lever, the outside surface sliding connection of driven lever has driven push pedal, the outside surface fixedly connected with piston rod has the piston rod, the piston rod has the piston rod.

Preferably, the piston driving shaft is fixedly connected with the bottom surface of the piston output gear, the path groove is formed by a spiral line segment and a straight line segment alternately, the path convex block is fixedly connected with the straight line segment on the path groove, the driving shaft support is fixedly connected with the bottom surface of the gear box, the driven rod is in sliding connection with the path groove and the path convex block, the driven rod reset spring is fixedly connected with the inner side surface of the lifting platform, the driven control seat is fixedly connected with the outer side surface of the driven rod, the driven push plate is in sliding connection with the inner side surface of the lifting platform, the driven push plate penetrates through the piston rod and is in sliding connection with the inner side surface of the piston rod, the delay push block is in sliding connection with the inner side surface of the delay slot, the other end of the push plate reset spring is fixedly connected with the inner side surface of the lifting platform, and the sealing ring is in sliding connection with the inner side surface of the piston cylinder.

Preferably, the detection mechanism comprises a detection driving shaft, the detection driving shaft is rotationally connected with the bottom surface of the gear box, the outer side surface sliding connection of the detection driving shaft is provided with a detection movable column, the outer side surface sliding connection of the detection movable column is provided with a driven pressing plate, the bottom surface fixedly connected with of the driven pressing plate is provided with a power storage spring, the bottom surface fixedly connected with of the power storage spring is provided with a lower pressing ring, the outer side surface fixedly connected with of the detection movable column is provided with a rotary cylinder, the outer side surface fixedly connected with sealing sleeve of the rotary cylinder is provided with a cylinder support, the outer side surface fixedly connected with an inner sealing plate of the cylinder support is rotationally connected with a pressing cylinder.

Preferably, the bottom surface fixed connection of detection drive shaft and driven internal gear, detect the drive shaft and run through to the inboard surface that detects movable column, the other end and the lift platform fixed connection of driven clamp plate, hold the outside surface that the power spring housing was located and is detected movable column, lower clamping ring and the outside surface fixed connection who detects movable column, the quantity of rotating the section of thick bamboo is two, the both ends of seal cover all with the outside surface fixed connection who rotates the section of thick bamboo, the both ends of pressing the section of thick bamboo all rotate with a section of thick bamboo support and be connected, press the outside surface sliding connection of section of thick bamboo and seal cover, the seal cover is located and is detected the outside surface of base, top holder and detection appearance bucket, the inner seal board detects the outside surface sliding connection of base, top holder and detection appearance bucket.

The application method of the quick detection device for IBC ton bucket production comprises the following steps:

S1, starting an electric lifting seat to lift a top clamping seat, placing a detection sample barrel to be detected on a detection base, separating a driving shell from a driven shell in an initial state, placing the detection sample barrel at the top of the detection sample barrel, extending a piston barrel into the detection sample barrel and enabling the piston barrel to have a gap with the bottom, wrapping an interface of the sample barrel in an inner sealing barrel, starting a clamping motor to drive a movable screw rod to rotate, driving the movable screw rod to drive the movable screw rod on the top to rotate through threads of a fixed screw barrel on a driven mounting seat on the other side, driving the movable screw rod to drive the movable screw rod on the driven mounting seat on the other side to rotate through a meshing gear, driving the driving shell and the driven shell to be close to each other under the action of two groups of threads, clamping a piston barrel to keep a joint closed through a clamping sealing gasket, rotating the driving shell and the driven shell after clamping, utilizing a thread groove on an internal thread barrel and a sample barrel interface to tightly press the whole adjustable clamping mechanism on the surface of the detection sample barrel, improving the connection stability and keeping airtight, and driving the electric lifting seat to descend to drive the top clamping seat to be placed on the surface of the detection sample barrel after connection is completed;

S2, starting a driving motor to drive a driving half gear to rotate, wherein each driving half gear rotates for one circle to respectively drive a piston driven gear and a detection driven gear at two sides to rotate for one half circle, the piston driven gear drives a piston input gear to rotate and is meshed with a piston output gear to increase the transmission ratio, each half circle rotation of the piston driven gear is converted into a whole circle rotation of the piston input gear to drive a piston mechanism to work, the detection driven gear also converts the half circle rotation into the whole circle rotation under the action of the detection input gear and the detection output gear, the detection output gear firstly drives a bottom dispersion gear to rotate, the four dispersion gears are meshed with each other and rotate, the two outermost dispersion gears are opposite in rotation direction and respectively drive two driving plates to rotate, a difference of one hundred eighty degrees is formed between the driving plates, the driven sheaves are respectively driven to realize intermittent reciprocating rotation, and the driven sheaves drive the driving external gears to rotate and transmit the rotation to the driven internal gears at the bottom, and the internal gears are driven to realize uniform rotation by the driving motor to alternately drive the intermittent reciprocating rotation of the piston input gear;

S3, the piston input gear drives the piston driving shaft to intermittently rotate at a constant speed, the surface of the piston driving shaft is provided with a path groove formed by alternating straight line sections and spiral line sections, the path groove is contacted with a driven rod on the lifting platform, the path groove drives the driven rod to realize the movement of the lifting platform when the piston driving shaft rotates, the driven rod drives the lifting platform to lift when the piston driving shaft contacts with the spiral line sections of the path groove, the driven rod drives the lifting platform to keep the existing height unchanged when the driven rod contacts with the straight line sections of the path groove, the driven rod is positioned in the middle position of the straight line sections of the path groove in an initial state, the driven rod is still positioned in the middle position of the straight line sections after rotating for one circle, the lifting platform firstly descends to drive a piston rod and a piston head to descend in a piston cylinder, gas in the detection sample cylinder is compressed, the driven rod is pushed by a path bump when the driven rod contacts with the straight line sections of the path groove, the driven rod pushes a driven control seat to be close to the detection cylinder, the part with the communication groove is pushed into the detection cylinder and the outer sealing gasket seals the joint to keep airtight, then the delay push block contacts the bottom of the delay slot to push the driven push plate until the movable communication hole on the driven push plate contacts the fixed communication hole on the piston rod, the channel between the detection sample cylinder and the detection cylinder is opened, compressed gas enters the detection cylinder, if the rubber gasket is jacked upwards, the air tightness of the interval is good, if the gas leakage occurs, the gas leaks from the detection sample cylinder when the compressed gas, the rubber gasket is not jacked or the jacking height is low, then the piston driving shaft stops rotating to detect the driving shaft to maintain the current state for detection by a detector until the piston driving shaft rotates next time, the driven rod is separated from the path bump and resets under the action of the slave rod reset spring, the driven control seat returns to the initial position, the outer sealing gasket is not sealed any more, the communicating groove is positioned outside the detection cylinder, the inside and outside of the detection cylinder are communicated to enable compressed gas to be discharged, the rubber gasket returns to an initial position, the driven push plate is reset under the action of the push plate reset spring, after the same working flow is carried out for many times, the piston head is turned over to the bottom, the driving motor is reversed, the lifting platform is gradually lifted, the piston head is used for lifting in the piston cylinder, the gas inside the detection sample cylinder is extracted, the rubber gasket is downwards adsorbed after a channel between the detection sample cylinder and the detection cylinder is opened during lifting, if the downwards adsorption is not carried out or the depth is shallow, the condition that the gas leakage exists in the detection sample cylinder in the section is indicated, so that the gas in the detection sample cylinder leaks outwards more easily when the hole gas in the detection sample cylinder is in the inner large and outer size is pumped from the inside when the lifting platform is lifted, and the effect of detecting different types of hole defects of the detection sample cylinder is achieved;

S4, the detection movable column can slide on the detection driving shaft but synchronously rotate to adapt to rotation on different heights, the driven inner gear intermittently reciprocates to drive the detection movable column and the surface rotary cylinder to reciprocate, the sealing sleeve is sleeved on the detection sample barrel, the sealing sleeve can be wound when the rotary cylinder rotates, the sealing sleeve is tightly wound on the detection sample barrel, the sealing sleeve is divided into two sections, the upper section and the lower section of the detection sample barrel are wrapped by the sealing sleeve only in the middle to leak, when the piston mechanism performs airtight detection, if an air leakage condition exists, the middle section is provided with a defect so as to facilitate positioning of the defect position, when the lifting platform performs lifting and descending, the driven pressing plate downwards extrudes or pulls the force accumulating spring, the force accumulating spring can store force, but at the moment, the sealing sleeve tightly wraps the detection sample barrel, the friction force is larger, the sealing sleeve cannot be pressed or pulled up, the rotary cylinder is released until the next rotary cylinder reversely rotates, the sealing sleeve is not wound on the detection sample barrel again, the sealing sleeve rises and descends for a distance, and is wound again, the sealing sleeve is wound on the detection sample barrel, the lifting and the lifting platform alternately, so that the sealing sleeve is used for lifting and the lifting of the lifting platform to realize the detection of the whole airtight detection of the detection sample barrel.

Compared with the prior art, the invention has the beneficial effects that:

According to the invention, power is distributed to the piston mechanism and the detection mechanism through the segmented driving mechanism, the driving half gear alternately drives the piston driven gear and the detection driven gear, so that the alternate operation of the two mechanisms is realized, the piston mechanism and the detection mechanism can operate according to a preset rhythm, the piston mechanism needs intermittent compression and extraction actions, the detection mechanism needs intermittent forward and reverse rotation, the detection error caused by uncoordinated operation is avoided, the detection process does not need to be stopped, and the detection efficiency is greatly improved.

According to the invention, through the joint cooperation of the sectional driving mechanism and the piston mechanism, the lifting platform is controlled by the path groove and the driven rod, so that the piston rod and the piston head are driven to move up and down in the piston cylinder, different types of hole defects in the sample barrel, such as holes with large inside and small outside or holes with small inside and large outside, can be detected by compressing and extracting gas, holes with larger outward air leakage than inward air leakage can be better detected by compressing, holes with larger inward air leakage than outward air leakage can be better detected by extracting, and compared with a single detection mode, the detection method is more comprehensive and accurate.

According to the invention, the sealing sleeve is wound and lifted on the detection sample barrel by the joint cooperation of the sectional driving mechanism and the detection mechanism, the middle section of the sealing sleeve leaks, and the defect position can be positioned when air leakage occurs in a section-by-section detection mode.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a schematic diagram of the structure of the detection base, the top holder and the detection sample barrel of the present invention;

FIG. 3 is a schematic diagram showing the structure of the detection sample barrel and the adjustable clamping mechanism of the invention;

FIG. 4 is a schematic diagram of the mutual cooperation of the components of the adjustable clamping mechanism of the present invention;

FIG. 5 is a schematic view of the structure of the driving mounting base, the clamping motor and the meshing gear of the invention;

FIG. 6 is a schematic diagram of the structure of the sample barrel interface, the driving shell, the internal thread cylinder and the internal sealing cylinder of the invention;

FIG. 7 is a schematic diagram of the interaction structure of the gear box and the segmented drive mechanism of the present invention;

FIG. 8 is a schematic diagram of the interengagement of components of the segmented drive mechanism of the present invention;

FIG. 9 is a schematic diagram of the mutual matching structure of the detection driven gear, the dispersion gear, the driven sheave and the driven internal gear;

FIG. 10 is a schematic illustration of the interengagement of components of the piston mechanism of the present invention;

FIG. 11 is a schematic view of the structure of the piston rod and the fixed communication hole of the present invention;

FIG. 12 is a schematic cross-sectional view of the internal structure of the piston mechanism of the present invention;

FIG. 13 is a schematic diagram showing the interaction structure of the detection cylinder and the driven control seat of the present invention;

FIG. 14 is a schematic view of the mutual cooperation structure of the detection cylinder, rubber pad and transparent glass plate of the invention;

FIG. 15 is a schematic view of the structure of the piston drive shaft, the path slot, and the path bump of the present invention;

FIG. 16 is a schematic view of the interaction structure of the lifting platform and the detecting mechanism of the present invention;

FIG. 17 is a schematic diagram of the interaction structure of the components of the detection mechanism of the present invention;

Fig. 18 is a schematic diagram showing the mutual matching structure of the rotating cylinder, the sealing sleeve, the inner sealing plate and the pressing cylinder.

In the figure, 1, a detection base; 2, a side connecting seat; 21, an electric lifting seat; 22, top holder, 3, top cartridge, 4, gearbox, 5, test sample cartridge, 51, cartridge interface, 6, adjustable clamping mechanism, 61, drive housing, 611, clamping gasket, 612, internal screw cylinder, 613, internal seal cylinder, 62, drive mount, 621, clamping motor, 622, movable screw, 623, meshing gear, 624, movable screw cylinder, 63, driven housing, 64, driven mount, 641, fixed screw cylinder, 642, fixed screw, 65, piston cylinder, 7, segmented drive mechanism, 71, drive motor, 72, drive half gear, 721, piston driven gear, 722, test driven gear, 73, piston input gear, 731, piston output gear, 74, test input gear, 741, test output gear, 75, dispersion gear, 751, gear holder, 752, drive dial, 753, driven sheave, driving external gear, 755, driven internal gear, 8, piston mechanism, 81, piston drive shaft, 811, path slot, 812, path bump, 82, drive shaft holder, 83, lifting platform, 84, test cylinder, mounting plate, 641, piston driven gear, 722, test driven gear, test piston input gear, 722, test piston ring, test piston input gear, 73, piston input gear, 751, gear holder, 752, drive plate, 754, test drive plate, drive piston drive shaft, 848, piston drive shaft, 81, 811, path slot, wire, drive plate 82, drive shaft, drive carrier, 83, drive plate, jack, drive plate, 84, drive plate, drive plate drive, drive plate drive, drive plate, drive plate, drive, drive, barrel support 951, inner sealing plate 952, pressing barrel.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.

Referring to fig. 1 to 18, the present invention provides a technical solution: the utility model provides a quick detection device is used in IBC ton bucket production, including detecting base 1, detect the outside fixed surface of base 1 and be connected with side connecting seat 2, the top fixed surface of side connecting seat 2 is connected with electric lift seat 21, electric lift seat 21's top fixed surface is connected with top support 22, top support 22's outside fixed surface is connected with top holder 3, top support 22's outside fixed surface is connected with gear box 4, detect the top surface sliding connection of base 1 has detection appearance bucket 5, detect the top fixed surface of appearance bucket 5 and be connected with appearance bucket interface 51, detect the outside surface of appearance bucket 5 and be provided with adjustable fixture 6, the inboard surface of gear box 4 is provided with segmentation actuating mechanism 7, the bottom surface of gear box 4 is provided with piston mechanism 8, the bottom surface of gear box 4 is provided with detection mechanism 9, detect appearance bucket 5 and be used for referring to the IBC ton bucket that needs to detect, place in detection base 1 surface and use top holder 3 centre gripping at the top, also make the seal cover 941 in the in-process of removal, the part that does not contact with detection appearance bucket 5 can overlap and establish detection base 1 and detection seat 3 and the top position, the gear box is provided for each and is for the improvement in the stability, and the stability of the gear box is 7.

The top surface of top holder 3 and the top surface sliding connection who detects appearance bucket 5, and the outside surface of appearance bucket interface 51 is seted up the screw thread, and appearance bucket interface 51 is the hookup location who detects appearance bucket 5 bung to can cooperate with adjustable fixture 6, make adjustable fixture 6 compress tightly on detecting appearance bucket 5 in order to keep airtight.

The adjustable clamping mechanism 6 comprises a driving shell 61, the driving shell 61 is slidingly connected with the top surface of the detection sample barrel 5, a clamping sealing pad 611 is fixedly connected with the outer side surface of the driving shell 61, an internal thread cylinder 612 is fixedly connected with the outer side surface of the driving shell 61, an internal sealing cylinder 613 is fixedly connected with the other side surface of the driving shell 61, a driving installation seat 62 is fixedly connected with the outer side surface of the driving installation seat 62, a clamping motor 621 is fixedly connected with the output end of the clamping motor 621, a movable screw rod 622 is fixedly connected with the outer side surface of the driving installation seat 62, a meshing gear 623 is rotationally connected with the outer side surface of the meshing gear 623, a movable thread cylinder 624 is fixedly connected with the outer side surface of the driving shell 61, a driven shell 63 is slidingly connected with the outer side surface of the driven shell 63, a driven installation seat 64 is fixedly connected with the outer side surface of the driven shell 63, the outer side surface of the driven mounting seat 64 is fixedly connected with a fixed threaded cylinder 641, the outer side surface of the driven mounting seat 64 is fixedly connected with a fixed screw rod 642, the inner side surface of the clamping sealing gasket 611 is slidably connected with a piston cylinder 65, through the arrangement of the adjustable clamping mechanism 6, during the use, the clamping motor 621 drives the movable screw rod 622 and the movable threaded cylinder 624 to rotate and rotate reversely through the action of the meshing gear 623, so that the threads of the movable screw rod 622 and the movable threaded cylinder 624 rotate reversely, after being matched with the fixed threaded cylinder 641 and the fixed screw rod 642 on the other side, the distance is reduced or increased simultaneously through the thread transmission, thereby realizing the clamping effect, the piston cylinder 65 can freely lift between the driving shell 61 and the driven shell 63 to adjust the depth of extending into the detection sample cylinder 5, adapt to the detection sample cylinders 5 with different heights under the matching action of the top clamping seat 3, the sample barrel interface 51 is wrapped inside the driving shell 61 and the driven shell 63, the connection parts are both ensured to be airtight by the inner sealing cylinder 613 and the clamping sealing gasket 611, and the driving shell 61 and the driven shell 63 are pressed on the surface of the detection sample barrel 5 through the sample barrel interface 51.

The number of the driving installation seats 62 is two, the two driving installation seats 62 are symmetrically distributed by taking the central axis of the driving shell 61 as a symmetrical axis, the number of the meshing gears 623 on each driving installation seat 62 is two, the two meshing gears 623 are meshed with each other, one meshing gear 623 is fixedly connected with the output end of the clamping motor 621, the clamping sealing gasket 611 and the internal thread cylinder 612 are fixedly connected with the outer side surface of the driven shell 63, the internal thread cylinder 612 is in threaded connection with the sample barrel interface 51, the number of the driven installation seats 64 is two, the two driven installation seats 64 are symmetrically distributed by taking the central axis of the driven shell 63 as a symmetrical axis, the movable lead screw 622 is in threaded connection with the fixed thread cylinder 641, the fixed lead screw 642 is in threaded connection with the movable thread cylinder 624, the piston cylinder 65 penetrates to the inner side surface of the detection sample barrel 5, the driving shell 61 and the driven shell 63 are identical in structure, and only the driving shell 61 is provided with a complete internal sealing cylinder 613 part, and the driving installation seat 62 is used for installing the clamping motor 621 and is a clamped driving part.

The segment driving mechanism 7 comprises a driving motor 71, the driving motor 71 is fixedly connected with the outer side surface of a gear box 4, the output end of the driving motor 71 is fixedly connected with a driving half gear 72, the outer side surface of the driving half gear 72 is meshed with a piston driven gear 721, the other side surface of the driving half gear 72 is meshed with a detection driven gear 722, the bottom surface of the piston driven gear 721 is fixedly connected with a piston input gear 73, the outer side surface of the piston input gear 73 is meshed with a piston output gear 731, the bottom surface of the detection driven gear 722 is fixedly connected with a detection input gear 74, the outer side surface of the detection input gear 74 is meshed with a detection output gear 741, the bottom surface of the detection output gear 741 is fixedly connected with a dispersion gear 75, the inner side surface of the gear box 4 is fixedly connected with a gear bracket 751, the bottom surface of the gear bracket 751 is rotationally connected with a driving dial 752, the inner side surface of the gear box 4 is rotationally connected with a driven sheave 753, the bottom surface of the driven sheave 753 is fixedly connected with a driving external gear 754, the inner side surface of the driving external gear 754 is meshed with a driven internal gear 755, and through the arrangement of a segmented driving mechanism 7, in the use process, as the piston mechanism 8 and the detecting mechanism 9 need different transmission modes, and for the piston mechanism 8 and the detecting mechanism 9 have a self-locking effect to alternately operate, namely only one of the two mechanisms operates at the same time, so that the two mechanisms are driven by one input source driving motor 71, the driving semi-gear 72 is firstly utilized to alternately drive two sides, and half-circle rotation is reduced by using a transmission ratio of one to two, the piston mechanism 8 only needs to directly output transportation rotation, the detecting mechanism 9 needs intermittent forward and reverse rotation, the two driving dials 752 respectively stir the driven sheave 753 to rotate ninety degrees, there is also an interval between the two toggling, a first interval is performed, the sealing sleeve 941 is kept still for observing the condition of the rubber pad 841, then the first forward transmission is used for releasing the sealing sleeve 941 to enable the sealing sleeve 941 not to be clamped any more, the sealing sleeve 941 is used for descending in an interval time, then the sealing sleeve 941 is reversely rotated to be clamped again, and the piston mechanism 8 can work.

The output end of the driving motor 71 penetrates through the inner side surface of the gear box 4, the piston driven gear 721, the piston input gear 73 and the piston output gear 731 are all in rotary connection with the inner side surface of the gear box 4, the transmission ratio of the piston input gear 73 to the piston output gear 731 is one-to-two, the detection driven gear 722, the detection input gear 74 and the detection output gear 741 are all in rotary connection with the inner side surface of the gear box 4, the transmission ratio of the detection input gear 74 to the detection output gear 741 is one-to-two, the number of the dispersing gears 75 is four, the four dispersing gears 75 are meshed with each other, one dispersing gear 75 is fixedly connected with the detection output gear 741, the dispersing gears 75 on two sides are fixedly connected with the driving dial 752, and the driven grooved wheels 753, the driving external gear 754 and the driven internal gear 755 are all in rotary connection with the inner side surface of the gear box 4.

The piston mechanism 8 comprises a piston driving shaft 81, the piston driving shaft 81 is rotationally connected with the bottom surface of the gear box 4, a path groove 811 is formed on the outer side surface of the piston driving shaft 81, a path convex block 812 is fixedly connected on the outer side surface of the path groove 811, a driving shaft bracket 82 is rotationally connected on the outer side surface of the piston driving shaft 81, a lifting platform 83 is sleeved on the outer side surface of the lifting platform 83, a detection cylinder 84 is fixedly connected on the top surface of the lifting platform 83, a rubber pad 841 is fixedly connected on the inner side surface of the detection cylinder 84, a transparent glass plate 8411 is fixedly connected on the outer side surface of the detection cylinder 84, a driven control seat 842 is slidingly connected on the inner side surface of the detection cylinder 84, an outer sealing pad 843 is fixedly connected on the outer side surface of the driven control seat 842, a communication groove 844 is formed on the outer side surface of the driven control seat 842, a driven rod 85 is slidingly connected on the inner side surface of the lifting platform 83, the outside surface of the driven rod 85 is fixedly connected with a pushing ring 851, the outside surface of the pushing ring 851 is sleeved with a driven rod return spring 8511, the outside surface of the driven rod 85 is fixedly connected with a delay pushing block 8512, the outside surface of the driven rod 85 is slidingly connected with a driven pushing plate 852, the outside surface of the driven pushing plate 852 is provided with a movable communication hole 8521, the outside surface of the driven pushing plate 852 is provided with a delay slot 8522, the other end of the driven pushing plate 852 is fixedly connected with a pushing plate return spring 853, the inside surface of the lifting platform 83 is fixedly connected with a piston rod 86, the inside surface of the piston rod 86 is provided with a fixed communication hole 861, the bottom surface of the piston rod 86 is fixedly connected with a piston head 862, the outside surface of the piston head 862 is fixedly connected with a sealing ring 863, through the arrangement of a piston mechanism 8, in the use process, the piston driving shaft 81 rotates one circle at a time, the driven rod 85 contacts the spiral segment and the straight line segment on the path groove 811, and occupies half positions respectively, the driven rod 85 contacts the middle segment of the straight line segment in the initial state of each rotation, at this time, the channel between the detection cylinder 84 and the piston rod 86 is opened, the sealing rubber pad 841 of the detection cylinder 84 is jacked up or sucked downwards under the action of air pressure, firstly, the driven rod 85 moves on the rear half segment of the straight line segment on the path groove 811, the driven rod 85 is not pushed by the height reduction of the path bump 812, the push ring 851 is jacked from the rod return spring 8511 to drive the driven rod 85 to return, at this time, the detection cylinder 84 is communicated with the inside and the outside, the delay push block 8512 starts to move from the side of the delay slot 8522, the edge is contacted to pull the delay slot 8522 after a period of movement, the channel between the detection cylinder 84 and the piston rod 86 is closed, a certain delay is provided, and then the piston drive shaft 81 continues to rotate the spiral segment on the path groove 811 to contact the driven rod 85, the driven rod 85 descends or ascends to compress or extract the internal air until entering the front half section of the straight line section on the path slot 811, the driven rod 85 is not lifted up and is jacked up under the action of the path convex block 812, firstly, after the communication between the detection cylinder 84 and the outside is closed, the delay push block 8512 pushes the delay slot 8522 to open the channel between the detection cylinder 84 and the piston rod 86, the delay can prevent the external air from entering to influence the detection effect when the channel is opened, then the piston driving shaft 81 rotates around to finish, the driven rod 85 stops at the middle position of the straight line section on the path slot 811, at this time, the position condition of the rubber pad 841 is observed, after the detection mechanism 9 is lifted up and down, the rubber pad 841 is restored to provide the observation time, the gap possibly appears in the form of big inside and small inside and big outside, the degree of leakage is inconsistent, similar to the check valve, only a single inflation or air extraction mode is used, so that the detection effect can be affected, the holes with larger outward air leakage than inward air leakage can be better detected by compression and extraction, and the holes with larger inward air leakage than outward air leakage can be better detected by extraction.

The piston driving shaft 81 is fixedly connected with the bottom surface of the piston output gear 731, the path groove 811 is formed by a spiral line segment and a straight line segment alternately, the path convex block 812 is fixedly connected with the straight line segment on the path groove 811, the driving shaft bracket 82 is fixedly connected with the bottom surface of the gear box 4, the driven rod 85 is fixedly connected with the path groove 811 and the path convex block 812 in a sliding manner, the driven rod return spring 8511 is fixedly connected with the inner side surface of the lifting platform 83, the driven control seat 842 is fixedly connected with the outer side surface of the driven rod 85, the driven push plate 852 is fixedly connected with the inner side surface of the lifting platform 83 in a sliding manner, the driven push plate 852 penetrates the piston rod 86 and is fixedly connected with the inner wall thereof, the delay push block 8512 is fixedly connected with the inner side surface of the delay slot 8522, the other end of the push plate return spring 853 is fixedly connected with the inner side surface of the lifting platform 83, and the sealing ring 863 is fixedly connected with the inner side surface of the piston cylinder 65.

The detection mechanism 9 is including detecting the drive shaft 91, detect the drive shaft 91 and the bottom surface rotation connection of gear box 4, detect the outside surface sliding connection of drive shaft 91 has detection movable column 92, detect the outside surface sliding connection of movable column 92 and have driven clamp plate 93, the bottom surface fixedly connected with holds power spring 931 of driven clamp plate 93, hold power spring 931's bottom surface fixedly connected with lower clamping ring 932, detect the outside surface fixedly connected with rotary drum 94 of movable column 92, the outside surface fixedly connected with seal cover 941 of rotary drum 94, the both ends rotation of rotary drum 94 is connected with a section of thick bamboo support 95, the outside surface fixedly connected with inner seal plate 951 of section of thick bamboo support 95, the outside surface rotation of section of thick bamboo support 95 is connected with pressure cylinder 952, through the setting of detection mechanism 9, in-process that uses, detect drive shaft 91 only provides intermittent type positive and negative rotation, detect movable column 92 and detect drive shaft 91 through surperficial arch and recess connection, can slide at the surface but can all rotate by the same step for rotary drum 94 and seal cover 941 go up-down to arbitrary height, detect movable column 92's lift by driven clamp plate 93 control by piston mechanism 8, in this way, in the piston mechanism 8 and seal cover 941, the time detect the seal cover 94 is carried out at the surface of seal cover 945 at the side of the direct compression of seal cover 94 at the side of the time when the side of the sample is pressed by the seal cover 945 to the seal cover 94, the sample is pressed by the seal cover 94, the sample is directly at the surface of the side of the detection drum is detected by the seal cover 94.

Detect drive shaft 91 and driven internal gear 755's bottom fixed surface, detect drive shaft 91 and run through to the inboard surface that detects movable column 92, driven clamp plate 93's the other end and lift platform 83 fixed connection, hold the outside surface that movable column 92 was detected to the power spring 931 cover, lower clamping ring 932 and the outside fixed surface that detects movable column 92 are connected, the quantity of rotating cylinder 94 is two, seal cover 941's both ends all with the outside fixed surface who rotates cylinder 94 are connected, press cylinder 952's both ends all with cylinder support 95 rotation connection, press cylinder 952 and seal cover 941's outside surface sliding connection, seal cover 941 cover is located and is detected base 1, top holder 3 and is detected the outside surface that appearance was taken turns 5, inner seal plate 951 and detects base 1, top holder 3 and detect the outside surface sliding connection that appearance was taken turns 5.

In this embodiment, as shown in fig. 1 and 2, the detection sample barrel 5 is sleeved with the sealing sleeve 941 while supporting and fixing the detection base 1 and the top clamping seat 3;

In this embodiment, as shown in fig. 3, 4 and 5, the adjustable clamping mechanism 6 is provided with a piston cylinder 65 to adapt to barrels with different heights and realize clamping;

in this embodiment, as shown in fig. 6, the sample barrel interface 51 is wrapped inside the inner sealing barrel 613, and the adjustable clamping mechanism 6 is tightly pressed on the surface of the sample barrel interface 51 through threaded connection;

In this embodiment, as shown in fig. 7, 8 and 9, the segment driving mechanism 7 drives two sides to perform intermittent rotation at constant speed and intermittent reciprocation through a gear structure respectively;

In this embodiment, as shown in fig. 10 and 11, a path groove 811 formed by alternating straight line segments and spiral line segments is formed on the surface of the piston driving shaft 81, and the lifting platform 83 drives the piston rod 86, the piston head 862 and the piston head 862 to lift in the piston cylinder 65 by an equidistant distance every time the piston driving shaft 81 rotates one turn;

In this embodiment, as shown in fig. 12, 13, 14 and 15, the push ring 851 is pushed away from the rod return spring 8511 to drive the driven rod 85 to return, at this time, the detecting cylinder 84 is internally and externally communicated, the delay push block 8512 starts to move from one side of the delay slot 8522, contacts the edge pull delay slot 8522 after moving for a period of time, the channel between the detecting cylinder 84 and the piston rod 86 is closed to provide a certain delay, and then the piston driving shaft 81 continues to rotate to contact the driven rod 85 on the spiral line segment of the path slot 811;

In this embodiment, as shown in fig. 16, the lifting of the detection movable column 92 is controlled by the driven pressing plate 93 in conjunction with the piston mechanism 8;

In this embodiment, as shown in fig. 17 and 18, when the sealing sleeve 941 wraps the surface of the sample barrel 5, the other three sides are directly wrapped by the sealing sleeve 941 to seal, and one side of the rotating cylinder 94 is directly pressed on the surface of the sample barrel 5 by the inner sealing plate 951 to provide sealing, and meanwhile, the pressing cylinder 952 is used to press the sealing sleeve 941 on the surface of the sample barrel 5 to prevent air leakage at the rotating cylinder 94.

S1, starting an electric lifting seat 21 to lift a top clamping seat 3, placing a detection sample barrel 5 to be detected on a detection base 1, separating a driving shell 61 from a driven shell 63 and placing the detection sample barrel 5 at the top in an initial state, stretching a piston barrel 65 into the detection sample barrel 5 and enabling the detection sample barrel 5 to have a gap with the bottom, wrapping a sample barrel interface 51 in an inner sealing barrel 613, starting a clamping motor 621 to drive a movable screw rod 622 to rotate, driving the movable screw rod 622 to rotate through a fixed screw barrel 641 on a driven installation seat 64 on the other side by the movable screw rod 622, driving the movable screw rod 624 to rotate through a meshing gear 623, driving the driving shell 61 and the driven shell 63 to be close to each other under the action of two groups of screw transmission, clamping the piston barrel 65 by a clamping sealing gasket 611, rotating the driving shell 61 and the driven shell 63 after clamping, and utilizing a screw groove on the inner screw barrel interface 612 and the sample barrel interface 51 to tightly press the whole adjustable clamping mechanism 6 on the surface of the detection sample barrel 5, improving the connection stability and keeping the connection, and driving the movable screw rod 642 on the driven installation seat to be lifted down on the surface of the detection sample barrel 3 after completing the electric lifting seat 21;

S2, starting a driving motor 71 to drive a driving half gear 72 to rotate, driving half gear 72 rotates for one circle, driving piston driven gear 721 and detecting driven gear 722 at two sides are respectively driven to rotate for one circle, driving piston driven gear 721 drives piston input gear 73 to rotate and is meshed with piston output gear 731 to increase the transmission ratio, each half circle rotation of driving piston driven gear 721 is converted into whole circle rotation of piston input gear 73, driving piston mechanism 8 is driven to work, detecting driven gear 722 also converts half circle rotation into whole circle rotation under the action of detecting input gear 74 and detecting output gear 741, detecting output gear 741 drives bottom dispersing gear 75 to rotate at first, four dispersing gears 75 are meshed with each other and rotate, two dispersing gears 75 at the outermost sides rotate reversely and respectively drive two driving discs 754 to rotate, a hundred and eighty degrees difference between driving discs 754 is respectively stirred with driven grooved pulley 753 to realize intermittent reciprocating rotation, driving grooved pulley 753 drives driving external gear to rotate and transfer rotation to driven internal gear 755 at the bottom, and constant speed rotation of driving motor 71 is utilized to alternately drive piston input gear 73 to intermittently reciprocate rotation and driven internal gear 755;

S3, the piston input gear 73 drives the piston driving shaft 81 to intermittently rotate at a constant speed, a path groove 811 formed by alternating straight line segments and spiral line segments is formed in the surface of the piston driving shaft 81, the path groove 811 is in contact with the driven rod 85 on the lifting platform 83, the path groove 811 drives the driven rod 85 to move to realize the movement of the lifting platform 83 when the piston driving shaft 81 rotates, the driven rod 85 drives the lifting platform 83 to lift when the piston driving shaft 81 contacts the spiral line segments of the path groove 811, the driven rod 85 drives the lifting platform 83 to keep the existing height unchanged when the driven rod 85 contacts the straight line segments of the path groove 811, the driven rod 85 is located in the middle position of the straight line segments in the initial state, the lifting platform 83 is still located in the middle position of the straight line segments after each rotation, the piston rod 86 and the piston head 862 are firstly lowered in the piston cylinder 65 to compress gas in the detection sample barrel 5, when the driven rod 85 contacts with the straight line section of the path groove 811, the driven rod 85 pushes the driven control seat 842 to be close to the detection cylinder 84, the part with the communication groove 844 is pushed into the detection cylinder 84, the outer sealing pad 843 seals the joint and keeps airtight, then the delay push block 8512 contacts with the bottom of the delay slot 8522 to push the driven push plate 852 until the movable communication hole 8521 on the driven push plate 852 contacts with the fixed communication hole 861 on the piston rod 86, the passage between the detection sample barrel 5 and the detection cylinder 84 is opened, compressed gas enters into the detection cylinder 84, if the rubber pad 841 is pushed upwards, the air tightness of the section is good, if air leakage occurs, the gas leaks from the detection sample barrel 5 when the air leakage occurs, the rubber pad 841 is not pushed or the pushing height is low, then the piston driving shaft 81 stops rotating the detection driving shaft 91 to keep the current state for detection by detection personnel, until the piston driving shaft 81 rotates next time, the driven rod 85 is separated from the path protruding block 812 and is reset under the action of the driven rod reset spring 8511, the driven control seat 842 returns to the initial position, the outer sealing gasket 843 is not sealed any more, the communicating groove 844 is positioned outside the detecting cylinder 84, the inside and outside of the detecting cylinder 84 are communicated to release compressed gas, the rubber gasket 841 returns to the initial position, the driven push plate 852 is reset under the action of the push plate reset spring 853, after the same working procedures are carried out, the piston head 862 is at the bottom, at the moment, the driving motor 71 is reversed, the lifting platform 83 is gradually lifted, the piston head 862 is lifted up in the piston cylinder 65, the gas inside the detecting sample cylinder 5 is extracted, after a channel between the detecting sample cylinder 5 and the detecting cylinder 84 is opened during lifting, the rubber gasket 841 is adsorbed downwards, if the downward adsorption or the depth is shallow, the condition of the detecting sample cylinder 5 in the region is indicated, in this way, when the lifting platform 83 is lowered to be inflated inwards, if the gas leaked outwards when the hole on the detecting sample cylinder 5 is more easily, the hole on the inner large outside is easy to be leaked outwards, and the same type of detecting effect is realized when the lifting platform 83 is lifted up, the gas is detected from the inner side of the detecting hole is more easily to be detected, and the hole is not easily detected inside the hole is detected;

S4, the detection movable column 92 can slide on the detection driving shaft 91 but synchronously rotate to adapt to rotation on different heights, the driven inner gear 755 intermittently reciprocates to drive the detection movable column 92 and the surface rotating cylinder 94 to reciprocally rotate, because the sealing sleeve 941 is sleeved on the detection sample barrel 5, the sealing sleeve 941 can be wound on the detection sample barrel 5 when the rotating cylinder 94 rotates, the sealing sleeve 941 is tightly wound on the detection sample barrel 5, the upper section and the lower section of the detection sample barrel 5 are wrapped by the sealing sleeve 941 to leak out only in the middle, when the piston mechanism 8 performs airtight detection, the defect exists in the middle section if the air leakage condition exists, so that the defect position is positioned, when the lifting platform 83 ascends and descends, the force accumulating spring 931 is pressed or pulled downwards through the driven pressing plate 93, the force accumulating spring 931 can store the force, but the sealing sleeve 941 tightly wraps the detection sample barrel 5 in a large friction force at the moment, the sealing sleeve 941 cannot be pressed down or pulled up until the sealing sleeve 941 is released after the next rotating cylinder 94 reversely rotates, the sealing sleeve 941 is not wound on the detection sample barrel 5 any more, the sealing sleeve 941 ascends on the detection sample barrel 5, the lifting platform is lifted by a certain distance on the detection sample barrel 5, the lifting platform is wound on the lifting platform and the lifting platform is lifted by a distance again, and the whole detection sample barrel is wound on the detection sample barrel 5, and the defect position is alternately and the lifting platform is located, and the defect position is detected.

The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The quick detection device for IBC ton bucket production comprises a detection base (1) and is characterized in that a side connecting seat (2) is fixedly connected to the outer side surface of the detection base (1), an electric lifting seat (21) is fixedly connected to the top surface of the side connecting seat (2), a top support (22) is fixedly connected to the top surface of the electric lifting seat (21), a top clamping seat (3) is fixedly connected to the outer side surface of the top support (22), a gear box (4) is fixedly connected to the outer side surface of the top support (22), a detection sample bucket (5) is slidably connected to the top surface of the detection base (1), a sample bucket interface (51) is fixedly connected to the top surface of the detection sample bucket (5), an adjustable clamping mechanism (6) is arranged on the outer side surface of the detection sample bucket (5), a sectional driving mechanism (7) is arranged on the inner side surface of the gear box (4), a piston mechanism (8) is arranged on the bottom surface of the gear box (4), and a detection mechanism (9) is arranged on the bottom surface of the gear box (4).

The piston mechanism (8) comprises a piston driving shaft (81), the piston driving shaft (81) is rotationally connected with the bottom surface of a gear box (4), a path groove (811) is formed in the outer side surface of the piston driving shaft (81), a path convex block (812) is fixedly connected with the outer side surface of the path groove (811), a driving shaft bracket (82) is rotationally connected with the outer side surface of the piston driving shaft (81), a lifting platform (83) is sleeved on the outer side surface of the piston driving shaft (81), a detection cylinder (84) is fixedly connected with the top surface of the lifting platform (83), a rubber pad (841) is fixedly connected with the inner side surface of the detection cylinder (84), a transparent glass plate (8411) is fixedly connected with the outer side surface of the detection cylinder (84), a driven control seat (842) is fixedly connected with an outer sealing pad (843), a communication groove (844) is formed in the outer side surface of the driven control seat (842), a lifting platform (83) is sleeved with the inner side surface of the lifting platform (83), a reset ring (851) is pushed by the outer side surface of the driven ring (851), the outer side surface of the driven rod (85) is fixedly connected with a delay push block (8512), the outer side surface of the driven rod (85) is slidably connected with a driven push plate (852), the outer side surface of the driven push plate (852) is provided with a movable communication hole (8521), the outer side surface of the driven push plate (852) is provided with a delay slot (8522), the other end of the driven push plate (852) is fixedly connected with a push plate return spring (853), the inner side surface of the lifting platform (83) is fixedly connected with a piston rod (86), the inner side surface of the piston rod (86) is provided with a fixed communication hole (861), the bottom surface of the piston rod (86) is fixedly connected with a piston head (862), and the outer side surface of the piston head (862) is fixedly connected with a sealing ring (863);

The top surface of top holder (3) and the top surface sliding connection who detects appearance bucket (5), the outside surface of appearance bucket interface (51) is seted up the screw thread.

2. The IBC ton bucket production rapid detection device according to claim 1, wherein the adjustable clamping mechanism (6) comprises a driving shell (61), the driving shell (61) is in sliding connection with the top surface of the detection sample bucket (5), a clamping sealing pad (611) is fixedly connected with the outer side surface of the driving shell (61), an inner thread cylinder (612) is fixedly connected with the outer side surface of the driving shell (61), an inner sealing cylinder (613) is fixedly connected with the outer side surface of the driving shell (61), a driving installation seat (62) is fixedly connected with the outer side surface of the driving shell (61), a clamping motor (621) is fixedly connected with the outer side surface of the driving installation seat (62), a movable screw rod (622) is fixedly connected with the output end of the clamping motor (621), an engaging gear (623) is rotatably connected with the outer side surface of the driving installation seat (62), a movable thread cylinder (624) is fixedly connected with the outer side surface of the driving shell (61), a driven shell (63) is fixedly connected with the driven shell (64), the driven shell (64) is fixedly connected with the outer side surface of the driven shell (64), the inner side surface of the clamping sealing gasket (611) is connected with a piston cylinder (65) in a sliding way.

3. The device for rapidly detecting IBC ton barrels according to claim 2, wherein the number of the driving installation seats (62) is two, the two driving installation seats (62) are symmetrically distributed by taking the central axis of the driving casing (61) as a symmetry axis, the number of the meshing gears (623) on each driving installation seat (62) is two, the two meshing gears (623) are meshed with each other, one meshing gear (623) is fixedly connected with the output end of the clamping motor (621), the clamping sealing gasket (611) and the internal thread barrel (612) are fixedly connected with the outer side surface of the driven casing (63), the internal thread barrel (612) is in threaded connection with the sample barrel interface (51), the number of the driven installation seats (64) is two, the two driven installation seats (64) are symmetrically distributed by taking the central axis of the driven casing (63) as a symmetry axis, the movable screw (622) is in threaded connection with the fixed thread barrel (622), the fixed screw (642) is in threaded connection with the movable thread barrel (624), and the piston (641) penetrates the inner side surface of the sample barrel (65).

4. The IBC ton bucket production rapid detection device according to claim 3, wherein the segmented driving mechanism (7) comprises a driving motor (71), the driving motor (71) is fixedly connected with the outer side surface of a gear box (4), the output end of the driving motor (71) is fixedly connected with a driving half gear (72), the outer side surface of the driving half gear (72) is meshed with a piston driven gear (721), the other side surface of the driving half gear (72) is meshed with a detection driven gear (722), the bottom surface of the piston driven gear (721) is fixedly connected with a piston input gear (73), the outer side surface of the piston input gear (73) is meshed with a piston output gear (731), the bottom surface of the detection driven gear (722) is fixedly connected with a detection input gear (74), the outer side surface of the detection input gear (74) is meshed with a detection output gear (741), the bottom surface of the detection output gear (741) is fixedly connected with a dispersion gear (75), the inner side surface of the gear box (4) is fixedly connected with a gear bracket (751), the bottom surface of the driving bracket (751) is connected with a driving pulley (3), the bottom surface of the driven grooved pulley (753) is fixedly connected with a driving external gear (754), and the inner side surface of the driving external gear (754) is meshed with a driven internal gear (755).

5. The device for rapidly detecting the production of the IBC ton barrel according to claim 4, wherein the output end of the driving motor (71) penetrates through the inner side surface of the gear box (4), the piston driven gear (721), the piston input gear (73) and the piston output gear (731) are all in rotary connection with the inner side surface of the gear box (4), the transmission ratio of the piston input gear (73) to the piston output gear (731) is one-to-two, the detection driven gear (722), the detection input gear (74) and the detection output gear (741) are all in rotary connection with the inner side surface of the gear box (4), the transmission ratio of the detection input gear (74) to the detection output gear (741) is one-to-two, the number of the dispersion gears (75) is four, the four dispersion gears (75) are meshed with each other, one dispersion gear (75) is fixedly connected with the detection output gear (741), the driving plate (752) is fixedly connected with the outer side of the driving gear (753), and the inner side surface of the gear box (754) is in rotary connection with the inner side surface of the gear box (4).

6. The device for rapidly detecting IBC ton barrels according to claim 5, wherein the piston driving shaft (81) is fixedly connected with the bottom surface of the piston output gear (731), the path groove (811) is formed by a spiral line segment and a straight line segment alternately, the path protruding block (812) is fixedly connected with the straight line segment on the path groove (811), the driving shaft bracket (82) is fixedly connected with the bottom surface of the gear box (4), the driven rod (85) is fixedly connected with the path groove (811) and the path protruding block (812) in a sliding manner, the driven rod return spring (8511) is fixedly connected with the inner side surface of the lifting platform (83), the driven control seat (842) is fixedly connected with the outer side surface of the driven rod (85), the driven pushing plate (852) penetrates the piston rod (86) and is fixedly connected with the inner side surface of the lifting platform (83), the delay pushing block (8512) is fixedly connected with the inner side surface of the delay inserting groove (8522), and the other end of the driven rod return spring (853) is fixedly connected with the inner side surface of the lifting platform (83), and the inner side surface of the sealing ring (863) is fixedly connected with the inner side surface of the lifting platform (83).

7. The IBC ton bucket production is with quick detection device of claim 6, wherein detection mechanism (9) is including detecting drive shaft (91), detect drive shaft (91) and the bottom surface rotation of gear box (4) are connected, detect outside surface sliding connection of drive shaft (91) has detection movable post (92), detect outside surface sliding connection of movable post (92) has driven clamp plate (93), the bottom surface fixedly connected with holds power spring (931) of driven clamp plate (93), the bottom surface fixedly connected with of holding power spring (931) holds down clamping ring (932), the outside surface fixedly connected with of detection movable post (92) rotates section of thick bamboo (94), the outside surface fixedly connected with seal cover (941) of rotation section of thick bamboo (94), the both ends rotation of section of thick bamboo (94) are connected with section of thick bamboo support (95), the outside surface fixedly connected with inner seal board (951) of section of thick bamboo support (95), the outside surface rotation of section of thick bamboo support (95) is connected with presses section of thick bamboo (952).

8. The IBC ton bucket production is with quick detection device of claim 7, wherein detect drive shaft (91) and driven internal gear (755) bottom surface fixed connection, detect drive shaft (91) run through to the inboard surface that detects movable column (92), driven clamp plate (93) the other end and lift platform (83) fixed connection, hold power spring (931) cover and locate the outside surface that detects movable column (92), down clamping ring (932) and the outside surface fixed connection who detects movable column (92), the quantity of rotating cylinder (94) is two, the both ends of seal cover (941) all are connected with the outside surface fixed of rotating cylinder (94), press the both ends of cylinder (952) all with cylinder support (95) rotation, press the outside surface sliding connection of cylinder (952) and seal cover (941), seal cover (941) cover are located the outside surface that detects base (1), top holder (3) and detect appearance bucket (5), inner seal plate (932) and detect the outside surface (951) and be connected with detection base (951) and outside surface appearance.

9. Use of a fast detection device for IBC ton drum production according to any of claims 1-8, characterized in that it comprises the following steps:

S1, starting an electric lifting seat (21) to lift a top clamping seat (3), placing a detection sample barrel (5) to be detected on a detection base (1), separating a driving shell (61) from a driven shell (63) in an initial state, placing the detection sample barrel (5) at the top, stretching a piston barrel (65) into the detection sample barrel (5) and enabling the piston barrel to have a gap with the bottom, wrapping a sample barrel interface (51) in an inner sealing barrel (613), starting a clamping motor (621) to drive a movable screw rod (622) to rotate at first, driving the movable screw rod (622) to drive a fixed threaded barrel (641) on the driven shell (64) at the other side through a meshing gear (623), driving the movable threaded barrel (624) at the top to rotate with the fixed screw rod (642) on the driven shell (64) at the other side, driving shell (61) and the driven shell (63) to be mutually close under the action of two groups of screw drive, clamping a piston barrel (65) through a clamping sealing gasket (611) to keep a sealed joint, pressing the whole inner surface of the driving shell (61) and the driven shell (63) with the inner threaded barrel (6) by means of the clamping motor (621) to press the whole surface of the detection sample barrel (6) on the inner surface of the detection barrel (6), the connection stability is improved, the air tightness is kept, and after the connection is finished, the electric lifting seat (21) descends to drive the top clamping seat (3) to be placed on the surface of the detection sample barrel (5);

S2, starting a driving motor (71) to drive a driving half gear (72) to rotate, wherein each driving half gear (72) rotates for one circle, the driving half gear (72) respectively drives a piston driven gear (721) and a detection driven gear (722) at two sides to rotate for one half circle, the piston driven gear (721) drives a piston input gear (73) to rotate and is meshed with a piston output gear (731) to increase the transmission ratio, each half circle of rotation of the piston driven gear (721) is converted into a whole circle of rotation of the piston input gear (73) to drive a piston mechanism (8) to work, the detection driven gear (722) also converts the half circle of rotation into a whole circle of rotation under the action of the detection input gear (74) and the detection output gear (741), the detection output gear (741) firstly drives a bottom dispersion gear (75) to rotate, the four dispersion gears (75) are meshed with each other and rotate, the outermost two dispersion gears (75) are reversely rotated and respectively drive two driving dials (752) to rotate, a difference between the driving dials (752) is one hundred eighty degrees, intermittent reciprocating rotation is realized by the driving driven gears (753) respectively, the driving sheaves (753) drive the driving dials (754) to drive the bottom of the driven dials (71) to rotate at a uniform speed, alternately driving the piston input gear (73) to intermittently rotate and the driven internal gear (755) to intermittently reciprocate;

S3, the piston input gear (73) drives the piston driving shaft (81) to intermittently rotate at a constant speed, a path groove (811) which is formed by alternating straight line segments and spiral line segments is formed in the surface of the piston driving shaft (81), the path groove (811) is in contact with the driven rod (85) on the lifting platform (83), the path groove (811) drives the driven rod (85) to move the lifting platform (83) when the piston driving shaft (81) rotates, the driven rod (85) drives the lifting platform (83) to lift when the piston driving shaft is in contact with the spiral line segments of the path groove (811), the driven rod (85) drives the lifting platform (83) to keep the existing height unchanged when the driven rod (85) is in contact with the straight line segments of the path groove (811), the driven rod (85) is located in the middle position of the straight line segments in the initial state after each rotation, the driven rod (85) is still located in the middle position of the straight line segments, and the lifting platform (83) is firstly lowered to drive the piston rod (86), The piston head (862) descends in the piston cylinder (65), gas in the detection sample barrel (5) is compressed, when the driven rod (85) is in contact with the straight line section of the path groove (811), the path lug (812) pushes the driven control seat (842) to be close to the detection barrel (84), a part with the communication groove (844) is pushed into the detection barrel (84) and the outer sealing pad (843) seals the joint to keep airtight, then the delay push block (8512) is contacted with the bottom of the delay slot (8522) to push the driven push plate (852) until the movable communication hole (8521) on the driven push plate (852) is contacted with the fixed communication hole (861) on the piston rod (86), a channel between the detection sample barrel (5) and the detection barrel (84) is opened, compressed gas enters the detection barrel (84), if the section is pushed up to the rubber pad (841) to be perfect, gas can not leak out of the detection sample barrel (5) from the detection rubber pad (841) or push the bottom of the delay slot (8522) when compressed gas is present, the driven rod (8512) is rotated down for a time, the driven rod (81) is stopped from rotating down when the detection piston rod (81) is stopped, the detection piston is stopped from rotating for a time, the detection piston is stopped from the current state when the detection piston (81) is stopped, the detection rod is stopped from rotating, the driven control seat (842) returns to the initial position, the external sealing gasket (843) is not sealed any more, the communicating groove (844) is positioned outside the detection cylinder (84), the inside and outside of the detection cylinder (84) are communicated to enable compressed gas to be discharged, the rubber gasket (841) returns to the initial position, the driven push plate (852) is reset under the action of the push plate reset spring (853), after the same working flow is carried out for many times, the piston head (862) is at the bottom, at the moment, the driving motor (71) is reversed, the lifting platform (83) is gradually lifted, the piston head (862) is used for lifting in the piston cylinder (65), the internal gas of the detection sample cylinder (5) is extracted, after a channel between the detection sample cylinder (5) and the detection cylinder (84) is opened, the rubber gasket (841) is absorbed downwards, if the downward absorption or the depth is shallow, the detection sample cylinder (5) in the interval is indicated to have the condition, when the lifting platform (83) is lowered, the internal gas is inflated inwards, the detection sample cylinder (5) is easier to be leaked outwards if the internal small hole gas is lifted outwards, the internal gas is easier to lift out from the internal gas is easier to be detected, and the internal gas is easier to be leaked from the internal hole (83) to be detected when the internal gas is quite large and the internal gas is easier to be leaked from the internal hole is detected;

S4, the detection movable column (92) can slide on the detection driving shaft (91) but synchronously rotate to adapt to rotation on different heights, the driven internal gear (755) intermittently reciprocates to drive the detection movable column (92) and the surface rotary drum (94) to reciprocate, as the sealing sleeve (941) is sleeved on the detection sample barrel (5), the rotary drum (94) can wind the sealing sleeve (941) when rotating, so that the sealing sleeve (941) is tightly wound on the detection sample barrel (5), the upper and lower sections of the detection sample barrel (5) are wrapped only by the middle part and leak out, when the piston mechanism (8) performs airtight detection, if an air leakage condition exists, the middle section has a defect so as to be convenient for positioning the defect position, and when the lifting platform (83) ascends and descends, the power storage spring (931) is pressed or pulled downwards through the driven pressing plate (93), the power storage spring (931) can store the force, but the sealing sleeve (941) tightly wraps the detection sample barrel (941) to have larger friction force, cannot be pressed or rotated until the sealing sleeve (941) is tightly wound on the detection sample barrel (5) to be tightly wound on the detection sample barrel (5), the sealing sleeve (94) is tightly wound on the detection sample barrel (94) once again, the detection sample barrel (94) is not wound on the detection sample barrel (5) for a certain time, the detection sample barrel (94) is wound on the sample barrel is tightly, and the sample barrel is wound on the sample barrel (94) after the sample barrel is wound on the sample barrel, and the sample is wound on the sample. The winding and lifting of the sealing sleeve (941) and the lifting of the lifting platform (83) are alternately performed.