CN119920605A - Inductor forming equipment and inductor forming process - Google Patents
Inductor forming equipment and inductor forming process Download PDFInfo
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- CN119920605A CN119920605A CN202510423358.3A CN202510423358A CN119920605A CN 119920605 A CN119920605 A CN 119920605A CN 202510423358 A CN202510423358 A CN 202510423358A CN 119920605 A CN119920605 A CN 119920605A
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Abstract
本申请公开了一种电感成型设备及电感成型工艺，涉及电感成型技术领域。本申请的一种电感成型设备，包括承载机构、线圈上料机构、T‑core上料机构、折弯机构和下料机构，折弯机构包括位于承载机构上侧的扣压组件、位于承载机构下侧的第一折弯组件、以及位于承载机构水平方向的一侧的第二折弯组件。本申请的电感成型设备，其上的扣压组件、第一折弯组件和第二折弯组件能够组合成相互配合的整体结构，线圈能够在扣压组件、第一折弯组件和第二折弯组件的配合下实现快速且精准的二次折弯，有效的提高了线圈的折弯精度和折弯效率。
The present application discloses an inductor forming device and an inductor forming process, and relates to the field of inductor forming technology. An inductor forming device of the present application includes a carrying mechanism, a coil feeding mechanism, a T-core feeding mechanism, a bending mechanism and a feeding mechanism. The bending mechanism includes a crimping assembly located on the upper side of the carrying mechanism, a first bending assembly located on the lower side of the carrying mechanism, and a second bending assembly located on one side of the horizontal direction of the carrying mechanism. In the inductor forming device of the present application, the crimping assembly, the first bending assembly and the second bending assembly thereon can be combined into an integral structure that cooperates with each other. The coil can achieve rapid and accurate secondary bending with the cooperation of the crimping assembly, the first bending assembly and the second bending assembly, which effectively improves the bending accuracy and bending efficiency of the coil.
Description
Technical Field
The application relates to the technical field of inductance processing, in particular to inductance forming equipment and an inductance forming process.
Background
An integrally formed inductor is an inductive device that includes oppositely mounted coils and a T-core. In the process of integrally forming the inductor, the ends of the coil are often required to be bent multiple times to attach the ends of the coil to the T-core.
In the conventional inductance forming apparatus, a plurality of independent bending mechanisms are usually provided, and when the inductance is bent, the inductance needs to be respectively sent to the plurality of bending mechanisms so as to complete the multiple bending of the coil end. But adopt a plurality of bending mechanisms to accomplish the many times of bending of coil end, not only bend inefficiency, the degree of fit between a plurality of bending mechanisms is relatively poor moreover, leads to the bending precision of coil end lower.
Disclosure of Invention
An object of the present application is to overcome the drawbacks of the prior art and to provide an inductance forming apparatus capable of improving bending accuracy and bending efficiency of a coil.
The application provides an inductance forming device which adopts the following technical scheme:
The inductance forming device comprises a coil and a T-core, wherein the inductance forming device comprises a bearing mechanism, a coil feeding mechanism, a T-core feeding mechanism, a bending mechanism and a discharging mechanism, and the bending mechanism comprises a buckling component positioned at the upper side of the bearing mechanism, a first bending component positioned at the lower side of the bearing mechanism and a second bending component positioned at one side of the horizontal direction of the bearing mechanism;
The buckling and pressing assembly comprises a first movable seat which is arranged in a lifting manner, a first driving module for driving the first movable seat to lift, and a plurality of buckling and pressing columns which are arranged at the bottom of the first movable seat at intervals;
the first bending assembly comprises a second movable seat which is arranged in a lifting manner, a second driving module for driving the second movable seat to lift, and a plurality of first bending columns arranged on the upper part of the second movable seat;
the second bending assembly comprises a third movable seat which is arranged in a translatable manner along a direction approaching or separating from the bearing mechanism, a third driving module for driving the third movable seat to translate, and a plurality of second bending columns which are arranged at intervals on one side part of the third movable seat approaching the bearing mechanism;
the buckling columns are in one-to-one correspondence with the first bending columns, each corresponding buckling column and the first bending column are arranged in a staggered mode along the horizontal direction, and a first abdicating groove for the second bending column to pass through is formed between every two adjacent buckling columns.
Through the technical scheme, the buckling assembly, the first bending assembly and the second bending assembly can be combined into an integral structure which is matched with each other, the coil can be rapidly and accurately bent for the second time under the matching of the buckling assembly, the first bending assembly and the second bending assembly, the bending precision and the bending efficiency of the coil are effectively improved, the buckling columns and the first bending columns which are relatively staggered can respectively extrude the coil end from the upper side and the lower side and realize the bending of the coil in the vertical direction, the bending precision and the bending efficiency of the coil are effectively improved, the second bending column can extrude the coil end in the translation process and realize the bending of the coil in the horizontal direction, the bending precision and the bending efficiency of the coil are effectively improved, the first yielding groove can realize yielding of the second bending column, and the second bending column is prevented from colliding with the buckling columns in the translation process.
Preferably, the upper end of the first bending column is provided with two first wire grooves for accommodating the ends of the coil, and the two first wire grooves are symmetrically arranged relative to the buckling column.
Through adopting above-mentioned technical scheme for two first linear grooves can carry out spacingly to two ends of coil respectively when the coil is bent, prevent that the end of coil from taking place to deflect when bending, thereby can further improve the precision of bending of coil.
Preferably, the bearing mechanism comprises a bearing disc rotatably arranged around the direction of the axis of the bearing disc, a fourth driving module used for driving the bearing disc to rotate, a plurality of processing stations are circumferentially arranged on the periphery of the bearing disc, the coil feeding mechanism, the T-core feeding mechanism, the bending mechanism and the discharging mechanism are sequentially located on one of the processing stations, the inductance forming device further comprises a jig used for accommodating the inductor, the jig is borne on the bearing disc and sequentially passes through the processing stations, the jig comprises a jig body, a plurality of bearing grooves which are formed in the jig body in a penetrating mode, and bearing blocks which are inscribed in the bearing grooves, and clamping grooves used for accommodating the coils are formed in the upper portions of the bearing blocks.
Through adopting above-mentioned technical scheme for coil feed mechanism, T-core feed mechanism, bending mechanism and unloading mechanism can encircle in the week side of loading tray respectively, in the rotation in-process of loading tray, each mechanism can process the inductance that lies in on the loading tray in proper order, need not to set up turnover conveying mechanism in addition, very big improvement inductance shaping efficiency, simultaneously, coil feed mechanism, T-core feed mechanism, bending mechanism and unloading mechanism are through rotatable loading tray polymerization as a whole, have not only practiced thrift use cost, moreover reduced the area of equipment.
Preferably, the inductance forming device further comprises a cutting mechanism arranged at the tail end of the feeding direction of the coil feeding mechanism, the cutting mechanism comprises a cutting seat, a plurality of first cutting columns arranged on the upper portion of the cutting seat, a fourth movable seat which is arranged above the cutting seat in a lifting mode, a sixth driving module used for driving the fourth movable seat to lift, a plurality of second cutting columns arranged at the bottom of the fourth movable seat, the first cutting columns and the second cutting columns are in one-to-one correspondence, and the first cutting columns and the second cutting columns which are arranged in a staggered mode along the horizontal direction.
Through adopting above-mentioned technical scheme for first column and the second column of cutting of relative dislocation can mutually support and cut the end of coil, thereby can prevent to lead to the fact the influence to follow-up bending process because of the end overlength of coil.
Preferably, the upper end of the first cutting column is provided with two second wire grooves for accommodating the ends of the coils, and the two second wire grooves are symmetrically arranged relative to the second cutting column.
Through adopting above-mentioned technical scheme for two second wire casings can carry out spacingly to two ends of coil respectively when the coil cuts, prevent that the end of coil from taking place to deflect when cutting, thereby can effectually improve the cutting precision of coil.
Preferably, the upper portion of cutting the seat is provided with telescopic first buffer board, offer on the first buffer board and supply first cut the groove that the post passed cuts, the fourth removes the seat bottom and is provided with telescopic second buffer board, offer on the second buffer board and supply the second cuts the post and pass the second and cut the groove, second buffer board bottom still is provided with the buckling piece, the buckling piece is located one side of second cuts the groove and its extending direction with many second cuts the post arrange the direction the same.
Through adopting above-mentioned technical scheme for first cut post and second cut the post and can realize cutting the buffering through the cooperation of first buffer board and second buffer board, not only can prevent that the inductance from receiving the damage, first buffer board and second buffer board can last to support tight inductance in the buffering in-process moreover, so that first cut post and second cut the post and cut the coil, effectually improved the cutting precision.
Preferably, the inductance forming device further comprises a material pressing mechanism arranged between the bending mechanism and the blanking mechanism, the material pressing mechanism comprises a material pressing block which can be lifted and horizontally arranged above the bearing mechanism, and a fifth driving module for driving the material pressing block to lift.
Through adopting above-mentioned technical scheme, pressing mechanism can carry out further flattening operation to the coil after bending, prevents that the coil end from perking once more after bending to can further improve the precision of bending of coil.
It is another object of the present application to provide an inductance forming process.
The application provides an inductance forming process which adopts the following technical scheme:
An inductance forming process based on the inductance forming device comprises the following steps:
step 1, a coil feeding mechanism conveys a coil to a bearing mechanism, and then a T-core feeding mechanism conveys a T-core to the bearing mechanism and clamps the T-core and the coil relatively;
Step 2, the first movable seat drives the buckling and pressing column to descend, and the buckling and pressing column is gradually propped against the T-core in the descending process;
Step3, the second movable seat drives the first bending column to ascend, the first bending column gradually extrudes the end head of the coil in the ascending process, and the end head of the coil gradually turns upwards in the extrusion process and is attached to one side part of the T-core;
Step 4, the third movable seat drives the second bending column to translate towards the direction close to the coil, the second bending column gradually extrudes the end head of the coil in the translation process, and the end head of the coil is folded towards the direction far away from the second bending column in the extrusion process and is attached to the upper side part of the T-core;
And 5, resetting the third movable seat in a direction away from the coil, descending the second movable seat, ascending the first movable seat, and outputting the formed inductor outwards by the blanking mechanism.
Through adopting above-mentioned technical scheme for withhold the subassembly, first subassembly and the second subassembly that bends can make up into the overall structure of mutually supporting, the coil can be under withhold the cooperation of subassembly, first subassembly and the second subassembly that bends and bend and realize quick and accurate secondary bending, the effectual bending precision and the bending efficiency that has improved the coil.
In summary, the present invention includes at least one of the following beneficial technical effects:
1. The buckling assembly, the first bending assembly and the second bending assembly can be combined into an integral structure which is matched with each other, and the coil can be rapidly and accurately bent for the second time under the matching of the buckling assembly, the first bending assembly and the second bending assembly, so that the bending precision and the bending efficiency of the coil are effectively improved;
2. The buckling and pressing columns and the first bending columns which are staggered relatively can respectively extrude the coil ends from the upper side and the lower side and realize bending of the coil in the vertical direction, so that the bending precision and the bending efficiency of the coil are effectively improved;
3. The second bending column can squeeze the coil end in the translation process and realize the bending of the coil in the horizontal direction, so that the bending precision and the bending efficiency of the coil are effectively improved;
4. the first abdication groove can realize abdication of the second bending column, and collision of the second bending column and the buckling column in the translation process is avoided.
Drawings
Fig. 1 is a schematic structural view of an inductance forming apparatus in embodiment 1 of the present application;
Fig. 2 is a schematic structural view of a bending mechanism in embodiment 1 of the present application;
fig. 3 is a schematic structural view of a cutting mechanism in embodiment 1 of the present application;
FIG. 4 is a schematic longitudinal cross-sectional view of FIG. 3;
Fig. 5 is a schematic structural view of a pressing mechanism in embodiment 1 of the present application;
Fig. 6 is a schematic structural diagram of a jig in embodiment 1 of the present application.
The reference numerals in the drawings:
1. A carrying mechanism; 11, a bearing disc, 12, a fourth driving module, 13, a mounting rack;
2. A coil feeding mechanism; 21, a first belt conveyor, 22, a first transfer assembly, 23, a third belt conveyor;
3. the device comprises a T-core feeding mechanism, a 31 vibration feeding disc, a 32 second transfer assembly, a 321 second manipulator, a 322 eighth driving module, a first vibration feeding disc and a second vibration feeding disc;
4. The bending mechanism comprises a bending mechanism, a buckling component, a 411, a first movable seat, a 412, a first driving module, a 413, a buckling column, a 414, a first abdicating groove, a 42, a first bending component, a 421, a second movable seat, a 422, a second driving module, a 423, a first bending column, a 424, a first wire slot, a 43, a second bending component, a 431, a third movable seat, a 432, a third driving module, a 433, a second bending column, a 44 and a bending seat;
5. A blanking mechanism; 51, a second belt conveyor, 52, a third transfer assembly, 521, a third manipulator, 522 and a ninth driving module;
6. a jig; 61, a jig body, 62, a bearing groove, 63, a bearing block, 64, a clamping groove, 65 and a limiting block;
7. a cutting mechanism; 71, a cutting seat, 72, a first cutting column, 73, a fourth movable seat, 74, a sixth driving module, 75, a second cutting column, 76, a second wire slot, 77, a first buffer plate, 771, a first cutting slot, 78, a second buffer plate, 781, a second cutting slot, 79, a buckling block;
8. a material pressing mechanism; 81, a pressing block, 82, a fifth driving module;
9. A base;
10. The device comprises a material blocking mechanism, a material blocking block, a tenth driving module and a material blocking block.
Detailed Description
The invention is described in further detail below with reference to fig. 1-6.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Example 1 referring to fig. 1-6, an inductor forming apparatus is shown for forming an inductor. The inductance comprises a coil and a T-core, the coil is provided with two ends, the inductance forming equipment comprises a base 9, and a bearing mechanism 1 for bearing the coil and the T-core, a coil feeding mechanism 2 for feeding the coil, a T-core feeding mechanism 3 for feeding the T-core, a bending mechanism 4 for secondarily bending the coil and a blanking mechanism 5 for blanking the formed inductance are arranged on the base 9. The bending mechanism 4 comprises a buckling component 41 positioned at the upper side of the bearing mechanism 1 and used for buckling the T-core, a first bending component 42 positioned at the lower side of the bearing mechanism 1 and used for bending the coil end once, and a second bending component 43 positioned at one side of the horizontal direction of the bearing mechanism 1 and used for bending the coil end twice.
When carrying out shaping processing to the inductance, withhold the integral structure that subassembly 41, first subassembly 42 and second subassembly 43 that bends can make up into mutually supporting, the coil can be under withhold the cooperation of subassembly 41, first subassembly 42 and second subassembly 43 that bends and realize quick and accurate secondary bending, the effectual bending precision and the bending efficiency that has improved the coil.
Specifically, during the inductance forming, the coil feeding mechanism 2 sends the coil to the carrying mechanism 1, then the T-core feeding mechanism 3 sends the T-core to the carrying mechanism 1 and inserts the coil, then the buckling component 41 descends from the upper side and compresses the T-core, the first bending component 42 ascends from the lower side and bends the coil end vertically once, the second bending component 43 translates from one side in the horizontal direction and bends the coil end horizontally twice, and finally the blanking mechanism 5 outputs the bent inductance.
In this embodiment, as shown in fig. 1-2, the bearing mechanism 1 includes a bearing plate 11 arranged horizontally, a mounting frame 13 is disposed above the bearing plate 11, and the mounting frame 13 is fixedly connected with the stand 9. The buckling and pressing assembly 41 comprises a first movable seat 411 which is arranged at the bottom of the mounting frame 13 in a lifting mode, a first driving module 412 which is used for driving the first movable seat 411 to lift and pressing columns 413 which are arranged at the bottom of the first movable seat 411 at intervals, the bending mechanism 4 further comprises a bending seat 44 which is arranged on the machine base 9, the first bending assembly 42 comprises a second movable seat 421 which is arranged on the bending seat 44 in a lifting mode, a second driving module 422 which is used for driving the second movable seat 421 to lift and pressing columns 423 which are arranged at the upper part of the second movable seat 421, the first driving module 412 and the second driving module 422 are all cylinders, the buckling and pressing columns 413 are in one-to-one correspondence with the first bending columns 423, and each corresponding buckling and pressing column 413 and the corresponding first bending column 423 are arranged in a staggered mode along the horizontal direction and the staggered direction of the buckling and pressing columns 413 are perpendicular to the arrangement direction of the first buckling and pressing columns 413.
The buckling and pressing column 413 and the first bending column 423 are respectively located at the upper and lower sides of the bearing disc 11, a second yielding groove (not shown in the figure) is formed in the bearing disc 11 in a penetrating manner, a jig 6 is erected on the second yielding groove, and a plurality of inductors are accommodated in the jig 6. The buckling and pressing column 413 and the first bending column 423 which are staggered relatively can respectively pass through the second abdicating groove from the upper side and the lower side and bend and form the inductor in the jig 6, the buckling and pressing column 413 is used for propping against the T-core, the first bending column 423 is used for being matched with the buckling and pressing column 413 and extruding the coil upwards, so that the coil end is bent upwards, and the bending precision and the bending efficiency of the coil can be effectively improved.
In this embodiment, the upper end of the first bending pillar 423 is provided with two first wire slots 424 for accommodating the ends of the coils, the two first wire slots 424 are arranged side by side and symmetrically arranged with respect to the buckling pillar 413, and the wall of one side of the two first wire slots 424 away from each other is inclined outwards. The two first wire slots 424 can limit the two ends of the coil when the coil is bent, so that the ends of the coil are prevented from deflecting when being bent, and the bending precision of the coil can be further improved.
In the present embodiment, the second bending assembly 43 includes a third movable seat 431 arranged on the bending seat 44 and translatable along a direction approaching or separating from the carrying tray 11, a third driving module 432 for driving the third movable seat 431 to translate, a plurality of second bending columns 433 spaced apart from each other and arranged on a side portion of the third movable seat 431 near the carrying tray 11, a movement direction of the third movable seat 431 is perpendicular to an arrangement direction of the plurality of buckling columns 413, the third driving module 432 is an air cylinder, and a first yielding groove 414 for allowing the second bending column 433 to pass through is formed between each two adjacent buckling columns 413. The second bending column 433 can inwards extrude the coil end in the translation process and realize bending of the coil end in the horizontal direction, so that the bending precision and the bending efficiency of the coil are effectively improved, and meanwhile, the first yielding groove 414 can realize yielding of the second bending column 433, and the second bending column 433 is prevented from colliding with the buckling column 413 in the translation process.
In this embodiment, referring to fig. 1 again, the carrying mechanism 1 further includes a fourth driving module 12 coaxially disposed at the bottom of the carrying tray 11 and used for driving the carrying tray 11 to rotate, where the fourth driving module 12 is a motor, and a plurality of processing stations are circumferentially disposed on the peripheral side of the carrying tray 11 around itself, and the coil feeding mechanism 2, the T-core feeding mechanism 3, the bending mechanism 4 and the blanking mechanism 5 are sequentially located on one of the processing stations, and the jig 6 is carried on the carrying tray 11 and sequentially passes through the plurality of processing stations. Therefore, the coil feeding mechanism 2, the T-core feeding mechanism 3, the bending mechanism 4 and the blanking mechanism 5 can encircle the periphery of the bearing disc 11, in the rotating process of the bearing disc 11, each mechanism can sequentially process the inductor positioned on the bearing disc 11 without additionally arranging a turnover conveying mechanism, so that the inductor forming efficiency is greatly improved, and meanwhile, the coil feeding mechanism 2, the T-core feeding mechanism 3, the bending mechanism 4 and the blanking mechanism 5 are integrated through the rotatable bearing disc 11, so that the use cost is saved, and the occupied area of equipment is reduced.
The fixture 6 includes a fixture body 61, a plurality of bearing grooves 62 penetrating through the fixture body 61, and bearing blocks 63 inscribed in the bearing grooves 62, wherein a clamping groove 64 for accommodating coils is formed in the upper portion of the bearing blocks 63, and four limiting blocks 65 are arranged on the periphery of the clamping groove 64. One end of the bearing groove 62, which is close to the first bending column 423, is used for accommodating two ends of the coil and allowing the first bending column 423 to pass through when bending once, and one end of the bearing groove 62, which is far away from the second bending column 433, comprises two side-by-side sub-groove bodies, which are respectively used for giving way to the two coil ends after secondary bending.
In this embodiment, referring to fig. 1 again, the coil feeding mechanism 2 includes a first belt conveyor 21 disposed horizontally and a first transfer component 22 disposed at the end of the first belt conveyor 21, where the first belt conveyor 21 is a winding device of a coil connected to the head end of the feeding direction of the first belt conveyor, the first transfer component 22 includes a first manipulator that is liftable and translatable along the direction from the first belt conveyor 21 to the carrying tray 11, a seventh driving module for driving the first manipulator to move, a plurality of suckers are disposed at the bottom of the first manipulator, and the seventh driving module includes a cylinder for driving the first manipulator to lift and a linear motor for driving the first manipulator to translate.
In this embodiment, as shown in fig. 1,3 and 4, a cutting mechanism 7 is disposed at the end of the feeding direction of the first belt conveyor 21, the cutting mechanism 7 includes a cutting seat 71 disposed on the machine base 9, a plurality of first cutting columns 72 disposed on the upper portion of the cutting seat 71, a fourth movable seat 73 disposed above the cutting seat 71 and capable of lifting, a sixth driving module 74 for driving the fourth movable seat 73 to lift, a plurality of second cutting columns 75 disposed at the bottom of the fourth movable seat 73, the fourth movable seat 73 and the cutting seat 71 are slidably connected through four guide rods on the peripheral side, the plurality of first cutting columns 72 and the plurality of second cutting columns 75 are in one-to-one correspondence, each corresponding first cutting column 72 and second cutting column 75 are disposed in a staggered manner along the horizontal direction, and the staggered direction of the two is perpendicular to the arrangement direction of the plurality of first cutting columns 72. The first and second cutting posts 72 and 75, which are relatively offset, can cut the ends of the coil in the process of approaching each other, thereby preventing the end of the coil from being excessively long to affect the subsequent bending process.
Wherein, the upper end of the first cutting post 72 is provided with two second wire slots 76 for accommodating the ends of the coils, the two second wire slots 76 are arranged side by side and symmetrically arranged about the second cutting post 75, and the wall of one side of the two second wire slots 76 away from each other is inclined outwards. The two second wire grooves 76 can limit the two ends of the coil when the coil is cut, and prevent the ends of the coil from deflecting when the coil is cut, so that the cutting precision of the coil can be effectively improved.
The upper portion at cutting seat 71 is provided with telescopic first buffer board 77, be provided with four springs between first buffer board 77 and the cutting seat 71, first buffer board 77 is last to be offered and to supply first cutting groove 771 that first cutting post 72 passed, fourth removal seat 73 bottom is provided with telescopic second buffer board 78, also be provided with four springs between second buffer board 78 and the fourth removal seat 73, second cutting groove 781 that second cutting post 75 passed has been offered on the second buffer board 78, second cutting groove 781 has a plurality ofly and with many first cutting posts 72 one-to-one, second buffer board 78 bottom still is provided with buckling piece 79, buckling piece 79 is located one side of second cutting groove 781 and its extending direction is the same with the direction of arranging of many second cutting posts 75.
When the fourth moving seat 73 and the cutting seat 71 are relatively close, the first cutting column 72 and the second cutting column 75 can realize cutting buffering through the matching of the first buffer plate 77 and the second buffer plate 78, not only can the inductor be prevented from being damaged, but also the first buffer plate 77 and the second buffer plate 78 can continuously abut against the inductor in the buffering process, so that the first cutting column 72 and the second cutting column 75 cut coils, and the cutting precision is effectively improved.
In this embodiment, a stop mechanism 10 is further disposed between the first belt conveyor 21 and the cutting mechanism 7, where the stop mechanism 10 includes a stop block 101 that is configured to be lifted, and a tenth driving module 102 that is configured to drive the stop block 101 to lift, where the stop block 101 is configured to lift and block subsequent other jigs 6 after the first jig 6 enters the cutting mechanism, so as to prevent excessive jigs from entering the cutting mechanism 7 at the same time and affecting the normal operation of the cutting mechanism 7.
In this embodiment, referring to fig. 1 again, the T-core feeding mechanism 3 includes a vibration feeding tray 31 and a second transfer component 32, where the vibration feeding tray 31 is in the prior art, the second transfer component 32 includes a second manipulator 321 that is configured to be liftable and translatable, an eighth driving module 322 that is configured to drive the second manipulator 321 to move, and a plurality of suction cups are disposed at the bottom of the second manipulator 321, where the eighth driving module 322 includes a cylinder that is configured to drive the second manipulator 321 to lift, and a linear motor that is configured to drive the second manipulator 321 to translate.
In this embodiment, the blanking mechanism 5 is a second belt conveyor 51 arranged along a horizontal direction and a third transfer component 52, the second belt conveyor 51 is in the prior art, and is used for conveying a middle mold, the middle mold is used for accommodating a formed inductor, the third transfer component 52 comprises a third manipulator 521 which is arranged in a liftable manner and is translatable along the direction from the second belt conveyor 51 to the carrying tray 11, a ninth driving module 522 for driving the third manipulator 521 to move, a plurality of suckers are arranged at the bottom of the third manipulator 521, the third manipulator 521 is used for sequentially grabbing the formed inductor autonomous device 6 into the middle mold, and the ninth driving module 522 comprises a cylinder for driving the third manipulator 521 to lift and a linear motor for driving the third manipulator 521 to translate.
In this embodiment, as shown in fig. 1 and 5, a pressing mechanism 8 is further disposed between the bending mechanism 4 and the blanking mechanism 5, where the pressing mechanism 8 is used to perform further flattening operation on the bent coil, so as to prevent the coil end from tilting again after bending, thereby further improving the bending precision of the coil.
The pressing mechanism 8 comprises a pressing block 81 which is arranged on the mounting frame 13 in a lifting and translation mode, and a fifth driving module 82 for driving the pressing block 81 to lift, wherein the fifth driving module 82 comprises a lifting cylinder and a translation cylinder.
In this embodiment, referring to fig. 1 again, the coil feeding mechanism 2 further includes a third belt conveyor 23 disposed at a side of the first belt conveyor 21, the conveying direction of the third belt conveyor 23 is opposite to that of the first belt conveyor 21, after the inductor autonomous device 6 is transferred onto the middle mold, the first transfer component 22 transfers the empty jig 6 onto the third belt conveyor 23, and then the third belt conveyor 23 returns the empty jig 6 to the coil winding mechanism again, and then the empty jig 6 can load the coil again and feed.
The implementation principle of the inductance forming device in the embodiment of the application is that the coil is contained in the jig 6, and then the jig 6 is conveyed through the coil feeding mechanism 2;
Then the jig 6 reaches the cutting mechanism 7, and the cutting mechanism 7 cuts off the redundant part of the coil end;
Then the first transfer component 22 transfers the jig 6 to the bearing plate 11, the bearing plate 11 rotates and enables the jig 6 to reach the processing station where the T-core feeding mechanism 3 is located;
The T-core feeding mechanism 3 transfers the T-core to the bearing plate 11 and is assembled opposite to the coil;
then the bearing disc 11 continues to rotate and enables the jig 6 to reach the processing station where the bending mechanism 4 is located, the buckling component 41, the first bending component 42 and the second bending component 43 are matched with each other and bend the coil end secondarily;
then the bearing disc 11 continues to rotate and the jig 6 reaches a processing station where the pressing mechanism 8 is located, and the pressing mechanism 8 performs further flattening operation on the bent coil;
The carrying tray 11 continues to rotate and makes the jigs 6 reach the processing station where the blanking mechanism 5 is located, the second transfer component 32 transfers the inductance in the jigs 6 into the middle mould in sequence, then the second belt conveyor 51 outputs the full-loaded middle mould outwards, and the first transfer component 22 transfers the empty jigs 6 onto the third belt conveyor 23 and outputs the empty jigs outwards.
Embodiment 2 this embodiment discloses an inductance forming process based on the inductance forming apparatus of embodiment 1, which includes the steps of:
Step 1, a coil feeding mechanism 2 conveys a coil to a bearing mechanism 1, and then a T-core feeding mechanism 3 conveys the T-core to the bearing mechanism 1 and clamps the T-core and the coil relatively;
step 2, the first moving seat 411 drives the buckling and pressing column 413 to descend, and the buckling and pressing column 413 gradually abuts against the T-core in the descending process;
step 3, the second movable seat 421 drives the first bending column 423 to ascend, the first bending column 423 gradually extrudes the end of the coil in the ascending process, and the end of the coil gradually turns upwards in the extrusion process and is attached to one side of the T-core;
Step 4, the third movable seat 431 drives the second bending column 433 to translate towards the direction close to the coil, the second bending column 433 gradually extrudes the end of the coil in the translation process, and the end of the coil is folded towards the direction far away from the second bending column 433 in the extrusion process and is attached to the upper side part of the T-core;
In step 5, the third moving seat 431 is reset in a direction away from the coil, the second moving seat 421 is lowered, the first moving seat 411 is raised, and then the blanking mechanism 5 outputs the formed inductor outwards.
The embodiments of the present invention are all preferred embodiments of the present invention, and are not limited in scope by the present invention, so that all equivalent changes according to the structure, shape and principle of the present invention are covered by the scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114694925A (en) * | 2020-12-29 | 2022-07-01 | 深圳顺络汽车电子有限公司 | A kind of common mode choke inductor coil and its manufacturing method |
| CN220253014U (en) * | 2023-06-20 | 2023-12-26 | 江苏携德智能科技有限公司 | Limiting mechanism of inductance lead wire |
| CN117894583A (en) * | 2024-03-14 | 2024-04-16 | 通友智能装备(江苏)有限公司 | Inductance processing equipment |
| CN118571630A (en) * | 2024-07-26 | 2024-08-30 | 通友微电(四川)有限公司 | Inductor preparation device and inductor preparation process |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114694925A (en) * | 2020-12-29 | 2022-07-01 | 深圳顺络汽车电子有限公司 | A kind of common mode choke inductor coil and its manufacturing method |
| CN220253014U (en) * | 2023-06-20 | 2023-12-26 | 江苏携德智能科技有限公司 | Limiting mechanism of inductance lead wire |
| CN117894583A (en) * | 2024-03-14 | 2024-04-16 | 通友智能装备(江苏)有限公司 | Inductance processing equipment |
| CN118571630A (en) * | 2024-07-26 | 2024-08-30 | 通友微电(四川)有限公司 | Inductor preparation device and inductor preparation process |
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| CN119920605B (en) | 2025-06-17 |
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