CN119927639B - A cutting device capable of positioning a magnetic core - Google Patents
A cutting device capable of positioning a magnetic coreInfo
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- CN119927639B CN119927639B CN202510334569.XA CN202510334569A CN119927639B CN 119927639 B CN119927639 B CN 119927639B CN 202510334569 A CN202510334569 A CN 202510334569A CN 119927639 B CN119927639 B CN 119927639B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention belongs to the field of magnetic core processing equipment, and discloses a cutting device capable of positioning a magnetic core, which comprises a support, wherein a support plate is fixedly arranged above the support, a rotating device is symmetrically arranged above the support plate, a support frame is fixedly arranged on one side above the support plate, a lifting device is fixedly arranged at one end of the support frame, a transmission device is fixedly arranged on one side of the lifting device, a connecting plate is fixedly arranged on one side of the transmission device, a circulating device is fixedly arranged on one side of the connecting plate, a first dust fall device is fixedly arranged at one end of the connecting plate, a second dust fall device is fixedly arranged on the other side of the transmission device, polishing devices are symmetrically arranged at two ends of the support plate, a collecting plate is arranged under the support plate Fang Kaqian, and a water storage tank is arranged under two ends of the support plate.
Description
Technical Field
The invention relates to the technical field of magnetic core processing equipment, in particular to a cutting device capable of positioning a magnetic core.
Background
In the current core manufacturing industry, core cutting operations are a critical aspect. With the rapid development of miniaturization and high performance of electronic devices, the market has placed stringent demands on the dimensional accuracy, shape complexity and surface quality of magnetic cores. However, the existing cutting device exposes a plurality of problems to be solved in the practical application process.
For example, CN114012168B discloses a magnetic core cutting device capable of positioning a magnetic core, which comprises a processing table, wherein a plurality of uniformly distributed first limiting sliding holes are formed in the top of the processing table, a limiting sliding plate is slidably mounted on the inner wall of each first limiting sliding hole, a fixing plate is fixedly connected to one side of the top of each limiting sliding plate, a hydraulic cylinder is fixedly mounted at the bottom of each fixing plate, an L-shaped connecting frame is fixedly mounted at the telescopic end of each hydraulic cylinder, a motor mounting seat is fixedly connected to the bottom of each L-shaped connecting frame, and a motor is fixedly mounted in each motor mounting seat. According to the invention, the annular magnetic cores can be placed and limited through the annular clamping grooves in the fixed circular plates, then the annular magnetic cores are cut by the cutting rollers respectively moving downwards, and the cylinder can drive the cutting rollers to move forwards and backwards at the same time, so that the cutting rollers cut the annular magnetic cores into two halves along the track of the cutting grooves, and the cutting efficiency is increased.
Although the above invention can meet the requirement of cutting various magnetic cores at the same time, dust and scraps generated in the cutting process drift wantonly. The dust not only causes serious pollution to the working environment, so that the air quality of workshops is deteriorated, but also seriously threatens the physical health of operators, and the occupational health problems such as respiratory diseases and the like are easily caused in the environment for a long time. Meanwhile, a large amount of dust can be attached to the surface and the inside of equipment, abrasion of the equipment is accelerated, the service life of the equipment is reduced, and the equipment maintenance cost of enterprises is increased.
In addition, the surface of the cut magnetic core often has an uneven phenomenon, and an additional polishing procedure is needed for subsequent treatment. The processing period of the product is prolonged, the production efficiency is reduced, and the production cost investment of manpower, material resources and the like is increased.
Therefore, in order to promote the high quality, sustainable development of industry, provided a novel cutting device that can carry out accurate location, possess high-efficient dust fall and cooling function to the magnetic core to can directly polish the magnetic core surface after the cutting.
Disclosure of Invention
The invention aims to provide a cutting device capable of positioning a magnetic core, which can realize accurate positioning of the magnetic core, improve cutting precision, simultaneously enable cutting, polishing and dust fall cooling functions to work cooperatively with high efficiency, reduce dust pollution and heat accumulation, improve working efficiency and product quality, and reduce production cost.
In order to achieve the above object, the present invention provides the following technical solutions:
the cutting device capable of positioning the magnetic core comprises a support, wherein a support plate is fixedly arranged above the support, rotating devices are symmetrically arranged above the support plate, a support frame is fixedly arranged on one side above the support plate, a lifting device is fixedly arranged at one end of the support frame, a transmission device is fixedly arranged on one side of the lifting device, a connecting plate is fixedly arranged on one side of the transmission device, a circulating device is fixedly arranged on one side of the connecting plate, a first dust fall device is fixedly arranged at one end of the connecting plate, a second dust fall device is fixedly arranged on the other side of the transmission device, polishing devices are symmetrically arranged at two ends of the support plate, a collecting plate is arranged below the support plate, and a water storage tank is arranged below two ends of the support plate;
The surface of the supporting plate is provided with a cutting groove.
Further, rotary device includes symmetry movable mounting at the rotation axis on backup pad surface, rotation axis side equal symmetry is equipped with the rotor plate, rotor plate one end is all fixed and is equipped with semicircular board of placing, place the board surface and seted up a plurality of holes, the fixed rotary rod that is equipped with in rotation axis below, rotary rod below adaptation is equipped with the rotating electrical machines, the rotating electrical machines passes through support body fixed mounting in the backup pad below, rotary rod one end fixed surface is equipped with first rotation gear, first rotation gear side meshing is equipped with second rotation gear, second rotation gear top is fixed and is equipped with third rotation gear, third rotation gear surface adaptation is equipped with rotatory area, rotatory area other end adaptation is equipped with fourth rotation gear.
Further, the lifting device comprises a lifting sliding rail fixedly installed at one end of the supporting frame, a lifting threaded rod is arranged in the lifting sliding rail, a lifting plate is arranged on the surface of the lifting threaded rod in a threaded fit mode, and a lifting motor is arranged above the lifting threaded rod in a fit mode.
Further, the transmission device comprises a transmission guard plate fixedly arranged on one side of the lifting plate, a transmission motor is fixedly arranged on one side of the inner wall of the transmission guard plate, a transmission cutter is arranged at the output end of the transmission motor in an adapting mode, a first transmission gear is fixedly arranged on one side of the transmission cutter, a second transmission gear is meshed with the side edge of the first transmission gear, a driving rod is fixedly arranged on one side of the second transmission gear, a third transmission gear is fixedly arranged on the surface of the driving rod, and a transmission bevel gear is fixedly arranged at one end of the driving rod.
Further, the circulating device comprises a circulating box fixedly arranged on one side of the connecting plate, one end of the circulating box is symmetrically provided with a water inlet pipe, one end of the water inlet pipe is connected and communicated with the water storage box, two sides of the circulating box are symmetrically provided with water outlet pipes, one side of the circulating box is provided with a circulating gear, the circulating gear is meshed with the third transmission gear, and one end of each water outlet pipe is provided with a spray head.
Further, the dust device comprises a first dust box fixedly arranged at one end of the connecting plate, a first dust bevel gear is arranged on the inner wall of the first dust box, and a first exhaust fan is fixedly arranged below the first dust bevel gear.
Further, the second dust device includes the second dust fall board of fixed mounting at the transmission backplate opposite side, second dust fall inboard activity is equipped with the second dust fall pole, second dust fall pole one end and the axle center fixed connection of circulation gear one side, the fixed second dust fall gear that is equipped with of second dust fall pole other end, second dust fall gear one side meshing is equipped with the third dust fall gear, the fixed second transmission pole that is equipped with in third dust fall gear axle center one side, the fixed second bevel gear that is equipped with of second transmission pole other end, the fixed third bevel gear that is equipped with of second bevel gear below meshing, the fixed second exhaust fan that is equipped with of third bevel gear below.
Further, grinding device includes fixed mounting in the motor of polishing of backup pad both ends below, and the motor output of polishing is fixed to be equipped with the axle of polishing, and the axle surface adaptation of polishing is equipped with the area of polishing, and the area other end of polishing is equipped with the driven shaft, and driven shaft axle center activity is equipped with the driven lever, and driven lever one side is all fixed and is equipped with the follower spring, and follower spring one end is fixed and is equipped with the fixed plate, fixed plate fixed mounting is in the backup pad both ends.
Furthermore, a plurality of filter plates are uniformly arranged in the water storage tank.
The beneficial effects of this technical scheme are:
(1) The rotating device can automatically rotate the cut magnetic core to the polishing position, and simultaneously moves the idle placing plate to the cutting position, so that seamless connection and synchronous progress of cutting and polishing procedures are realized, the circulation processing mode greatly reduces the transfer time of the magnetic core between different procedures, and the overall processing efficiency is improved.
(2) The circulating device, the first dust-settling device and the second dust-settling device are mutually matched to form an omnibearing dust-settling system, and the circulating device sprays water on a polishing area through a spray head to moisten and settle dust;
A large amount of heat can be generated in the cutting and polishing processes, the performance of the magnetic core can be influenced by the excessively high temperature, a cutter and equipment can be damaged, and water sprayed by the circulating device can effectively take away the heat to play a role in cooling; simultaneously, the exhaust fan of first dust device and second dust device also can accelerate the circulation of air in the dust fall, further reduces the temperature in processing region, through this kind of mode, can control the processing temperature in reasonable within range, guarantees the processing quality of magnetic core and the normal operating of equipment.
(3) The combination of the water storage tank and the circulating device realizes the recycling of water, and the water filtered by the filter plate can be extracted and used by the circulating tank again, so that the waste of water resources is greatly reduced;
The filter plate can effectively remove impurities and dust in the circulating water, avoid the impurities from causing abrasion and blockage to equipment, ensure the normal operation of parts such as a circulating device, a spray head and the like, reduce equipment faults, prolong the service life of the equipment and reduce equipment maintenance and replacement cost.
(4) The device realizes cooperative work through ingenious mechanical transmission structure, and overall structure is compact, and space utilization is high, and the device has integrated multiple functions such as cutting, polishing, dust fall cooling in limited space.
Drawings
FIG. 1 is a schematic diagram of a cutting device capable of positioning a magnetic core according to the present invention;
FIG. 2 is a schematic diagram of a cutting device capable of positioning a magnetic core according to a second embodiment of the present invention;
FIG. 3 is a third schematic diagram of a cutting device capable of positioning a magnetic core according to the present invention;
FIG. 4 is a schematic diagram of a cutting device capable of positioning a magnetic core according to the present invention;
FIG. 5 is a schematic diagram of a cutting device capable of positioning a magnetic core according to the present invention;
FIG. 6 is a partially disassembled schematic view of a cutting device capable of positioning a magnetic core according to the present invention;
Fig. 7 is a schematic cross-sectional structure of a cutting device capable of positioning a magnetic core according to the present invention.
The name of the corresponding mark in the attached drawing is 1, a bracket; 2, supporting the plate; 3, a rotating device; 4, a support frame, 5, a lifting device, 6, a transmission device, 7, a connecting plate, 8, a circulating device, 9, a first dust removing device, 10, a second dust removing device, 11, a polishing device, 12, a collecting plate, 13, a water storage tank, 201, a cutting groove, 301, a rotating shaft, 302, a rotating plate, 303, a placing plate, 304, a rotating rod, 305, a rotating motor, 306, a first rotating gear, 307, a second rotating gear, 308, a third rotating gear, 309, a rotating belt, 310, a fourth rotating gear, 501, a lifting slide rail, 502, a lifting threaded rod, 503, a lifting plate, 504, a lifting motor, 601, a transmission guard, 602, a transmission motor, 603, a transmission cutter, 604, a first transmission gear, 605, a second transmission gear, 606, a driving rod, 607, a third transmission gear, 608, a transmission bevel gear, 801, a circulating tank, 802, a water inlet pipe, 1103, 804, a circulating gear, 805, a nozzle, 901, a first dust removing tank, 902, a first dust removing bevel gear, 903, a first fan, 1001, a second dust removing plate, 1003, a lifting motor, 601, a lifting gear, a driving gear, 603, a driving gear, a 801, a driving gear, a lifting gear, a driving gear, a circulating box, a 802, a driving gear, a driving lifting gear, a driving, a driving, a,.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The specific implementation process is as follows:
embodiment one:
Referring to fig. 1-7, the cutting device capable of positioning a magnetic core comprises a support 1, wherein a support plate 2 is fixedly arranged above the support 1, a rotating device 3 is symmetrically arranged above the support plate 2, a support frame 4 is fixedly arranged on one side above the support plate 2, a lifting device 5 is fixedly arranged at one end of the support frame 4, a transmission device 6 is fixedly arranged on one side of the lifting device 5, a connecting plate 7 is fixedly arranged on one side of the transmission device 6, a circulating device 8 is fixedly arranged at one side of the connecting plate 7, a first dust falling device 9 is fixedly arranged at one end of the connecting plate 7, a second dust falling device 10 is fixedly arranged at the other side of the transmission device 6, grinding devices 11 are symmetrically arranged at two ends of the support plate 2, a collecting plate 12 is arranged below the support plate 2 in a clamping manner, and a water storage tank 13 is arranged below two ends of the support plate 2 in a clamping manner;
The rotating device 3 comprises a rotating shaft 301, the rotating shaft 301 is symmetrically and movably arranged on the surface of a supporting plate 2, a rotating plate 302 is symmetrically welded on the side edge of the rotating shaft 301, one end, far away from the rotating shaft 301, of the rotating plate 302 is fixedly connected with a semicircular placing plate 303, the lower end of the rotating shaft 301 is fixedly connected with a rotating rod 304 through a coupler, the lower end of the rotating rod 304 is connected with an output shaft of a rotating motor 305, the rotating motor 305 is fixedly arranged below the supporting plate 2 through a specially designed frame body, a first rotating gear 306 is connected with one end surface of the rotating rod 304 in a key manner, the first rotating gear 306 is meshed with a second rotating gear 307, the second rotating gear 307 is arranged on a vertically arranged transmission shaft through a key connection manner, the upper end of the transmission shaft is fixedly connected with a third rotating gear 308, the third rotating gear 308 is in transmission connection with a fourth rotating gear 310 through a rotating belt 309, and the fourth rotating gear 310 is arranged on the other rotating shaft 301;
When the rotary motor 305 is started, the output shaft drives the rotary rod 304 to rotate, the rotary rod 304 drives the first rotary gear 306 to rotate, the first rotary gear 306 drives the second rotary gear 307 meshed with the first rotary gear 306 to rotate, the second rotary gear 307 drives the transmission shaft where the second rotary gear 307 is positioned to rotate, and then the third rotary gear 308 rotates, the third rotary gear 308 transmits power to the fourth rotary gear 310 through the rotary belt 309, the fourth rotary gear 310 drives the corresponding rotary shaft 301 to rotate, and finally synchronous and opposite rotation of the two rotary shafts 301 is realized, so that the rotary plate 302 and the placing plate 303 are driven to rotate;
The rotary positioning and the circular processing of the magnetic cores are realized, the cut magnetic cores are moved to the polishing positions through rotation, meanwhile, the idle placing plates 303 are moved to the cutting positions, the synchronous work of cutting and polishing is realized, and the processing efficiency is improved;
The lifting device 5 comprises a lifting slide rail 501, the lifting slide rail 501 is fixedly arranged at one end of the support frame 4 through a bolt, a lifting threaded rod 502 is arranged inside the lifting slide rail 501 and is in rotary connection with the lifting slide rail 501 through a bearing, a lifting plate 503 is in adaptive connection with the lifting threaded rod 502 through threads and can move up and down along the lifting threaded rod 502, the upper end of the lifting threaded rod 502 is fixedly connected with an output shaft of a lifting motor 504 through a coupler, and the lifting motor 504 is arranged at the top of the support frame 4;
After the lifting motor 504 is started, the output shaft of the lifting motor drives the lifting threaded rod 502 to rotate, and as the lifting plate 503 is in threaded connection with the lifting threaded rod 502 and the lifting plate 503 is limited by the lifting slide rail 501 and can only move up and down, the rotation of the lifting threaded rod 502 drives the lifting plate 503 to move up and down in the lifting slide rail 501;
The heights of the transmission device 6 and the cutting tool transmission cutter 603 are adjusted to adapt to the cutting requirements of magnetic cores with different thicknesses, so that the cutting work can be accurately performed;
The transmission device 6 comprises a transmission guard plate 601, the transmission guard plate 601 is fixedly arranged on one side of the lifting plate 503 through bolts to play a role of protecting and supporting internal transmission components, the transmission motor 602 is fixedly arranged on one side of the inner wall of the transmission guard plate 601, the output end of the transmission motor 602 is fixedly connected with the transmission cutter 603 through keys, a first transmission gear 604 is connected with the end point of the output end of the transmission motor 602 in a key way, the first transmission gear 604 is meshed with a second transmission gear 605 mutually, the second transmission gear 605 is connected with one end of the driving rod 606 in a key way, the driving rod 606 is arranged in the transmission guard plate 601 through a bearing and can rotate freely, a third transmission gear 607 is connected with the surface of the driving rod 606 in a key way, and one end of the driving rod 606 is fixedly connected with a transmission bevel gear 608;
After the transmission motor 602 is started, the output shaft drives the transmission cutter 603 to rotate so as to perform magnetic core cutting operation, meanwhile, the transmission cutter 603 drives the first transmission gear 604 to rotate, the first transmission gear 604 drives the second transmission gear 605 meshed with the first transmission gear 604 to rotate, the second transmission gear 605 drives the driving rod 606 to rotate, and then the third transmission gear 607 and the transmission bevel gear 608 are rotated;
The power is provided for the cutting tool, so that the magnetic core can be cut smoothly, and meanwhile, the power is transmitted to the circulating device 8 and the first dust falling device 9 through gear transmission, so that the cooperative operation of the functions of all parts of the equipment is realized;
the circulating device 8 comprises a circulating box 801, the circulating box 801 is fixedly arranged on one side of the connecting plate 7 through bolts, a water inlet pipe 802 is symmetrically arranged at one end of the circulating box 801, one end of the water inlet pipe 802 is connected and communicated with a water storage tank 13 through a pipeline, a sealing joint is adopted at the joint to ensure that water cannot leak, a water outlet pipe 803 is symmetrically arranged on two sides of the circulating box 801, a circulating gear 804 is arranged on one side of the circulating box 801 through a key connection, the circulating gear 804 is meshed with a third transmission gear 607, a spray head 805 is arranged at one end of the water outlet pipe 803, the spray head 805 is connected with the water outlet pipe 803 through threads, and the angle and the position of the spray head 805 can be adjusted according to requirements;
When the third transmission gear 607 rotates, the engaged circulation gear 804 rotates with the third transmission gear, the rotation of the circulation gear 804 drives the water pump in the circulation box 801 to operate, the water pump sucks the water in the water storage box 13 into the circulation box 801 through the water inlet pipe 802, and after the treatment of the circulation box 801, such as simple filtration, pressure stabilization and the like, the water is sprayed from the spray head 805 to the surface of the placing plate 303 on one side of the polishing device 11 through the water outlet pipe 803;
The water recycling is realized, dust fall and cooling functions are provided for cutting and polishing processes, the dust concentration of a polishing area is reduced, dust flying is prevented, meanwhile, the temperature of a magnetic core and a polishing tool is reduced, and the processing quality and the service life of equipment are improved;
the first dust settling device 9 comprises a first dust settling box 901, wherein the first dust settling box 901 is fixedly arranged at one end of the connecting plate 7 through bolts, a first dust settling bevel gear 902 is arranged on the inner wall of the first dust settling box 901 through key connection, and the lower part of the first dust settling bevel gear 902 is fixedly connected with a motor shaft of the first exhaust fan 903 through a coupling;
When the transmission bevel gear 608 rotates, the transmission bevel gear 608 is meshed with the first dust fall bevel gear 902 to drive the first dust fall bevel gear 902 to rotate, and the rotation of the first dust fall bevel gear 902 drives the motor shaft of the first exhaust fan 903 to rotate so as to drive the first exhaust fan 903 to operate and generate wind power;
the dust splashing is prevented, the dust concentration in a working area is further reduced by matching with the water spraying and dust falling of the circulating device 8, the working environment is improved, and the physical health of operators is protected;
The second dust settling device 10 comprises a second dust settling plate 1001, the second dust settling plate 1001 is fixedly arranged on the other side of the transmission guard plate 601 through bolts, a second dust settling rod 1002 is movably arranged in the second dust settling plate 1001 and is in rotary connection through a bearing, one end of the second dust settling rod 1002 is fixedly connected with the axle center on one side of a circulating gear 804 through a coupler, the other end of the second dust settling rod 1002 is connected with a second dust settling gear 1003 through a key, the second dust settling gear 1003 is meshed with a third dust settling gear 1004, the third dust settling gear 1004 is connected with one end of the second transmission rod 1005 through a key, the second transmission rod 1005 is arranged in the second dust settling plate 1001 through a bearing, the other end of the second transmission rod 1005 is fixedly connected with a second bevel gear 1006, the second bevel gear 1006 is meshed with a third bevel gear 1007 below, and the third bevel gear 1007 is fixedly connected with a motor shaft of a second exhaust fan 1008 through a coupler;
When the circulating gear 804 rotates, the second dust falling rod 1002 connected with the circulating gear is driven to rotate, the second dust falling rod 1002 drives the second dust falling gear 1003 to rotate, the second dust falling gear 1003 drives the third dust falling gear 1004 meshed with the second dust falling gear to rotate, the third dust falling gear 1004 drives the second transmission rod 1005 to rotate, the second transmission rod 1005 drives the second bevel gear 1006 to rotate, the second bevel gear 1006 interacts with the third bevel gear 1007 to drive the third bevel gear 1007 to rotate, and finally the second exhaust fan 1008 is driven to operate to generate suction force;
The grinding device 11 at the other end is subjected to dust fall by cooperating with the first dust fall device 9 and the circulating device 8, so that the dust fall efficiency is improved;
The polishing device 11 comprises a polishing motor 1101, the polishing motor 1101 is fixedly arranged below two ends of a supporting plate 2 through bolts, the output end of the polishing motor 1101 is fixedly connected with a polishing shaft 1102 through a coupling, a polishing belt 1103 is sleeved on the surfaces of the polishing shaft 1102 and a driven shaft 1104 to form transmission connection, the axle center of the driven shaft 1104 is movably connected with a driven rod 1105 through a bearing, one side of the driven rod 1105 is fixedly connected with a driven spring 1106 through bolts, the other end of the driven spring 1106 is fixedly connected with a fixed plate 1107, and the fixed plate 1107 is fixedly arranged at two ends of the supporting plate 2 through bolts;
After the polishing motor 1101 is started, the output shaft drives the polishing shaft 1102 to rotate, the polishing shaft 1102 drives the polishing belt 1103 to rotate, the driven shaft 1104 is driven by the polishing belt 1103 to rotate passively, and the driven spring 1106 automatically adjusts the position of the driven shaft 1104 according to the contact pressure change of the magnetic core and the polishing belt 1103 in the polishing process, so that the tension of the polishing belt 1103 is adjusted;
Polishing the edge of the cut magnetic core to enable the edge of the magnetic core to be smoother, meeting the requirements of required machining precision and surface quality and improving the quality and performance of products;
the water storage tank 13 is clamped and embedded below two ends of the supporting plate 2, a plurality of filter plates 1301 are uniformly arranged in the water storage tank 13, and the filter plates 1301 are fixed in the water storage tank 13 through clamping grooves, so that the water storage tank can be conveniently disassembled and cleaned;
When the circulating device 8 works, water sprayed from the spray head 805 flows back to the water storage tank 13 through holes on the supporting plate 2 or a specially designed drainage channel after dust fall and cooling tasks are completed, and in the backflow process, the water is filtered by the filter plate 1301 to remove impurities, dust and other pollutants, so that the recycled water is filtered, the cleanliness of the circulating water is ensured, the service life of equipment is prolonged, the maintenance cost of the equipment is reduced, the recycling of water resources is realized, and the water resources are saved;
When the magnetic core cutting and polishing device is used, the whole round magnetic core is stably placed on the surface of the placing plate 303 positioned in the center of the supporting plate 2, and the holes on the surface of the placing plate 303 are beneficial to better passing dust and water in the cutting and polishing processes, so that accumulation is avoided;
The operator starts the lifting motor 504 through the control device, the lifting motor 504 starts to work to drive the lifting threaded rod 502 to rotate, and the lifting plate 503 moves downwards along the lifting sliding rail 501 when the lifting threaded rod 502 rotates due to the threaded fit of the lifting plate 503 and the lifting threaded rod 502;
The driving motor 602 is started by using the control device, and the output end of the driving motor 602 drives the driving cutter 603 to rotate at a high speed, meanwhile, the lifting device 5 continuously keeps the current descending speed, so that the rotating driving cutter 603 contacts with a whole round magnetic core placed on the placing plate 303 and starts cutting;
When the full-circle magnetic core is successfully cut into two semi-circles, an operator controls the lifting motor 504 to rotate reversely through the control device, the lifting motor 504 drives the lifting threaded rod 502 to rotate reversely, so that the lifting plate 503 moves upwards along the lifting slide rail 501, and the transmission device 6 and the transmission cutter 603 are lifted to an initial position so as to prepare for the subsequent rotation and re-cutting of the magnetic core;
After the rotating motor 305 runs, the output shaft of the rotating motor 305 drives a rotating rod 304 connected with the rotating motor to start rotating;
A first rotating gear 306 fixed on one end surface of the rotating rod 304 rotates along with the rotating rod 304, and the first rotating gear 306 interacts with a second rotating gear 307 meshed with the side to drive the second rotating gear 307 to rotate, a third rotating gear 308 fixed above the second rotating gear 307 synchronously rotates along with the second rotating gear, and the third rotating gear 308 transmits power to a fourth rotating gear 310 through an adaptive rotating belt 309;
The rotating plate 302 symmetrically arranged at the side of the rotating shaft 301 and the semicircular placing plate 303 fixed at one end of the rotating plate 302 also rotate along with the rotating shaft 301, and the placing plate 303 can precisely rotate 180 degrees through an angle sensor in a transmission mode, at the moment, two semicircular magnetic cores after cutting are rotated to the corresponding positions of the polishing device 11, and the placing plate 303 which is originally idle and positioned at the other side of the supporting plate 2 moves to the middle position of the supporting plate 2 to prepare for placing new semicircular magnetic cores, so that the orderly connection of cutting and polishing procedures is realized;
in the subsequent multiple cutting operation:
The driving motor 602 drives the driving cutter 603 to rotate, and cuts the whole round magnetic core newly placed on the placement plate 303 at the center of the support plate 2, the cutting process is consistent with the first cutting, and the cuttings still fall into the collecting plate 12 through the cutting groove 201;
The first transmission gear 604 fixed on one side of the transmission cutter 603 rotates along with the operation of the transmission motor 602, the first transmission gear 604 interacts with the second transmission gear 605 meshed with the side to drive the second transmission gear 605 to rotate, the second transmission gear 605 is fixed on one side of the driving rod 606 to drive the driving rod 606 to rotate, the third transmission gear 607 fixed on the surface of the driving rod 606 and the transmission bevel gear 608 fixed on one end also rotate along with the rotation of the driving rod 606, the third transmission gear 607 is meshed with the circulation gear 804 on one side of the circulation device 8, when the third transmission gear 607 rotates, the circulation gear 804 is driven to rotate, the rotation of the circulation gear 804 enables a water pump in the circulation tank 801 to start to work, the water pump sucks water in the water storage tank 13 into the circulation tank 801 through the water inlet pipe 802, after the treatment of the circulation tank 801, the water is sprayed onto the surface of the placement plate 303 on one side of the polishing device 11 through the spray heads 805 at one end of the water outlet pipe 803, on one side of the other side, the sprayed water can play a dust reducing role on a magnetic core during polishing, the polishing is not easy to fly in air, on the other side, and on the other hand, the water can absorb heat in the polishing region due to the evaporation can be reduced, and the heat performance of the polishing device can be prevented;
The transmission bevel gear 608 is driven by the driving rod 606 to rotate and is meshed with the first dust falling bevel gear 902 in the first dust falling device 9, when the transmission bevel gear 608 rotates, the transmission bevel gear 608 drives the first dust falling bevel gear 902 to rotate, and the first exhaust fan 903 fixed below the first dust falling bevel gear 902 starts to run along with the rotation of the transmission bevel gear, and the first exhaust fan 903 is matched with water spraying dust falling of the circulating device 8, so that the working environment can be purified more effectively, and the health of operators is protected;
In the rotation process of the circulating gear 804, a second dust falling rod 1002 fixedly connected with the axial center position of one side of the circulating gear 804 also rotates along with the rotation of the circulating gear, a second dust falling gear 1003 fixed at the other end of the second dust falling rod 1002 rotates along with the rotation of the circulating gear, the second dust falling gear 1003 interacts with a third dust falling gear 1004 meshed with the side to drive the third dust falling gear 1004 to rotate, a second transmission rod 1005 fixed at one side of the axial center of the third dust falling gear 1004 rotates along with the rotation of the circulating gear, a second bevel gear 1006 fixed at the other end of the second transmission rod 1005 also rotates along with the rotation of the circulating gear 1006, the second bevel gear 1006 cooperates with a third bevel gear 1007 meshed with the lower part to drive the rotation of the third bevel gear 1007, a second exhaust fan 1008 fixed below the third bevel gear 1007 starts to operate, and the second dust falling device 10 works together with the first dust falling device 9 and the circulating device 8, so that dust concentration in a polishing area is reduced in an omnibearing manner, and cleaning of a working environment is ensured;
After the cut semicircular magnetic core rotates to the position of the polishing device 11, an operator starts a polishing motor 1101, and the output end of the polishing motor 1101 drives a polishing shaft 1102 to rotate;
the polishing belt 1103 which is matched with the surface of the polishing shaft 1102 starts to run under the driving of the polishing shaft 1102, the other end of the polishing belt 1103 is connected with the driven shaft 1104, a driven rod 1105 which is movably arranged at the axis of the driven shaft 1104 and a driven spring 1106 which is fixed at one side of the driven rod 1105 are mutually matched with a fixed plate 1107 which is fixed at two ends of the supporting plate 2, the driven spring 1106 can automatically adjust the tension of the polishing belt 1103 according to the contact condition of a magnetic core and the polishing belt 1103 in the polishing process, when the contact pressure of the magnetic core and the polishing belt 1103 is large, the driven spring 1106 compresses to enable the driven shaft 1104 to move in a direction away from the polishing shaft 1102, so that the tension of the polishing belt 1103 is reduced, excessive abrasion or breakage of the polishing belt 1103 is prevented, when the contact pressure is small, the driven spring 1106 stretches to enable the driven shaft 1104 to move in a direction close to the polishing shaft 1102, the tension of the polishing belt 1103 is increased, the polishing effect is ensured, and the polishing belt 1103 runs at a high speed in the polishing process, the cutting edge of the magnetic core is polished, and the edge of the magnetic core is smoother, so that the required machining precision and surface quality are met.
The foregoing is merely exemplary embodiments of the present application, and detailed technical solutions or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present application, and these should also be regarded as the protection scope of the present application, which does not affect the effect of the implementation of the present application and the practical applicability of the patent. The protection scope of the present application is subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (6)
1. The cutting device capable of positioning the magnetic core comprises a support (1), wherein a supporting plate (2) is fixedly arranged above the support (1), the cutting device is characterized in that a rotating device (3) is symmetrically arranged above the supporting plate (2), a supporting frame (4) is fixedly arranged on one side above the supporting plate (2), a lifting device (5) is fixedly arranged at one end of the supporting frame (4), a transmission device (6) is fixedly arranged on one side of the lifting device (5), a connecting plate (7) is fixedly arranged on one side of the transmission device (6), a circulating device (8) is fixedly arranged on one side of the connecting plate (7), a first dust falling device (9) is fixedly arranged at one end of the connecting plate (7), a second dust falling device (10) is fixedly arranged on the other side of the transmission device (6), polishing devices (11) are symmetrically arranged at two ends of the supporting plate (2), a collecting plate (12) is arranged below the supporting plate (2), and a water storage tank (13) is arranged below the two ends of the supporting plate (2);
a cutting groove (201) is formed in the surface of the supporting plate (2);
The rotating device (3) comprises rotating shafts (301) symmetrically and movably mounted on the surface of the supporting plate (2), rotating plates (302) are symmetrically arranged on the side edges of the rotating shafts (301), semicircular placing plates (303) are fixedly arranged at one ends of the rotating plates (302), a plurality of holes are formed in the surfaces of the placing plates (303), rotating rods (304) are fixedly arranged below the rotating shafts (301), rotating motors (305) are adapted to the lower portions of the rotating rods (304), the rotating motors (305) are fixedly mounted below the supporting plate (2) through a frame body, first rotating gears (306) are fixedly arranged on one end surfaces of the rotating rods (304), second rotating gears (307) are meshed on the side edges of the first rotating gears (306), third rotating gears (308) are fixedly arranged above the second rotating gears (307), rotating belts (309) are adapted to the surfaces of the third rotating gears (308), and fourth rotating gears (310) are adapted to the other ends of the rotating belts (309);
The lifting device (5) comprises a lifting sliding rail (501) fixedly installed at one end of the supporting frame (4), a lifting threaded rod (502) is arranged in the lifting sliding rail (501), a lifting plate (503) is arranged on the surface of the lifting threaded rod (502) in a threaded fit mode, and a lifting motor (504) is arranged above the lifting threaded rod (502) in a fit mode;
The transmission device (6) comprises a transmission guard plate (601) fixedly installed on one side of the lifting plate (503), a transmission motor (602) is fixedly arranged on one side of the inner wall of the transmission guard plate (601), a transmission cutter (603) is arranged at the output end of the transmission motor (602) in an adapting mode, a first transmission gear (604) is fixedly arranged on one side of the transmission cutter (603), a second transmission gear (605) is arranged on the side of the first transmission gear (604) in a meshed mode, a driving rod (606) is fixedly arranged on one side of the second transmission gear (605), a third transmission gear (607) is fixedly arranged on the surface of the driving rod (606), and a transmission bevel gear (608) is fixedly arranged at one end of the driving rod (606).
2. The cutting device capable of positioning the magnetic core according to claim 1, wherein the circulating device (8) comprises a circulating box (801) fixedly installed on one side of the connecting plate (7), water inlet pipes (802) are symmetrically arranged at one end of the circulating box (801), one end of each water inlet pipe (802) is connected and communicated with the corresponding water storage tank (13), water outlet pipes (803) are symmetrically arranged at two sides of the circulating box (801), a circulating gear (804) is arranged on one side of the circulating box (801), the circulating gear (804) is meshed with the third transmission gear (607), and spray heads (805) are arranged at one ends of the water outlet pipes (803).
3. The cutting device capable of positioning the magnetic core according to claim 1, wherein the first dust settling device (9) comprises a first dust settling box (901) fixedly installed at one end of the connecting plate (7), a first dust settling bevel gear (902) is arranged on the inner wall of the first dust settling box (901), and a first exhaust fan (903) is fixedly arranged below the first dust settling bevel gear (902).
4. The cutting device capable of positioning the magnetic core according to claim 1, wherein the second dust falling device (10) comprises a second dust falling plate (1001) fixedly installed on the other side of the transmission guard plate (601), a second dust falling rod (1002) is movably arranged in the second dust falling plate (1001), one end of the second dust falling rod (1002) is fixedly connected with the axle center on one side of the circulating gear (804), a second dust falling gear (1003) is fixedly arranged on the other end of the second dust falling rod (1002), a third dust falling gear (1004) is meshed on one side of the second dust falling gear (1003), a second transmission rod (1005) is fixedly arranged on one side of the axle center of the third dust falling gear (1004), a second bevel gear (1006) is fixedly arranged on the other end of the second transmission rod (1005), a third bevel gear (1007) is meshed below the second bevel gear (1006), and a second exhaust fan (1008) is fixedly arranged below the third bevel gear (1007).
5. The cutting device capable of positioning the magnetic core according to claim 1, wherein the polishing device (11) comprises a polishing motor (1101) fixedly installed below two ends of the supporting plate (2), a polishing shaft (1102) is fixedly arranged at the output end of the polishing motor (1101), a polishing belt (1103) is arranged on the surface of the polishing shaft (1102) in a matching mode, a driven shaft (1104) is arranged at the other end of the polishing belt (1103), a driven rod (1105) is movably arranged at the axis of the driven shaft (1104), driven springs (1106) are fixedly arranged on one side of each driven rod (1105), a fixing plate (1107) is fixedly arranged at one end of each driven spring (1106), and the fixing plates (1107) are fixedly installed at two ends of the supporting plate (2).
6. The cutting device capable of positioning the magnetic core according to claim 1, wherein a plurality of filter plates (1301) are uniformly arranged in the water storage tank (13).
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| CN202510334569.XA CN119927639B (en) | 2025-03-20 | 2025-03-20 | A cutting device capable of positioning a magnetic core |
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| CN202510334569.XA CN119927639B (en) | 2025-03-20 | 2025-03-20 | A cutting device capable of positioning a magnetic core |
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| CN212351081U (en) * | 2020-04-26 | 2021-01-15 | 汉特曼轻金属铸造（天津）有限公司 | Cutting device of aluminum alloy die casting |
| CN218254266U (en) * | 2022-09-15 | 2023-01-10 | 三河市首科电子有限公司 | Inductance magnetic core is to mill |
| CN116372739A (en) * | 2023-05-26 | 2023-07-04 | 福建省银象电器有限公司 | Water pump component grinding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090261669A1 (en) * | 2008-04-17 | 2009-10-22 | Robert David Sirois | Method of making and device for cooling rotor motor cores |
| US7874897B2 (en) * | 2009-04-06 | 2011-01-25 | Oscar Brooks Marshall, JR. | Gemstone flat polisher mechanized |
| KR101126107B1 (en) * | 2009-09-04 | 2012-04-13 | (주)넥스툴 | Processing Tip |
| CN215967946U (en) * | 2021-04-14 | 2022-03-08 | 马鞍山顾地塑胶有限公司 | PE gas pipe processing is with cutting edging device |
| CN113314328B (en) * | 2021-06-07 | 2025-06-10 | 淄博宏源磁电科技有限公司 | Ferrite core production system and technology thereof |
| CN116276122B (en) * | 2023-05-08 | 2023-09-15 | 肇庆创富新材料科技股份有限公司 | Processing equipment for environment-friendly aluminum alloy building templates |
| CN219819258U (en) * | 2023-05-19 | 2023-10-13 | 重庆海德世拉索系统（集团）有限公司 | Casing pipe cutting machine |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212351081U (en) * | 2020-04-26 | 2021-01-15 | 汉特曼轻金属铸造（天津）有限公司 | Cutting device of aluminum alloy die casting |
| CN218254266U (en) * | 2022-09-15 | 2023-01-10 | 三河市首科电子有限公司 | Inductance magnetic core is to mill |
| CN116372739A (en) * | 2023-05-26 | 2023-07-04 | 福建省银象电器有限公司 | Water pump component grinding equipment |
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