CN119927462B - Intelligent laser cutting equipment for partition dust removal - Google Patents
Intelligent laser cutting equipment for partition dust removalInfo
- Publication number
- CN119927462B CN119927462B CN202510368718.4A CN202510368718A CN119927462B CN 119927462 B CN119927462 B CN 119927462B CN 202510368718 A CN202510368718 A CN 202510368718A CN 119927462 B CN119927462 B CN 119927462B
- Authority
- CN
- China
- Prior art keywords
- dust removal
- dust
- laser cutting
- air
- removal processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Laser Beam Processing (AREA)
Abstract
The invention discloses intelligent laser cutting equipment for partition dust removal, and belongs to the technical field of laser cutting. A intelligent laser cutting equipment for subregion dust removal, including dust removal processing platform, the one end of dust removal processing platform is provided with dust removal bellows, and the other end of dust removal processing platform is provided with the ball layer board, the top of dust removal processing platform is provided with laser cutting unit, wherein, the surface of dust removal processing platform is provided with the pinion rack, and the both sides of pinion rack all are provided with horizontal guide rail. In order to solve the problem that the existing laser cutting equipment has a dust removing function, but a fan can be contacted with metal particles in the process of conveying the metal particles, the metal particles collide under the influence of high speed, the electric equipment can be caused to fail along with the time, and the dust separating plate inside the dust removing bellows can intercept and filter the smoke dust entering the bellows, so that the influence on the fan structure caused by the fact that some metal particles enter the pipeline along with the smoke gas is prevented.
Description
Technical Field
The invention relates to the technical field of laser cutting, in particular to intelligent laser cutting equipment for partition dust removal.
Background
The laser cutting machine has high operation precision and high processing efficiency, so that the laser cutting machine is widely applied, the surface of the material is quickly heated to the ignition temperature under the irradiation of laser beams, and then the material and oxygen undergo a violent combustion reaction to emit a large amount of heat, so that small holes filled with steam are formed in the material, the periphery of the small holes are surrounded by molten metal walls, and the steam and molten substances are taken away by auxiliary air flows and float in a workshop to form dust and smoke;
Smoke damage is easily ignored by operators, high temperature generated by laser acts on processing materials to generate a large amount of steam and smoke, and most of the smoke contains a large amount of chemical components, so that the smoke is extremely harmful to human bodies, and in addition, some gases (such as carbon dioxide) generated by laser cutting are more likely to hurt human respiratory systems.
However, although the existing laser cutting equipment has the dust removing function, the fan can be in contact with metal particles in the process of conveying the metal particles, the metal particles collide under the influence of high speed, and the electrical equipment can be caused to break down along with the time.
Disclosure of Invention
The invention aims to provide intelligent laser cutting equipment for partition dust removal, and a screen plate in a dust removal air box can intercept and filter smoke dust entering the air box, so that metal particles are prevented from entering a pipeline along with the smoke to influence a fan structure, and the problems in the prior art can be solved.
In order to achieve the above purpose, the intelligent laser cutting equipment for regional dust removal comprises a dust removal processing table, wherein one end of the dust removal processing table is provided with a dust removal bellows, the other end of the dust removal processing table is provided with a ball supporting plate, a laser cutting unit is arranged above the dust removal processing table, a toothed plate is arranged on the outer surface of the dust removal processing table, horizontal guide rails are arranged on two sides of the toothed plate, limiting shaft plates are arranged on two ends of the horizontal guide rails, three groups of collecting hopper cars are arranged below the dust removal processing table, a supporting framework is arranged below the toothed plate and connected with the dust removal processing table through bolts, a shaft bracket air pipe is arranged below the supporting framework, and a dust suction air cavity is arranged below the shaft bracket air pipe.
Further, the collection trolley is located below the dust suction air cavity, pulleys are arranged at the bottom of the collection trolley, a cross beam is arranged between the dust suction air cavities, and the cross beam is connected with the dust removal processing table through bolts.
Further, the both sides of crossbeam all are provided with the eaves board, and the eaves board passes through bolted connection with the crossbeam, all be provided with hydraulic foot rest around the dust removal processing platform bottom, the top of hydraulic foot rest is provided with the winding displacement pipe support, and the eaves board can avoid the raise dust of whereabouts to scatter in except collecting the region outside the hopper car, promotes the collection efficiency of raise dust.
Further, the top of pedestal tuber pipe is provided with the top cap, and the top cap passes through the draw-in groove with the pedestal tuber pipe and is connected, the both sides surface of pedestal tuber pipe all is provided with the wind window groove, wherein, the one end of pedestal tuber pipe is provided with the wind pipe mouth, and the wind pipe mouth extends to the inside of dust removal bellows, and the inside air of pedestal tuber pipe is taken out and is formed negative pressure, and the smoke and dust that the cutting produced can be inhaled the pedestal tuber pipe inside by the wind window groove of both sides this moment, and in the in-process part raise dust granule of absorbing the smoke and dust can sink down in the car hopper after contacting object surface, and other less granule of volume and flue gas then can get into in the dust removal bellows through the pedestal tuber pipe.
Further, the inside of dust removal bellows is provided with two wind cabins, is provided with the screen board that separates between the wind cabin, wherein, separate the screen board and pass through the draw-in groove with the dust removal bellows and be connected, one side of wind cabin is provided with the water conservancy diversion fan, and the outside of water conservancy diversion fan is provided with the fan hose, the outside of dust removal bellows is provided with the chamber door, and the chamber door passes through the hinge with the dust removal bellows and rotates to be connected.
Further, dust absorption wind chamber sets up to the toper structure, the inside of pedestal tuber pipe is provided with the picture peg, picture peg and pedestal tuber pipe sliding connection, the surface of picture peg is provided with the guide plate, is provided with the fishbone board between the guide plate, wherein, the guide plate passes through the draw-in groove with the picture peg to be connected, and the fishbone board sets up as an organic whole structure with the picture peg, and the fishbone board then can be through the particulate matter of remaining the bits groove in collecting the flue gas, makes it fall into the car hopper of below and carries out recovery processing.
Further, the guide plate is arranged to be of a triangular structure, the guide plate is located at the inner side of the air window groove, the chip retaining groove is formed in the inner side of the fishbone plate, the pedestal air pipe is arranged above the cross beam, the guide plate is distributed corresponding to the air window groove, and the design of the guide plate can prevent strong opposite impact of air flows at two sides.
Further, the laser cutting unit comprises a gantry fulcrum shaft and a horizontal sliding shaft, the gantry fulcrum shaft is in sliding connection with the dust removal processing table through a horizontal guide rail, one end of the gantry fulcrum shaft is provided with a motor module, one side of the gantry fulcrum shaft is provided with a lifting cutter, the lifting cutter is in sliding connection with the gantry fulcrum shaft, and the gantry fulcrum shaft is matched with the horizontal sliding shaft and the lifting cutter to realize cutting adjustment in multiple angles and directions.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the shaft bracket air pipe is horizontally arranged below the toothed plate, one end of the shaft bracket air pipe is connected with the dust removing air box, the dust removing air box is connected with external dust removing fan equipment through a pipeline, when the dust removing air box works, air in the shaft bracket air pipe is pumped away to form negative pressure, smoke dust generated by cutting can be sucked into the shaft bracket air pipe through air window grooves on two sides, part of dust particles can sink into a car hopper after contacting the surface of an object in the process of absorbing the smoke dust, other particles and smoke gas with smaller volumes can enter the dust removing air box through the shaft bracket air pipe, and the screen plate in the dust removing air box can intercept and filter the smoke dust entering the air box to prevent some metal particles from affecting the fan structure along with the smoke gas entering the pipeline;
2. according to the invention, two structures, namely the guide plate and the fishbone plate, are arranged on the outer side of the plugboard, wherein the guide plate corresponds to the wind window groove in distribution, the guide plate can be designed to avoid the condition that strong opposite impact occurs on air flows on two sides, and the fishbone plate can collect particles in smoke through the chip-retaining groove, so that the particles fall into a hopper below for recovery treatment.
Drawings
FIG. 1 is an overall front view of the present invention;
FIG. 2 is a schematic view of the dust removing processing table of the present invention;
FIG. 3 is a schematic cross-sectional view of a dust removal processing table according to the present invention;
FIG. 4 is a schematic view of a wind turbine according to the present invention;
FIG. 5 is a schematic view of the air duct structure of the axle bracket of the present invention;
Fig. 6 is a schematic diagram of the internal structure of the air duct of the shaft bracket of the present invention.
The dust removal processing table comprises a dust removal processing table body 1, a dust removal bellows body 2, a laser cutting unit 4, a collecting trolley body 5, a shaft frame air pipe, a gear plate 101, a ball supporting plate 102, a horizontal guide rail 103, a hydraulic foot support 104, a hydraulic foot support 105, a wire arranging pipe frame 106, a dust removal air cavity 1011, a supporting framework 1031, a limiting shaft plate 1061, a cross beam 1062, a cornice plate 1063, a top cover 201, an air cabin 202, a screen plate 203, a guide fan 204, a box door 301, a motor module 302, a gantry supporting shaft 303, a horizontal sliding shaft 304, a lifting cutter 401, a pulley 501, an air window groove 502, an air pipe opening 503, a plugboard 5031, a guide plate 5032, a fishbone plate 5033 and a chip reserving groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to solve the problem that the existing laser cutting equipment has a dust removing function, but a fan is contacted with metal particles in the process of conveying the metal particles, the metal particles collide under the influence of high speed and cause the electrical equipment to fail along with the time, referring to fig. 1-6, the embodiment provides the following technical scheme:
Embodiment 1 an intelligent laser cutting device for zoned dust removal comprises a dust removal processing table 1, wherein one end of the dust removal processing table 1 is provided with a dust removal bellows 2, the other end of the dust removal processing table 1 is provided with a ball supporting plate 102, and a laser cutting unit 3 is arranged above the dust removal processing table 1.
The outer surface of the dedusting platform 1 is provided with a toothed plate 101, both sides of the toothed plate 101 are provided with horizontal guide rails 103, both ends of the horizontal guide rails 103 are provided with limiting shaft plates 1031, the dedusting platform 1 is provided with three groups of collecting hopper cars 4 below, the collecting hopper cars 4 are mainly used for collecting solid scraps and collected dust particles generated in the cutting process, a supporting framework 1011 is arranged below the toothed plate 101, the supporting framework 1011 is connected with the dedusting platform 1 through bolts, a shaft bracket air pipe 5 is arranged below the supporting framework 1011, a dust suction air cavity 106 is arranged below the shaft bracket air pipe 5, a laser cutting unit 3 comprises a gantry support shaft 302 and a horizontal sliding shaft 303, the gantry support shaft 302 is in sliding connection with the dedusting platform 1 through the horizontal guide rails 103, one end of the gantry support shaft 302 is provided with a motor module 301, one side of the gantry support shaft 302 is provided with a lifting cutter 304, the lifting cutter 304 is in sliding connection with the gantry support shaft 302, and the gantry support shaft 302 is matched with the horizontal sliding shaft 303 and the lifting cutter 304 can realize cutting adjustment in multiple angles and directions;
the collecting hopper car 4 is positioned below the dust suction air cavity 106, a pulley 401 is arranged at the bottom of the collecting hopper car 4, a cross beam 1061 is arranged between the dust suction air cavities 106 for facilitating the movement and cleaning operation of the collecting hopper car 4, the cross beam 1061 is connected with the dust removal processing table 1 through bolts, cornice 1062 is arranged on two sides of the cross beam 1061, cornice 1062 is connected with the cross beam 1061 through bolts, falling dust can be prevented from scattering in areas except the collecting hopper car 4 by the cornice 1062, the collecting efficiency of the dust is improved, hydraulic foot supports 104 are arranged around the bottom of the dust removal processing table 1, a flat cable pipe rack 105 is arranged above the hydraulic foot supports 104, and the hydraulic foot supports 104 can assist the dust removal processing table 1 in leveling support according to different use environments;
in the process of recycling dust particles by utilizing the collecting hopper car 4, solid particles in the flue gas need to be peeled off by means of the pedestal air pipe 5, so that the solid particles fall into the collecting hopper car 4 under the influence of gravity;
A top cover 1063 is arranged above the shaft bracket air pipe 5, the top cover 1063 is connected with the shaft bracket air pipe 5 through a clamping groove, air window grooves 501 are formed in the surfaces of two sides of the shaft bracket air pipe 5, an air pipe opening 502 is formed in one end of the shaft bracket air pipe 5, the air pipe opening 502 extends into the dust removing air box 2, the shaft bracket air pipe 5 is transversely arranged below the toothed plate 101, one end of the shaft bracket air pipe 5 is connected with the dust removing air box 2, the dust removing air box 2 is connected with external dust removing fan equipment through a pipeline, air in the shaft bracket air pipe 5 is pumped out to form negative pressure, smoke dust generated by cutting can be sucked into the shaft bracket air pipe 5 through the air window grooves 501 on two sides at the moment, part of dust particles can sink into a car hopper after contacting the surfaces of objects in the process of absorbing the smoke dust, and the particles and the smoke dust with smaller volume enter the dust removing air box 2 through the shaft bracket air pipe 5;
In the embodiment 3, the contact area between the flue gas and the internal structure of the air pipe needs to be increased when the flue gas passes through the air pipe 5 of the shaft bracket, so that larger solid particles in the flue gas are intercepted;
The inside of dust removal bellows 2 is provided with two fan cabins 201, be provided with between the fan cabin 201 and separate the sieve 202, wherein, separate the sieve 202 and be connected through the draw-in groove with dust removal bellows 2, separate the sieve 202 and can intercept the filtration to the inside smoke and dust that gets into bellows, prevent that some metal particles from entering into the pipeline along with the flue gas and causing the influence to fan structure, one side of fan cabin 201 is provided with guide fan 203, the outside of guide fan 203 is provided with the fan hose, guide fan 203 can assist the inside air current of dust removal bellows 2 to enter into outside pipeline, the outside of dust removal bellows 2 is provided with chamber door 204, chamber door 204 and dust removal bellows 2 pass through the hinge and rotate the dust suction chamber 106 and set up to the toper structure, the inside of pedestal tuber pipe 5 is provided with picture peg 503, picture peg 503 and pedestal tuber pipe 5 sliding connection, the surface of picture peg 503 is provided with guide plate 5031, be provided with fishbone plate 5032 between guide plate 5031, wherein guide plate 5031 and picture peg 503 pass through the draw-in groove connection, fishbone plate 5032 and picture peg 503 set up to an organic whole structure, guide plate 5031 sets up to the triangle structure, guide plate 5031 is located the inboard of guide plate 5031 in the pipeline window groove, the inside guide plate 5031 is located in the air window groove, the air current window groove 5031 is located in the air current window groove 5031, the air current of fan carrier 5031 is set up to be in the corresponding to the two sides of the air current carrier 5032, the condition is set up in the corresponding to the guide plate 5032, and can be in the two sides of guide plate 5032, and can be in the air carrier hole in the air carrier groove, and guide plate 5032, and the dust is set up, and can be in the dust.
The air in the pedestal air pipe 5 is pumped away to form negative pressure, the smoke dust generated by cutting can be sucked into the pedestal air pipe 5 through the air window grooves 501 at two sides, part of dust particles in the process of absorbing the smoke dust can sink into a car hopper after contacting the surface of an object, other particles and smoke gas with smaller volume can enter the dust removing bellows 2 through the pedestal air pipe 5, the insert plate 503 is arranged in the pedestal air pipe 5, two structures which are respectively a guide plate 5031 and a fishbone plate 5032 are arranged at the outer side of the insert plate 503, wherein the guide plate 5031 is distributed corresponding to the air window grooves 501, the guide plate 5031 can prevent strong opposite impact of air flow at two sides, and the fishbone plate 5032 can collect particles in the smoke gas through the dust retaining grooves 503 to enable the particles to fall into the car hopper below for recycling treatment.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made hereto without departing from the spirit and principles of the present invention.
Claims (5)
1. The intelligent laser cutting equipment for partition dust removal is characterized by comprising a dust removal processing table (1), one end of the dust removal processing table (1) is provided with a dust removal bellows (2), the other end of the dust removal processing table (1) is provided with a ball supporting plate (102), the top of the dust removal processing table (1) is provided with a laser cutting unit (3), wherein the outer surface of the dust removal processing table (1) is provided with a toothed plate (101), two sides of the toothed plate (101) are provided with horizontal guide rails (103), two ends of the horizontal guide rails (103) are provided with limiting shaft plates (1031), the lower part of the dust removal processing table (1) is provided with three groups of collecting hopper cars (4), the lower part of the toothed plate (101) is provided with a supporting framework (1011), the supporting framework (1011) is connected with the dust removal processing table (1) through bolts, the lower part of the supporting framework (1011) is provided with a shaft bracket air pipe (5), the lower part of the shaft bracket air pipe (5) is provided with a dust suction cavity (106), the upper part of the shaft bracket air pipe (5) is provided with a top cover (3), two sides of the shaft bracket air pipe (5) are provided with a clamping window (1065), two sides of the shaft bracket air pipe (501) are provided with air pipe openings (1065), the wind pipe mouth (502) extends to the inside of dust removal bellows (2), dust absorption wind chamber (106) set up to the toper structure, the inside of pedestal tuber pipe (5) is provided with picture peg (503), picture peg (503) and pedestal tuber pipe (5) sliding connection, the surface of picture peg (503) is provided with guide plate (5031), is provided with fish bone board (5032) between guide plate (5031), wherein, guide plate (5031) are connected through the draw-in groove with picture peg (503), and fish bone board (5032) set up as an organic whole structure with picture peg (503), guide plate (5031) set up to triangle structure, and guide plate (5031) are located the inboard of wind window groove (501), the inboard of fish bone board (5032) is provided with leaves bits groove (5033), pedestal tuber pipe (5) are installed in the top of crossbeam (1061).
2. The intelligent laser cutting equipment for regional dust removal according to claim 1, wherein the collecting hopper car (4) is located below the dust collection air cavities (106), pulleys (401) are arranged at the bottoms of the collecting hopper car (4), cross beams (1061) are arranged between the dust collection air cavities (106), and the cross beams (1061) are connected with the dust removal processing table (1) through bolts.
3. The intelligent laser cutting equipment for partition dedusting according to claim 2, wherein cornice (1062) are arranged on two sides of the cross beam (1061), the cornice (1062) is connected with the cross beam (1061) through bolts, hydraulic support legs (104) are arranged on the periphery of the bottom of the dedusting processing table (1), and a winding displacement pipe rack (105) is arranged above the hydraulic support legs (104).
4. The intelligent laser cutting equipment for zoned dust removal according to claim 1, wherein two air chambers (201) are arranged in the dust removal air box (2), a screen plate (202) is arranged between the air chambers (201), the screen plate (202) is connected with the dust removal air box (2) through a clamping groove, a guide fan (203) is arranged on one side of the air chamber (201), a fan hose is arranged on the outer side of the guide fan (203), a box door (204) is arranged on the outer side of the dust removal air box (2), and the box door (204) is rotationally connected with the dust removal air box (2) through a hinge.
5. The intelligent laser cutting device for zoned dust removal according to claim 1, wherein the laser cutting unit (3) comprises a gantry support shaft (302) and a horizontal sliding shaft (303), the gantry support shaft (302) is in sliding connection with the dust removal processing table (1) through a horizontal guide rail (103), one end of the gantry support shaft (302) is provided with a motor module (301), one side of the gantry support shaft (302) is provided with a lifting cutter (304), and the lifting cutter (304) is in sliding connection with the gantry support shaft (302).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510368718.4A CN119927462B (en) | 2025-03-27 | 2025-03-27 | Intelligent laser cutting equipment for partition dust removal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202510368718.4A CN119927462B (en) | 2025-03-27 | 2025-03-27 | Intelligent laser cutting equipment for partition dust removal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN119927462A CN119927462A (en) | 2025-05-06 |
| CN119927462B true CN119927462B (en) | 2026-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202510368718.4A Active CN119927462B (en) | 2025-03-27 | 2025-03-27 | Intelligent laser cutting equipment for partition dust removal |
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| Country | Link |
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| CN (1) | CN119927462B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212705071U (en) * | 2020-07-28 | 2021-03-16 | 伯纳激光科技有限公司 | Laser cutting machine frame for dust and particle separation and dust removal |
| CN116851399A (en) * | 2023-07-18 | 2023-10-10 | 安徽艾雅伦新材料科技股份有限公司 | A dust-free cutting device for PVC wood-plastic floor production and its implementation method |
| CN220679675U (en) * | 2023-08-29 | 2024-03-29 | 合肥得维钣金科技有限公司 | Laser cutting dust collector |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200211800Y1 (en) * | 2000-08-09 | 2001-01-15 | 김지온 | a dust collector |
| CN215393153U (en) * | 2021-07-07 | 2022-01-04 | 南京鑫中机械设备有限公司 | Dust removal device for laser cutting of metal plate |
| CN219924910U (en) * | 2023-04-20 | 2023-10-31 | 玖科智造(武汉)科技股份有限公司 | Dust removal exhaust assembly for laser cutting |
-
2025
- 2025-03-27 CN CN202510368718.4A patent/CN119927462B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212705071U (en) * | 2020-07-28 | 2021-03-16 | 伯纳激光科技有限公司 | Laser cutting machine frame for dust and particle separation and dust removal |
| CN116851399A (en) * | 2023-07-18 | 2023-10-10 | 安徽艾雅伦新材料科技股份有限公司 | A dust-free cutting device for PVC wood-plastic floor production and its implementation method |
| CN220679675U (en) * | 2023-08-29 | 2024-03-29 | 合肥得维钣金科技有限公司 | Laser cutting dust collector |
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