CN119952786B - Stator integrated plastic package high-precision punching equipment - Google Patents
Stator integrated plastic package high-precision punching equipmentInfo
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- CN119952786B CN119952786B CN202510182167.2A CN202510182167A CN119952786B CN 119952786 B CN119952786 B CN 119952786B CN 202510182167 A CN202510182167 A CN 202510182167A CN 119952786 B CN119952786 B CN 119952786B
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Abstract
The invention discloses a stator integrated plastic package high-precision punching device, which relates to the field of post-processing of motor parts, when the stator integrated plastic package high-precision punching device is used, a pulling plate is pulled to deflect, a displacement assembly is pressed down when the pulling plate deflects, a positioning assembly is used for positioning a plastic sealing cover through the cooperation of a plug rod and a positioning cover, a drill bit of a path plate positioning drilling and tapping module is positioned at a first drilling position, a pressing assembly applies elastic pressure to a clamp and the drill bit until the drill bit penetrates through the plastic sealing cover under the elastic pressure, the elastic pressure is released instantaneously, the drill bit runs through high-frequency axial reciprocating motion behind the plastic envelope lid, and when resetting, the direction subassembly is in the route board displacement groove direction and is bored the drill bit automatic positioning second drilling position of attacking the module down, and this mode has realized plastic envelope lid one-time location and drill bit secondary location cooperation, realizes the accurate location of first drilling position, and the drill bit can carry out the accurate location of many times of second drilling position or third drilling position simultaneously, and a plurality of hole sites shaping are accurate no deviation when realizing the operation.
Description
Technical Field
The invention relates to the field of post-processing of motor parts, in particular to high-precision punching equipment for integrated plastic packaging of a stator.
Background
In industrial control, especially in motor drive control application, the detection of the rotation speed is important feedback data for realizing accurate drive control of a motor, and the rotation speed of the motor is often required to be detected for rotation speed feedback and forming speed closed-loop control. The circuit board is generally installed in the motor that possesses accurate control, the design mode waterproof effect of current conventional circuit board and stator assembly is poor, therefore this relevant plastic envelope structure has wide application in this type of motor, however, the hall element that the circuit board is integrated needs to keep measuring the rotational speed to stator or rotor when the plastic envelope, its hall element needs to pass the plastic envelope body and detect, in order to ensure durability and data accuracy, often lay a plurality of hall elements at a plurality of points in same radius, this just also leads to the plastic envelope body to need be in the accurate trompil of a plurality of points when post-processing.
Based on the higher cost of its automation equipment and actual production quantity restriction, the semi-automatic post-processing operation of manual work complex still adopts, has characteristics with low costs and reliable and stable, to the plastic envelope body of small-size, the manual work is with its back of location, and the detection hole that a plurality of hall elements correspond needs many times location, in many times location operation, and the manual work very easily appears the deviation and causes the hole site skew, and especially the manual positioning accuracy of plastic envelope body of less size is more difficult to ensure, leads to the yields to reduce.
After the plastic package body is positioned, a plurality of detection holes corresponding to the Hall elements are required to be positioned for a plurality of times, when automatic calibration control of the sensor is not used, in manual positioning operation for a plurality of times, position deviation is very easy to occur to cause hole position deviation, the Hall elements are blocked, and especially the plastic package body with smaller size cannot be subjected to parallel synchronous drilling operation by adopting a plurality of drill bits, and in the hole position calibration process requiring the drill bits to be orderly, the manual positioning accuracy is more difficult to maintain higher qualification rate and cannot meet the use requirement.
And under the prerequisite of guaranteeing the accurate location of drill bit, the accurate location and the centre gripping of plastic envelope body are vital, and the location centre gripping of the plastic envelope body of independent control this moment to and the continuous replacement of a plurality of plastic envelope body processing, undoubtedly very big increase working strength.
Disclosure of Invention
The invention aims to solve the problems that the cost can be effectively reduced by adopting non-automatic treatment in the post-processing process of a plastic package body, but the yield and the efficiency are lower, and provides high-precision punching equipment for integrated plastic packages of a stator.
In order to achieve the aim, the technical scheme is that the stator integrated plastic package high-precision punching equipment comprises an external component and a sliding component, wherein the bottom of the sliding component is fixed, the sliding component comprises a plastic sealing cover, the external component comprises a shell and a path plate embedded on the side wall of the shell, a displacement component for axial displacement is arranged in the shell, the displacement component comprises a top plate and a driver arranged on the top plate, a driving gear is arranged at the output end of the driver,
The positioning assembly is arranged on the lower surface of the top plate and comprises an inserted link fixed with the top plate, a gear cylinder meshed with the driving gear is rotatably arranged on the surface of the inserted link, and a positioning cover penetrates through and slides at the bottom end of the inserted link;
A drilling and tapping module is arranged on one side of the top plate and comprises a guide component which is limited and slides on one side of the top plate and a pressing component which is positioned on the surface of the guide component and penetrates through the surface of the guide component, the surface of the pressing component is rotatably provided with a clamp for clamping the drill bit, and the top end of the clamp is provided with a driven gear meshed with the outer wall of the gear cylinder;
When the displacement assembly is pressed down, the positioning assembly positions the plastic sealing cover, the path plate positions the drilling and tapping module, the pressing assembly applies elastic pressure to the clamp until the drill bit penetrates through the plastic sealing cover, the elastic pressure is released, the drill bit penetrates through the plastic sealing cover and then moves in a high-frequency axial reciprocating mode, and when the drill bit is reset, the guiding assembly automatically positions the next drilling and tapping position under the guidance of the path plate, and after drilling and tapping are completed, the drilling and tapping module resets under the action of inertia force meshed with the gear cylinder and the driven gear.
As further description of the technical scheme, the external assembly further comprises a side frame which is positioned on the outer side of the shell and used for limiting the path plate, the surface of the shell is movably connected with a pull plate, and the surface of the pull plate is provided with a through hole in a penetrating way.
As further description of the technical scheme, the path board comprises a board body and a plurality of guide grooves formed in the inner side wall of the board body, displacement grooves are communicated between two adjacent guide grooves, and reset grooves are communicated with the top ends of the guide grooves and the displacement grooves which are farthest from each other on the board body;
Both sides of the plate body are provided with clamping edges which are embedded and fixed with the shell.
As further description of the technical scheme, the displacement assembly further comprises a guide rod fixed on the inner wall of the shell, the top plate penetrates through the surface of the guide rod and slides on the surface of the guide rod, the lower surface of the top plate is fixedly connected with a sliding rail, the upper surface of the top plate is fixedly connected with a pressing plate, and one end of the pressing plate is limited and slides in the through hole.
According to the technical scheme, the guide assembly comprises a connecting plate, a sliding piece matched with the sliding rail to slide is fixedly connected to the upper surface of the connecting plate, a limiting clamp is arranged on the surface of the connecting plate, a plug is arranged in the limiting clamp in a sliding mode, and a top spring is arranged on one side of the plug.
As further description of the technical scheme, the pressing assembly comprises a retainer, wherein two threaded columns are symmetrically fixed on the upper surface of the retainer, the threaded columns penetrate through the surface of the connecting plate and slide on the surface of the connecting plate, retaining springs are symmetrically arranged on the surfaces of the threaded columns on two sides of the connecting plate, and nuts are in threaded fit with the top ends of the threaded columns.
As further description of the technical scheme, the positioning assembly further comprises a positioning spring fixed on the surface of the inserted link, the bottom end of the positioning spring is fixedly connected with the top end of the positioning cover, the inserted link is connected with the gear cylinder through a rotating piece, and the inner wall of the gear cylinder is meshed with the driving gear.
As a further description of the technical scheme, one side of the positioning cover is arranged in an opening shape, and the bottom of the positioning cover is in a flaring shape.
As a further description of the technical scheme, the depth of the displacement groove gradually becomes shallow from bottom to top until the depth is consistent with the guide groove.
As further description of the technical scheme, the sliding component comprises a slide rail which is fixed with the shell and used for sliding the plastic sealing cover, a blanking port is formed in the inner wall of the slide rail, and a collecting tray is arranged below the blanking port.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
When the positioning device is used, the pulling plate is pulled to deflect, the displacement assembly is pressed downwards when the pulling plate deflects, the positioning assembly is matched with the positioning cover through the inserted rod and the positioning cover to position the plastic sealing cover, the drill bit of the path plate positioning drilling and tapping module is positioned at a first drilling position, the pressing assembly applies elastic pressure to the clamp and the drill bit until the drill bit penetrates through the plastic sealing cover under the elastic pressure, the elastic pressure is instantly released, the drill bit penetrates through the plastic sealing cover and then moves in a high-frequency axial reciprocating mode, and when the drill bit is reset, the guide assembly guides the drill bit of the drilling and tapping module on the path plate to automatically position a second drilling position, the mode realizes once positioning of the plastic sealing cover, and the axial positioning of the plastic sealing cover matched with the flaring of the positioning cover under the positioning cover realizes secondary positioning, the plastic sealing cover is matched with the positioning of the first drilling position after the drill bit penetrates through, and the positioning of the path plate and the positioning assembly are combined, so that the accurate positioning of a plurality of detection holes is realized, the accurate positioning of workpieces and the accurate positioning of hole positions are realized, and the accurate forming of a plurality of hole positions under the full manual simple operation is realized;
And when link up, the plastic closure can be under the maximum pressure holding state of locating component, its drill bit runs through back quick axial reciprocating motion, quick smooth and discharge the piece to the hole inner wall, when the drill bit shifts out and resets, along with locating component to the pressure of plastic closure reduces gradually, it drills out the downthehole wall of inspection comparatively smooth, can not appear the displacement under the frictional force effect along with the drill bit shifts out, and then the synchronous pressure that reduces of adaptation plastic closure, this mode is through the axial reciprocating motion of drill bit to downthehole smooth processing, make its smooth sliding, the plastic closure need not great pressure holding force location, can not appear the associated displacement along with the drill bit shifts out when making its drilling finish the switching, traditional anchor clamps cooperation mode is abandoned to this mode, can the maximum guarantee precision, personnel's operating efficiency and convenience are improved.
After the drilling is finished, the driven gear of the drilling and tapping module is meshed with the gear cylinder, the drilling and tapping module has an inertial force for resetting based on the friction force action of the gear cylinder and the driven gear, and when the plug slides into the resetting groove, the plug can be quickly reset under the action of the inertial force, so that the continuity of processing of a plurality of plastic covers is kept.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective view of another view of the present invention;
FIG. 3 is a schematic cross-sectional view of the present invention;
FIG. 4 is a schematic perspective cross-sectional view of an external assembly of the present invention;
FIG. 5 is a schematic perspective cross-sectional view of an external assembly of the present invention;
FIG. 6 is a schematic view of the internal mounting of the outer housing of the present invention;
FIG. 7 is a schematic illustration of the engagement of the displacement assembly and positioning assembly of the present invention;
FIG. 8 is a schematic view of the installation state of the drilling and tapping module according to the present invention;
FIG. 9 is a schematic perspective view of a drilling and tapping module according to the present invention;
FIG. 10 is a schematic view of the structure of the guide assembly and the pressing assembly of the present invention;
FIG. 11 is a schematic perspective view of a path plate of the present invention;
FIG. 12 is a schematic view of an explosion of a portion of the present invention;
FIG. 13 is a schematic diagram of an automated embodiment of the present invention.
Legend description:
10. external components, 11, a shell, 12, a path plate, 121, a plate body, 122, a guide groove, 123, a displacement groove, 124, a reset groove, 125, a clamping edge, 13, a side frame, 14, a pull plate, 15 and a through hole;
20. the device comprises a displacement assembly, a top plate, a 22, a driver, a 23, a driving gear, a 24, a guide rod, a 25, a pressing plate, a 26 and a sliding rail;
30. Drilling and tapping modules, 31, guide assemblies, 311, connecting plates, 312, sliders, 313, limit clamps, 314, jacks, 315, top springs, 32, pressing assemblies, 321, retainers, 322, threaded columns, 323, nuts, 324, retaining springs, 33, clamps, 34, driven gears, 35, drills;
40. A slide assembly; 41, a slideway, 42, a blanking port, 43, a collecting tray, 44 and a plastic sealing cover;
50. The positioning device comprises a positioning component, a plug rod, a rotating piece, a gear cylinder, a positioning spring, a positioning cover and a positioning cover.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The current motor has low requirement on driving precision in most application scenes, and during production, the motor and the common motor work piece are precisely controlled to be standard components for uniform production, and the difference is that the motor is precisely controlled through rotation speed monitoring, the rotation speed detection is a core link of precise driving control of the motor, a Hall element is used for rotation speed detection and needs to pass through a plastic package body to conduct data acquisition, so that the motor can be realized by partially carrying out post-processing on the plastic package body and adding a controller after the rotation speed monitoring function is added.
As shown in fig. 1 to 13, the invention provides a stator integrated plastic package high-precision punching device, which comprises an external component 10 and a sliding component 40 fixed at the bottom of the external component, wherein the sliding component 40 comprises a plastic package cover 44, the external component 10 comprises a shell 11 and a path plate 12 embedded on the side wall of the shell 11, a displacement component 20 for axial displacement is arranged in the shell 11, the displacement component 20 comprises a top plate 21 and a driver 22 arranged on the top plate, the output end of the driver 22 is provided with a driving gear 23,
The lower surface of the top plate 21 is provided with a positioning assembly 50, the positioning assembly 50 comprises a inserted link 51 fixed with the top plate 21, the surface of the inserted link 51 is rotatably provided with a gear cylinder 53 meshed with the driving gear 23, and the bottom end of the inserted link 51 penetrates through and slides with a positioning cover 55;
A drilling and tapping module 30 is arranged on one side of the top plate 21, the drilling and tapping module 30 comprises a guide component 31 which is limited to slide on one side of the top plate 21 and a pressing component 32 which is positioned on the surface of the guide component 31 and penetrates through, a clamp 33 for clamping a drill bit 35 is rotatably arranged on the surface of the pressing component 32, and a driven gear 34 meshed with the outer wall of a gear cylinder 53 is arranged at the top end of the clamp 33;
when the displacement assembly 20 is pressed down, the positioning assembly 50 positions the plastic sealing cover 44, the path plate 12 positions the drilling and tapping module 30, the pressing assembly 32 applies elastic pressure to the clamp 33 until the drill bit 35 penetrates through the plastic sealing cover 44, the elastic pressure is released, the drill bit 35 axially reciprocates at high frequency after penetrating through the plastic sealing cover 44, and when the drill bit is reset, the guide assembly 31 automatically positions the next drilling and tapping position under the guidance of the path plate 12, and after drilling and tapping are finished, the drilling and tapping module 30 resets under the action of inertia force meshed by the gear cylinder 53 and the driven gear 34.
Specifically, as shown in fig. 1, the external assembly 10 further comprises a side frame 13 fixed at the outer side of the housing 11 and used for limiting the path plate 12, the surface of the housing 11 is movably connected with a pull plate 14, and a through hole 15 is formed in the surface of the pull plate 14 in a penetrating manner.
Through setting up casing 11, casing 11 can be to inside protection, avoids operating personnel to touch the inside potential safety hazard that exists by mistake, and its casing 11 is fixed with guide arm 24, can slide through guide arm 24 support roof 21.
The side frame 13 on the surface of the housing 11 can hold the path plate 12 on one side of the housing 11, can perform maintenance work such as oiling the path plate 12 when necessary, and can replace the path plate 12 with a different drilling pitch when necessary.
The pulling plate 14 can control the displacement of the top plate 21 through pushing and pulling, when the top plate 21 is in a reset state and is continuously pushed, the blocking of the positioning cover 55 to the plastic sealing cover 44 can be released, the positioning cover 55 can slide down in the slide way 41, the plastic sealing cover 44 is blocked by small pulling, the pulling is continuously carried out, and the inserting rod 51 penetrates through the plastic sealing cover 44 after being matched with the primary positioning of the positioning cover 55, so that secondary accurate positioning is carried out.
Specifically, as shown in fig. 11, the path board 12 includes a board body 121 and a plurality of guide grooves 122 formed on the inner side wall thereof, a displacement groove 123 is communicated between two adjacent guide grooves 122, and a reset groove 124 is communicated between the furthest guide groove 122 on the board body 121 and the top end of the displacement groove 123;
Both sides of the plate 121 are provided with clamping edges 125 which are engaged with and fixed to the housing 11.
Through setting up guide slot 122, top 314 can laminate in guide slot 122 under the pressure of top spring 315 and slide, when removing displacement groove 123, then top 314 slides out the partial card under the effect of top spring 315 and goes into, makes it unable reverse motion.
By the design of the path plate 12, compared with the mode of combining a stepping motor with a sensor, the use threshold is lower, the processing and the use of workpieces with fixed models are more reliable, and the later maintenance cost is low.
Specifically, as shown in fig. 8, the displacement assembly 20 further includes a guide rod 24 fixed on the inner wall of the housing 11, the top plate 21 penetrates through and slides on the surface of the guide rod 24, a sliding rail 26 is fixedly connected to the lower surface of the top plate 21, a pressing plate 25 is fixedly connected to the upper surface of the top plate 21, and one end of the pressing plate 25 is limited and slides in the through hole 15.
The arrangement of the guide rod 24 can limit the displacement direction and distance of the top plate 21, and when the subsequent equipment is upgraded, the device also comprises a version of the guide rod 24 for installing an auxiliary spring, so that the step of manually pushing or pulling the pull plate 14 is not required, and only pulling is required;
The lower surface of the top plate 21 is provided with an arc-shaped slide rail 26, the slide rail 26 can slide in cooperation with an arc-shaped slide piece 312, and the connecting plate 311 can move in cooperation with the slide rail 26 and the slide piece 312.
Specifically, as shown in fig. 10, the guide assembly 31 includes a connecting plate 311, a slider 312 that is matched with and slides on the slide rail 26 is fixedly connected to the upper surface of the connecting plate 311, a limiting clamp 313 is disposed on the surface of the connecting plate 311, a plug 314 is slid in the limiting clamp 313, and a top spring 315 is disposed on one side of the plug 314.
By providing the limit fixture 313, the limit fixture 313 can limit the small-amplitude sliding out and shrinkage of the plug 314 to adapt to the depth change of the displacement groove 123.
Specifically, as shown in fig. 9 and 10, the pressing component 32 includes a retainer 321, two threaded columns 322 are symmetrically fixed on the upper surface of the retainer 321, the threaded columns 322 penetrate through and slide on the surface of the connecting plate 311, retaining springs 324 are symmetrically arranged on the surfaces of the threaded columns 322 on two sides of the connecting plate 311, and nuts 323 are screwed on the top ends of the threaded columns 322.
By turning the nut 323, the pressure of the two holding springs 324 to the connection plate 311 can be controlled, so that the amplitude of the reciprocating vibration of the drill 35 is reduced and the frequency is increased under the increased and varied elastic force.
The surface of the threaded post 322 on the retainer 321 clamps the connecting plate 311 through two symmetrical retaining springs 324, when the retainer 321 moves, the threaded post 322 slides on the connecting plate 311, the two retaining springs 324 stretch one by one to provide an elastic force, the elastic force is applied to the drill bit 35 through the elastic force to carry out an elastic pressure, the plastic package body is drilled, after penetration, the elastic force is released, and the retaining springs 324 can carry the reciprocating axial movement of the retainer 321 and stop rapidly based on no damping effect, so that the drill bit 35 can dredge in a hole for a plurality of times after drilling.
Specifically, as shown in fig. 7, the positioning assembly 50 further comprises a positioning spring 54 fixed on the surface of the insert rod 51, the bottom end of the positioning spring 54 is fixedly connected with the top end of the positioning cover 55, the insert rod 51 is connected with the gear cylinder 53 through the rotating piece 52, and the inner wall of the gear cylinder 53 is meshed with the driving gear 23.
The positioning spring 54 is located on the surface of the inserted link 51 and is fixed at one end, the other end of the positioning spring is fixed on the positioning cover 55, pressure can be applied to the positioning cover 55 through the positioning spring 54 when the inserted link 51 passes through the plastic sealing cover 44, the accurate axial position of the plastic sealing cover 44 is positioned through the inserted link 51 in the fixed mode, meanwhile, the positioning cover 55 can press after blocking and positioning for the first time, the plastic sealing cover 44 is prevented from moving axially slightly, the stability of a drilling process is guaranteed, the fixing mode is stable and reliable, the operation is convenient, and no independent clamp 33 is needed to cooperate.
Specifically, as shown in fig. 6, one side of the positioning cover 55 is provided in an opening shape, and the bottom of the positioning cover 55 is provided in a flaring shape.
The positioning cover 55 has an opening at one side capable of blocking the plastic cover 44 sliding in the slideway 41, and a flaring at the bottom capable of gathering the plastic cover 44 and axially aligning with the insert rod 51 when being pressed down.
Specifically, as shown in FIG. 11, the depth of the displacement groove 123 becomes gradually shallower from bottom to top until the depth coincides with the guide groove 122.
The displacement groove 123 can be blocked from the previous guide groove 122 and can be transited to the next guide groove 122 by transition change of the depth from the deep to the shallow.
Specifically, as shown in fig. 3, the sliding component 40 includes a slide way 41 fixed with the housing 11 and used for sliding a plastic cover 44, a blanking port 42 is formed on the inner wall of the slide way 41, and a collecting tray 43 is arranged below the blanking port 42.
Through setting up slide 41, slide 41 that the slope set up can keep the slip direction of plastic envelope lid 44, when drilling, can keep the drill bit 35 to run through the back and can not appear touching by blanking mouth 42 on the slide 41 to can drop the sweeps of drilling and collect in the tray 43 that gathers materials, the drilling can be with the sweeps discharge when reciprocal axial rapid movement, keeps downthehole smoother.
Because the plastic package is smaller, it is difficult to use the mode of drilling simultaneously with a plurality of drills 35 to process, therefore hole site calibration and drilling in proper order are required one by one, further reducing the processing efficiency and increasing the risk of mistakes. The displacement assembly 20 is driven to be pressed downwards through the deflection of the pull plate 14, so that the positioning assembly 50 is matched with the positioning cover 55 through the inserting rod 51 to fix and accurately position the plastic sealing cover 44. The drill bit 35 accurately completes machining of a first drilling position under the guidance of the path plate 12, and meanwhile, the drill bit is automatically adjusted to a second drilling position and a third drilling position, so that high-precision positioning of multi-hole site machining is realized, and deviation caused by manual multi-positioning is avoided.
The electric clamp 33 of the automatic equipment and the automatic drill can be coordinated to ensure the machining precision and efficiency, but in the manual operation, if clamping and drilling are controlled simultaneously, the coordination is difficult, the working strength of workers is obviously increased, and the operation efficiency and stability are reduced. In the scheme, after the plastic sealing cover 44 sliding in the slide way 41 is blocked by the positioning cover 55, the positioning is performed once, when the positioning cover 55 is pressed down, the positioning cover 55 is positioned twice under the action of the flaring at the lower part, so that the positioning cover is aligned with the inserted rod 51, the inserted rod 51 passes through the positioning cover for three times, the positioning accuracy is ensured, and after the positioning cover is positioned for three times, the positioning cover 55 presses the plastic sealing cover 44 under the pressure of the positioning spring 54, and the final pressing after the positioning cover is positioned for three times is kept.
When the plastic sealing cover 44 is used, firstly, the plastic sealing cover 44 is sequentially placed on the slide way 41 in a designated direction, the plastic sealing cover 44 slides down and is blocked by the inserting rod 51, after the plastic sealing cover 44 is sequentially placed, the pulling plate 14 is lifted, the pulling plate 14 is kept to move upwards along with the top plate 21, the top plate 21 is matched with the top head 314 with the displacement assembly 20 through the slide rail 26 and the sliding piece 312 to slide to the horizontal height of the reset groove 124, the inserting rod 51 is moved upwards at the moment, the plastic sealing cover 44 is blocked by the positioning cover 55, the driver 22 is started, the driver 22 is rotated along with the driven gear 34 through the driving gear 23 and the gear cylinder 53, the driven gear 34 is rotated along with the drill bit 35 through the clamp 33, when the pulling plate 14 deflects, the end part of the pressing plate 25 is moved transversely in the through hole 15, the pressing plate 25 is kept to only axially move along with the top plate 21, the top plate 21 is directly penetrated through the inserting rod 51 to penetrate the plastic sealing cover 44, the plastic sealing cover 44 is positioned, and the positioning spring 54 is continuously compressed and the positioning cover 55 is kept to press the plastic sealing cover 44;
In the pressing process, the top plate 21 slides in the rightmost guide groove 122 with the top 314, when the top 314 moves to a certain distance, the top 314 slides into the bottom of the displacement groove 123 under the action of the elasticity of the top spring 315, the depth of the bottom of the displacement groove 123 is larger than that of the guide groove 122, the top of the displacement groove is consistent with the depth of the guide groove 122 to form an inclined plane, and the displacement groove 123 is continuously blocked in the pressing process and then axially moves;
When the drill bit 35 is continuously pressed down, the drill bit 35 contacts the plastic cover 44 and drills holes in high-speed rotation, the drilling speed is different based on the thickness or the difference of materials of different plastic covers 44, if the materials are harder to penetrate, the greater the blocking force of the drill bit 35 is, the greater the resistance is, the greater the blocking force of the drill bit 35 is, the greater the deformation amount of the two retaining springs 324 is, the pressure on the drill bit 35 is increased, after the drill bit 35 penetrates, the instantaneously lost pressure enables the retaining springs 324 to rebound back and forth, the drill bit 35 reciprocates in a detection hole, the adaptation of the inner wall of the drill bit is maintained, and when the detection hole is separated from the drill bit 35, the pressure of the positioning spring 54 on the positioning cover 55 is also reduced.
When the top plate 21 is reset and moves, the top 314 slides in the displacement groove 123, firstly slides axially for a certain distance and then slides obliquely, and simultaneously slides on the slide rail 26 with the slide piece 312 on the connecting plate 311, so that the drill bit 35 slides out of the detection hole and then moves horizontally until being positioned in the other guide groove 122;
After the drilling is finished, the plug 314 slides into the reset groove 124, and at the moment, the plug 314 transversely slides in the reset groove 124 to realize reset based on the clockwise inertia force under the high-speed engagement of the rotation of the gear cylinder 53 and the driven gear 34;
Because a plurality of Hall elements are distributed in the plastic package body, a plurality of point positions with the same radius are required to be accurately perforated. However, the existing method mainly relies on manual cooperation with semi-automatic equipment to finish processing, and the mode is low in cost, but certain difficulties exist in maintaining accurate positioning when processing small plastic package bodies, deviation easily occurs in manual repeated positioning, and hole position deviation or inaccuracy is caused.
According to the scheme, through the fixed movement track of the path plate 12, the accurate positioning and drilling operation of a plurality of positions of the drill bit 35 are carried out, the problem that deviation occurs easily in positioning in the post-processing process, hole position deviation or inaccuracy is caused is solved, intelligent control is not needed in the whole, the requirement on operators is low, and the operation steps are simple and the operators get on hand faster.
Especially in the trompil processing of less body type plastic envelope body, manual positioning accuracy is difficult to ensure, shelters from hall element because of the hole site skew easily, influences detection accuracy and product yields. Furthermore, conventional approaches add to the complexity and uncertainty of the process by multiple manual positioning operations. The whole operation process of this scheme promotes the arm-tie 14 promptly for after the control personnel stimulate many times can realize the accurate location shaping of a plurality of detection holes, and easy and simple to handle, the processing precision is high, and efficiency is ensured.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. The stator integrated plastic package high-precision punching equipment comprises an external component (10) and a sliding component (40) fixed at the bottom of the external component, wherein the sliding component (40) comprises a plastic package cover (44), and is characterized in that the external component (10) comprises a shell (11) and a path plate (12) embedded on the side wall of the shell (11), a displacement component (20) for axial displacement is arranged in the shell (11), the displacement component (20) comprises a top plate (21) and a driver (22) arranged on the top plate, and a driving gear (23) is arranged at the output end of the driver (22);
The positioning assembly (50) is mounted on the lower surface of the top plate (21), the positioning assembly (50) comprises a plug rod (51) fixed with the top plate (21), a gear cylinder (53) meshed with the driving gear (23) is rotatably arranged on the surface of the plug rod (51), and a positioning cover (55) penetrates through and slides at the bottom end of the plug rod (51);
A drilling and tapping module (30) is arranged on one side of the top plate (21), the drilling and tapping module (30) comprises a guide assembly (31) which is limited to slide on one side of the top plate (21) and a pressing assembly (32) which is arranged on the surface of the guide assembly (31) and penetrates through the surface of the guide assembly, a clamp (33) for clamping a drill bit (35) is rotatably arranged on the surface of the pressing assembly (32), and a driven gear (34) meshed with the outer wall of the gear cylinder (53) is arranged at the top end of the clamp (33);
When the initial position of the displacement assembly (20) is pressed down, the positioning assembly (50) positions the plastic sealing cover (44), the path plate (12) positions the drilling and tapping module (30), the pressing assembly (32) applies elastic pressure to the clamp (33) until the drill bit (35) penetrates through the plastic sealing cover (44), the elastic pressure is released, the drill bit (35) axially reciprocates at high frequency after penetrating through the plastic sealing cover (44), and when the drill bit is reset, the guide assembly (31) automatically positions the next drilling and tapping position under the guide of the path plate (12), and the drilling and tapping module (30) is reset to the initial position under the action of the inertia force meshed with the gear cylinder (53) and the driven gear (34) after drilling and tapping is finished;
The path plate (12) comprises a plate body (121) and a plurality of guide grooves (122) formed in the inner side wall of the plate body, displacement grooves (123) are communicated between two adjacent guide grooves (122), reset grooves (124) are communicated with the guide grooves (122) which are farthest away from each other on the plate body (121) and the top ends of the displacement grooves (123), and clamping edges (125) which are embedded with the shell (11) are formed in two sides of the plate body (121);
The displacement assembly (20) further comprises a guide rod (24) fixed on the inner wall of the shell (11), the top plate (21) penetrates through the surface of the guide rod (24) in a sliding mode, a sliding rail (26) is fixedly connected to the lower surface of the top plate (21), a pressing plate (25) is fixedly connected to the upper surface of the top plate (21), and one end of the pressing plate (25) is limited and slides in the through hole (15);
The guide assembly (31) comprises a connecting plate (311), a sliding piece (312) matched with the sliding rail (26) to slide is fixedly connected to the upper surface of the connecting plate (311), a limiting clamp (313) is arranged on the surface of the connecting plate (311), a plug (314) is arranged in the limiting clamp (313) in a sliding mode, and a top spring (315) is arranged on one side of the plug (314);
Through setting up guide way (122), top (314) can laminate in guide way (122) under the pressure of top spring (315) and slide, when removing displacement groove (123), then top (314) slide out the partial card under the effect of top spring (315) and go into, make it unable reverse motion.
2. The stator integrated plastic package high-precision punching device according to claim 1, wherein the external assembly (10) further comprises a side frame (13) which is positioned on the outer side of the shell (11) and used for limiting the path plate (12), the surface of the shell (11) is movably connected with a pull plate (14), and a through hole (15) is formed in the surface of the pull plate (14) in a penetrating mode.
3. The stator integrated plastic package high-precision punching device according to claim 2, wherein the pressing assembly (32) comprises a retainer (321), two threaded columns (322) are symmetrically fixed on the upper surface of the retainer (321), the threaded columns (322) penetrate through the surface of the connecting plate (311) in a sliding mode, retaining springs (324) fixed on the surface of the threaded columns (322) are symmetrically arranged on two sides of the connecting plate (311), and nuts (323) are in threaded fit with the top ends of the threaded columns (322).
4. The stator integrated plastic package high-precision punching device according to claim 1, wherein the positioning assembly (50) further comprises a positioning spring (54) fixed on the surface of the inserted link (51), the bottom end of the positioning spring (54) is fixedly connected with the top end of the positioning cover (55), the inserted link (51) is connected with the gear cylinder (53) through a rotating piece (52), and the inner wall of the gear cylinder (53) is meshed with the driving gear (23).
5. The high-precision punching equipment for integrated plastic packaging of a stator as claimed in claim 4, wherein one side of the positioning cover (55) is arranged in an opening shape, and the bottom of the positioning cover (55) is in a flaring shape.
6. A stator integrated plastic package high-precision punching device according to claim 3, characterized in that the depth of the displacement groove (123) gradually becomes shallow from bottom to top until the depth is consistent with the guide groove (122).
7. The stator integrated plastic package high-precision punching device according to claim 1, wherein the sliding assembly (40) comprises an inclined slideway (41) for bearing sliding of a plastic package cover (44), a blanking port (42) is formed in the inner wall of the slideway (41), and a collecting disc (43) is arranged below the blanking port (42).
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| CN202510182167.2A CN119952786B (en) | 2025-02-19 | 2025-02-19 | Stator integrated plastic package high-precision punching equipment |
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| CN202510182167.2A CN119952786B (en) | 2025-02-19 | 2025-02-19 | Stator integrated plastic package high-precision punching equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113210670A (en) * | 2020-03-17 | 2021-08-06 | 王伟 | Drill bit auxiliary accessory for drilling machine capable of keeping balance on horizontal hard ground and using method |
| CN214444843U (en) * | 2021-01-06 | 2021-10-22 | 重庆市巨力冶金制品有限公司 | A positioning mechanism for the low-speed gear hub drilling of the synchronizer |
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| JP3132803U (en) * | 2007-04-04 | 2007-06-21 | タイワン タキサワ テクノロジー カンパニー リミテッド | Insulation structure of spindle lifting device of printed circuit board drill machine |
| CN218799304U (en) * | 2022-10-27 | 2023-04-07 | 吕先真 | Positioning and punching device for flange production |
| CN116696241B (en) * | 2023-07-31 | 2023-10-13 | 陕西星通石油工程技术有限公司 | On-line monitoring PDC drill bit |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113210670A (en) * | 2020-03-17 | 2021-08-06 | 王伟 | Drill bit auxiliary accessory for drilling machine capable of keeping balance on horizontal hard ground and using method |
| CN214444843U (en) * | 2021-01-06 | 2021-10-22 | 重庆市巨力冶金制品有限公司 | A positioning mechanism for the low-speed gear hub drilling of the synchronizer |
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Denomination of invention: A high-precision drilling device for an integrated stator plastic encapsulation body Granted publication date: 20251125 Pledgee: Agricultural Bank of China Shengzhou sub branch Pledgor: Shengzhou Pentium Motor Co.,Ltd. Registration number: Y2025980066922 |
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