CN119943572A - Multi-angle automatic winding device for micro transformer coil - Google Patents

Multi-angle automatic winding device for micro transformer coil Download PDF

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Publication number
CN119943572A
CN119943572A CN202510150906.XA CN202510150906A CN119943572A CN 119943572 A CN119943572 A CN 119943572A CN 202510150906 A CN202510150906 A CN 202510150906A CN 119943572 A CN119943572 A CN 119943572A
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China
Prior art keywords
wall
platform
rod
winding
motor
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CN202510150906.XA
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Chinese (zh)
Inventor
黄士桓
黄相程
郭华
何国华
吴丹
曹艳
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Shenzhen Yudu Lighting Co ltd
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Shenzhen Yudu Lighting Co ltd
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Priority to CN202510150906.XA priority Critical patent/CN119943572A/en
Publication of CN119943572A publication Critical patent/CN119943572A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本申请涉及微型变压器线圈多角度自动绕线装置,涉及微型变压器自动化绕线控制技术领域,其包括基座台,所述基座台的顶部中心处通过轴承连接有中心轴,所述基座台的顶部设置有横向定位台,所述横向定位台与中心轴的顶端相连接,所述基座台的底端中部设置有角度调节机构,所述角度调节机构包括驱动盒、蜗轮、蜗杆和第一电机,所述横向定位台的上表面设置有条形槽,所述条形槽的中部外壁设置有导杆,所述横向定位台的顶部设置有导向台,所述导向台的底端中心处连接有滑动块;本申请通过角度调节机构可驱动横向定位台进行角度偏移,实现了任意角度下稳定可靠地绕制微型变压器线圈的目标,提高了产品的合格率和一致性水平的同时降低了生产成本。

The present application relates to a multi-angle automatic winding device for a micro-transformer coil, and to the technical field of automatic winding control for a micro-transformer. The device comprises a base platform, wherein the top center of the base platform is connected to a central axis through a bearing, a lateral positioning platform is arranged on the top of the base platform, the lateral positioning platform is connected to the top end of the central axis, an angle adjustment mechanism is arranged in the middle of the bottom end of the base platform, the angle adjustment mechanism comprises a driving box, a worm gear, a worm and a first motor, a strip groove is arranged on the upper surface of the lateral positioning platform, a guide rod is arranged on the middle outer wall of the strip groove, a guide platform is arranged on the top of the lateral positioning platform, and a sliding block is connected to the bottom center of the guide platform; the present application can drive the lateral positioning platform to perform angle deviation through the angle adjustment mechanism, thereby achieving the goal of stably and reliably winding the micro-transformer coil at any angle, improving the product qualification rate and consistency level while reducing the production cost.

Description

Multi-angle automatic winding device for miniature transformer coil
Technical Field
The application relates to the technical field of automatic winding control of miniature transformers, in particular to a multi-angle automatic winding device for miniature transformer coils.
Background
With the rapid development of electronic technology and information technology, miniature transformers play an increasingly important role in the fields of computers, communication, aerospace and the like. The amount of demand for manufacturing micro-transformers becomes large, and manufacturing requirements become high. How to mass produce miniature transformers with qualified quality has become an important issue to be solved by enterprises.
Among the prior art, can consult the chinese patent of bulletin number CN115312318a to the transformer coil wire winding related art and disclose a transformer coil's winding device, belong to transformer technical field, including supporting baseplate, install in the play line roller of supporting baseplate top one side, the urceolus and the inner tube that are located the supporting baseplate top and be located the line roller at supporting baseplate top, two slip fixture blocks are installed to supporting baseplate top one side, and the supporting baseplate is provided with the movable plate at the top of two slip fixture block one sides, and two slip stopper are installed to the movable plate bottom, movable plate bottom center department is fixed with the meshing piece, the movable plate top slides and is provided with the pinion rack, be fixed with the installation piece on the pinion rack side, the telescopic link is installed at the installation piece top, telescopic one end of telescopic link is fixed with the top fagging. When the winding device of the transformer coil is used, damage to the enameled wire is reduced to a certain extent, the service life of the enameled wire is prolonged, and further the service life of the coil is prolonged.
In the current state, the winding device of the transformer coil is always fixedly wound in a specific direction, does not have multi-angle adjustment for oblique winding, and often does not have a limit structure for guiding a winding guide device when winding is performed on bobbins with different diameters.
Disclosure of Invention
The application aims to provide a multi-angle automatic winding device for miniature transformer coils.
In a first aspect, the multi-angle automatic winding device for the miniature transformer coil provided by the application adopts the following technical scheme:
the utility model provides an automatic winding device of miniature transformer coil multi-angle, includes the base platform, the top center department of base platform has the center pin through bearing connection, the top of base platform is provided with horizontal positioning platform, horizontal positioning platform is connected with the top of center pin, the bottom middle part of base platform is provided with angle adjustment mechanism, angle adjustment mechanism includes drive box, worm wheel, worm and first motor, be connected through the bolt between drive box and the base platform, the bottom of center pin passes base platform and extends to drive box internally connected with the worm wheel, one side inner wall of drive box is connected with the worm through the bearing, intermeshing between worm and the worm wheel, one side outer wall connection of drive box has first motor, the output of first motor is connected with the worm, the bottom edge of horizontal positioning platform is connected with the go-between, the bottom range of go-between is inlayed and is equipped with the ball, the bottom and the base platform looks butt of ball, the upper surface of horizontal positioning platform is provided with the bar groove, the middle part of groove is provided with the worm wheel, the top of horizontal positioning platform is provided with the guide bar, guide bar bottom looks at the guide bar, the guide bar center joint is located in the slider, the slider is connected with the middle part.
Through adopting above-mentioned technical scheme, the base platform adopts high strength aluminum alloy material to make in order to ensure sufficient rigidity and lightweight characteristic and conveniently carries and settle, but the transverse positioning platform carries out the angle deviation through angle adjustment mechanism drive, so that the coiling of coil is carried out to the multiple angle, drive the worm through first motor drive when needing angle regulation and rotate, the worm rotates and drives the worm wheel and rotate, thereby the worm wheel rotates and drives the center pin and rotate in step, thereby the center pin rotates and drives transverse positioning platform and carry out synchronous rotation and realize wire winding angle's adjustment, increase moment of torsion reduction energy consumption when having realized the auto-lock through worm wheel and worm meshing drive, the goal of coiling miniature transformer coil under the arbitrary angle has been realized, production cost has been reduced in the time of improving qualification rate and the uniformity level of product, the go-between plays auxiliary stay's effect, accessible ball carries out supplementary rotation when rotating simultaneously, bar groove and guide arm play spacing effect, the translation motion is carried out along the axis direction of guide arm to the accessible sliding block.
The bottom of guide arm is provided with a bi-directional threaded rod, equal threaded connection in the both sides opposite screw department of a bi-directional threaded rod has the screw thread movable block, two sets of the top of screw thread movable block all is connected with the spacing ring, two sets of the outer wall of guide arm is all located to the equal cover of spacing ring, two sets of the one side that the spacing ring is close all is provided with trigger switch.
Through adopting above-mentioned technical scheme, be connected through the bearing between two-way threaded rod and the bar groove, thereby two-way threaded rod can rotate in the bar inslot and drive both sides screw thread movable block and carry out translational motion towards relative direction to drive the spacing ring and carry out synchronous translation, thereby two sets of spacing rings remove the translation interval that has restricted the sliding block at the guide arm, in order to face the spacing work of two sets of spacing rings of coil accessible of different specifications to the guide table translation scope, avoid around establishing to the coil bobbin outside.
The outer wall of one side of the transverse positioning table is provided with a servo motor, the output end of the servo motor is connected with a first bidirectional threaded rod, the servo motor drives the first bidirectional threaded rod to synchronously rotate, the first bidirectional threaded rod rotates to drive two side thread moving blocks to move horizontally towards the opposite direction, the thread moving blocks move to drive a limiting ring to synchronously move with a trigger switch, and a controller is arranged on one side of the transverse positioning table and electrically connected with the trigger switch.
Through adopting above-mentioned technical scheme, servo motor plays the drive effect and can drive the rotation of the two-way threaded rod of drive No. one to realized the spacing work to the guide table, after the trigger switch looks butt of guide table translation direction in-process sliding block and spacing ring edge, trigger switch gives the controller with signal transmission, and the controller can with second motor electric connection, thereby the controller control second motor carries out reverse drive has realized reciprocating translational motion to the guide table.
The upper surface one side of horizontal locating platform is provided with the mount, the middle part of mount is connected with the screw rod through the bearing, the middle part outer wall threaded connection of screw rod has the regulating block, one side of regulating block is connected with the movable rod through rotary joint, the one end outer wall cover that the regulating block was kept away from to the movable rod is equipped with movable section of thick bamboo, one side bottom outer wall connection of movable section of thick bamboo has the axis of rotation, the axis of rotation is connected through the bearing with horizontal locating platform.
Through adopting above-mentioned technical scheme, the mount plays fixed support effect, and the screw rod can rotate in the mount, and the screw rod rotates and drives the regulating block and carry out translational motion, and the regulating block removes the one end that drives the movable rod and carries out synchronous displacement, and the movable rod can shrink in the movable section of thick bamboo, and the one end removal of movable rod can drive the movable section of thick bamboo and rotate along the axis of rotation as the centre of a circle to realize the promotion effect of tip.
The guide table is close to one side outer wall connection of mount has the promotion strip, one side outer wall that the promotion strip kept away from the guide table is provided with spacing spout, the inside of spacing spout is inlayed and is equipped with the slider, be connected through rotary joint between the one end that the movable rod was kept away from to the movable tube and the slider, one side outer wall of mount is provided with the second motor, the output of second motor is connected with the screw rod.
Through adopting above-mentioned technical scheme, the slider can slide in spacing spout, and positive and negative start through second motor 26 can drive screw rod 18 and rotate, and the screw rod rotates and drives the regulating block and carry out translational motion, and the regulating block removes the one end that drives the movable rod and carry out synchronous displacement, and the one end removal of movable rod can drive movable tube and rotate along the axis of rotation as the centre of a circle, thereby the movable tube rotates and promotes the slider and translate and promote the guide table and carry out reciprocal translational motion, thereby realizes the reciprocating motion in the wire winding process and carries out comprehensive wire winding work.
The top of guide table is provided with wire winding application platform, the top of wire winding application platform is provided with the spacing groove, the middle part inner wall of spacing groove is connected with No. two bi-directional threaded rods through the bearing, equal threaded connection in the both sides opposite screw department of No. two bi-directional threaded rods has the connecting block, one side of wire winding application platform is provided with the third motor, the output of third motor is connected with No. two bi-directional threaded rods, two sets of the top of connecting block all is connected with wire winding and carries on the frame, two sets of wire winding carries on the opposite one side in top of frame and all is connected with the spool through the bearing, the spool is kept away from the one end that wire winding carried the frame and is connected with supplementary assembly plate, one side that wire winding carried one side is connected with driving motor, driving motor's output is connected with the spool.
Through adopting above-mentioned technical scheme, wire winding application platform plays the supporting role, thereby can drive through the third motor and drive two bi-directional threaded rods and rotate and drive two sets of connecting blocks and carry out the translational motion of relative direction, the connecting block removes and carries on the frame and carry out synchronous motion, so that carry out the centre gripping fixedly to the coil bobbin, thereby can drive the drive spool through driving motor and carry on the outer wall of frame and rotate and drive supplementary assembly plate and connecting tube and carry out synchronous rotation so that be convenient for drive the bobbin and rotate thereby realize wire winding work, thereby supplementary assembly plate uses PC plastics injection moulding to have good insulating property and prevents that the electric current leakage protection personnel safety also simplifies the equipment difficulty simultaneously and shortens the installation cycle and promote productivity utilization ratio.
Two sets of the opposite sides of auxiliary assembly board all are connected with the connecting cylinder, the outer wall arrangement of connecting cylinder runs through there is the ejector pin, the outer wall connection of connecting cylinder is passed to the one end of ejector pin has the top sheet, the one end that the top sheet was kept away from to the ejector pin is connected with the butt piece, the one end of butt piece is connected with the spring, the spring housing is located the ejector pin outer wall, just the one end that the butt piece was kept away from to the spring and the inner wall butt of connecting cylinder.
Through adopting above-mentioned technical scheme, can stretch into the bobbin inside through the connecting cylinder and carry out spacing fixedly, the ejector pin can remove in the connecting cylinder, and the spring can promote the butt piece through resilience force and keep stationary state under the condition that does not receive external force interference.
The middle part inner wall of connecting cylinder is connected with electric telescopic handle, electric telescopic handle's output is connected with the impeller block, the outer wall of impeller block with multiunit the butt piece looks butt.
Through adopting above-mentioned technical scheme, can promote the impeller through electric telescopic handle and carry out translational motion, the impeller is the toper, and the impeller translation can promote the butt piece and move towards connecting cylinder outer wall direction translation to promote ejector pin and top sheet and push out towards outside, thereby jack-up fixedly to the inner wall of bobbin, realized the fixed centre gripping to the bobbin.
The two ends of the winding application table are connected with guide supporting frames, the middle parts of the two groups of guide supporting frames are connected with limiting rods, the limiting rods penetrate through the middle parts of the two groups of winding carrying frames, the middle part outer wall cover of gag lever post is equipped with supplementary section of thick bamboo, the top outer wall of supplementary section of thick bamboo is connected with supplementary wire loop, inner wall one side of supplementary wire loop is provided with inductive sensor.
Through adopting above-mentioned technical scheme, the guide support frame plays the supporting role, and the gag lever post plays the effect of spacing wire winding and carries the frame and avoid it to rotate along with No. two bidirectional threaded rods, and supplementary section of thick bamboo can carry out translational motion at the outer wall of gag lever post simultaneously, thereby can pass the copper line in the supplementary wire ring when the wire winding and have realized the guide effect to the copper line, have optimized the wire winding effect of copper line.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The transverse positioning table can be driven to conduct angle deviation through the angle adjusting mechanism so as to facilitate winding of coils at multiple angles, the limitation that a traditional winding machine can only work along a single direction is overcome, the aim of stably and reliably winding the miniature transformer coils at any angle is fulfilled, the qualification rate and consistency level of products are improved, meanwhile, the production cost is reduced, a first bidirectional threaded rod can be driven to rotate through a driving effect of a servo motor, limiting work of a guide table is realized, when a sliding block abuts against a trigger switch at the edge of a limiting ring in the translation and guide process of the guide table, the trigger switch transmits signals to a controller, the controller can be electrically connected with a second motor, and the controller controls the second motor to conduct reverse driving, so that reciprocating translational movement of the guide table is realized;
2. Can promote the impeller through electric telescopic handle and carry out translational motion, the impeller is the toper, the impeller translation can promote the butt piece and move towards connecting cylinder outer wall direction translation, thereby promote ejector pin and top sheet and push out towards outside, thereby jack-up fixedly to the inner wall of bobbin, realized the fixed centre gripping to the bobbin, auxiliary reel can carry out translational motion at the outer wall of gag lever post when playing the effect of spacing wire lift-launch frame through the gag lever post simultaneously, thereby can pass the copper line in the auxiliary conductor ring and realized the guide effect to the copper line when the wire is wound, the wire winding effect of copper line has been optimized.
Drawings
FIG. 1 is a schematic overall structure of an embodiment of the present application;
FIG. 2 is a schematic diagram of a winding application table according to an embodiment of the present application;
FIG. 3 is a schematic view of an angle adjusting mechanism according to an embodiment of the present application;
FIG. 4 is a schematic view of a connection structure between a transverse positioning table and a guiding table according to an embodiment of the present application;
FIG. 5 is a schematic view of a connection structure between a movable rod and a movable barrel according to an embodiment of the present application;
FIG. 6 is a schematic diagram showing a connection structure between a connecting cylinder and a push rod according to an embodiment of the present application;
The reference numerals are 1, a base table, 2, a central shaft, 3, a transverse positioning table, 4, an angle adjusting mechanism, 401, a driving box, 402, a worm wheel, 403, a worm, 404, a first motor, 5, a connecting ring, 6, a ball, 7, a guide table, 8, a strip groove, 9, a guide rod, 10, a sliding block, 11, a first bidirectional threaded rod, 12, a threaded moving block, 13, a limiting ring, 14, a trigger switch, 15, a servo motor, 16, a controller, 17, a fixed frame, 18, a screw, 19, an adjusting block, 20, a movable rod, 21, a movable cylinder, 22, a rotating shaft, 23, a pushing strip, 24, a limiting chute, 25, a sliding block, 26, a second motor, 27, a winding application table, 271, a limiting groove, 28, a second bidirectional threaded rod, 29, a connecting block, 30, a third motor, 31, a winding carrier, 311, a driving motor, 32, a shaft, 33, an auxiliary assembly plate, 34, a connecting cylinder, 35, 36, a top sheet, 37, an abutting block, 38, a spring, 39, an electric driving rod, 40, a wire loop, a guide bracket, a guide wire type guide bracket, a telescopic guide bracket, and an auxiliary sensor, and an inductor.
Detailed Description
The present application will be described in further detail with reference to fig. 1 to 6.
Examples: referring to fig. 1-4, the multi-angle automatic winding device for the miniature transformer coil comprises a base table 1, wherein the center of the top of the base table 1 is connected with a central shaft 2 through a bearing, the top of the base table 1 is provided with a transverse positioning table 3, the transverse positioning table 3 is connected with the top end of the central shaft 2, the middle part of the bottom end of the base table 1 is provided with an angle adjusting mechanism 4, the angle adjusting mechanism 4 comprises a driving box 401, a worm wheel 402, a worm 403 and a first motor 404, the driving box 401 is connected with the base table 1 through a bolt, the bottom end of the central shaft 2 penetrates through the base table 1 to extend to the driving box 401 and is internally connected with the worm wheel 402, one side inner wall of the driving box 401 is connected with the worm 403 through a bearing, the worm 403 is meshed with the worm wheel 402, one side outer wall of the driving box 401 is connected with the first motor 404, and the output end of the first motor 404 is connected with the worm 403, the bottom edge of the transverse positioning table 3 is connected with a connecting ring 5, the bottom end of the connecting ring 5 is embedded with balls 6, the bottom ends of the balls 6 are abutted against the base table 1, the upper surface of the transverse positioning table 3 is provided with a strip-shaped groove 8, the middle outer wall of the strip-shaped groove 8 is provided with a guide rod 9, the top of the transverse positioning table 3 is provided with a guide table 7, the center of the bottom end of the guide table 7 is connected with a sliding block 10, the sliding block 10 is embedded in the strip-shaped groove 8, the guide rod 9 penetrates through the middle of the sliding block 10, the sliding block 10 is movably connected with the guide rod 9, the base table 1 is made of high-strength aluminum alloy materials so as to ensure sufficient rigidity and light weight characteristics and convenient carrying and arrangement, the transverse positioning table 3 can be driven to perform angle offset through an angle adjusting mechanism 4 so as to facilitate winding of coils at multiple angles, when the angle is required to be adjusted, a worm 403 is driven through a first motor 404 to rotate, the worm 403 rotates to drive the worm wheel 402 to rotate, the worm wheel 402 rotates to drive the central shaft 2 to synchronously rotate, the central shaft 2 rotates to drive the transverse positioning table 3 to synchronously rotate to adjust a winding angle, the torque is increased to reduce energy consumption while self-locking is realized through meshing and driving of the worm wheel 402 and the worm 403, the aim of stably and reliably winding a miniature transformer coil at any angle is fulfilled, the qualification rate and the consistency level of products are improved, the production cost is reduced, the connecting ring 5 plays an auxiliary supporting role, the balls 6 can be used for carrying out auxiliary rotation during rotation, the bar grooves 8 and the guide rods 9 play a limiting role, and the guide table 7 can carry out translational motion along the axis direction of the guide rods 9 through the sliding blocks 10.
Referring to fig. 4, a first bidirectional threaded rod 11 is arranged at the bottom of the guide rod 9, thread moving blocks 12 are connected to opposite thread positions on two sides of the first bidirectional threaded rod 11 in a threaded manner, limiting rings 13 are connected to the tops of the two sets of thread moving blocks 12, the two sets of limiting rings 13 are sleeved on the outer wall of the guide rod 9, trigger switches 14 are arranged on one sides, close to the two sets of limiting rings 13, of the first bidirectional threaded rod 11 and the strip-shaped groove 8 are connected through bearings, the first bidirectional threaded rod 11 can rotate in the strip-shaped groove 8 to drive the two sides of the thread moving blocks 12to move in a translational manner towards opposite directions, so that the limiting rings 13 are driven to move synchronously, the translational distance of the sliding blocks 10 on the guide rod 9 is limited, and limiting work of translational ranges of coil flexible two sets of limiting rings 13 to the guide table 7 in different specifications is avoided.
Referring to fig. 4, a servo motor 15 is disposed on an outer wall of one side of the transverse positioning table 3, an output end of the servo motor 15 is connected with a first bidirectional threaded rod 11, the servo motor 15 drives and drives the first bidirectional threaded rod 11 to synchronously rotate, the first bidirectional threaded rod 11 rotates and drives two side thread moving blocks 12 to move in a translational mode towards opposite directions, the thread moving blocks 12 move and drive a limiting ring 13 to synchronously move with a trigger switch 14, a controller 16 is disposed on one side of the transverse positioning table 3, the controller 16 is electrically connected with the trigger switch 14, the servo motor 15 can drive and drive the first bidirectional threaded rod 11 to rotate, limiting work of the guide table 7 is achieved, after the sliding block 10 abuts against the trigger switch 14 at the edge of the limiting ring 13 in the translational guiding process of the guide table 7, the trigger switch 14 transmits signals to the controller 16, the controller 16 can be electrically connected with a second motor 26, and the controller 16 controls the second motor 26 to drive in a reverse mode, and accordingly reciprocating translational movement of the guide table 7 is achieved.
Referring to fig. 5, a fixing frame 17 is provided on one side of the upper surface of the transverse positioning table 3, a screw 18 is connected to the middle of the fixing frame 17 through a bearing, an adjusting block 19 is connected to the outer wall of the middle of the screw 18 in a threaded manner, a movable rod 20 is connected to one side of the adjusting block 19 through a rotary joint, a movable cylinder 21 is sleeved on the outer wall of one end of the movable rod 20, which is far away from the adjusting block 19, a rotating shaft 22 is connected to the outer wall of one side bottom of the movable cylinder 21, the rotating shaft 22 is connected with the transverse positioning table 3 through the bearing, the fixing frame 17 plays a role in fixing and supporting, the screw 18 can rotate in the fixing frame 17, the screw 18 rotates to drive the adjusting block 19 to perform translational movement, one end of the adjusting block 19 moves to drive the movable rod 20 to perform synchronous displacement, the movable rod 20 can shrink in the movable cylinder 21, and one end of the movable rod 20 moves to drive the movable cylinder 21 to rotate along the rotating shaft 22 as a circle center, so that the pushing action of the end is realized.
Referring to fig. 5, an outer wall of one side of the guide table 7, which is close to the fixed frame 17, is connected with a pushing bar 23, an outer wall of one side of the pushing bar 23, which is far away from the guide table 7, is provided with a limiting chute 24, a sliding block 25 is embedded in the limiting chute 24, one end of the movable barrel 21, which is far away from the movable rod 20, is connected with the sliding block 25 through a rotary joint, an outer wall of one side of the fixed frame 17 is provided with a second motor 26, an output end of the second motor 26 is connected with a screw 18, the sliding block 25 can slide in the limiting chute 24, the screw 18 can be driven to rotate by forward and backward starting through the second motor 26, the screw 18 rotates to drive an adjusting block 19 to perform translational motion, one end of the adjusting block 19 moves to drive the movable rod 20 to perform synchronous displacement, one end of the movable rod 20 moves to drive the movable barrel 21 to rotate along the rotary shaft 22 as a circle center, and the sliding block 25 is pushed to perform translational motion to push the guide table 7 to perform reciprocal translational motion, so that the reciprocal movement in the winding process is realized.
Referring to fig. 2, the top of the guide table 7 is provided with a winding application table 27, the top of the winding application table 27 is provided with a limit groove 271, the middle inner wall of the limit groove 271 is connected with a second bidirectional threaded rod 28 through a bearing, two opposite screw thread parts of the second bidirectional threaded rod 28 are connected with a connecting block 29 in a threaded manner, one side of the winding application table 27 is provided with a third motor 30, the output end of the third motor 30 is connected with the second bidirectional threaded rod 28, the tops of the two groups of connecting blocks 29 are all connected with a winding carrier 31, one opposite sides of the tops of the two groups of winding carrier 31 are connected with a winding shaft 32 through bearings, one end of the winding shaft 32 far away from the winding carrier 31 is connected with an auxiliary assembly plate 33, one side of the winding carrier 31 is connected with a driving motor 311, the output end of the driving motor 311 is connected with the winding shaft 32, the winding application table 27 plays a supporting role, the third motor 30 can drive the second bidirectional threaded rod 28 to rotate so as to drive the two groups of connecting blocks 29 to perform relative translational motion, the winding carrier 31 is driven to perform synchronous motion, so as to clamp and fix the winding bobbins, the winding carrier 31 can be driven by the driving motor 311 to drive the winding carrier 31 to perform the translational motion in the relative direction, and the winding carrier 31 can also be driven by the winding carrier 31 through the driving motor 311 to perform the auxiliary assembly plate 33 to realize the synchronous motion, and the current can be easily and the safe and can be easily and safely installed by the PC is convenient for the protection can be used to realize the safety and the safety.
Referring to fig. 2, two sets of auxiliary assembly plates 33 are connected with a connecting cylinder 34 on opposite sides, an ejector rod 35 is arranged and penetrates through the outer wall of the connecting cylinder 34, one end of the ejector rod 35 penetrates through the outer wall of the connecting cylinder 34 and is connected with a top sheet 36, one end of the ejector rod 35, which is far away from the top sheet 36, is connected with an abutting block 37, one end of the abutting block 37 is connected with a spring 38, the outer wall of the ejector rod 35 is sleeved with the spring 38, one end of the spring 38, which is far away from the abutting block 37, abuts against the inner wall of the connecting cylinder 34, the connecting cylinder 34 plays a role in connection, the ejector rod 35 can move in the connecting cylinder 34 in a limiting and fixing manner, and the spring 38 can push the abutting block 37 to keep a static state under the condition of not being interfered by external force.
Referring to fig. 2 and 6, an electric telescopic rod 39 is connected to the inner wall of the middle part of the connecting barrel 34, a pushing block 40 is connected to the output end of the electric telescopic rod 39, the outer wall of the pushing block 40 is abutted against multiple groups of abutting blocks 37, the pushing block 40 can be pushed to perform translational motion through the electric telescopic rod 39, the pushing block 40 is conical, the pushing block 40 can be pushed to translate in the direction of the outer wall of the connecting barrel 34 in a translational mode, and accordingly the push rod 35 and the top piece 36 are pushed out to the outside, the inner wall of the winding barrel is jacked and fixed, and fixed clamping of the winding barrel is achieved.
Referring to fig. 2, both ends of the winding application table 27 are connected with guide supporting frames 41, the middle parts of the two groups of guide supporting frames 41 are connected with limiting rods 42, the limiting rods 42 penetrate through the middle parts of the two groups of winding carrying frames 31, an auxiliary drum 43 is sleeved on the outer wall of the middle part of each limiting rod 42, an auxiliary wire ring 44 is connected to the outer wall of the top of each auxiliary drum 43, an inductive sensor 45 is arranged on one side of the inner wall of each auxiliary wire ring 44, the guide supporting frames 41 play a supporting role, the limiting rods 42 play a role of limiting the winding carrying frames 31 to prevent the auxiliary drums from rotating along with the second-number bidirectional threaded rods 28, meanwhile, the auxiliary drums 43 can conduct translational motion on the outer wall of the limiting rods 42, copper wires can penetrate through the auxiliary wire rings 44 during winding, so that the copper wire guiding effect is achieved, the winding effect of the copper wires is optimized, the inductive sensor 45 is electrically connected with the controller 16 through real-time monitoring of inductance value changes in the copper wire moving process, the inductive sensor 45 can calculate the moving speed of the copper wires by combining corresponding signal processing circuits and algorithms, and in the process of winding, the conveying speed of the copper wires can be monitored and controlled in the process, and the production stability and consistency are guaranteed.
The implementation principle of the embodiment of the application is that firstly, the second bidirectional threaded rod 28 is driven and driven to rotate by the third motor 30 so as to drive the two groups of connecting blocks 29 to perform translational motion in opposite directions, the connecting blocks 29 move to drive the winding carrying frame 31 to synchronously move so as to clamp and fix the coil winding tube, after the connecting cylinder 34 stretches into the winding tube, the pushing block 40 can be pushed by the electric telescopic rod 39 to perform translational motion, the pushing block 40 is conical, the pushing block 40 can be pushed by the translational motion to push the abutting block 37 to translate towards the outer wall of the connecting cylinder 34, so that the ejector rod 35 and the top sheet 36 are pushed to be ejected outwards, the inner wall of the winding tube is pushed and fixed, the fixed clamping of the winding tube is realized, the worm 403 is driven to rotate by the first motor 404 when the adjustment angle is needed, the worm wheel 403 is driven to rotate, the central shaft 2 is driven to synchronously rotate, the transverse positioning table 3 is driven to synchronously rotate so as to realize the adjustment of the winding angle, the self-locking is realized by the meshing drive of the worm wheel 402 and the worm 403, the torque is reduced, the stable and reliable winding of the miniature transformer coil is realized at any angle, the goal is increased, the rotation rate of the miniature transformer coil is realized, the guide rod is increased, the rotation rate of the miniature transformer is increased, the guide rod is enabled to rotate along the horizontal direction (9) and the supporting axis (9) is lowered, and the production cost is reduced by the sliding along the supporting direction of the supporting direction (9) through the guide rod) and the sliding guide rod (9) and the sliding direction) is reduced;
The screw rod 18 can be driven to rotate through positive and negative starting of the second motor 26, the screw rod 18 rotates to drive the adjusting block 19 to perform translational motion, the adjusting block 19 moves to drive one end of the movable rod 20 to perform synchronous displacement, one end of the movable rod 20 moves to drive the movable barrel 21 to rotate along the rotary shaft 22 as the center of a circle, the movable barrel 21 rotates to push the sliding block 25 to translate to push the guide table 7 to perform reciprocating translational motion, the reciprocating motion in the winding process is achieved, the full winding work is achieved, the servo motor 15 plays a driving role to drive the first bidirectional threaded rod 11 to rotate, limit work of the guide table 7 is achieved, after the sliding block 10 abuts against the trigger switch 14 at the edge of the limit ring 13 in the translational guiding process of the guide table 7, the trigger switch 14 transmits signals to the controller 16, the controller 16 can be electrically connected with the second motor 26, the controller 16 controls the second motor 26 to perform reverse driving, the reciprocating translational motion of the guide table 7 is achieved, the driving motor 311 can drive the winding shaft 32 to perform the reciprocating translational motion in the outer wall of the winding carrier 31, and the auxiliary assembly plate 33 and the connecting barrel 34 are driven to perform synchronous rotation so as to conveniently drive the winding work.
The embodiments of the present application are all preferred embodiments of the present application, and are not intended to limit the scope of the present application, wherein like reference numerals are used to refer to like elements throughout. Therefore, all equivalent changes according to the structure, shape and principle of the present application should be covered in the protection scope of the present application.

Claims (9)

1.微型变压器线圈多角度自动绕线装置,包括基座台(1),其特征在于:所述基座台(1)的顶部中心处通过轴承连接有中心轴(2),所述基座台(1)的顶部设置有横向定位台(3),所述横向定位台(3)与中心轴(2)的顶端相连接,所述基座台(1)的底端中部设置有角度调节机构(4),所述角度调节机构(4)包括驱动盒(401)、蜗轮(402)、蜗杆(403)和第一电机(404),所述驱动盒(401)与基座台(1)之间通过螺栓相连接,所述中心轴(2)的底端穿过基座台(1)延伸至驱动盒(401)内部连接有蜗轮(402),所述驱动盒(401)的一侧内壁通过轴承连接有蜗杆(403),所述蜗杆(403)与蜗轮(402)之间相互啮合,所述驱动盒(401)的一侧外壁连接有第一电机(404),所述第一电机(404)的输出端与蜗杆(403)相连接,所述横向定位台(3)的底部边缘处连接有连接环(5),所述连接环(5)的底端排列嵌设有滚珠(6),所述滚珠(6)的底端与基座台(1)相抵接,所述横向定位台(3)的上表面设置有条形槽(8),所述条形槽(8)的中部外壁设置有导杆(9),所述横向定位台(3)的顶部设置有导向台(7),所述导向台(7)的底端中心处连接有滑动块(10),所述滑动块(10)嵌设于条形槽(8)内,且所述导杆(9)贯穿于滑动块(10)的中部,所述滑动块(10)与导杆(9)活动连接。1. A multi-angle automatic winding device for a micro transformer coil, comprising a base (1), characterized in that: a central axis (2) is connected to the center of the top of the base (1) via a bearing, a lateral positioning platform (3) is arranged on the top of the base (1), the lateral positioning platform (3) is connected to the top of the central axis (2), an angle adjustment mechanism (4) is arranged in the middle of the bottom end of the base (1), the angle adjustment mechanism (4) comprises a drive box (401), a worm wheel (402), a worm (403) and a first motor (404), the drive box (401) and the base (1) are connected via bolts, the bottom end of the central axis (2) passes through the base (1) and extends to the inside of the drive box (401) and is connected to the worm wheel (402), the inner wall of one side of the drive box (401) is connected to the worm (403) via a bearing, the worm (403) is connected to the first motor (404), and the worm (403) is connected to the first motor (404). The worm wheels (402) are meshed with each other. A first motor (404) is connected to an outer wall of one side of the drive box (401). The output end of the first motor (404) is connected to the worm (403). A connecting ring (5) is connected to the bottom edge of the horizontal positioning platform (3). Balls (6) are arranged and embedded at the bottom end of the connecting ring (5). The bottom ends of the balls (6) are in contact with the base platform (1). A strip groove (8) is provided on the upper surface of the horizontal positioning platform (3). A guide rod (9) is provided on the middle outer wall of the strip groove (8). A guide platform (7) is provided on the top of the horizontal positioning platform (3). A sliding block (10) is connected to the center of the bottom end of the guide platform (7). The sliding block (10) is embedded in the strip groove (8). The guide rod (9) passes through the middle of the sliding block (10). The sliding block (10) is movably connected to the guide rod (9). 2.根据权利要求1所述的微型变压器线圈多角度自动绕线装置,其特征在于:所述导杆(9)的底部设置有一号双向螺纹杆(11),所述一号双向螺纹杆(11)的两侧相反螺纹处均螺纹连接有螺纹移动块(12),两组所述螺纹移动块(12)的顶部均连接有限位环(13),两组所述限位环(13)均套设于导杆(9)的外壁,两组所述限位环(13)相近的一侧均设置有触发开关(14)。2. The multi-angle automatic winding device for a micro transformer coil according to claim 1 is characterized in that: a first bidirectional threaded rod (11) is provided at the bottom of the guide rod (9), and threaded moving blocks (12) are threadedly connected to opposite threads on both sides of the first bidirectional threaded rod (11), and the tops of the two groups of the threaded moving blocks (12) are connected to limit rings (13), and the two groups of the limit rings (13) are sleeved on the outer wall of the guide rod (9), and a trigger switch (14) is provided on the adjacent side of the two groups of the limit rings (13). 3.根据权利要求2所述的微型变压器线圈多角度自动绕线装置,其特征在于:横向定位台(3)的一侧外壁设置有伺服电机(15),所述伺服电机(15)的输出端与一号双向螺纹杆(11)相连接,所述伺服电机(15)驱动带动一号双向螺纹杆(11)进行同步转动,所述一号双向螺纹杆(11)转动带动两侧螺纹移动块(12)朝向相对方向进行平移运动,所述螺纹移动块(12)移动带动限位环(13)与触发开关(14)进行同步运动,所述横向定位台(3)的一侧设置有控制器(16),所述控制器(16)与触发开关(14)之间通过电性连接。3. The multi-angle automatic winding device for a micro transformer coil according to claim 2 is characterized in that: a servo motor (15) is arranged on an outer wall of one side of the lateral positioning platform (3), and an output end of the servo motor (15) is connected to a No. 1 bidirectional threaded rod (11), and the servo motor (15) drives the No. 1 bidirectional threaded rod (11) to rotate synchronously, and the rotation of the No. 1 bidirectional threaded rod (11) drives the threaded moving blocks (12) on both sides to move in relative directions, and the movement of the threaded moving blocks (12) drives the limit ring (13) and the trigger switch (14) to move synchronously, and a controller (16) is arranged on one side of the lateral positioning platform (3), and the controller (16) and the trigger switch (14) are electrically connected. 4.根据权利要求3所述的微型变压器线圈多角度自动绕线装置,其特征在于:所述横向定位台(3)的上表面一侧设置有固定架(17),所述固定架(17)的中部通过轴承连接有螺杆(18),所述螺杆(18)的中部外壁螺纹连接有调节块(19),所述调节块(19)的一侧通过旋转接头连接有活动杆(20),所述活动杆(20)远离调节块(19)的一端外壁套设有活动筒(21),所述活动筒(21)的一侧底部外壁连接有转动轴(22),所述转动轴(22)与横向定位台(3)通过轴承相连接。4. The multi-angle automatic winding device for a micro transformer coil according to claim 3 is characterized in that: a fixing frame (17) is arranged on one side of the upper surface of the lateral positioning platform (3), a screw (18) is connected to the middle of the fixing frame (17) through a bearing, an adjusting block (19) is threadedly connected to the middle outer wall of the screw (18), a movable rod (20) is connected to one side of the adjusting block (19) through a rotating joint, a movable cylinder (21) is sleeved on the outer wall of one end of the movable rod (20) away from the adjusting block (19), a rotating shaft (22) is connected to the bottom outer wall of one side of the movable cylinder (21), and the rotating shaft (22) is connected to the lateral positioning platform (3) through a bearing. 5.根据权利要求4所述的微型变压器线圈多角度自动绕线装置,其特征在于:所述导向台(7)靠近固定架(17)的一侧外壁连接有推动条(23),所述推动条(23)远离导向台(7)的一侧外壁设置有限位滑槽(24),所述限位滑槽(24)的内部嵌设有滑块(25),所述活动筒(21)远离活动杆(20)的一端与滑块(25)之间通过旋转接头相连接,所述固定架(17)的一侧外壁设置有第二电机(26),所述第二电机(26)的输出端与螺杆(18)相连接。5. The multi-angle automatic winding device for a micro transformer coil according to claim 4 is characterized in that: a push bar (23) is connected to an outer wall of one side of the guide platform (7) close to the fixed frame (17), a limiting slide groove (24) is arranged on the outer wall of the push bar (23) away from the guide platform (7), a slider (25) is embedded in the limiting slide groove (24), one end of the movable cylinder (21) away from the movable rod (20) is connected to the slider (25) through a rotating joint, a second motor (26) is arranged on an outer wall of one side of the fixed frame (17), and an output end of the second motor (26) is connected to the screw rod (18). 6.根据权利要求5所述的微型变压器线圈多角度自动绕线装置,其特征在于:所述导向台(7)的顶部设置有绕线应用台(27),所述绕线应用台(27)的顶部设置有限位槽(271),所述限位槽(271)的中部内壁通过轴承连接有二号双向螺纹杆(28),所述二号双向螺纹杆(28)的两侧相反螺纹处均螺纹连接有连接块(29),所述绕线应用台(27)的一侧设置有第三电机(30),所述第三电机(30)的输出端与二号双向螺纹杆(28)相连接,两组所述连接块(29)的顶部均连接有绕线搭载架(31),两组所述绕线搭载架(31)的顶部相对的一侧均通过轴承连接有绕线轴(32),所述绕线轴(32)远离绕线搭载架(31)的一端连接有辅助装配板(33)一侧所述绕线搭载架(31)的一侧连接有驱动马达(311),所述驱动马达(311)的输出端与绕线轴(32)相连接。6. The multi-angle automatic winding device for a micro transformer coil according to claim 5 is characterized in that: a winding application platform (27) is arranged on the top of the guide platform (7), a limiting groove (271) is arranged on the top of the winding application platform (27), a second bidirectional threaded rod (28) is connected to the inner wall of the middle part of the limiting groove (271) through a bearing, and connecting blocks (29) are threadedly connected to opposite threads on both sides of the second bidirectional threaded rod (28), a third motor (30) is arranged on one side of the winding application platform (27), and the first The output end of the third motor (30) is connected to the second bidirectional threaded rod (28); the tops of the two groups of connection blocks (29) are connected to winding racks (31); the tops of the two groups of winding racks (31) are connected to winding shafts (32) on opposite sides via bearings; one end of the winding shaft (32) away from the winding rack (31) is connected to one side of the auxiliary assembly plate (33); one side of the winding rack (31) is connected to a driving motor (311); and the output end of the driving motor (311) is connected to the winding shaft (32). 7.根据权利要求6所述的微型变压器线圈多角度自动绕线装置,其特征在于:两组所述辅助装配板(33)相对的一侧均连接有连接筒(34),所述连接筒(34)的外壁排列贯穿有顶杆(35),所述顶杆(35)的一端穿过连接筒(34)的外壁连接有顶片(36),所述顶杆(35)远离顶片(36)的一端连接有抵接块(37),所述抵接块(37)的一端连接有弹簧(38),所述弹簧(38)套设于顶杆(35)外壁,且所述弹簧(38)远离抵接块(37)的一端与连接筒(34)的内壁相抵接。7. The multi-angle automatic winding device for a micro transformer coil according to claim 6 is characterized in that: the two groups of auxiliary assembly plates (33) are connected to a connecting tube (34) on opposite sides, the outer wall of the connecting tube (34) is penetrated by a push rod (35), one end of the push rod (35) passes through the outer wall of the connecting tube (34) and is connected to a top plate (36), one end of the push rod (35) away from the top plate (36) is connected to an abutment block (37), one end of the abutment block (37) is connected to a spring (38), the spring (38) is sleeved on the outer wall of the push rod (35), and one end of the spring (38) away from the abutment block (37) abuts against the inner wall of the connecting tube (34). 8.根据权利要求7所述的微型变压器线圈多角度自动绕线装置,其特征在于:所述连接筒(34)的中部内壁连接有电动伸缩杆(39),所述电动伸缩杆(39)的输出端连接有推动块(40),所述推动块(40)的外壁与多组所述抵接块(37)相抵接。8. The multi-angle automatic winding device for a micro transformer coil according to claim 7 is characterized in that: the middle inner wall of the connecting tube (34) is connected to an electric telescopic rod (39), the output end of the electric telescopic rod (39) is connected to a pushing block (40), and the outer wall of the pushing block (40) is in abutment with the plurality of groups of abutment blocks (37). 9.根据权利要求6所述的微型变压器线圈多角度自动绕线装置,其特征在于:所述绕线应用台(27)的两端均连接有导向支撑架(41),两组所述导向支撑架(41)的中部连接有限位杆(42),所述限位杆(42)贯穿于两组所述绕线搭载架(31)的中部,所述限位杆(42)的中部外壁套设有辅助筒(43),所述辅助筒(43)的顶部外壁连接有辅助导线环(44),所述辅助导线环(44)的内壁一侧设置有电感式传感器(45)。9. The multi-angle automatic winding device for a micro transformer coil according to claim 6 is characterized in that: both ends of the winding application platform (27) are connected to guide support frames (41), the middle parts of the two groups of guide support frames (41) are connected to limit rods (42), the limit rods (42) penetrate the middle parts of the two groups of winding mounting frames (31), the middle outer wall of the limit rod (42) is sleeved with an auxiliary cylinder (43), the top outer wall of the auxiliary cylinder (43) is connected to an auxiliary wire ring (44), and an inductive sensor (45) is arranged on one side of the inner wall of the auxiliary wire ring (44).
CN202510150906.XA 2025-02-11 2025-02-11 Multi-angle automatic winding device for micro transformer coil Withdrawn CN119943572A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120432303A (en) * 2025-07-09 2025-08-05 江苏林达鸿利电气有限公司 Multi-angle automatic winding device for micro transformer coils

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120432303A (en) * 2025-07-09 2025-08-05 江苏林达鸿利电气有限公司 Multi-angle automatic winding device for micro transformer coils
CN120432303B (en) * 2025-07-09 2025-09-16 江苏林达鸿利电气有限公司 Multi-angle automatic winding device for miniature transformer coil

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