CN119935532B - Paddle assembly detection equipment for dryer - Google Patents

Paddle assembly detection equipment for dryer Download PDF

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CN119935532B
CN119935532B CN202510423580.3A CN202510423580A CN119935532B CN 119935532 B CN119935532 B CN 119935532B CN 202510423580 A CN202510423580 A CN 202510423580A CN 119935532 B CN119935532 B CN 119935532B
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frame
rod
block
plate
driving
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CN119935532A (en
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朱小龙
顾同洲
顾恺
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Changzhou Great Chemical Engineering Co ltd
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Changzhou Great Chemical Engineering Co ltd
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Abstract

The invention relates to the technical field of dryer paddles, in particular to a paddle assembly detection device for a dryer, which comprises a workbench, a rotary lifting assembly, a detection platform and a moving part, wherein a sliding rail is arranged on the outer side of the workbench, the sliding rail is divided into a first guide rail and a second guide rail, a driving frame is arranged on the first guide rail, a middle frame is arranged on one side of the driving frame, an adjusting shaft is arranged on the middle frame, a transmission part is arranged on the adjusting shaft, a material shaft is arranged on the transmission part, and an operation platform is arranged on one side of the workbench.

Description

一种干燥机用桨叶装配检测设备A dryer blade assembly detection device

技术领域Technical Field

本发明涉及干燥机桨叶技术领域,尤其涉及一种干燥机用桨叶装配检测设备。The invention relates to the technical field of dryer blades, and in particular to a dryer blade assembly detection device.

背景技术Background Art

干燥机是一种用于去除物料中水分的设备,广泛应用于食品、化工、医药、木材、纺织等行业。干燥机桨叶的装配是干燥机安装和维护中的重要环节,桨叶的装配质量直接影响干燥机的运行效率、物料干燥效果以及设备的使用寿命,因此需要一种干燥机用桨叶装配检测设备。Dryer is a kind of equipment used to remove moisture from materials, and is widely used in food, chemical, pharmaceutical, wood, textile and other industries. The assembly of dryer blades is an important part of dryer installation and maintenance. The assembly quality of the blades directly affects the operating efficiency of the dryer, the material drying effect and the service life of the equipment. Therefore, a dryer blade assembly detection device is needed.

当前在对桨叶进行装配的过程中,大多都需要人工将桨叶搬运至安装的区域进行摆放,通常桨叶需要安装多个,装配的过程中会消耗大量的人力,并且摆放的过程中容易出现放置位偏差的可能,安装后会导致设备运行阻力增加,物料在干燥机内流动不畅或干燥不均匀的现象产生,而且部分桨叶内部可能存在缺陷,在安装前难以进行快速检测;At present, in the process of assembling the blades, most of the time, the blades need to be manually moved to the installation area for placement. Usually, multiple blades need to be installed, which consumes a lot of manpower during the assembly process. In addition, the placement position may be deviated during the placement process, which will increase the running resistance of the equipment after installation, and the material will not flow smoothly or dry unevenly in the dryer. In addition, some blades may have defects inside, which makes it difficult to quickly detect them before installation.

并且由于物件的体积较大,而桨叶通常需要进行正反面的安装,人工操作时手动翻转和翻转定位都存在较大难度,特别是当一侧的桨叶安装完成后,翻转的过程中容易产生触碰,翻转到指定位置后由于自重会进行自行旋转,较为耽误工作效率;In addition, since the object is large in size and the propeller blades usually need to be installed on both sides, manual flipping and positioning are quite difficult during manual operation. Especially when the propeller blades on one side are installed, they are prone to collision during flipping. After flipping to the specified position, they will rotate by themselves due to their own weight, which will greatly reduce work efficiency.

在桨叶焊接完成后焊接的区域可能会存在漏焊或虚焊的情况,在检测过程施加的力度太大会导致桨叶直接断裂,力度太小又没有效果,难以进行辨别,为此提出了一种干燥机用桨叶装配检测设备。After the blades are welded, there may be leaks or cold welds in the welded area. If the force applied during the inspection is too great, the blades will break directly, while if the force is too small, there will be no effect, making it difficult to distinguish. Therefore, a dryer blade assembly inspection device is proposed.

发明内容Summary of the invention

本发明的目的是为了解决现有技术中存在的缺点,而提出的一种干燥机用桨叶装配检测设备。The purpose of the present invention is to solve the shortcomings in the prior art and to propose a dryer paddle assembly detection device.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种干燥机用桨叶装配检测设备,包括工作台、旋转升降组件、检测台和移动件,所述工作台的外侧设置有滑轨,所述滑轨分为第一导轨和第二导轨,第一导轨上安装有驱动架,所述驱动架的一侧设置有中间架,中间架上安装有调节轴,所述调节轴上设置有传输件,传输件上放置有物料轴,所述工作台的一侧安装有操作台,所述操作台上活动连接有移动架,所述移动架上设置有检测件,所述调节轴的底侧设置有推动丝杆,推动丝杆上活动连接有推动块,推动块上转动连接有插块;A paddle assembly and detection device for a dryer, comprising a workbench, a rotating lifting assembly, a detection platform and a moving part, wherein a slide rail is arranged on the outer side of the workbench, the slide rail is divided into a first guide rail and a second guide rail, a driving frame is installed on the first guide rail, an intermediate frame is arranged on one side of the driving frame, an adjusting shaft is installed on the intermediate frame, a transmission member is arranged on the adjusting shaft, a material shaft is placed on the transmission member, an operating table is arranged on one side of the workbench, a moving frame is movably connected to the operating table, a detection member is arranged on the moving frame, a pushing screw is arranged on the bottom side of the adjusting shaft, a pushing block is movably connected to the pushing screw, and an insert block is rotatably connected to the pushing block;

所述旋转升降组件活动连接在第一导轨上,所述旋转升降组件包括第一底板、推块、调节臂、第一丝杆、限位套和驱动盘,所述调节臂设置在第一底板上,所述第一丝杆安装在调节臂之间,所述驱动盘转动连接在限位套的一侧,所述旋转升降组件的一侧对称设置有升降件;The rotary lifting assembly is movably connected to the first guide rail, and comprises a first bottom plate, a push block, an adjustment arm, a first screw rod, a limit sleeve and a drive disk, wherein the adjustment arm is arranged on the first bottom plate, the first screw rod is installed between the adjustment arms, the drive disk is rotatably connected to one side of the limit sleeve, and a lifting member is symmetrically arranged on one side of the rotary lifting assembly;

所述检测台安装在所述升降件的一侧,所述检测台上设置有摆放架,所述摆放架上放置有桨叶本体,摆放架的底侧安装有内部测试件,内部测试件连接在桨叶本体内;The testing platform is installed on one side of the lifting member, and a display rack is provided on the testing platform, a blade body is placed on the display rack, an internal test piece is installed on the bottom side of the display rack, and the internal test piece is connected to the blade body;

所述移动件活动连接在所述桨叶本体的外侧,所述移动件包括上架板、下架板、托板和松紧绳,所述下架板固定在上架板的底侧,所述托板活动连接在下架板上,所述松紧绳的一端连接在托板的外侧面上。The movable part is movably connected to the outer side of the blade body, and the movable part includes an upper frame plate, a lower frame plate, a support plate and an elastic rope. The lower frame plate is fixed to the bottom side of the upper frame plate, the support plate is movably connected to the lower frame plate, and one end of the elastic rope is connected to the outer side surface of the support plate.

优选的,所述工作台的两端对称安装有所述第一导轨,所述驱动架竖直安装在其中一个第一导轨的顶面上,所述检测台固定安装在另一个第一导轨的外侧端上,所述操作台的两端上对称安装有所述第二导轨,所述中间架设置有两个,其中一个中间架水平架设在第二导轨和驱动架之间,另一个中间架水平架设在检测台和另一个第二导轨之间,所述调节轴和推动丝杆均安装在两个中间架之间,调节轴和推动丝杆的一端上分别安装有第一电机和第二电机,所述调节轴和推动丝杆位于工作台和检测台之间,所述中间架之间固定安装有导向细杆,导向细杆位于推动丝杆的上侧,所述推动块直线运动在导向细杆和推动丝杆的外侧。Preferably, the first guide rails are symmetrically installed at both ends of the workbench, the driving frame is vertically installed on the top surface of one of the first guide rails, the detection platform is fixedly installed on the outer end of the other first guide rail, and the second guide rails are symmetrically installed on both ends of the operating table. Two intermediate frames are provided, one of which is horizontally installed between the second guide rail and the driving frame, and the other intermediate frame is horizontally installed between the detection platform and the other second guide rail. The adjusting shaft and the pushing screw are both installed between the two intermediate frames, and the first motor and the second motor are respectively installed on one end of the adjusting shaft and the pushing screw, the adjusting shaft and the pushing screw are located between the workbench and the detection platform, and a guide thin rod is fixedly installed between the intermediate frames, the guide thin rod is located on the upper side of the pushing screw, and the pushing block moves linearly on the outside of the guide thin rod and the pushing screw.

优选的,所述传输件设置有两个,两个传输件对称安装在调节轴的外表面上,所述传输件包括传输杆、承载片和重量块,所述传输杆的一端固定安装在调节轴的外表面上,传输杆的另一端上固定有弧形块,所述弧形块上开设有贯穿式弧形槽,所述承载片活动连接在弧形槽内,所述重量块的一端贯穿弧形槽固定在承载片的底面上,所述物料轴放置在承载片上。Preferably, two transmission members are provided, and the two transmission members are symmetrically installed on the outer surface of the adjusting shaft. The transmission members include a transmission rod, a bearing plate and a weight block. One end of the transmission rod is fixedly installed on the outer surface of the adjusting shaft, and an arc block is fixed on the other end of the transmission rod. A through arc groove is opened on the arc block, and the bearing plate is movably connected in the arc groove. One end of the weight block passes through the arc groove and is fixed on the bottom surface of the bearing plate, and the material shaft is placed on the bearing plate.

优选的,所述第一底板的一侧固定安装有推块,所述推块的一端转动连接有回推杆,所述插块连接在推块内,所述第一底板滑动连接在第一导轨上,所述调节臂包括上臂杆组和下臂杆组,所述下臂杆组的底端转动连接在第一底板上,所述限位套的两端连接在上臂杆组的顶端之间,所述第一丝杆两端的外表面上螺纹连接有移动辊,所述上臂杆组和下臂杆组的另一端均连接在移动辊上,所述调节臂设置有两组,两个第一丝杆的一端上安装有同步带,其中一个第一丝杆上设置有转把,所述驱动盘两侧的外表面上开设有环形槽,所述限位套的一侧连接在环形槽内,所述驱动盘内还安装有夹持块,夹持块的外侧转动连接有夹持调杆,夹持调杆螺纹连接在驱动盘上,所述夹持块连接在物料轴的外侧,所述驱动盘的外表面上还焊接安装有外齿环,驱动架上安装有驱动电机,驱动电机的输出端上安装有驱动齿片,驱动齿片和外齿环之间相互啮合。Preferably, a push block is fixedly installed on one side of the first base plate, one end of the push block is rotatably connected to a push-back rod, the insert block is connected in the push block, the first base plate is slidably connected to the first guide rail, and the adjusting arm comprises an upper arm rod group and a lower arm rod group, the bottom end of the lower arm rod group is rotatably connected to the first base plate, the two ends of the limit sleeve are connected between the top ends of the upper arm rod group, and moving rollers are threadedly connected on the outer surfaces of the two ends of the first screw rod, and the other ends of the upper arm rod group and the lower arm rod group are connected to the moving roller, and the adjusting arm is provided with two groups, two first screw rods A synchronous belt is installed on one end of the rod, and a turning handle is provided on one of the first screw rods. Annular grooves are provided on the outer surfaces of both sides of the driving disk, and one side of the limiting sleeve is connected to the annular groove. A clamping block is also installed in the driving disk, and a clamping adjustment rod is rotatably connected to the outer side of the clamping block. The clamping adjustment rod is threadedly connected to the driving disk, and the clamping block is connected to the outer side of the material shaft. An external gear ring is welded and installed on the outer surface of the driving disk, a driving motor is installed on the driving frame, and a driving gear plate is installed on the output end of the driving motor, and the driving gear plate and the external gear ring are meshed with each other.

优选的,所述升降件包括第二底板、推块、第一丝杆、调节臂和托架,所述第二底板、推块、第一丝杆、调节臂与旋转升降组件内的结构完全一致,所述托架连接在对应的上臂杆组的顶端上,所述物料轴连接在其中。Preferably, the lifting member includes a second base plate, a push block, a first screw rod, an adjusting arm and a bracket. The second base plate, the push block, the first screw rod and the adjusting arm are completely consistent with the structure in the rotary lifting assembly. The bracket is connected to the top of the corresponding upper arm group, and the material shaft is connected therein.

优选的,所述检测台内活动连接有多个电伸缩杆,所述电伸缩杆连接在摆放架的底面上,所述摆放架的形状与桨叶本体之间相适配,所述摆放架内开设有倾斜槽,所述倾斜槽与桨叶本体的底端口之间相对应,所述内部测试件包括架片、转壳、外转盘、第二丝杆、限位滑杆和测试条,所述架片固定安装在检测台的顶面上,所述转壳连接在架片之间,所述外转盘固定在转壳的一端上,所述转壳内转动连接有第二丝杆,第二丝杆的外侧螺纹连接有夹持板,所述限位滑杆水平固定在转壳的内壁之间,所述测试条对称安装在限位滑杆的外侧,限位滑杆上的测试条之间呈弹簧连接,所述夹持板连接在测试条的底端上,所述测试条的外侧均固定有安装有抵触块,抵触块活动连接在倾斜槽内,所述抵触块的后侧面之间也呈弹簧连接,所述测试条的外侧还排列安装有多个第一探针,第一探针弹簧连接在测试条内,第一探针的后侧端设置有压力传感器,所述第一探针的前侧端接触在桨叶本体的内腔面上。Preferably, a plurality of electric telescopic rods are movably connected in the detection platform, and the electric telescopic rods are connected to the bottom surface of the display rack. The shape of the display rack is adapted to the blade body. An inclined groove is provided in the display rack, and the inclined groove corresponds to the bottom port of the blade body. The internal test piece includes a frame piece, a rotating shell, an outer rotating disk, a second screw rod, a limit sliding rod and a test strip. The frame piece is fixedly mounted on the top surface of the detection platform, the rotating shell is connected between the frame pieces, and the outer rotating disk is fixed on one end of the rotating shell. A second screw rod is rotatably connected in the rotating shell, and a clamping rod is threadedly connected to the outer side of the second screw rod. The plate, the limit slide bar is horizontally fixed between the inner walls of the rotating shell, the test strip is symmetrically installed on the outside of the limit slide bar, the test strips on the limit slide bar are spring-connected, the clamping plate is connected to the bottom end of the test strip, the outside of the test strip is fixed with a resistance block, the resistance block is movably connected in the inclined groove, the rear side surfaces of the resistance block are also spring-connected, and a plurality of first probes are arranged and installed on the outside of the test strip, the first probe is spring-connected in the test strip, a pressure sensor is arranged at the rear end of the first probe, and the front end of the first probe contacts the inner cavity surface of the blade body.

优选的,所述检测台的一侧固定安装有竖直架,所述竖直架和驱动架之间架设有驱动丝杆和导向辊,所述上架板活动连接在驱动丝杆和导向辊上,所述下架板上安装有收线电机,收线电机的输出端上设置有收线齿轮,收线齿轮的一侧啮合有从动齿轮,所述收线齿轮和从动齿轮上固定有收线辊,所述松紧绳的另一端连接在收线辊上,所述下架板的内侧面上设置有多个导杆,所述托板滑动连接在导杆的外表面上,所述托板和下架板之间呈弹簧连接。Preferably, a vertical frame is fixedly installed on one side of the detection table, a driving screw and a guide roller are arranged between the vertical frame and the driving frame, the upper frame plate is movably connected to the driving screw and the guide roller, a wire-taking motor is installed on the lower frame plate, a wire-taking gear is arranged on the output end of the wire-taking motor, a driven gear is meshed on one side of the wire-taking gear, a wire-taking roller is fixed on the wire-taking gear and the driven gear, the other end of the elastic rope is connected to the wire-taking roller, a plurality of guide rods are arranged on the inner side surface of the lower frame plate, the support plate is slidably connected to the outer surface of the guide rod, and the support plate and the lower frame plate are connected by a spring.

优选的,所述第二导轨的两侧对称安装有定位组件,所述定位组件包括第三底板、定位架和夹持弧片,所述定位架竖直安装在第三底板的顶面上,所述夹持弧片转动连接在定位架的顶端上,所述物料轴连接在定位架内,所述第三底板的一侧也安装有所述推块。Preferably, positioning components are symmetrically installed on both sides of the second guide rail, and the positioning components include a third base plate, a positioning frame and a clamping arc piece. The positioning frame is vertically installed on the top surface of the third base plate, the clamping arc piece is rotatably connected to the top of the positioning frame, the material axis is connected in the positioning frame, and the push block is also installed on one side of the third base plate.

优选的,所述操作台上安装有第三丝杆,所述移动架螺纹连接在第三丝杆上,所述检测件包括支撑块、转动壳、摆动杆,所述支撑块固定安装在移动架的顶端上,所述转动壳对称安装有两个,两个转动壳转动连接在支撑块的两侧,所述转动壳的底侧设置有弧形框架,所述弧形框架内固定安装有多个隔块,隔块之间转动连接有检测转球,检测转球内安装有第二探针,检测转球的外侧均连接有拧紧螺丝,所述第二探针的一端连接在桨叶本体和物料轴的焊接处,所述支撑块上开设有凹槽,所述凹槽内设置内环,内环的两侧安装有摇摆杆,摇摆杆转动连接在凹槽的内壁上,所述摆动杆的外杆面螺纹连接在内环上,所述摆动杆的底端上连接有箍块,箍块卡设在桨叶本体上。Preferably, a third screw rod is installed on the operating table, and the movable frame is threadedly connected to the third screw rod, and the detection component comprises a support block, a rotating shell, and a swing rod, and the support block is fixedly installed on the top of the movable frame, and the rotating shell is symmetrically installed with two, and the two rotating shells are rotatably connected to the two sides of the support block, and an arc frame is arranged on the bottom side of the rotating shell, and a plurality of spacers are fixedly installed in the arc frame, and a detection rotating ball is rotatably connected between the spacers, and a second probe is installed in the detection rotating ball, and a tightening screw is connected to the outer side of the detection rotating ball, and one end of the second probe is connected to the welding point between the blade body and the material shaft, and a groove is opened on the support block, an inner ring is arranged in the groove, and swing rods are installed on both sides of the inner ring, and the swing rod is rotatably connected to the inner wall of the groove, and the outer rod surface of the swing rod is threadedly connected to the inner ring, and a hoop block is connected to the bottom end of the swing rod, and the hoop block is clamped on the blade body.

本发明的有益效果是:The beneficial effects of the present invention are:

本方案由于摆放架的设置能方便桨叶进行摆放,通过内部测试件,能根据桨叶内部形状进行适应性快速检测,及时分辨出不合格的产品;In this solution, the placement of the display rack makes it easy to place the blades. Through the internal test piece, the adaptability can be quickly tested according to the internal shape of the blades, and unqualified products can be identified in time.

由于移动件的安装能便于对桨叶进行水平方向的搬运输送,使其精确移动到指定安装区域,并且上料和下料斗操作方便不会存在碰撞的产生,利用旋转升降组件和升降件能将物料进行托起,配合驱动齿片能实现对物料轴的角度调节;The installation of the moving parts can facilitate the horizontal transportation of the paddles, so that they can be accurately moved to the designated installation area, and the loading and unloading hoppers are easy to operate without collision. The rotating lifting assembly and lifting parts can lift the materials, and the driving gear can be used to adjust the angle of the material axis.

由于传输件的设置能方便物料进行搬运,并且搬运的过程中物件的角度不会发生变化,能避免缝隙检测时位置发生偏移;Since the setting of the transmission part can facilitate the material transportation, and the angle of the object will not change during the transportation process, it can avoid the position deviation during the gap detection;

由于检测件的设置能对焊接区域进行检测,并且利用摆动杆能进行手动压力的施加,避免机械力过大导致损坏的可能,配合探针能在缝隙产生时及时的插入,达到快速检测的效果,并且检测更加直观。The detection part is set up to detect the welding area, and the swing rod can be used to apply manual pressure to avoid the possibility of damage caused by excessive mechanical force. The probe can be inserted in time when the gap occurs, so as to achieve the effect of rapid detection and more intuitive detection.

本方案,减少了在桨叶装配的过程,由于工人操作失误导致摆放和焊接位置产生偏差的可能,降低了安装的桨叶其内部本身存在缺陷或问题的可能,提高了装置自动化上料的效果,并且在上料前能对物料内部进行快速的检测,上料的位置更加精准,不易产生位置偏移的可能,也提高了装置对物料方便调节的效果,能实现自动旋转调节的效果,并且减少调节时产生碰撞的可能,还能对焊接完成后的缝隙区域进行适应性的检测,及时的发现缺陷问题。This solution reduces the possibility of deviations in placement and welding positions due to worker operational errors during the blade assembly process, reduces the possibility of defects or problems inside the installed blades themselves, improves the effect of automated loading of the device, and can quickly detect the inside of the material before loading. The loading position is more accurate and less likely to have positional deviations. It also improves the device's ability to conveniently adjust the material, can achieve automatic rotation adjustment, and reduces the possibility of collision during adjustment. It can also perform adaptive detection of the gap area after welding is completed to promptly discover defects.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明提出的一种干燥机用桨叶装配检测设备桨叶安装时的结构示意图;FIG1 is a schematic structural diagram of a dryer blade assembly detection device during blade installation according to the present invention;

图2为本发明提出的一种干燥机用桨叶装配检测设备检测时的结构示意图;FIG2 is a schematic diagram of the structure of a dryer blade assembly detection device during detection according to the present invention;

图3为本发明提出的一种干燥机用桨叶装配检测设备检测时的俯视结构示意图;FIG3 is a schematic diagram of a top view of the structure of a dryer blade assembly detection device during detection according to the present invention;

图4为工作台、操作台部分的主视结构示意图;FIG4 is a schematic diagram of the main structure of the workbench and the operating table;

图5为图4部分的侧视结构示意图;FIG5 is a schematic side view of the structure of the portion of FIG4 ;

图6为推动块和传输件部分的结构示意图;FIG6 is a schematic diagram of the structure of the push block and the transmission member;

图7为传输件部分的结构示意图;FIG7 is a schematic structural diagram of a transmission component;

图8为旋转升降组件部分的结构示意图;FIG8 is a schematic diagram of the structure of the rotary lifting assembly;

图9为旋转升降组件部分的主视结构示意图;FIG9 is a schematic diagram of the front view of the rotating lifting assembly;

图10为升降件部分的结构示意图;FIG10 is a schematic structural diagram of a lifting member;

图11为检测台部分的结构示意图;FIG11 is a schematic diagram of the structure of the detection platform;

图12为检测台部分的主视结构示意图;FIG12 is a schematic diagram of the front view of the structure of the detection platform;

图13为内部测试件部分的结构示意图;FIG13 is a schematic diagram of the structure of the internal test piece;

图14为内部测试件部分的主视结构示意图;FIG14 is a schematic diagram of the front view of the internal test piece;

图15为移动件部分的结构示意图;FIG15 is a schematic structural diagram of a moving part;

图16为移动件部分的主视结构示意图;FIG16 is a schematic diagram of the front view of the structure of the moving part;

图17为摆放架和桨叶本体部分摆放时的剖视结构示意图;FIG17 is a schematic cross-sectional view of the structure of the placing frame and the blade body when they are placed;

图18为定位组件部分的结构示意图;FIG18 is a schematic diagram of the structure of the positioning component;

图19为检测件部分的结构示意图;FIG19 is a schematic structural diagram of a detection member;

图20为检测件部分的主视结构示意图;FIG20 is a schematic diagram of the front view of the structure of the detection part;

图21为弧形框架部分的结构示意图。FIG. 21 is a schematic structural diagram of the arc-shaped frame portion.

图中:1、工作台;11、驱动架;12、中间架;13、滑轨;14、操作台;141、移动架;15、驱动电机;16、驱动齿片;17、传输件;171、重量块;172、传输杆;173、承载片;18、推动块;181、插块;2、旋转升降组件;21、第一底板;22、推块;23、调节臂;24、第一丝杆;25、限位套;26、驱动盘;27、夹持块;28、转把;29、夹持调杆;3、升降件;31、第二底板;32、托架;4、检测台;41、电伸缩杆;42、摆放架;43、竖直架;44、内部测试件;441、外转盘;442、第二丝杆;443、夹持板;444、限位滑杆;45、测试条;451、抵触块;452、第一探针;5、移动件;51、上架板;52、下架板;53、托板;54、松紧绳;55、收线辊;56、收线电机;6、物料轴;61、桨叶本体;7、定位组件;71、第三底板;72、定位架;73、夹持弧片;8、检测件;81、支撑块;82、转动壳;83、弧形框架;84、摆动杆;85、箍块;86、检测转球;87、隔块;88、第二探针。In the figure: 1. workbench; 11. drive frame; 12. intermediate frame; 13. slide rail; 14. operating table; 141. mobile frame; 15. drive motor; 16. drive gear; 17. transmission member; 171. weight block; 172. transmission rod; 173. bearing plate; 18. push block; 181. plug block; 2. rotary lifting assembly; 21. first bottom plate; 22. push block; 23. adjustment arm; 24. first screw rod; 25. limit sleeve; 26. drive disc; 27. clamping block; 28. turn handle; 29. clamping adjustment rod; 3. lifting member; 31. second bottom plate; 32. bracket; 4. test table; 41. electric telescopic rod; 42. display rack; 43. vertical Rack; 44, internal test piece; 441, outer turntable; 442, second screw rod; 443, clamping plate; 444, limit slide; 45, test strip; 451, resistance block; 452, first probe; 5, moving part; 51, upper shelf plate; 52, lower shelf plate; 53, support plate; 54, elastic rope; 55, take-up roller; 56, take-up motor; 6, material shaft; 61, blade body; 7, positioning assembly; 71, third bottom plate; 72, positioning frame; 73, clamping arc piece; 8, detection piece; 81, support block; 82, rotating shell; 83, arc frame; 84, swing rod; 85, hoop block; 86, detection rotating ball; 87, spacer; 88, second probe.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

实施例1:参照图1-10,一种干燥机用桨叶装配检测设备,包括工作台1、旋转升降组件2、检测台4和移动件5,工作台1的外侧设置有滑轨13,滑轨13分为第一导轨和第二导轨,第一导轨上安装有驱动架11,驱动架11的一侧设置有中间架12,中间架12上安装有调节轴,调节轴上设置有传输件17,传输件17上放置有物料轴6,工作台1的一侧安装有操作台14,操作台14上活动连接有移动架141,移动架141上设置有检测件8,调节轴的底侧设置有推动丝杆,推动丝杆上活动连接有推动块18,推动块18上转动连接有插块181;Embodiment 1: With reference to Figures 1-10, a paddle assembly detection device for a dryer includes a workbench 1, a rotating lifting assembly 2, a detection table 4 and a moving member 5. A slide rail 13 is arranged on the outer side of the workbench 1. The slide rail 13 is divided into a first guide rail and a second guide rail. A driving frame 11 is installed on the first guide rail. An intermediate frame 12 is arranged on one side of the driving frame 11. An adjusting shaft is installed on the intermediate frame 12. A transmission member 17 is arranged on the adjusting shaft. A material shaft 6 is placed on the transmission member 17. An operating table 14 is installed on one side of the workbench 1. A moving frame 141 is movably connected to the operating table 14. A detection member 8 is arranged on the moving frame 141. A pushing screw is arranged on the bottom side of the adjusting shaft. A pushing block 18 is movably connected to the pushing screw. An insert block 181 is rotatably connected to the pushing block 18.

旋转升降组件2活动连接在第一导轨上,旋转升降组件2包括第一底板21、推块22、调节臂23、第一丝杆24、限位套25和驱动盘26,调节臂23设置在第一底板21上,第一丝杆24安装在调节臂23之间,驱动盘26转动连接在限位套25的一侧,旋转升降组件2的一侧对称设置有升降件3;The rotary lifting assembly 2 is movably connected to the first guide rail, and includes a first bottom plate 21, a push block 22, an adjustment arm 23, a first screw rod 24, a limit sleeve 25 and a drive disk 26. The adjustment arm 23 is arranged on the first bottom plate 21, the first screw rod 24 is installed between the adjustment arms 23, the drive disk 26 is rotatably connected to one side of the limit sleeve 25, and a lifting member 3 is symmetrically arranged on one side of the rotary lifting assembly 2;

检测台4安装在升降件3的一侧,检测台4上设置有摆放架42,摆放架42上放置有桨叶本体61,摆放架42的底侧安装有内部测试件44,内部测试件44连接在桨叶本体61内;The testing platform 4 is installed on one side of the lifting member 3. A display rack 42 is provided on the testing platform 4. A blade body 61 is placed on the display rack 42. An internal test piece 44 is installed on the bottom side of the display rack 42. The internal test piece 44 is connected to the blade body 61.

移动件5活动连接在桨叶本体61的外侧,移动件5包括上架板51、下架板52、托板53和松紧绳54,下架板52固定在上架板51的底侧,托板53活动连接在下架板52上,松紧绳54的一端连接在托板53的外侧面上。The movable part 5 is movably connected to the outer side of the blade body 61, and the movable part 5 includes an upper frame plate 51, a lower frame plate 52, a support plate 53 and an elastic rope 54. The lower frame plate 52 is fixed to the bottom side of the upper frame plate 51, the support plate 53 is movably connected to the lower frame plate 52, and one end of the elastic rope 54 is connected to the outer side surface of the support plate 53.

具体的,工作台1的两端对称安装有第一导轨作用于旋转升降组件2和升降件3前后运动的导向,驱动架11竖直安装在其中一个第一导轨的顶面上,检测台4固定安装在另一个第一导轨的外侧端上,操作台14的两端上对称安装有第二导轨,中间架12设置有两个,其中一个中间架12水平架设在第二导轨和驱动架11之间,另一个中间架12水平架设在检测台4和另一个第二导轨之间,调节轴和推动丝杆均安装在两个中间架12之间,调节轴和推动丝杆的一端上分别安装有第一电机和第二电机,调节轴和推动丝杆位于工作台1和检测台4的中间位置从而方便传输件17和推动块18的左右切换工作,中间架12之间固定安装有导向细杆作用于对推动块18的限位避免产生自转,导向细杆位于推动丝杆的上侧,推动块18直线运动在导向细杆和推动丝杆的外侧作用于将推块22向前推动。Specifically, first guide rails are symmetrically installed at both ends of the workbench 1 to guide the forward and backward movement of the rotating lifting assembly 2 and the lifting member 3. The driving frame 11 is vertically installed on the top surface of one of the first guide rails, and the detection platform 4 is fixedly installed on the outer end of the other first guide rail. Second guide rails are symmetrically installed on both ends of the operating table 14. Two intermediate frames 12 are provided, one of which is horizontally mounted between the second guide rail and the driving frame 11, and the other intermediate frame 12 is horizontally mounted between the detection platform 4 and the other second guide rail. The adjusting shaft and the pushing screw are both installed between the two intermediate frames 12, and the first motor and the second motor are respectively installed on one end of the adjusting shaft and the pushing screw. The adjusting shaft and the pushing screw are located in the middle position of the workbench 1 and the detection platform 4 to facilitate the left and right switching of the transmission member 17 and the pushing block 18. A guide thin rod is fixedly installed between the intermediate frames 12 to limit the pushing block 18 to avoid self-rotation. The guide thin rod is located on the upper side of the pushing screw. The pushing block 18 moves linearly on the outside of the guide thin rod and the pushing screw to push the pushing block 22 forward.

本实施例中,第一底板21的一侧固定安装有推块22配合插块181完成对第一底板21向前推动的效果,推块22的一端转动连接有回推杆方便插块181插入推块22中并且能完成第一底板21的推回,第一底板21滑动连接在第一导轨上,调节臂23包括上臂杆组和下臂杆组,下臂杆组的底端转动连接在第一底板21上,限位套25的两端连接在上臂杆组的顶端之间,第一丝杆24两端的外表面上螺纹连接有移动辊,且其上螺纹方向相反,上臂杆组和下臂杆组的另一端均连接在移动辊上作用于对限位套25的升降完成对物料轴6的抬升,调节臂23设置有两组在抬升的过程中更加的稳定,两个第一丝杆24的一端上安装有同步带,其中一个第一丝杆24上设置有转把28能实现两个第一丝杆24同步调节升降的效果,驱动盘26两侧的外表面上开设有环形槽,限位套25的一侧连接在环形槽内作用于对驱动盘26的支撑限位且使其能继续进行自转,驱动盘26内还安装有夹持块27作用于对物料轴6的夹持,确保驱动盘26和物料轴6的同步旋转,夹持块27的外侧转动连接有夹持调杆29,夹持调杆29螺纹连接在驱动盘26上便于对夹持块27夹持和松开的调节,夹持块27连接在物料轴6的外侧,驱动盘26的外表面上还焊接安装有外齿环,驱动架11上安装有驱动电机15,驱动电机15的输出端上安装有驱动齿片16,驱动齿片16和外齿环之间相互啮合作用于对驱动齿片16的旋转驱动从而带动物料轴6进行角度调节。The first bottom plate 21 is slidably connected to the first guide rail, and the adjusting arm 23 includes an upper arm lever group and a lower arm lever group, and the bottom end of the lower arm lever group is rotatably connected to the first bottom plate 21, and the two ends of the limit sleeve 25 are connected between the top ends of the upper arm lever group, and the outer surfaces of the two ends of the first screw rod 24 are threadedly connected with moving rollers, and the upper threads are in opposite directions, and the other ends of the upper arm lever group and the lower arm lever group are connected to the moving roller to act on the lifting and lowering of the limit sleeve 25 to complete the lifting of the material shaft 6. The adjusting arm 23 is provided with two groups for greater stability during the lifting process, and a synchronous belt is installed on one end of the two first screw rods 24, and one of the first screw rods 24 is provided with a rotating The handle 28 can achieve the effect of synchronously adjusting the lifting and lowering of the two first screw rods 24. Annular grooves are provided on the outer surfaces of both sides of the driving disk 26. One side of the limit sleeve 25 is connected in the annular groove to support and limit the driving disk 26 and enable it to continue to rotate. A clamping block 27 is also installed in the driving disk 26 to clamp the material shaft 6 to ensure the synchronous rotation of the driving disk 26 and the material shaft 6. The outer side of the clamping block 27 is rotatably connected with a clamping adjustment rod 29, and the clamping adjustment rod 29 is threadedly connected to the driving disk 26 to facilitate the adjustment of the clamping and release of the clamping block 27. The clamping block 27 is connected to the outer side of the material shaft 6. An external gear ring is also welded and installed on the outer surface of the driving disk 26. A driving motor 15 is installed on the driving frame 11. A driving tooth piece 16 is installed on the output end of the driving motor 15. The driving tooth piece 16 and the external gear ring mesh with each other to drive the rotation of the driving tooth piece 16, thereby driving the material shaft 6 to adjust the angle.

升降件3包括第二底板31、推块22、第一丝杆24、调节臂23和托架32,第二底板31、推块22、第一丝杆24、调节臂23与旋转升降组件2内的结构完全一致,托架32连接在对应的上臂杆组的顶端上作用于对物料轴6的向上托举,并且托举后的物料轴6为水平状态,物料轴6转动连接在托架32中。The lifting member 3 includes a second base plate 31, a push block 22, a first screw rod 24, an adjusting arm 23 and a bracket 32. The second base plate 31, the push block 22, the first screw rod 24, the adjusting arm 23 are completely consistent with the structure in the rotary lifting assembly 2. The bracket 32 is connected to the top of the corresponding upper arm group to lift the material shaft 6 upward, and the material shaft 6 is in a horizontal state after being lifted. The material shaft 6 is rotatably connected in the bracket 32.

工作原理:将物料轴6水平放置在两侧的传输件17上,然后控制推动丝杆进行缓慢的旋转,旋转的过程中两侧的推动块18会逐渐向中间运动,当运动到指定的位置后将插块181与两侧的推块22对齐,推动块18持续的运动,插块181会连接在推块22内,然后将竖直状态的回推杆向下拨动,控制推动块18持续的向前运动,插块181会将旋转升降组件2和升降件3向前推动,逐渐靠近物料轴6,直至物料轴6的两端连接在驱动盘26和托架32内,然后旋转夹持调杆29,夹持块27会将物料轴6定位在驱动盘26之间,到达位置后推动丝杆停止,然后旋转升降组件2和升降件3一侧的转把28,第一丝杆24会进行旋转,旋转的过程中两侧的移动辊会向中间靠拢,调节臂23会向上伸展,限位套25会将驱动盘26向上移动,同时另一侧的调节臂23也会将托架32向上提升,物料轴6会向上移动,移动到指定位置后,驱动盘26上的外齿环会与驱动齿片16接触,然后控制驱动电机15进行旋转,驱动盘26会带动物料轴6进行旋转,直至驱动盘26上对应的安装区域朝上。Working principle: Place the material shaft 6 horizontally on the transmission members 17 on both sides, and then control the push screw to rotate slowly. During the rotation, the push blocks 18 on both sides will gradually move toward the middle. When they move to the specified position, align the insert block 181 with the push blocks 22 on both sides. The push block 18 continues to move, and the insert block 181 will be connected to the push block 22. Then, push the vertical push rod downward to control the push block 18 to move forward continuously. The insert block 181 will push the rotating lifting assembly 2 and the lifting member 3 forward, gradually approaching the material shaft 6, until the two ends of the material shaft 6 are connected to the drive disk 26 and the bracket 32, and then rotate the clamping adjustment rod 29, and the clamping block 27 will Position the material shaft 6 between the drive disks 26. After reaching the position, push the screw to stop. Then rotate the lifting assembly 2 and the handle 28 on one side of the lifting member 3. The first screw 24 will rotate. During the rotation, the moving rollers on both sides will move toward the middle. The adjusting arm 23 will extend upward. The limiting sleeve 25 will move the drive disk 26 upward. At the same time, the adjusting arm 23 on the other side will also lift the bracket 32 upward. The material shaft 6 will move upward. After moving to the specified position, the outer tooth ring on the drive disk 26 will contact the drive tooth plate 16. Then the drive motor 15 will be controlled to rotate. The drive disk 26 will drive the material shaft 6 to rotate until the corresponding installation area on the drive disk 26 faces upward.

本实施例2:This embodiment 2:

参照图11-17,在实施例1的基础上,还提供了以下技术方案:11-17, based on Example 1, the following technical solutions are also provided:

检测台4内活动连接有多个电伸缩杆41,电伸缩杆41连接在摆放架42的底面上,摆放架42的形状与桨叶本体61之间相适配,摆放架42内开设有倾斜槽便于抵触块451跟随倾斜槽的角度进行调整从而来更加适配第一探针452的检测,倾斜槽与桨叶本体61的底端口之间相对应,内部测试件44包括架片、转壳、外转盘441、第二丝杆442、限位滑杆444和测试条45,架片固定安装在检测台4的顶面上作用于测试条45的调节实现对桨叶本体61内腔大面积的检测,转壳连接在架片之间,外转盘441固定在转壳的一端上便于进行手动调节,转壳内转动连接有第二丝杆442,第二丝杆442的外侧螺纹连接有夹持板443,限位滑杆444水平固定在转壳的内壁之间,测试条45对称安装在限位滑杆444的外侧,实现对测试条45的运动限位,限位滑杆444上的测试条45之间呈弹簧连接,夹持板443连接在测试条45的底端上作用于对测试条45的夹持靠拢避免安装过程中测试条45为打开状态,测试条45的一侧均固定有安装有抵触块451,抵触块451活动连接在倾斜槽内,根据倾斜槽的间距完成对测试条45之间弹簧的挤压,抵触块451的后侧面之间也呈弹簧连接,测试条45的外侧还排列安装有多个第一探针452,第一探针452弹簧连接在测试条45内,第一探针452的后侧端设置有压力传感器,根据压力传感器的反应,来观察数据是否在合理范围内,若存在较大偏差能及时进行处理防止进行安装,第一探针452的前侧端接触在桨叶本体61的内腔面上。A plurality of electric telescopic rods 41 are movably connected in the test bench 4, and the electric telescopic rods 41 are connected to the bottom surface of the display rack 42. The shape of the display rack 42 is adapted to the blade body 61. An inclined groove is provided in the display rack 42 so that the resistance block 451 can be adjusted along the angle of the inclined groove to better adapt to the detection of the first probe 452. The inclined groove corresponds to the bottom port of the blade body 61. The internal test piece 44 includes a frame, a rotating shell, an outer rotating disk 441, and a second screw rod 442. , a limit slide 444 and a test strip 45, a frame piece is fixedly mounted on the top surface of the test platform 4, and the adjustment of the test strip 45 realizes the detection of a large area of the inner cavity of the blade body 61, the rotating shell is connected between the frame pieces, and the outer rotating disk 441 is fixed on one end of the rotating shell for easy manual adjustment, and a second screw rod 442 is rotatably connected in the rotating shell, and a clamping plate 443 is threadedly connected to the outer side of the second screw rod 442, and the limit slide 444 is horizontally fixed between the inner walls of the rotating shell, and the test strip 45 is symmetrical It is installed on the outer side of the limiting slide bar 444 to limit the movement of the test strip 45. The test strips 45 on the limiting slide bar 444 are connected by springs. The clamping plate 443 is connected to the bottom end of the test strip 45 to clamp the test strip 45 and prevent the test strip 45 from being in an open state during the installation process. A resistance block 451 is fixed on one side of the test strip 45. The resistance block 451 is movably connected in the inclined groove. The springs between the test strips 45 are squeezed according to the spacing of the inclined grooves. The rear side surfaces of the resistance block 451 are also connected by springs. A plurality of first probes 452 are also arranged on the outer side of the test strip 45. The first probe 452 is connected to the test strip 45 by springs. A pressure sensor is provided at the rear end of the first probe 452. According to the response of the pressure sensor, it is observed whether the data is within a reasonable range. If there is a large deviation, it can be processed in time to prevent installation. The front end of the first probe 452 contacts the inner cavity surface of the blade body 61.

检测台4的一侧固定安装有竖直架43,竖直架43和驱动架11之间架设有驱动丝杆和导向辊,上架板51活动连接在驱动丝杆和导向辊上作用于对桨叶本体61的搬运,下架板52上安装有收线电机56,收线电机56的输出端上设置有收线齿轮,收线齿轮的一侧啮合有从动齿轮,收线齿轮和从动齿轮上固定有收线辊55,松紧绳54的另一端连接在收线辊55上,下架板52的内侧面上设置有多个导杆,托板53滑动连接在导杆的外表面上,托板53和下架板52之间呈弹簧连接,托板53呈“L”形,托板53的底端托接在桨叶本体61底侧的外沿部分。A vertical frame 43 is fixedly installed on one side of the detection table 4, and a driving screw and a guide roller are arranged between the vertical frame 43 and the driving frame 11. The upper frame plate 51 is movably connected to the driving screw and the guide roller to act on the transportation of the blade body 61. A wire-receiving motor 56 is installed on the lower frame plate 52, and a wire-receiving gear is arranged on the output end of the wire-receiving motor 56. A driven gear is meshed on one side of the wire-receiving gear. A wire-receiving roller 55 is fixed on the wire-receiving gear and the driven gear, and the other end of the elastic rope 54 is connected to the wire-receiving roller 55. A plurality of guide rods are arranged on the inner side surface of the lower frame plate 52, and the support plate 53 is slidably connected to the outer surface of the guide rod. The support plate 53 and the lower frame plate 52 are spring-connected, and the support plate 53 is "L"-shaped, and the bottom end of the support plate 53 is supported on the outer edge of the bottom side of the blade body 61.

工作原理:将桨叶本体61放置在伸出状态下的摆放架42上,然后控制电伸缩杆41向下缩回,直至测试条45位于桨叶本体61的内腔,且抵触块451的位置与倾斜槽对齐,然后旋转第二丝杆442,夹持板443会向外侧松开,在弹簧的作用下抵触块451会连接在倾斜槽内,此时伸出状态下的第一探针452会被压缩回去,当压力传感器为正常范围时开始旋转外转盘441,先将竖直状态下的测试条45向一侧旋转,抵触块451会沿着倾斜槽逐渐向外移动,在弹簧的作用下测试条45和桨叶本体61内壁的距离始终保持稳定范围,若移动期间压力传感器检测到压力变化过大时,则表示该区域内部存在缺陷,该桨叶本体61就无法使用,若没有检测到问题,继续反向旋转外转盘441对另一侧进行检测,没有存在问题后,将外转盘441恢复初始位置,反向旋转第二丝杆442,控制夹持板443将测试条45再次夹紧,然后控制电伸缩杆41伸出;Working principle: Place the paddle body 61 on the display rack 42 in the extended state, then control the electric telescopic rod 41 to retract downward until the test strip 45 is located in the inner cavity of the paddle body 61 and the position of the abutment block 451 is aligned with the inclined groove, then rotate the second screw rod 442, the clamping plate 443 will be loosened outward, and the abutment block 451 will be connected to the inclined groove under the action of the spring. At this time, the first probe 452 in the extended state will be compressed back, and when the pressure sensor is in the normal range, the outer turntable 441 starts to rotate, first rotating the test strip 45 in the vertical state to one side, and the abutment block 451 will be aligned with the inclined groove. The block 451 will gradually move outward along the inclined groove. Under the action of the spring, the distance between the test strip 45 and the inner wall of the blade body 61 always maintains a stable range. If the pressure sensor detects that the pressure change is too large during the movement, it means that there is a defect inside the area, and the blade body 61 cannot be used. If no problem is detected, the outer turntable 441 continues to rotate in the opposite direction to detect the other side. If no problem exists, the outer turntable 441 is restored to the initial position, the second screw rod 442 is rotated in the opposite direction, the clamping plate 443 is controlled to clamp the test strip 45 again, and then the electric telescopic rod 41 is controlled to extend;

伸出到指定位置后,控制收线电机56进行旋转,收线辊55会进行旋转,将松紧绳54逐渐的松开,在弹簧的作用下,两侧的托板53会向桨叶本体61的位置靠近,直至托板53的底端卡在桨叶本体61的底侧,然后控制驱动丝杆进行旋转,上架板51会带着桨叶本体61进行水平的运动,直至桨叶本体61移动到指定的安装位置,此时可以进行焊接操作,当一侧的桨叶本体61都焊接完成后,控制驱动齿片16旋转,将物料轴6另一侧的焊接区域旋转到顶面上,然后重复上述操作进行桨叶本体61的检测和安装。After extending to the specified position, the wire-taking motor 56 is controlled to rotate, and the wire-taking roller 55 will rotate to gradually loosen the elastic rope 54. Under the action of the spring, the support plates 53 on both sides will approach the position of the blade body 61 until the bottom end of the support plate 53 is stuck on the bottom side of the blade body 61, and then the driving screw is controlled to rotate, and the upper plate 51 will move horizontally with the blade body 61 until the blade body 61 moves to the specified installation position. At this time, welding operations can be performed. When the welding of the blade bodies 61 on one side is completed, the driving gear 16 is controlled to rotate, and the welding area on the other side of the material shaft 6 is rotated to the top surface, and then the above operations are repeated to detect and install the blade body 61.

本实施例3:This embodiment 3:

参照图18-21,在实施例2的基础上,还提供了以下技术方案:18-21, based on Example 2, the following technical solutions are also provided:

传输件17设置有两个,两个传输件17对称安装在调节轴的外表面上,传输件17包括传输杆172、承载片173和重量块171,传输杆172的一端固定安装在调节轴的外表面上,根据调节轴的旋转来控制传输杆172的左右摆动,工作台1和操作台14上可以设置限位板来对传输杆172进行限位支撑,传输杆172的另一端呈分离式作用于重量块171的运动,其上固定有弧形块,弧形块内安装有橡胶条能增大与物料轴6的摩擦力避免发生自转,弧形块上开设有贯穿式弧形槽,承载片173活动连接在弧形槽内作用于对物料轴6的支撑,重量块171的一端贯穿弧形槽固定在承载片173的底面上,物料轴6放置在承载片173上,重量块171能始终保持垂直底面的状态,物料轴6的位置不会发生偏移始终保持安装时的角度。Two transmission members 17 are provided, and the two transmission members 17 are symmetrically installed on the outer surface of the adjusting shaft. The transmission member 17 includes a transmission rod 172, a bearing plate 173 and a weight block 171. One end of the transmission rod 172 is fixedly installed on the outer surface of the adjusting shaft, and the left and right swing of the transmission rod 172 is controlled according to the rotation of the adjusting shaft. A limit plate can be set on the workbench 1 and the operating table 14 to limit and support the transmission rod 172. The other end of the transmission rod 172 acts on the movement of the weight block 171 in a separate manner, and an arc block is fixed thereon. A rubber strip is installed in the arc block to increase the friction with the material shaft 6 to avoid self-rotation. A through-type arc groove is opened on the arc block, and the bearing plate 173 is movably connected in the arc groove to support the material shaft 6. One end of the weight block 171 passes through the arc groove and is fixed on the bottom surface of the bearing plate 173. The material shaft 6 is placed on the bearing plate 173. The weight block 171 can always maintain a state of being vertical to the bottom surface, and the position of the material shaft 6 will not shift and always maintain the angle at the time of installation.

第二导轨的两侧对称安装有定位组件7,定位组件7包括第三底板71、定位架72和夹持弧片73,定位架72竖直安装在第三底板71的顶面上,夹持弧片73转动连接在定位架72的顶端上,物料轴6连接在定位架72内,作用于对物料轴6的夹持定位避免检测的过程中施加作用力时带动其进行前后运动,第三底板71的一侧也安装有推块22。The positioning components 7 are symmetrically installed on both sides of the second guide rail, and the positioning components 7 include a third base plate 71, a positioning frame 72 and a clamping arc piece 73. The positioning frame 72 is vertically installed on the top surface of the third base plate 71, and the clamping arc piece 73 is rotatably connected to the top of the positioning frame 72. The material shaft 6 is connected in the positioning frame 72, which acts on the clamping and positioning of the material shaft 6 to avoid driving it to move forward and backward when force is applied during the detection process. A push block 22 is also installed on one side of the third base plate 71.

操作台14上安装有第三丝杆,移动架141螺纹连接在第三丝杆上,检测件8包括支撑块81、转动壳82、摆动杆84,支撑块81固定安装在移动架141的顶端上,转动壳82对称安装有两个,两个转动壳82转动连接在支撑块81的两侧,转动壳82外侧的支撑块81上设置有调节转钮作用于定位转动壳82的角度,转动壳82的底侧设置有弧形框架83,弧形框架83与物料轴6的弧度相适配,弧形框架83内固定安装有多个隔块87作用于对检测转球86的限位方便其进行任意调节,隔块87之间转动连接有检测转球86,检测转球86内安装有第二探针88,检测转球86的外侧均连接有拧紧螺丝,拧紧螺丝设置在弧形框架83上,第二探针88的一端连接在桨叶本体61和物料轴6的焊接处,支撑块81上开设有凹槽,凹槽内设置内环,内环的两侧安装有摇摆杆作用于手动控制焊接后的桨叶本体61进行晃动,摇摆杆转动连接在凹槽的内壁上,摆动杆84的外杆面螺纹连接在内环上作用于箍块85的上下升降,摆动杆84的底端上连接有箍块85,箍块85卡设在桨叶本体61上。A third screw rod is installed on the operating table 14, and the movable frame 141 is threadedly connected to the third screw rod. The detection member 8 includes a support block 81, a rotating shell 82, and a swing rod 84. The support block 81 is fixedly installed on the top of the movable frame 141. Two rotating shells 82 are symmetrically installed, and the two rotating shells 82 are rotatably connected to the two sides of the support block 81. The support block 81 on the outer side of the rotating shell 82 is provided with an adjustment knob for positioning the angle of the rotating shell 82. An arc frame 83 is provided on the bottom side of the rotating shell 82. The arc frame 83 is adapted to the curvature of the material axis 6. A plurality of spacers 87 are fixedly installed in the arc frame 83 to limit the detection rotating ball 86 to facilitate its arbitrary adjustment. The spacers A detection rotating ball 86 is rotatably connected between 87, and a second probe 88 is installed in the detection rotating ball 86. The outer side of the detection rotating ball 86 is connected with a tightening screw, which is set on the arc frame 83. One end of the second probe 88 is connected to the welding point between the blade body 61 and the material shaft 6. A groove is opened on the support block 81, and an inner ring is set in the groove. Rocking arms are installed on both sides of the inner ring for manually controlling the shaking of the welded blade body 61. The rocking arm is rotatably connected to the inner wall of the groove, and the outer rod surface of the rocking arm 84 is threadedly connected to the inner ring to act on the up and down lifting of the hoop block 85. The bottom end of the rocking arm 84 is connected with the hoop block 85, and the hoop block 85 is clamped on the blade body 61.

工作原理:完成桨叶本体61的检测安装后,再次控制第一丝杆24进行旋转,将物料轴6进行下降,直至物料轴6放置在承载片173上,操作夹持块27松开,使推动丝杆反向旋转,将旋转升降组件2和升降件3向后推动,推动到指定位置后将回推杆上抬,使插块181从第一底板21侧的推块22内中取出,控制传输杆172进行旋转,将物料轴6移动到操作台14的一侧,并使插块181连接在第三底板71侧的推块22内,控制推块22向前运动,将定位组件7向前推动,移动到指定位置后,将夹持弧片73闭合,使其牢牢固定住物料轴6,然后将移动架141调节到桨叶本体61的一侧,将转动壳82向下翻转,并进行固定,然后调节检测转球86的位置,使第二探针88连接在焊接缝隙处,然后转动摆动杆84,箍块85会向下运动,将桨叶本体61卡住,然后手持摆动杆84来回摆动施加压力,若焊接区域存在问题时,焊接位置会产生缝隙,第二探针88在弹簧的作用下,会探出进入缝隙中,此时便可以判断焊接的质量。Working principle: After completing the inspection and installation of the blade body 61, control the first screw 24 to rotate again, lower the material shaft 6 until the material shaft 6 is placed on the carrier sheet 173, loosen the clamping block 27, make the push screw rotate in the opposite direction, push the rotary lifting assembly 2 and the lifting member 3 backward, and after pushing to the specified position, lift the push rod to remove the insert block 181 from the push block 22 on the side of the first bottom plate 21, control the transmission rod 172 to rotate, move the material shaft 6 to one side of the operating table 14, and connect the insert block 181 to the push block 22 on the side of the third bottom plate 71, control the push block 22 to move forward, and move the positioning assembly 7 Push forward and move to the specified position, close the clamping arc piece 73 to firmly fix the material shaft 6, then adjust the movable frame 141 to one side of the blade body 61, flip the rotating shell 82 downward and fix it, then adjust the position of the detection rotating ball 86 so that the second probe 88 is connected to the welding gap, then rotate the swing rod 84, the hoop block 85 will move downward to clamp the blade body 61, then hold the swing rod 84 and swing it back and forth to apply pressure. If there is a problem in the welding area, a gap will appear at the welding position, and the second probe 88 will probe into the gap under the action of the spring. At this time, the quality of the welding can be judged.

本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

本发明使用到的标准零件均可以从市场上购买,异形件根据说明书和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (9)

1. Blade assembly check out test set for desiccator, characterized by, include:
the automatic feeding device comprises a workbench (1), wherein a sliding rail (13) is arranged on the outer side of the workbench (1), the sliding rail (13) is divided into a first guide rail and a second guide rail, a driving frame (11) is arranged on the first guide rail, a middle frame (12) is arranged on one side of the driving frame (11), an adjusting shaft is arranged on the middle frame (12), a transmission piece (17) is arranged on the adjusting shaft, a material shaft (6) is arranged on the transmission piece (17), an operating table (14) is arranged on one side of the workbench (1), a movable frame (141) is movably connected on the operating table (14), a detection piece (8) is arranged on the movable frame (141), a pushing screw is arranged on the bottom side of the adjusting shaft, a pushing block (18) is movably connected on the pushing screw, and an inserting block (181) is rotatably connected on the pushing block (18).
The rotary lifting assembly (2), the rotary lifting assembly (2) is movably connected to the first guide rail, the rotary lifting assembly (2) comprises a first bottom plate (21), a push block (22), an adjusting arm (23), a first screw rod (24), a limiting sleeve (25) and a driving disc (26), the adjusting arm (23) is arranged on the first bottom plate (21), the first screw rod (24) is arranged between the adjusting arms (23), the driving disc (26) is rotationally connected to one side of the limiting sleeve (25), and lifting pieces (3) are symmetrically arranged on one side of the rotary lifting assembly (2);
The detection device comprises a detection table (4), wherein the detection table (4) is arranged on one side of a lifting piece (3), a placement frame (42) is arranged on the detection table (4), a blade body (61) is placed on the placement frame (42), an inner test piece (44) is arranged on the bottom side of the placement frame (42), and the inner test piece (44) is connected in the blade body (61);
the movable part (5), movable part (5) swing joint is in the outside of paddle body (61), movable part (5) are including last frame plate (51), lower frame plate (52), layer board (53) and bungee cord (54), lower frame plate (52) are fixed the downside at last frame plate (51), layer board (53) swing joint is on lower frame plate (52), the one end of bungee cord (54) is connected on the lateral surface of layer board (53).
2. A blade assembly detection device for a dryer according to claim 1, characterized in that the first guide rails are symmetrically installed at both ends of the working table (1), the driving frame (11) is vertically installed on the top surface of one of the first guide rails, the detection table (4) is fixedly installed on the outer side end of the other first guide rail, the second guide rails are symmetrically installed at both ends of the operation table (14), the middle frame (12) is provided with two, one middle frame (12) is horizontally installed between the second guide rail and the driving frame (11), the other middle frame (12) is horizontally installed between the detection table (4) and the other second guide rail, the adjusting shaft and the pushing screw are both installed between the two middle frames (12), the first motor and the second motor are respectively installed at one end of the adjusting shaft and the pushing screw, the adjusting shaft and the pushing screw are located between the working table (1) and the detection table (4), the guide thin pushing rod is fixedly installed between the middle frames (12), the guide thin pushing rod is located on the side of the pushing thin rod and the thin rod is located on the outer side of the thin guide rod (18).
3. The blade assembly detection device for the dryer according to claim 1, wherein two transmission pieces (17) are arranged, the two transmission pieces (17) are symmetrically arranged on the outer surface of the adjusting shaft, each transmission piece (17) comprises a transmission rod (172), a bearing piece (173) and a weight block (171), one end of each transmission rod (172) is fixedly arranged on the outer surface of the adjusting shaft, an arc block is fixed on the other end of each transmission rod (172), a penetrating arc groove is formed in each arc block, each bearing piece (173) is movably connected in each arc groove, one end of each weight block (171) penetrates through each arc groove to be fixed on the bottom surface of each bearing piece (173), and each material shaft (6) is placed on each bearing piece (173).
4. The blade assembly detection device for a dryer according to claim 1, wherein one side of the first base plate (21) is fixedly provided with a push block (22), one end of the push block (22) is rotatably connected with a push rod, the insert block (181) is connected in the push block (22), the first base plate (21) is slidably connected on the first guide rail, the adjusting arm (23) comprises an upper arm rod group and a lower arm rod group, the bottom end of the lower arm rod group is rotatably connected on the first base plate (21), two ends of the limiting sleeve (25) are connected between the top ends of the upper arm rod group, the outer surfaces of the two ends of the first screw rod (24) are respectively connected with a movable roller, two groups of the upper arm rod group and the other end of the lower arm rod group are respectively connected on the movable rollers, one end of the two first screw rods (24) is provided with a synchronous belt, one of the first screw rods (24) is provided with a rotating handle (28), two sides of the driving disc (26) are respectively provided with a driving disc (26), the two sides of the driving disc (26) are respectively provided with a driving disc (27), the driving disc (27) is connected with the inner clamping disc (27) and the driving disc (27) is connected with the clamping disc (27), the outer surface of the driving disc (26) is also provided with an outer toothed ring in a welding way, the driving frame (11) is provided with a driving motor (15), the output end of the driving motor (15) is provided with a driving tooth plate (16), and the driving tooth plate (16) and the outer toothed ring are meshed with each other.
5. A blade assembly and detection device for a dryer according to claim 4, characterized in that the lifting member (3) comprises a second bottom plate (31), a push block (22), a first screw (24), an adjusting arm (23) and a bracket (32), wherein the second bottom plate (31), the push block (22), the first screw (24), the adjusting arm (23) are completely consistent with the structure in the rotary lifting assembly (2), the bracket (32) is connected to the top end of the corresponding upper arm rod group, and the material shaft (6) is connected therein.
6. The blade assembly detection device for a dryer according to claim 1, wherein a plurality of electrical telescopic rods (41) are movably connected in the detection table (4), the electrical telescopic rods (41) are connected to the bottom surface of the placement frame (42), the placement frame (42) is in a shape matched with the blade body (61), an inclined groove is formed in the placement frame (42), the inclined groove corresponds to the bottom end opening of the blade body (61), the inner test piece (44) comprises a frame piece, a rotating shell, an outer rotating disc (441), a second screw rod (442), a limit sliding rod (444) and a test strip (45), the frame piece is fixedly mounted on the top surface of the detection table (4), the rotating shell is connected between the frame pieces, the outer rotating disc (441) is fixedly arranged at one end of the rotating shell, the rotating shell is rotatably connected with the second screw rod (442), a clamping plate (443) is in threaded connection with the outer side of the second screw rod (442), the limit sliding rod (444) is horizontally fixed between the inner walls of the rotating shell and the test strip (444), the limit sliding rod (45) is in abutting connection with the outer side of the test strip (45), the limit sliding rod (45) is in abutting connection with the inner side of the test strip (451) and the limit sliding rod (45), the back side of the abutting block (451) is also in spring connection, a plurality of first probes (452) are arranged and mounted on the outer side of the test strip (45), the first probes (452) are in spring connection with the test strip (45), a pressure sensor is arranged at the back side end of each first probe (452), and the front side end of each first probe (452) is contacted with the inner cavity surface of the blade body (61).
7. The blade assembly detection device for the dryer according to claim 1, wherein a vertical frame (43) is fixedly arranged on one side of the detection table (4), a driving screw and a guide roller are arranged between the vertical frame (43) and the driving frame (11), an upper frame plate (51) is movably connected to the driving screw and the guide roller, a wire collecting motor (56) is arranged on a lower frame plate (52), a wire collecting gear is arranged at the output end of the wire collecting motor (56), a driven gear is meshed on one side of the wire collecting gear, a wire collecting roller (55) is fixed on the wire collecting gear and the driven gear, the other end of the elastic rope (54) is connected to the wire collecting roller (55), a plurality of guide rods are arranged on the inner side surface of the lower frame plate (52), and a supporting plate (53) is connected to the outer surface of the guide rods in a sliding mode, and spring connection is arranged between the supporting plate (53) and the lower frame plate (52).
8. The blade assembly detection device for the dryer according to claim 1, wherein positioning assemblies (7) are symmetrically arranged on two sides of the second guide rail, each positioning assembly (7) comprises a third bottom plate (71), a positioning frame (72) and a clamping arc piece (73), each positioning frame (72) is vertically arranged on the top surface of each third bottom plate (71), each clamping arc piece (73) is rotatably connected to the top end of each positioning frame (72), each material shaft (6) is connected to the corresponding positioning frame (72), and each pushing block (22) is also arranged on one side of each third bottom plate (71).
9. The blade assembly detection device for the dryer according to claim 1, wherein the operation table (14) is provided with a third screw rod, the movable frame (141) is connected with the third screw rod in a threaded manner, the detection piece (8) comprises a supporting block (81), a rotary shell (82) and a swinging rod (84), the supporting block (81) is fixedly arranged on the top end of the movable frame (141), the rotary shell (82) is symmetrically provided with two rotary shells (82) which are rotationally connected to two sides of the supporting block (81), the bottom side of the rotary shell (82) is provided with an arc-shaped frame (83), a plurality of partition blocks (87) are fixedly arranged in the arc-shaped frame (83), detection rotary balls (86) are rotationally connected between the partition blocks (87), second probes (88) are arranged in the detection rotary balls (86), the outer sides of the detection rotary balls (86) are all connected with tightening swinging screws, one ends of the second probes (88) are connected to the blade body (61) and the material shaft (6), the supporting blocks are rotationally connected to two sides of the supporting block, the inner ring (84) are provided with inner ring grooves, the inner ring grooves (84) are formed in the inner ring grooves, the inner ring grooves (84) are connected to the inner ring grooves (84), the hoop block (85) is clamped on the blade body (61).
CN202510423580.3A 2025-04-07 2025-04-07 Paddle assembly detection equipment for dryer Active CN119935532B (en)

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CN118255091A (en) * 2024-03-14 2024-06-28 江苏金珹智能储存设备有限公司 Four-way car goods shelves with height-adjustable guide rail switching device
CN119044557A (en) * 2024-09-13 2024-11-29 常州市江华电机电器有限公司 Conveying detection device for stepping motor

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