A cleaning system for magnetic core processing
Technical Field
The invention relates to the technical field of magnetic core cleaning, in particular to a cleaning system for magnetic core processing.
Background
The magnetic core is subjected to various contaminations during processing, including oil stains, metal particles, dust, etc., which affect the electrical and mechanical properties of the magnetic core, so that the magnetic core needs to be cleaned.
Traditional cleaning mode has modes such as crawler belt conveying ultrasonic cleaning and stirring cleaning, wherein, the stirring cleaning in-process causes the magnetic core to damage easily, if bulletin number is CN114160489B, the theme name is a magnetic core grinding washs drying machine, wherein utilize stirring subassembly can make driving motor drive puddler rotatory, be convenient for to the magnetic core stirring wash, between magnetic core and magnetic core in the stirring in-process, can bump between magnetic core and the agitating unit, causes the magnetic core to damage, influences the yields.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a cleaning system for magnetic core processing, which solves the problems in the prior art.
The cleaning system for processing the magnetic core comprises a bearing table, a cleaning box, a feeding door, a discharging door and a water outlet, wherein the cleaning box is movably arranged on the upper surface of the bearing table, the feeding door is arranged on the upper side of the outer surface of the cleaning box, the discharging door is arranged on the lower side of the outer surface of the cleaning box, the water outlet is arranged on the lower side of the outer surface of the cleaning box, a cleaning assembly is arranged on the cleaning box and comprises a connecting ring fixedly arranged at the top of the cleaning box, a gear ring is fixedly arranged at the top of the connecting ring, a first fixing frame is fixedly arranged on the upper surface of the bearing table, a servo motor is fixedly arranged on the upper surface of the first fixing frame, a rotating shaft is fixedly arranged on an output shaft of the servo motor, a first gear is fixedly sleeved on the outer surface of the rotating shaft, and the first gear is meshed with the gear ring;
The middle part of the upper surface of the cleaning box is movably provided with a hydraulic rod, the hydraulic rod is fixedly arranged on one side of a first fixing frame, an output shaft of the hydraulic rod is fixedly provided with a push rod, the outer surface of the push rod is fixedly sleeved with a bearing disc, the outer surface of the bearing disc is provided with a water through groove, a separator is fixedly arranged in the water through groove, the outer surface of the separator is provided with a cleaning groove, and the surface of the inner cavity wall of the cleaning box is fixedly provided with a first hairbrush;
the bearing plate is provided with a separation assembly, and the separation assembly is used for improving the cleaning effect.
Optionally, the separation assembly comprises a support column fixedly installed on the upper surface of the bearing disc, a limiting block is fixedly installed at the top of the support column, a limiting spring is sleeved on the peripheral side of the support column, a telescopic piece is movably installed on the outer surface of the support column, and a sealing plate is fixedly installed at one end, far away from the support column, of the telescopic piece;
Annular grooves are formed in the upper side and the lower side of the inner cavity of the cleaning box, an exchange groove is formed in the inner cavity wall of the cleaning box, the inner cavity of the cleaning box is communicated with the exchange groove through the annular grooves, and an annular filter plate is fixedly mounted in the annular grooves.
Optionally, a capturing component is arranged on the sealing plate, the capturing component comprises a capturing box fixedly arranged at the bottom of the sealing plate, a capturing groove is formed in one side of the surface of the capturing box, a unidirectional turning plate is rotationally connected in an inner cavity of the capturing box through a torsion spring, the unidirectional turning plate is positioned at the inner side of the capturing groove, and the width of the unidirectional turning plate is larger than that of the capturing groove and is in close contact with the capturing groove;
the filter tank is arranged on one side, far away from the catching tank, of the surface of the catching tank, and a second hairbrush is fixedly arranged at the bottom of the sealing plate.
Optionally, a drying component is arranged on the bearing table, the drying component comprises a second fixing frame fixedly arranged on the upper surface of the bearing table, a second gear is movably arranged at the bottom of the second fixing frame, and the second gear is positioned on the inner side of the gear ring and meshed with the gear ring;
the middle part fixed mounting of second gear upper surface has first runner, the surface transmission of first runner is connected with the drive belt, one side transmission that the drive belt kept away from first runner is connected with the second runner, the bottom fixed mounting of second runner has the fan, the upper surface fixed mounting of plummer has the stoving platform, the stoving platform is in the fan under.
Optionally, the sealing plate is located below the bearing disc, and the telescopic piece is in movable contact with the bearing disc.
Optionally, closing plate movable mounting is at the surface of push rod, and the push rod bottom is provided with spacing lug, when closing plate and loading disc laminating, the water channel is in the inboard of closing plate.
Optionally, the diameter of stopper is greater than the diameter of support column, limit spring's bottom and loading disc fixed connection, limit spring's top and extensible member fixed connection.
Optionally, the size of the feeding door is larger than that of the separator, the size of the discharging door is larger than that of the catching box, and the catching box and the sealing plate are detachable.
Optionally, the tooth number of the inner side of the gear ring is five times that of the outer side, and the drying table is internally provided with an electric heating wire.
The invention provides a cleaning system for magnetic core processing, which has the following beneficial effects:
1. this a cleaning system for magnetic core processing can separate the magnetic core through cleaning the subassembly, avoids appearing the collision of magnetic core and magnetic core in the cleaning process, improves the yields of magnetic core, and cooperation separation subassembly can separate impurity in the cleaning process, avoids too much impurity adhesion at the magnetic core surface, improves the cleaning performance.
2. This a cleaning system for magnetic core processing can be to the capture of impurity through catching the subassembly, on the one hand, avoids impurity too much to lead to annular filter plate to block up, influences the circulation of water, on the other hand can follow-up sewage treatment in aspect, reduces sewage treatment cost, and the clearance of cleaning container is more convenient to clean that remaining impurity also can be less in the clearance container.
3. This a cleaning system for magnetic core processing can be in next batch magnetic core cleaning process through the drying, air-dries and dries the magnetic core that the last batch was washd and is accomplished for it is dry integrative with wasing, improves magnetic core drying efficiency, reduces redundant equipment, saves manufacturing cost.
Drawings
FIG. 1 is a schematic diagram of a first embodiment of the present invention;
FIG. 2 is a second schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the cleaning tank of the present invention;
FIG. 4 is a schematic diagram showing the internal structure of the cleaning tank according to the present invention;
FIG. 5 is a schematic diagram of the internal structure of the cleaning tank according to the present invention;
FIG. 6 is a schematic diagram showing the internal structure of the cleaning tank according to the present invention;
FIG. 7 is a schematic diagram of a capturing device according to the present invention;
FIG. 8 is a schematic diagram of a capturing device according to the present invention.
In the figure, 1, a bearing table, 11, a cleaning box, 12, a feeding door, 13, a discharging door, 14, a water outlet, 2, a connecting ring, 21, a gear ring, 22, a first fixing frame, 23, a servo motor, 24, a rotating shaft, 25, a first gear, 26, a hydraulic rod, 27, a push rod, 28, a bearing disc, 29, a water through groove, 210, a separator, 211, a cleaning groove, 212, a first brush, 3, a support column, 31, a limiting block, 32, a limiting spring, a telescopic piece, 34, a sealing plate, 35, an annular groove, 36, an exchange groove, 37, an annular filter plate, 4, a capturing box, 41, a capturing groove, 42, a unidirectional turning plate, 43, a filter groove, 44, a second brush, 5, a second fixing frame, 51, a second gear, 52, a first rotating wheel, 53, a driving belt, 54, a second rotating wheel, 55, a fan, 56 and a drying table.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 6, the invention provides a cleaning system for magnetic core processing, which comprises a bearing table 1, a cleaning box 11, a feeding door 12, a discharging door 13 and a water outlet 14, wherein the cleaning box 11 is movably arranged on the upper surface of the bearing table 1, the feeding door 12 is arranged on the upper side of the outer surface of the cleaning box 11, the discharging door 13 is arranged on the lower side of the outer surface of the cleaning box 11, the water outlet 14 is arranged on the lower side of the outer surface of the cleaning box 11, a cleaning assembly is arranged on the cleaning box 11 and comprises a connecting ring 2 fixedly arranged on the top of the cleaning box 11, a gear ring 21 is fixedly arranged on the top of the connecting ring 2, a first fixing frame 22 is fixedly arranged on the upper surface of the bearing table 1, a servo motor 23 is fixedly arranged on the upper surface of the first fixing frame 22, a rotating shaft 24 is fixedly arranged on the output shaft of the servo motor 23, a first gear 25 is fixedly sleeved on the outer surface of the rotating shaft 24, and the first gear 25 is meshed with the gear ring 21;
The middle part of the upper surface of the cleaning box 11 is movably provided with a hydraulic rod 26, the hydraulic rod 26 is fixedly arranged on one side of a first fixing frame 22, an output shaft of the hydraulic rod 26 is fixedly provided with a push rod 27, the outer surface of the push rod 27 is fixedly sleeved with a bearing disc 28, the outer surface of the bearing disc 28 is provided with a water through groove 29, a separator 210 is fixedly arranged in the water through groove 29, the outer surface of the separator 210 is provided with a cleaning groove 211, and the surface of the inner cavity wall of the cleaning box 11 is fixedly provided with a first hairbrush 212;
the carrier plate 28 is provided with a separation assembly for improving the cleaning effect.
Specifically, when in use, firstly, a user needs to open the feed door 12, place the magnetic cores in the inner cavities of the separator 210 respectively, then inject cleaning agent and water into the inner cavities of the cleaning box 11, then seal the feed door 12, the discharge door 13 and the water outlet 14, then start the servo motor 23 to drive the rotating shaft 24 to rotate, so that the rotating shaft 24 drives the first gear 25 to rotate, the first gear 25 is utilized to drive the gear ring 21, the gear ring 21 drives the connecting ring 2 to rotate, so that the cleaning box 11 rotates, when the cleaning box 11 rotates, the cleaning agent and the water can be fused, the cleaning effect is improved, and meanwhile, when the cleaning box 11 rotates, the first brush 212 can follow to rotate, and the first brush 212 can penetrate through the cleaning groove 211 to clean the magnetic cores in the inner cavities of the separator 210;
further, utilize the separator 210 to separate the magnetic core, avoid appearing the collision of magnetic core and magnetic core in the cleaning process, improve the yields of magnetic core, simultaneously, during the production, can set up the rubber membrane at the separator 210 inner chamber, reduce the wearing and tearing between magnetic core and the separator 210.
Referring to fig. 3 to 6, the separating assembly comprises a support column 3 fixedly mounted on the upper surface of a carrying tray 28, a limiting block 31 is fixedly mounted on the top of the support column 3, a limiting spring 32 is sleeved on the peripheral side of the support column 3, a telescopic member 33 is movably mounted on the outer surface of the support column 3, and a sealing plate 34 is fixedly mounted at one end of the telescopic member 33 away from the support column 3;
Annular grooves 35 are formed in the upper side and the lower side of the inner cavity of the cleaning box 11, an exchange groove 36 is formed in the inner cavity wall of the cleaning box 11, the inner cavity of the cleaning box 11 is communicated with the exchange groove 36 through the annular grooves 35, and annular filter plates 37 are fixedly arranged in the annular grooves 35;
The sealing plate 34 is arranged below the bearing disc 28, and the telescopic piece 33 is in movable contact with the bearing disc 28;
the sealing plate 34 is movably arranged on the outer surface of the push rod 27, a limit bump is arranged at the bottom of the push rod 27, and the water channel 29 is positioned at the inner side of the sealing plate 34 when the sealing plate 34 is attached to the bearing disc 28;
The diameter of stopper 31 is greater than the diameter of support column 3, and limit spring 32's bottom and loading disc 28 fixed connection, limit spring 32's top and extensible member 33 fixed connection.
On the basis of embodiment 1, in the process of cleaning the magnetic core by the first brush 212, the hydraulic rod 26 is started to drive the carrying disc 28 to move downwards, when the carrying disc 28 moves downwards, the sealing plate 34 also moves downwards, and at the moment, under the action of water pressure, the sealing plate 34 slides on the surface of the push rod 27 and is attached to the bottom of the carrying disc 28;
When the sealing plate 34 is attached to the bearing disc 28, the water passing groove 29 is blocked by the sealing plate 34, at this time, part of water enters the exchange groove 36 through the annular filter plate 37 in the process of downwards extruding the sealing plate 34 and the bearing disc 28 and is sprayed out from the upper annular filter plate 37, so that on one hand, the mixing of the water in the inner cavity of the cleaning box 11 can be realized, the cleaning agent distribution is more uniform, the cleaning effect is improved, and on the other hand, the sprayed water flow can carry out high-pressure cleaning on the moving magnetic core, and the cleaning effect is further improved;
further, when the carrying tray 28 is reset, under the action of water pressure, the sealing plate 34 is separated from the carrying tray 28, water on the upper side of the carrying tray 28 enters the lower side through the water channel 29, so that impurities containing magnetic powder or metal particles on the upper side of the carrying tray 28 can be introduced into the lower side of the carrying tray 28, the impurity content of water at the magnetic core is reduced, and before the water on the lower side of the carrying tray 28 is introduced into the upper side of the carrying tray 28 from the exchange groove 36, the water can be filtered by the annular filter plate 37, so that impurities can be separated in the cleaning process.
Referring to fig. 5 to 8, a catch assembly is provided on a sealing plate 34, the catch assembly comprises a catch box 4 fixedly installed at the bottom of the sealing plate 34, a catch groove 41 is provided on one side of the surface of the catch box 4, a unidirectional turning plate 42 is rotatably connected in an inner cavity of the catch box 4 through a torsion spring, the unidirectional turning plate 42 is positioned at the inner side of the catch groove 41, and the unidirectional turning plate 42 has a width larger than that of the catch groove 41 and is in close contact with the catch groove 41;
a filter groove 43 is formed on one side of the surface of the catching box 4 far away from the catching groove 41, and a second brush 44 is fixedly arranged at the bottom of the sealing plate 34;
The size of the feed door 12 is larger than that of the separator 210, and the size of the discharge door 13 is larger than that of the catch tank 4, and the catch tank 4 is detachable from the sealing plate 34.
On the basis of embodiment 2, when the sealing plate 34 moves downwards, under the action of water pressure, water can reopen the unidirectional turning plate 42 to enter the inner cavity of the catching box 4 and flow out of the filtering groove 43, impurities in the water can be filtered by the filtering groove 43 and stay in the inner cavity of the catching box 4, when the sealing plate 34 resets along with the bearing disc 28, the catching groove 41 resets under the action of the elasticity of the torsion spring, so that the impurities are prevented from flowing out, the catching of the impurities is realized, on one hand, the phenomenon that the annular filter plate 37 is blocked due to excessive impurities, the circulation of the water is influenced, and on the other hand, the subsequent sewage treatment can be realized, and the sewage treatment cost is reduced;
When the cleaning operation is finished, sewage can be discharged through the water outlet 14, then the discharging door 13 is opened, the capturing box 4 is disassembled, and when the capturing box 4 at different positions is disassembled, the cleaning box 11 can be rotated, so that the discharging door 13 corresponds to the capturing box 4 at different positions, the same operation can be performed when the connecting ring 2 is opened to take out magnetic cores at different positions, impurities in the capturing box 4 need to be cleaned after the capturing box 4 is disassembled, and the cleaning box is reinstalled, and in addition, the inner cavity of the cleaning box 11 needs to be cleaned once.
Referring to fig. 1, a drying assembly is disposed on a carrying platform 1, the drying assembly includes a second fixing frame 5 fixedly mounted on an upper surface of the carrying platform 1, a second gear 51 is movably mounted at a bottom of the second fixing frame 5, and the second gear 51 is located at an inner side of a gear ring 21 and is meshed with the gear ring 21;
The middle part of the upper surface of the second gear 51 is fixedly provided with a first rotating wheel 52, the outer surface of the first rotating wheel 52 is in transmission connection with a transmission belt 53, one side of the transmission belt 53 far away from the first rotating wheel 52 is in transmission connection with a second rotating wheel 54, the bottom of the second rotating wheel 54 is fixedly provided with a fan 55, the upper surface of the bearing table 1 is fixedly provided with a drying table 56, and the drying table 56 is positioned right below the fan 55;
The number of teeth on the inner side of the ring gear 21 is the number of teeth on the outer side is five times, the drying table 56 is provided therein with heating wires.
On the basis of embodiment 3, after a batch of magnetic cores are cleaned, the magnetic cores can be placed on the drying table 56 and externally connected with a power supply, so that the drying table 56 dries the magnetic cores, meanwhile, when the next batch of magnetic cores are cleaned, the gear ring 21 rotates to drive the second gear 51 to rotate, the second gear 51 can drive the first rotating wheel 52 to rotate, the first rotating wheel 52 drives the driving belt 53, the driving belt 53 can drive the second rotating wheel 54 to rotate, the second rotating wheel 54 drives the fan 55 to rotate, the magnetic cores are air-dried, and the magnetic core drying efficiency is improved;
In summary, during manufacturing, a snap cap may be provided on top of the separator 210 to prevent the magnetic core from being separated from the separator 210 during cleaning.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.