CN119927690A - Automatic and environmentally friendly chip removal system for machining centers - Google Patents
Automatic and environmentally friendly chip removal system for machining centers Download PDFInfo
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- CN119927690A CN119927690A CN202510226504.3A CN202510226504A CN119927690A CN 119927690 A CN119927690 A CN 119927690A CN 202510226504 A CN202510226504 A CN 202510226504A CN 119927690 A CN119927690 A CN 119927690A
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- chip
- chip removal
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- removal system
- machining center
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses an automatic environment-friendly chip removal system suitable for a machining center, and relates to arrangement of metal plates and parts for factories. The water purifying and purifying device comprises a scraper chip remover, a backflushing roller filtering device and a wire groove, wherein the scraper chip remover is arranged on the wire groove, the middle end of the scraper chip remover is provided with the backflushing roller filtering device, and through three layers of filtering, cutting fluid and chips are effectively separated, the accumulation and diffusion of waste chips around a machine tool are prevented, and the pollution to the working environment is reduced.
Description
Technical Field
The invention relates to the technical field of metal plate and part arrangement devices for factories, in particular to an automatic environment-friendly chip removal system suitable for a machining center.
Background
The automatic chip removing system has the advantages that the automatic chip removing system is low in efficiency and has potential safety hazards, so that automatic chip removing measures are needed to be equipped in the automatic mechanical processing system, the automatic environment-friendly chip removing system can timely and effectively remove chips, reduce environmental pollution and meet the requirements of green development of the modern industry;
In the related art, the processing mode of the scraps still needs to be stopped, so that the working efficiency is greatly reduced, and the filtering effect is greatly reduced because the filtering processing mode of the scraps is simple and single in the prior art;
in view of the above, an automatic environment-friendly chip removal system suitable for a machining center is provided.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the embodiment of the invention provides a chip removal water circulation structure which can intensively treat chips, the chip removal water circulation structure adopts a two-screw one-chain configuration, the width of a machine tool body is greatly reduced, meanwhile, the circulation structure can purify cutting fluid in a circulation system more efficiently, and the circulation mode can realize that the cutting fluid is basically free of loss.
The technical scheme adopted by the invention is that the invention aims at solving at least one of the technical problems existing in the prior art. Therefore, the embodiment of the invention provides an automatic environment-friendly chip removal system for a machining center, which can solve the problem of increased risk caused by the fact that personnel can only enter the machine tool for cleaning in the prior art, can effectively reduce environmental pollution by adopting an advanced environment-friendly technology, and can better utilize resources and reduce cost by improving efficiency.
The technical scheme of the invention is that the automatic environment-friendly chip removal system for the machining center comprises a working area part and a chassis, and further comprises:
The water supply section comprises a bracket, chip removal grooves and chip collection ports, wherein the bracket is connected with the chassis, two chip removal grooves are respectively attached to a preset installation area of the bracket through a fastening mechanism, the chip collection ports are arranged between the two chip removal grooves, the chip collection ports are in a through state, and the two chip removal grooves are distributed in a bilateral symmetry mode;
The water purifying area part comprises a scraper chip remover, a backflushing roller filtering device and a wire slot, wherein the scraper chip remover is arranged on the wire slot, and the backflushing roller filtering device is arranged at the middle end of the scraper chip remover;
and the chip collecting trolley is provided with wheels at a first mounting position on the surface of the chip collecting trolley.
The water supply section further comprises two first high-pressure water flushing heads, two second high-pressure water flushing heads, a water tank and a water suction pump, wherein the two first high-pressure water flushing heads are symmetrically distributed, each first high-pressure water flushing head is communicated with one water tank on the same side, each first high-pressure water flushing head is attached to a preset installation area of the chip removal groove through a fastening mechanism, each first high-pressure water flushing head is communicated with each second high-pressure water flushing head, each second high-pressure water flushing head is attached to a preset installation area of the chip removal groove through a fastening mechanism, the two first high-pressure water flushing heads and the two second high-pressure water flushing heads are respectively communicated with one water suction pump, and the water tank is arranged inside the support.
Further, the working area part further comprises two first motors and screw chip removal machines, the two first motors are symmetrically distributed, each first motor is installed inside the chassis through a screw and a nut, the shaft of each first motor is fixedly connected with the shaft of one screw chip removal machine on the same side, the number of the screw chip removal machines is two, and each screw chip removal machine is installed inside the chassis in a rotating mode.
Further, slopes are arranged on two sides of the chassis.
Further, two filter screens are arranged in the water tank.
Further, the water supply section further comprises an oil-water separator, and the oil-water separator is arranged below the bracket.
Further, six water pumps are arranged on the first mounting position of the surface of the bracket, and the six water pumps are uniformly spaced.
Further, the water purifying area part further comprises a filter basket and a filter screen, wherein the filter basket is matched with the wire groove through a movable connecting piece, and the filter screen is arranged inside the wire groove.
Further, the water purifying area part also comprises a second motor, wherein the second motor is attached to a preset installation area of the scraper chip removing machine through a fastening mechanism, and a shaft of the second motor is connected with a chain wheel structure arranged inside the scraper chip removing machine.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, when the scraps and the cutting fluid are pushed by the screw chip removing machine to fall onto the chip removing groove, the scraps and the cutting fluid fall onto the chip collecting opening, the scraps and the cutting fluid are collected in a concentrated manner, the conditions inside the chip removing groove are observed through the acrylic plate arranged on the chip removing groove, and the scraps inside the chip removing groove are flushed to the chip collecting opening through the cutting fluid by virtue of the first high-pressure flushing head and the second high-pressure flushing head, so that the effects of cleaning without stopping and time for cleaning the scraps are saved.
2. The oil-water separator is arranged below the bracket, and as the cutting fluid is oil-water emulsion, emulsion separation phenomenon can gradually occur in the use process, and the separated oil is easy to oxidize and deteriorate, so that the cutting fluid is odorous, the oil-water separator can be utilized to separate the oil from the water fluid and is collected in the container, and the odorous time of the cutting fluid is delayed.
3. The invention drives the chain wheel structure in the scraper chip remover to work through the second motor, so as to drive the scraper to rotate, so that the scraps are pushed to the chip removing port and then fall into the chip collecting trolley, cutting fluid passes through the filtering holes on two sides of the scraper chip remover under the action of gravity, the cutting fluid is primarily filtered, then enters into the screw chip remover, excessive accumulation of the cutting fluid in the chip collecting trolley 400 is prevented, the filtering precision of the backflushing roller filtering device can reach a hundred meshes, the cutting fluid is secondarily filtered, the filtering precision is improved, then the cutting fluid and the scraps are separated through the filtering basket and the filtering net successively, the purified cutting fluid flows into the water supply part to be stored, so that the filtering effect is improved, meanwhile, the accumulation and diffusion of the scraps around the machine tool are prevented, the pollution to the working environment is reduced, the replacement period of the cutting fluid is prolonged, and the efficiency is improved.
Drawings
Fig. 1 is a schematic view of a first angle of the overall structure of the present invention.
Fig. 2 is a schematic view of a second angle of the overall structure of the present invention.
Fig. 3 is a schematic view of the construction of a working area portion of the present invention.
Fig. 4 is a schematic view of a first angle of the water supply section of the present invention.
Fig. 5 is an enlarged schematic view of the structure of fig. 4a according to the present invention.
Fig. 6 is a schematic view of a second angle of the water supply section of the present invention.
Fig. 7 is a schematic view of the structure of the water purifying section of the present invention.
Fig. 8 is a schematic view showing a combined structure of a water supply section and a water purification section of the present invention.
Fig. 9 is an enlarged schematic view of the structure of fig. 8B according to the present invention.
Fig. 10 is an enlarged schematic view of the structure of fig. 9C according to the present invention.
Reference numerals
A working area portion 100, a chassis 110, a first motor 120, a screw chip remover 130;
the water supply section 200, the bracket 210, the junk slots 220, the first high-pressure flushing head 230, the second high-pressure flushing head 240, the water tank 250, the oil-water separator 260, the junk collecting port 270 and the water pump 280;
A water purifying area part 300, a scraper chip remover 310, a recoil roller filter 320, a filter basket 330, a filter screen 340, a wire slot 350 and a second motor 360;
Chip collecting truck 400.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit or scope of the invention, which is therefore not limited to the specific embodiments disclosed below.
In the description of the present application, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc. are based on directions or positional relationships shown in the drawings, or directions or positional relationships in which the inventive product is conventionally put in use, are merely for convenience in describing the simplified description of the present application patent, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present application patent. Further, spatially relative terms, such as "below," "beneath," "above," "over," and the like, may be used herein for ease of description to describe one element or feature's relationship to another element or feature as illustrated. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein interpreted accordingly. It should be noted that, in this document, some connection modes, such as "fixed connection and fixed installation", refer to, but not limited to, fixing two parts between each other, such as welding, screw-nut fixing, sticking, riveting, and interference fit. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art in a specific case.
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Referring to fig. 1 to 10, an embodiment of the present invention provides an automatic and environment-friendly chip removal system suitable for a machining center, including a work area portion 100 and a chassis 110, further including:
The water supply section 200, the water supply section 200 comprises a bracket 210, chip discharging grooves 220 and chip collecting ports 270, the bracket 210 is connected with the chassis 110, the two chip discharging grooves 220 are respectively attached to a preset installation area of the bracket 210 through a fastening mechanism, the chip collecting ports 270 are arranged between the two chip discharging grooves 220, the chip collecting ports 270 are in a through state, the two chip discharging grooves 220 are distributed in a bilateral symmetry manner, the bottom plate material of each chip discharging groove 220 is arranged to be a stainless steel plate, smooth materials are smeared on the stainless steel plate, friction force is reduced by the smooth materials, the top plate material of each chip discharging groove 220 is arranged to be an acrylic plate, the internal condition of the chip discharging groove 220 is observed by the acrylic plate, compared with the chip discharging angles of two to three degrees of most processing centers on the market, the chip discharging grooves 220 are increased to five degrees, chip discharging capacity is greatly increased, and the bracket 210 adopts a five-millimeter-thickness support frame to support the overhanging structure of the chip discharging grooves 220, so that the whole is stable and reliable;
it should be understood that when the chips and the cutting fluid are pushed by the screw chip removing machine 130 to fall onto the chip removing groove 220, the chips and the cutting fluid fall into the chip collecting port 270 to collect the chips and the cutting fluid intensively, the internal condition of the chip removing groove 220 is observed through the acrylic plate arranged on the chip removing groove 220, and the chips in the chip removing groove 220 are washed to the chip collecting port 270 by the cutting fluid through the first high-pressure flushing head 230 and the second high-pressure flushing head 240, wherein the first high-pressure flushing head 230 and the second high-pressure flushing head 240 are always in a working state in the processing process;
The water purifying area part 300, the water purifying area part 300 comprises a scraper chip remover 310, a recoil roller filtering device 320 and a wire groove 350, the scraper chip remover 310 is arranged on the wire groove 350, the scraper chip remover 310 is provided with a plurality of filtering holes at first mounting positions on the two side surfaces of the scraper chip remover 310, and the recoil roller filtering device 320 is arranged at the middle end of the scraper chip remover 310;
The chip collecting trolley 400 is provided with wheels at a first mounting position on the surface of the chip collecting trolley 400, and after chips are collected, the chips can be pulled out for centralized treatment by using the chip collecting trolley 400.
The automatic environment-friendly chip removal system suitable for a machining center according to the embodiment of the invention further comprises a first high-pressure water flushing head 230, a second high-pressure water flushing head 240, a water tank 250 and a water suction pump 280, wherein two first high-pressure water flushing heads 230 are symmetrically distributed, each first high-pressure water flushing head 230 is communicated with one water tank 250 on the same side, each first high-pressure water flushing head 230 is attached to a preset installation area of a chip removal groove 220 through a fastening mechanism, each first high-pressure water flushing head 230 is communicated with each second high-pressure water flushing head 240, each second high-pressure water flushing head 240 is attached to the preset installation area of the chip removal groove 220 through the fastening mechanism, two first high-pressure water flushing heads 230 and two second high-pressure water flushing heads 240 are respectively communicated with one water suction pump 280, one water suction pump 280 is connected with the working area portion 100 through a pipeline, the water tank 250 is arranged below the bracket 210, and finally clean cutting fluid is pumped out of the water suction pump 280 from the water tank 250 for machining by a machine tool.
According to the automatic environment-friendly chip removal system suitable for the machining center, the working area part 100 further comprises two first motors 120 and two screw chip removal machines 130, wherein the two first motors 120 are symmetrically distributed, each first motor 120 is installed inside the chassis 110 through screws and nuts, the shaft of each first motor 120 is fixedly connected with the shaft of one screw chip removal machine 130 on the same side, the number of the screw chip removal machines 130 is two, and each screw chip removal machine 130 is rotatably installed inside the chassis 110.
After the machining chips and the cutting fluid drop onto the chassis 110, the machining chips and the cutting fluid slide onto the first motor 120 through slopes on two sides of the chassis 110, and the first motor 120 drives the screw chip remover 130 to rotate, so that the screw chip remover 130 pushes the chips and the cutting fluid to the rear, and the chips and the cutting fluid drop onto the chip grooves 220.
According to the automatic environment-friendly chip removal system suitable for the machining center, the slopes are arranged on two sides of the chassis 110, and the slopes are convenient for machining chips and cutting fluid to fall onto the screw chip removal machine 130.
According to the automatic environment-friendly chip removal system suitable for the machining center, provided by the embodiment of the invention, the inside of the water tank 250 is provided with two filter screens 340, and the two filter screens 340 can effectively filter chips and cutting fluid.
According to the automatic environment-friendly chip removal system suitable for the machining center, the water supply section 200 further comprises the oil-water separator 260, the oil-water separator 260 is arranged below the support 210, and since the cutting fluid is an oil-water emulsion, emulsion separation phenomenon can occur gradually in the use process, and the separated oil is easy to oxidize and deteriorate, so that the cutting fluid is smelly, the oil and the water can be separated by the oil-water separator 260 and collected in a container, and the smelly time of the cutting fluid is delayed.
According to the automatic environment-friendly chip removal system suitable for the machining center, provided by the embodiment of the invention, the support 210 is internally provided with six water pumps 280, the six water pumps 280 are uniformly spaced, the simultaneous operation is ensured not to cause the defect of liquid level, and a phenomenon that no cutting fluid can be pumped by one water pump 280 occurs.
According to the automatic environment-friendly chip removal system suitable for the machining center, the water purification area part 300 further comprises a filter basket 330 and a filter screen 340, wherein the filter basket 330 is matched with the wire groove 350 through a movable connecting piece, and the filter screen 340 is arranged inside the wire groove 350.
According to the automatic environment-friendly chip removal system suitable for the machining center, the water purifying area part 300 further comprises a second motor 360, the second motor 360 is attached to a preset installation area of the scraper chip removal machine 310 through a fastening mechanism, the shaft of the second motor 360 is connected with a chain wheel structure arranged inside the scraper chip removal machine 310, the second motor 360 drives the chain wheel structure inside the scraper chip removal machine 310 to work so as to drive the scraper to rotate, chips are pushed to the chip removal port and then fall into the chip collecting trolley 400, the cutting fluid passes through filtering holes on two sides of the scraper chip removal machine 310 under the action of gravity, then the cutting fluid enters the screw chip removal machine 130, the filtering precision of the backflushing drum filtering device 320 can reach one hundred meshes, the cutting fluid is filtered for the second time, the filtering precision is improved, then the cutting fluid and the filter basket 330 and the filter screen 340 are sequentially separated, the cutting fluid and the chips are purified, and the purified cutting fluid flows into the water supplying area part 200 for storage.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510226504.3A CN119927690A (en) | 2025-02-27 | 2025-02-27 | Automatic and environmentally friendly chip removal system for machining centers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510226504.3A CN119927690A (en) | 2025-02-27 | 2025-02-27 | Automatic and environmentally friendly chip removal system for machining centers |
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| Publication Number | Publication Date |
|---|---|
| CN119927690A true CN119927690A (en) | 2025-05-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202510226504.3A Pending CN119927690A (en) | 2025-02-27 | 2025-02-27 | Automatic and environmentally friendly chip removal system for machining centers |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010082771A (en) * | 2008-10-01 | 2010-04-15 | Okuma Corp | Chip discharging device |
| CN214869022U (en) * | 2020-12-31 | 2021-11-26 | 乔锋智能装备股份有限公司 | Strong scrap flushing device |
| CN220637153U (en) * | 2023-08-31 | 2024-03-22 | 江苏威马悦达智能装备有限公司 | Novel chip removal mechanism of machining center |
| CN221692892U (en) * | 2023-11-30 | 2024-09-13 | 南通国盛精密机械有限公司 | Recoil roller scraper chip removal device |
| CN119501667A (en) * | 2024-12-23 | 2025-02-25 | 珠海格力智能装备技术研究院有限公司 | Chip conveyor |
-
2025
- 2025-02-27 CN CN202510226504.3A patent/CN119927690A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010082771A (en) * | 2008-10-01 | 2010-04-15 | Okuma Corp | Chip discharging device |
| CN214869022U (en) * | 2020-12-31 | 2021-11-26 | 乔锋智能装备股份有限公司 | Strong scrap flushing device |
| CN220637153U (en) * | 2023-08-31 | 2024-03-22 | 江苏威马悦达智能装备有限公司 | Novel chip removal mechanism of machining center |
| CN221692892U (en) * | 2023-11-30 | 2024-09-13 | 南通国盛精密机械有限公司 | Recoil roller scraper chip removal device |
| CN119501667A (en) * | 2024-12-23 | 2025-02-25 | 珠海格力智能装备技术研究院有限公司 | Chip conveyor |
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