CN119981268B - Modularized partially-coated steel-concrete combined structure and assembly equipment thereof - Google Patents

Modularized partially-coated steel-concrete combined structure and assembly equipment thereof Download PDF

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CN119981268B
CN119981268B CN202510467494.2A CN202510467494A CN119981268B CN 119981268 B CN119981268 B CN 119981268B CN 202510467494 A CN202510467494 A CN 202510467494A CN 119981268 B CN119981268 B CN 119981268B
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fixedly connected
blocks
pushing
assembly
box
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CN119981268A (en
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张艳琪
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Shanghai Cunzhi Construction Engineering Co ltd
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Shanghai Cunzhi Construction Engineering Co ltd
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Abstract

本发明公开了一种模块化部分包覆钢-混凝土组合结构及其组装设备,包括安装柱,所述安装柱的左侧焊接有牛腿,所述牛腿的前后两侧均通过多个固定螺钉固定连接有侧模,两个所述侧模的下端均固定连接有横管,两个所述横管的右侧均设有螺纹孔,两个所述螺纹孔内均螺纹连接有螺栓,两个所述侧模的左右两侧均设有滑轨,两个所述螺栓的右侧贯穿对应的滑轨。本发明提供的模块化部分包覆钢-混凝土组合结构能够有效提高施工效率,缩短整体施工工期。而配套的组装设备,通过设置输送组件、升降组件、推动组件、锁紧组件和调节组件等,能够实现对组合结构各部件的高效、精准组装,提高组装质量和效率,同时增强设备对不同尺寸节点的适应性。

The present invention discloses a modular partially clad steel-concrete composite structure and its assembly equipment, including a mounting column, a corbel welded on the left side of the mounting column, the front and rear sides of the corbel are fixedly connected to side molds by a plurality of fixing screws, the lower ends of the two side molds are fixedly connected to cross pipes, the right sides of the two cross pipes are provided with threaded holes, the two threaded holes are threaded with bolts, the left and right sides of the two side molds are provided with slide rails, and the right sides of the two bolts pass through the corresponding slide rails. The modular partially clad steel-concrete composite structure provided by the present invention can effectively improve the construction efficiency and shorten the overall construction period. The matching assembly equipment, by setting a conveying component, a lifting component, a pushing component, a locking component and an adjusting component, can realize the efficient and precise assembly of the components of the composite structure, improve the assembly quality and efficiency, and enhance the adaptability of the equipment to nodes of different sizes.

Description

Modularized partially-coated steel-concrete combined structure and assembly equipment thereof
Technical Field
The invention relates to the technical field of building industry, in particular to a modularized partially-coated steel-concrete combined structure and assembly equipment thereof.
Background
In the development process of building industrialization, the partially coated steel-concrete composite structure has a good application prospect by virtue of a plurality of advantages. Compared with the traditional assembly type structure, the structure has remarkable advantages in the aspects of mechanical property, construction convenience and the like, and gradually becomes a research hot spot and an application direction in the building field.
Currently, the node connection of the partially coated steel-concrete structure system is usually performed by means of H-steel stud welding (web bolting, flange welding) followed by casting of fine stone concrete or grouting materials. In practical construction applications, pouring of beam column joints is generally performed after a floor slab is poured, specifically, wood templates are clamped at two sides of the joints, and pouring is performed through sleeves reserved at the tops of the joints. However, this node casting approach has significant drawbacks. Because the number of beam column nodes is large, the construction efficiency is extremely low by adopting a mode of clamping the wood template, a large amount of labor is consumed, the construction cost is increased, the construction progress is severely restricted, and the wide popularization and application of the structural system are further limited.
Therefore, there is a need to design a modular partially clad steel-concrete composite structure and its assembly equipment to solve the above problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a modularized partially-coated steel-concrete combined structure and an assembling device thereof, the modularized partially-coated steel-concrete combined structure provided by the invention can effectively improve the construction efficiency and shorten the overall construction period. And supporting equipment through setting up conveying component, lifting unit, pushing component, locking subassembly and adjusting part etc. can realize the high-efficient, the accurate equipment of each part of integrated configuration, improves assembly quality and efficiency, and reinforcing equipment is to the adaptability of different size nodes simultaneously.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a modularization part cladding steel-concrete composite structure, includes the erection column, the left side welding of erection column has the bracket, the front and back both sides of bracket all are equipped with the side form through a plurality of set screw fixedly connected with, two the lower extreme of side form is the horizontal pipe of all fixedly connected with, two the right side of horizontal pipe all is equipped with the screw hole, two equal threaded connection has the bolt in the screw hole, two the left and right sides of side form all is equipped with the slide rail, two the slide rail that corresponds is run through on the right side of bolt, two the equal fixedly connected with locking hole of left side of horizontal pipe, two all be equipped with the locker in the locking hole, two the left side of locker runs through corresponding slide rail, the left side of bracket is equipped with the crossbeam, crossbeam and two side forms the assembled part through a plurality of set screw fixedly connected with two sleeves, two side forms, horizontal pipe, slide rail, bolt and locker.
Preferably, the side mold at the front side is provided with a grouting hole.
In addition, the invention also provides assembling equipment of a modularized partially coated steel-concrete combined structure, which is used for modularized assembly of the assembling piece and comprises a processing table, wherein conveying components are arranged on the left side and the right side of the processing table, two U-shaped blocks are arranged above the processing table, two rotating shafts are connected with the inner walls of the front side and the rear side of the U-shaped blocks in a rotating mode through damping bearings, turnover plates are fixedly connected to the two rotating shafts, baffle plates are fixedly connected to the upper ends of the turnover plates, control boxes are fixedly connected to the front sides of the rotating shafts through the corresponding U-shaped blocks and fixedly connected with first gears, first pneumatic rods are fixedly connected to the inner bottoms of the control boxes, contraction blocks are fixedly connected to the telescopic ends of the first pneumatic rods, square pulling grooves are formed in the upper ends of the two guide plates, square pulling blocks are connected in a sliding mode, two square lifting grooves are connected with the two adjacent side of the two square lifting blocks, two square lifting ropes are fixedly connected to the two square lifting ropes, and two square lifting ropes are fixedly connected to the two square lifting ropes.
Preferably, the inner walls of the front side and the rear side of the two pulling grooves are connected with guide rollers in a common rotation mode, and the two connecting ropes are wound on the corresponding guide rollers.
Preferably, two all be equipped with lifting unit in the lift box, lifting unit is including setting up the electro-magnet in the lift box bottom, the electro-magnet passes through fourth spring elastic connection with the adjacent side of first rack board, the lower extreme of first rack board extends to in the lift box and with the inner wall sliding connection of lift box, shrink piece has electric conductivity, the left and right sides inner wall of control box all is equipped with the conducting strip with shrink piece matched with, be equipped with the power in the processing platform, power, two conducting strips, two electro-magnets and shrink piece pass through the wire and constitute a return circuit.
Preferably, both sides all are equipped with the promotion subassembly around the processing platform, the promotion subassembly is used for promoting two slide rails to the direction that is close to two side forms, the promotion subassembly is including placing the platform, place the equal fixedly connected with fixed block of front and back both sides inner wall of platform, two the box is placed to the common fixedly connected with of adjacent side of fixed block, a plurality of the vertical pile up neatly of slide rail is in placing the box, the equal sliding connection in front and back both sides of placing the platform has the promotion piece, two the equal fixedly connected with strip-shaped plate in one side that the processing platform was kept away from to the promotion piece, two the adjacent side of promotion piece is fixedly connected with connecting rod jointly, the connecting rod is located the below of placing the platform, the below fixedly connected with of placing the platform promotes the box, the sealed sliding connection has T type piece in the promotion box, T type piece and connecting rod fixed connection, T type piece and the inner wall of promoting the box pass through third spring elastic connection.
Preferably, the control box is slidably connected with a pressing plate, the first pneumatic rod penetrates through the pressing plate, the pressing plate and the inner bottom of the control box are fixedly connected with folding air bags together, and the folding air bags are communicated with opposite side spaces of the two pushing boxes through two connecting pipes.
Preferably, the locking device further comprises a locking assembly, the locking assembly comprises two installation blocks fixedly connected to the rear side placing table, two moving blocks are arranged between the installation blocks, two rear sides of the moving blocks are fixedly connected with second motors, output shafts of the second motors penetrate through the corresponding moving blocks and are fixedly connected with second pneumatic rods, telescopic ends of the second pneumatic rods are fixedly connected with cylinders, sleeves are fixedly connected in the cylinders in a sliding mode, the sleeves are fixedly connected with inner walls of the corresponding cylinders through second springs in an elastic mode, a plurality of sliding grooves are formed in the side faces of the sleeves, and the inner walls of the cylinders are fixedly connected with a plurality of sliding blocks.
Preferably, the adjusting assembly is used for adjusting the distance between two side dies, the adjusting assembly comprises a rectangular groove arranged above a processing table, two L-shaped blocks are connected in the rectangular groove in a sliding mode, two L-shaped blocks are fixedly connected with corresponding U-shaped blocks, two adjacent sides of the L-shaped blocks are fixedly connected with second rack plates, the inner walls of the front side and the rear side of the rectangular groove are connected with a cross rod in a rotating mode, the cross rod is fixedly connected with a second gear, the rear side of the cross rod extends to the outside, two adjacent sides of the mounting blocks are all connected with a screw rod in a rotating mode, two bevel gears are arranged on the screw rod and the cross rod, two moving blocks are in threaded connection with the screw rod, a first motor is mounted on the mounting blocks and is fixedly connected with the tail end of an output shaft of the first motor and the screw rod located on the left side, two guide rods are fixedly connected with the adjacent sides of the mounting blocks in a rotating mode, and the guide rods penetrate through the two moving blocks.
The invention has the following beneficial effects:
Compared with the prior art, the modularized partially coated steel-concrete combined structure has the advantages that the node grouting template consists of two sliding rails, two side templates and corresponding accessories, and the structure form is unique and reasonable. Adopts light materials such as aluminum alloy and the like, the on-site installation operation is convenient. The device has strong universality, is not limited by the size of the node, can adapt to the nodes with different beam widths and beam heights, can be repeatedly used, can be quickly installed, effectively improves the construction efficiency, and reduces the overall construction period;
Compared with the prior art, the assembling equipment is provided with the conveying component, can effectively convey the side mold, can accurately control the overturning of the side mold through the arrangement of the electromagnet, the first rack plate and other structures, is convenient for assembling the sliding rail at two ends of the side mold, and greatly improves the assembling precision and efficiency;
Compared with the prior art, the pushing component of the assembling equipment can push the sliding rail to the direction close to the side die by utilizing the structures of the placing table, the placing box, the pushing block, the T-shaped block and the like, so that the automatic pushing of the sliding rail is realized, the manual frequent carrying and adjustment are not needed, the manual operation is reduced, the automation degree and the working efficiency of the assembling process are improved, and the labor intensity is also reduced;
Compared with the prior art, the locking assembly and the adjusting assembly are matched with each other, the locking assembly can carry out accurate screwing operation on the bolts to ensure the connection firmness, the adjusting assembly can flexibly adjust the distance between the two side dies through the structures such as the screw rod, the bevel gear and the second rack plate, and meanwhile, the positions of the two bolts can be correspondingly adjusted to adapt to nodes with different sizes, so that the adaptability and the universality of equipment are enhanced.
In summary, the modularized partially-coated steel-concrete combined structure and the assembling equipment thereof have reasonable structural design, the modularized node grouting template made of light materials has strong universality, can be repeatedly used, is quick to install, effectively improves construction efficiency and shortens construction period, the conveying, lifting and pushing components of the assembling equipment improve assembly precision, automation degree and working efficiency, labor intensity is reduced, and meanwhile, the locking component and the adjusting component are mutually matched, so that the connection firmness is ensured, and meanwhile, the adaptability and universality of the equipment to nodes with different sizes are enhanced.
Drawings
FIG. 1 is a schematic view of a modular partially clad steel-concrete composite structure according to the present invention;
FIG. 2 is a schematic structural view of an assembly;
FIG. 3 is a schematic view of the side mold of FIG. 1;
FIG. 4 is an exploded view of FIG. 1;
FIG. 5 is a schematic view of the structure of a side mold with grouting holes;
FIG. 6 is a schematic view of the structure of the assembly device;
FIG. 7 is a schematic view of the assembly apparatus with two transport assemblies removed;
FIG. 8 is an enlarged schematic view of FIG. 7A;
FIG. 9 is a schematic structural view of a bolt mount assembly;
FIG. 10 is a schematic view of the structure of FIG. 7 from another perspective;
Fig. 11 is a bottom partial perspective view of fig. 8.
In the figure, a mounting column, a2 cross beam, a3 side die, a4 sleeve, a 5 grouting hole, a 6 sliding rail, a 7 bolt, an 8 locker, a 9 locking hole, a 10 cross tube, an 11 conveying component, a 12 processing table, a 13 placing box, a 14 turning plate, a 15L-shaped block, a 16 rotating shaft, a 17U-shaped block, a 18 baffle, a 19 placing table, a 20 contracting block, a 21 fixing block, a 22 pushing block, a 23 strip-shaped plate, a 24 control box, a 25 first pneumatic rod, a 26 pressing plate, a 27 folding air bag, a 28 connecting tube, a 29 mounting block, a 30 guide plate, a 31 first rack plate, a 32 lifting box, a 33 electromagnet, a 34 first gear, a 35 connecting rope, a 36 guide roller, a 37 cylinder, a 38 second spring, a 39 sliding block, a 40 placing sleeve, a 41 sliding groove, a42 second rack plate, a 43 second gear, a 44 cross rod, a 45 bevel gear, a 46 first motor, a 47 second motor, a 48 screw rod, a 49 moving block, a 50T-shaped block, a 51 third spring and a 52 pushing box are arranged.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-11, a modularized partially coated steel-concrete combined structure and an assembling device thereof, the modularized partially coated steel-concrete combined structure comprises a mounting column 1, brackets are welded on the left side of the mounting column 1, side dies 3 are fixedly connected on the front side and the rear side of the brackets through a plurality of fixing screws, the fixing screws are uniformly distributed, the connection between the side dies 3 and the brackets is tight and stable, the specification and the number of the fixing screws are reasonably selected according to the structural stress condition, the lower ends of the two side dies 3 are fixedly connected with transverse pipes 10, the transverse pipes 10 and the side dies 3 are integrally processed and molded, threaded holes are formed on the right sides of the two transverse pipes 10, bolts 7 are in threaded connection with the two threaded holes, sliding rails 6 are arranged on the left side and the right side of the two side dies 3, the right sides of the two bolts 7 penetrate through the corresponding sliding rails 6, after the bolts 7 penetrate through the sliding rails 6, the connection between the sliding rails 6 and the side dies 3 is further fixed, the whole structure is more stable, the left sides of the two transverse pipes 10 are fixedly connected with locking holes 9, the two locking holes 9 are internally provided with locking devices 8, the left sides of the two locking devices 8 penetrate through corresponding sliding rails 6, the left sides of the brackets are provided with cross beams 2, the cross beams 2 are fixedly connected with the two side dies 3 through a plurality of fixing screws, the upper ends of the brackets are fixedly connected with two sleeves 4, the sleeves 4 are used for subsequent grouting operation, the positions and the number of the sleeves are set according to grouting process and structural requirements, smooth grouting operation can be ensured, the assembly parts are formed by the two side dies 3, the transverse pipes 10, the sliding rails 6, the bolts 7 and the locking devices 8, the side die 3 positioned at the front side is provided with grouting holes 5, the setting of the grouting holes 5 provides another way for grouting operation, in actual construction, grouting can be carried out from the sleeves 4 or the grouting holes 5 according to specific conditions, the flexibility of construction is increased.
In addition, the invention also provides an assembling device of a modularized partially coated steel-concrete combined structure, which is used for modularized assembly of the assembling parts, and comprises a processing table 12, wherein the left side and the right side of the processing table 12 are respectively provided with a conveying component 11, the conveying components 11 can accurately convey parts required by assembly to the processing table 12, the conveying speed and the precision can be adjusted according to actual requirements, the conveying components 11 form conveying equipment for conveying rollers and conveying belts in the prior art, two U-shaped blocks 17 are arranged above the processing table 12, the inner walls of the front side and the rear side of the two U-shaped blocks 17 are jointly connected with two rotating shafts 16 through damping bearings in a rotating way, the friction resistance of the rotating shafts 16 can be increased by using the damping bearings, after the rotation of the turnover plates 14 is vertical, the turnover plates 14 are not easy to rotate again in the assembling process, the turnover plates 14 are fixedly connected to the two rotating shafts 16, the turnover plates 14 are firmly connected with the rotating shafts 16 so as to rotate the two side dies 3 to a vertical state, the upper ends of the two turnover plates 14 are fixedly connected with the baffle plates 18, the front sides of the two rotating shafts 16 penetrate through the corresponding U-shaped blocks 17 and are fixedly connected with the first gears 34, the front side of the processing table 12 is fixedly connected with the control box 24, the inner bottom of the control box 24 is fixedly connected with the first pneumatic rod 25, the telescopic end of the first pneumatic rod 25 is fixedly connected with the contraction block 20, the front side of the processing table 12 is fixedly connected with the two guide plates 30, the upper ends of the two guide plates 30 are respectively provided with a pulling groove, the two pulling grooves are respectively and slidably connected with a square block, the adjacent sides of the two square blocks and the upper end of the contraction block 20 are fixedly connected with the connecting ropes 35 as power transmission components, the connecting ropes 35 are made of materials with enough strength and flexibility, and can reliably transmit the actions of the contraction block 20 to the square blocks, the opposite sides of two square blocks and the inner wall of corresponding pulling groove pass through first spring elastic connection, the setting of first spring can make two first rack board 31 reset when shrink piece 20 moves back, the equal fixedly connected with lift box 32 of upper end of two square blocks, the upper end of two lift boxes 32 all is equipped with first rack board 31, the common rotation of both sides inner wall is connected with guide roll 36 around two pulling grooves, two connect rope 35 twine on the guide roll 36 that corresponds, guide roll 36's setting can change the trend of connecting rope 35, reduce the friction of connecting rope 35 and pulling groove inner wall, improve the life of equipment, conveying assembly 11 and processing table 12's below all is equipped with supporting legs (not shown).
Wherein, all be equipped with lifting unit in two lift boxes 32, lifting unit is including setting up the electro-magnet 33 in the bottom in lift box 32, electro-magnet 33 passes through fourth spring elastic connection with the adjacent side of first rack board 31, the lower extreme of first rack board 31 extends to in the lift box 32 and with the inner wall sliding connection of lift box 32, shrink piece 20 has electric conductivity, control box 24's left and right sides inner wall all is equipped with the conducting strip with shrink piece 20 matched with, be equipped with the power in the processing platform 12, the power, two conducting strips, two electro-magnets 33 and shrink piece 20 pass through the wire and constitute a return circuit.
Wherein, both sides all are equipped with pushing component around the processing platform 12, pushing component's design purpose is in order to realize the automatic propelling movement of slide rail 6, improve packaging efficiency, reduce manual operation, pushing component is used for pushing two slide rails 6 to the direction that is close to two side forms 3, pushing component is including placing platform 19, the equal fixedly connected with fixed block 21 of both sides inner wall around placing platform 19, the box 13 is placed to the common fixedly connected with of adjacent side of two fixed blocks 21, a plurality of slide rail 6 vertical pile up neatly is in placing box 13, slide rail 6 is in placing box 13 vertical pile up neatly, the space has been saved, the while has made things convenient for taking and the propelling movement of slide rail 6, the equal sliding connection in both sides around placing platform 19 has pushing block 22, one side that two pushing block 22 kept away from processing platform 12 is equal fixedly connected with strip shaped plate 23, the effect of strip shaped plate 23 is in order to promote slide rail 6, the slide rail 6 in placing box 13 can not fall down, the common fixedly connected with connecting rod in adjacent side of two pushing block 22, the connecting rod is located the below of placing platform 19, the below of placing platform 19 is fixedly connected with pushing box 52, the vertical pile up neatly in 52 of box 6, the vertical pile up neatly is in place box 6, vertical pile up neatly in box 6, vertical pile up neatly is in place box 6, the vertical pile up neatly is in box 50, the T is connected with the connecting rod 50 through the connecting rod 50 with the shape of T50, the connecting rod is connected with the pneumatic pressure plate 50, the connecting box is connected with the air bag 25, the two side 50, the joint box is connected with the pneumatic pressure plate 25, and the connecting box is connected with the air bag 25, and the side 50, and the connecting box 25 and the 13, and the connecting box 25 and the connecting box and the 25.
The locking assembly comprises two mounting blocks 29 fixedly connected to the rear side placing table 19, two moving blocks 49 are arranged between the two mounting blocks 29, the rear sides of the two moving blocks 49 are fixedly connected with second motors 47, output shafts of the two second motors 47 penetrate through the corresponding moving blocks 49 and are fixedly connected with second pneumatic rods, telescopic ends of the two second pneumatic rods are fixedly connected with cylinders 37, placing sleeves 40 are fixedly connected in the two cylinders 37, the two placing sleeves 40 are elastically connected with inner walls of the corresponding cylinders 37 through second springs 38, the elastic force of the second springs 38 can enable the placing sleeves 40 to keep a certain position in the cylinders 37, meanwhile, the functions of buffering and adjusting are achieved in the installation and detachment processes of bolts 7, the bolts 7 are ensured to be stably screwed into threaded holes, a plurality of sliding grooves 41 are formed in the side faces of the placing sleeves 40, and a plurality of sliding blocks 39 are fixedly connected to the inner walls of the cylinders 37.
The adjusting assembly is designed to adapt to side dies 3 of different sizes and assembly requirements, universality and flexibility of assembly equipment are improved, the adjusting assembly is used for adjusting the distance between the two side dies 3, the adjusting assembly comprises a rectangular groove arranged above a processing table 12, two L-shaped blocks 15 are slidably connected in the rectangular groove, the two L-shaped blocks 15 are fixedly connected with corresponding U-shaped blocks 17, the adjacent sides of the two L-shaped blocks 15 are fixedly connected with second rack plates 42, the inner walls of the front side and the rear side of the rectangular groove are jointly connected with a cross rod 44 in a rotating mode, the cross rod 44 is fixedly connected with a second gear 43, the rear side of the cross rod 44 extends to the outside, adjacent sides of the two mounting blocks 29 are respectively connected with a screw rod 48 in a rotating mode, the two screw rods 48 and the cross rod 44 are respectively provided with bevel gears 45, two moving blocks 49 are in threaded connection with the screw rod 48, the mounting blocks 29 on the left side are provided with first motors 46, the tail ends of the output shafts of the first motors 46 are fixedly connected with the screw rods 48 on the left side, the adjacent sides of the two mounting blocks 29 are jointly fixedly connected with guide rods, the guide rods are fixedly connected with the guide rods, and the guide rods extend through the two guide rods 49 and penetrate through the two guide rods to the two opposite sides of the second rack plates 43, so that the two guide rods are positioned on the two opposite sides of the guide rods and can rotate to each guide rods and rotate under two guide rods 43.
The present invention may be operated by first controlling the operation of the first motor 46 in accordance with the size requirements of the nodes in the actual assembled partially clad steel-concrete composite structure. An output shaft of the first motor 46 is fixedly connected with a screw rod 48 positioned at the left side, and the first motor 46 rotates to drive the screw rod 48 to rotate. Since the two moving blocks 49 are screwed with the screw rod 48 and the guide rod plays a guide role penetrating the two moving blocks 49, the rotation of the screw rod 48 moves the two moving blocks 49 in the horizontal direction along the screw rod 48.
While the screw rod 48 rotates, a bevel gear 45 fixedly connected to the screw rod 48 is meshed with the bevel gear 45 on the cross rod 44, so that the cross rod 44 is driven to rotate. A second gear 43 is fixedly connected to the cross bar 44, and a second rack plate 42 is fixedly connected to the adjacent sides of the two L-shaped blocks 15, and the second gear 43 is meshed with the second rack plate 42. When the cross bar 44 rotates, the second gear 43 rotates with it, and the two second rack plates 42 are driven to move relatively or reversely through the engagement transmission with the second rack plates 42. Because the two L-shaped blocks 15 are fixedly connected with the corresponding second rack plates 42 respectively, and the two L-shaped blocks 15 are fixedly connected with the corresponding U-shaped blocks 17, the U-shaped blocks 17 are rotatably connected with the rotating shaft 16 through damping bearings, and the turnover plate 14 is fixed on the rotating shaft 16, the movement of the two second rack plates 42 can make the two L-shaped blocks 15 drive the U-shaped blocks 17, the rotating shaft 16 and the turnover plate 14 to move, so that the distance between the two moving blocks 49 and the U-shaped blocks 17 is adjusted to adapt to the installation requirements of the side dies 3 with different sizes (when the position is adjusted, the electromagnet 33 is required to be electrified by using the controller, and the electromagnet 33 is electrified to generate attraction force on the two first rack plates 31, so that the first rack plates 31 are separated from the first gears 34, and the situation that rotation occurs when the turnover plate 14 moves is avoided).
Next, the side mold 3 is conveyed above the processing table 12 by the conveying assembly 11, at this time, the electromagnet 33 is controlled to be powered off by the controller, and the first rack plate 31 is engaged with the first gear 34 and accurately placed on the two flipping plates 14. At this time, the first pneumatic rod 25 is controlled to shrink, the shrinking block 20 is fixedly connected to the expansion end of the first pneumatic rod 25, and the first pneumatic rod 25 stretches out to drive the shrinking block 20 to move downwards.
The contraction block 20 is connected with two square blocks through a connecting rope 35, the two square blocks are respectively positioned in the pulling grooves of the two guide plates 30, and the square blocks are elastically connected with the inner walls of the corresponding pulling grooves through first springs. When the shrinkage block 20 moves downwards, the two square blocks move relatively in the pulling groove under the action of the connecting rope 35. The two square blocks relatively move to drive the lifting box 32 to relatively move, the first rack plate 31 in the lifting box 32 also moves along with the lifting box, when the two first rack plates 31 relatively move, the rotating shaft 16 is enabled to rotate, and finally the overturning plate 14 is enabled to drive the side die 3 to rotate, so that the side die 3 is enabled to rotate to a vertical state.
When the roll-over panel 14 is rotated ninety degrees, the retraction block 20 is now moved down into position to contact the two conductive tabs within the control box 24. Since the shrinkage block 20 has conductivity, at this time, the power supply, the two conductive sheets, the two electromagnets 33 and the shrinkage block 20 are conducted through a circuit formed by the conductive wires, and the electromagnets 33 are electrified to generate magnetism.
When the electromagnet 33 is energized, an attractive force is generated to the first rack plate 31, so that the first rack plate 31 moves downward against the elastic force of the fourth spring, and the first rack plate 31 is no longer engaged with the first gear 34.
After the first rack plate 31 is disengaged from the first gear 34, the first pneumatic rod 25 continues to shrink, at this time, the first pneumatic rod 25 drives the pressing plate 26 to move downwards in the control box 24, the pressing plate 26 moves downwards to squeeze the folding air bag 27, so that air in the folding air bag 27 enters the opposite side space of the pushing box 52 through the connecting pipe 28, after the air enters the pushing box 52, the T-shaped block 50 is pushed to move towards the direction close to the processing table 12, the T-shaped block 50 drives the connecting rod and the pushing block 22 to move, and the pushing block 22 pushes the sliding rails 6 placed in the placing box 13 to accurately push the two sliding rails 6 to the two ends of the side mold 3.
After the slide rail 6 is installed in place, as the bolt 7 is placed in the placing sleeve 40 before installation, the second motor 47 and the second pneumatic rod are controlled to operate, when the second pneumatic rod operates to drive the bolt 7 to move to a position corresponding to the threaded hole on the side die 3, the operation of the second motor 47 drives the placing sleeve 40 and the cylinder 37 to rotate, and then drives the bolt 7 to rotate, and as the second pneumatic rod is pressed, the second spring 38 is in a compressed state, so that the second spring 38 can be screwed into the corresponding threaded hole in the rotating process of the bolt 7, the installation and fixation operation of the bolt 7 is completed, and after the bolt 7 is installed, a worker only needs to insert the locker 8 into the locking hole 9 to complete locking;
After the assembly of the components is completed, the two side dies 3 are mounted on the front side and the rear side of the bracket by using a plurality of fixing screws, and then the cross beam 2 and the two side dies 3 are connected by using a plurality of fixing screws.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.

Claims (8)

1. The assembly equipment of the modularized partially coated steel-concrete composite structure comprises a mounting column (1) and is characterized in that brackets are welded on the left side of the mounting column (1), side dies (3) are fixedly connected to the front side and the rear side of the brackets through a plurality of fixing screws, transverse pipes (10) are fixedly connected to the lower ends of the side dies (3), threaded holes are formed in the right side of the transverse pipes (10), bolts (7) are connected to the threaded holes in the threaded holes, sliding rails (6) are arranged on the left side and the right side of the side dies (3), locking holes (9) are formed in the right side of the bolts (7) in a penetrating mode, locking devices (8) are arranged in the locking holes (9), transverse beams (2) are arranged on the left side of the brackets, the transverse beams (2) and the two side dies (3) are fixedly connected with the corresponding sliding rails (6) through the fixing screws, the two side dies (4) and the two locking devices (4) are fixedly connected to each other through the corresponding sliding rails (6), and the two side dies (4) are assembled together through the fixing screws (4) and the corresponding sliding rails (6):
The processing bench (12), the left and right sides of processing bench (12) all is equipped with conveying assembly (11), the top of processing bench (12) is equipped with two U type piece (17), two the inner wall of the front and back both sides of U type piece (17) is through damping bearing joint rotation two pivots (16), two equal fixedly connected with turning plate (14) on pivot (16), two equal fixedly connected with baffle (18) of upper end of turning plate (14), two the front side of pivot (16) runs through corresponding U type piece (17) and fixedly connected with first gear (34), the front side fixedly connected with control box (24) of processing bench (12), the interior bottom fixedly connected with first pneumatic rod (25) of control box (24), the expansion end fixedly connected with shrink piece (20) of first pneumatic rod (25), the front side fixedly connected with two deflector (30) of processing bench (12), two the upper end of deflector (30) all is equipped with pulling groove, two opposite side pulling groove (35) are connected with square inner wall (35) in the equal sliding connection of square spring groove, the upper ends of both lifting boxes (32) are provided with first rack plates (31).
2. The assembly equipment of the modular partially coated steel-concrete composite structure according to claim 1, wherein the side mold (3) positioned at the front side is provided with grouting holes (5).
3. The assembling apparatus of a modular partially coated steel-concrete composite structure according to claim 1, wherein guide rollers (36) are rotatably connected to inner walls of both front and rear sides of the two pulling grooves, and the two connecting ropes (35) are wound around the corresponding guide rollers (36).
4. The assembly equipment of the modularized partly-coated steel-concrete combined structure according to claim 1, wherein lifting assemblies are arranged in the two lifting boxes (32), each lifting assembly comprises an electromagnet (33) arranged at the inner bottom of each lifting box (32), each electromagnet (33) is elastically connected with the adjacent side of the corresponding first rack plate (31) through a fourth spring, the lower end of each first rack plate (31) extends into each lifting box (32) and is slidably connected with the inner wall of each lifting box (32), each shrinkage block (20) is conductive, conductive sheets matched with each shrinkage block (20) are arranged on the inner walls of the left side and the right side of each control box (24), a power supply is arranged in each processing table (12), and each power supply, each conductive sheet, each electromagnet (33) and each shrinkage block (20) form a loop through wires.
5. The assembly equipment of the modularized partly-coated steel-concrete composite structure according to claim 1, wherein pushing components are arranged on the front side and the rear side of the processing table (12), the pushing components are used for pushing two sliding rails (6) towards the direction close to two side dies (3), the pushing components comprise a placing table (19), fixing blocks (21) are fixedly connected to the inner walls of the front side and the rear side of the placing table (19), a placing box (13) is fixedly connected to the adjacent sides of the two fixing blocks (21), a plurality of sliding rails (6) are vertically piled up in the placing box (13), pushing blocks (22) are slidably connected to the front side and the rear side of the placing table (19), a strip-shaped plate (23) is fixedly connected to one side, far away from the processing table (12), of the two pushing blocks (22), connecting rods are fixedly connected to the adjacent sides of the two pushing blocks (22), located below the placing table (19), pushing boxes (52) are fixedly connected to the lower side of the placing table (19), and the pushing boxes (52) are fixedly connected to the inner walls (50) of the T-shaped connecting rods (50).
6. The assembly device of the modularized partly-coated steel-concrete composite structure according to claim 5, wherein a pressing plate (26) is connected in a sliding manner in the control box (24), the first air rod (25) penetrates through the pressing plate (26), a folding air bag (27) is fixedly connected with the inner bottom of the control box (24) together, and the folding air bag (27) is communicated with opposite side spaces of the two pushing boxes (52) through two connecting pipes (28).
7. The assembly device of the modularized partly-coated steel-concrete composite structure according to claim 5, further comprising a locking assembly, wherein the locking assembly comprises two mounting blocks (29) fixedly connected to the rear side placement table (19), two moving blocks (49) are arranged between the two mounting blocks (29), second motors (47) are fixedly connected to the rear sides of the two moving blocks (49), output shafts of the two second motors (47) penetrate through the corresponding moving blocks (49) and are fixedly connected with second pneumatic rods, cylinders (37) are fixedly connected to telescopic ends of the two second pneumatic rods, placement sleeves (40) are slidably connected to the inner walls of the two cylinders (37), the two placement sleeves (40) are elastically connected with the inner walls of the corresponding cylinders (37) through second springs (38), a plurality of sliding grooves (41) are formed in the side surfaces of the placement sleeves (40), and a plurality of sliding blocks (39) are fixedly connected to the inner walls of the cylinders (37).
8. The assembly equipment of a modularized partly cladding steel-concrete composite structure according to claim 7, further comprising an adjusting component, wherein the adjusting component is used for adjusting the distance between two side dies (3), the adjusting component comprises a rectangular groove arranged above a processing table (12), two L-shaped blocks (15) are slidably connected in the rectangular groove, the two L-shaped blocks (15) are fixedly connected with corresponding U-shaped blocks (17), the adjacent sides of the two L-shaped blocks (15) are fixedly connected with second rack plates (42), the inner walls of the front side and the rear side of the rectangular groove are jointly and rotatably connected with a cross rod (44), a second gear (43) is fixedly connected onto the cross rod (44), the rear side of the cross rod (44) extends to the outside, a screw rod (48) is rotatably connected onto the adjacent sides of the mounting block (29), bevel gears (45) are respectively arranged on the two screw rods (48) and the cross rod (44), the two moving blocks (49) are fixedly connected with a corresponding U-shaped block (17), the two left motor (48) are fixedly connected with the two guide blocks (46), and the two guide blocks (46) are fixedly connected with the two guide rods (46) on the two sides of the left motor (46).
CN202510467494.2A 2025-04-15 2025-04-15 Modularized partially-coated steel-concrete combined structure and assembly equipment thereof Active CN119981268B (en)

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CN120175038B (en) * 2025-05-21 2025-07-25 上海存志建筑工程有限公司 Integrated partially-coated steel-concrete composite beam and manufacturing method thereof

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CN213926702U (en) * 2020-11-30 2021-08-10 沈阳建筑大学 An adjustable assembled beam-column support connector
CN114197652A (en) * 2021-11-03 2022-03-18 陕西建工第五建设集团有限公司 Pre-buried bolt assembly for precast concrete exterior wall cladding

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CN210918226U (en) * 2019-07-09 2020-07-03 中国水利水电第十四工程局有限公司 A device for adjusting the width of T beam side beam flange plate
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CN213926702U (en) * 2020-11-30 2021-08-10 沈阳建筑大学 An adjustable assembled beam-column support connector
CN114197652A (en) * 2021-11-03 2022-03-18 陕西建工第五建设集团有限公司 Pre-buried bolt assembly for precast concrete exterior wall cladding

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