CN119897281A

CN119897281A - An automatic detection system for glassware production

Info

Publication number: CN119897281A
Application number: CN202510409250.9A
Authority: CN
Inventors: 邓远亮
Original assignee: Bengbu Huabang Silicon Based Material Technology Co ltd
Current assignee: Bengbu Huabang Silicon Based Material Technology Co ltd
Priority date: 2025-04-02
Filing date: 2025-04-02
Publication date: 2025-04-29

Abstract

The invention discloses an automatic detection system for glassware production, which relates to the technical field of glassware production and comprises a first conveyor belt, a second conveyor belt and a visual detector host, wherein the first conveyor belt and the second conveyor belt are arranged in parallel, a supporting seat is arranged between the first conveyor belt and the second conveyor belt, the visual detector host is fixed on the supporting seat, the visual detector is arranged above the first conveyor belt and the second conveyor belt through mounting brackets, a ware transfer mechanism is further arranged at the top end of the supporting seat, and the ware transfer mechanism is used for transferring a ware to be detected from the first conveyor belt to the second conveyor belt and turning the ware one hundred eighty degrees. According to the invention, through the integrated design of double-conveyor closed-loop detection streamline and self-adaptive clamping and overturning, the technical problems of interruption of the traditional detection process and low sorting reliability are solved, and the automation level of glassware quality detection is remarkably improved.

Description

Automatic detection system for glassware production

Technical Field

The invention relates to the technical field of glassware production, in particular to an automatic detection system for glassware production.

Background

In the glassware production process, the integrity detection of the surface and inner wall of the product is a key link of quality control. The traditional detection method mainly relies on manual visual inspection, and has the problems of low efficiency, high omission factor, high labor intensity and the like.

The existing automatic detection equipment mostly adopts a single-sided detection mode, and needs manual intervention to overturn vessels for secondary detection, so that the detection flow is interrupted and the efficiency is limited.

Although the turnover mechanism is arranged in part of automatic equipment, the problems of complex structure, poor turnover positioning precision, insufficient clamping stability and the like generally exist, and vessel damage or detection data deviation are easily caused.

In addition, the inferior product sorting link adopts independent sorting device more, links up unsmoothly with the detection flow, influences whole production efficiency. How to realize the integrated integration of double-sided automatic detection and efficient sorting of vessels is a technical problem to be solved in the field.

Disclosure of Invention

In order to solve the problems mentioned in the background art, the present invention provides an automatic detection system for glassware production.

In order to achieve the above purpose, the present invention adopts the following technical scheme:

The automatic detection system for glassware production comprises a first conveyor belt, a second conveyor belt and a visual detector host, wherein the first conveyor belt and the second conveyor belt are arranged in parallel, a supporting seat is arranged between the first conveyor belt and the second conveyor belt, the visual detector host is fixed on the supporting seat, the visual detector is installed above the first conveyor belt and the second conveyor belt through an installing bracket, and a ware transferring mechanism is also installed at the top end of the supporting seat;

The vessel transfer mechanism is used for transferring vessels to be detected from the first conveyor belt to the second conveyor belt and overturning the vessels by one hundred eighty degrees;

the household utensils transfer mechanism includes first limiting plate and second limiting plate, is equipped with first connecting rod between first limiting plate and the second limiting plate, has seted up first guide way and second guide way on first limiting plate and the second limiting plate respectively, and the intermediate position of second guide way is equipped with V word recess, and the one end of first connecting rod is equipped with first gag lever post and second gag lever post respectively, and first gag lever post and second gag lever post are located first guide way and second guide way respectively.

Preferably, the other end of the first connecting rod is fixedly provided with an automatic clamp holder, the top end of the supporting seat is also rotatably provided with a swinging connecting rod, a first sliding groove is formed in the swinging connecting rod, a first sliding block is slidably arranged in the first sliding groove, and the first sliding block is rotatably connected with the first limiting rod.

Preferably, the top of the supporting seat is also fixed with a servo motor, an output shaft of the servo motor is fixed with a second connecting rod, a second sliding block is rotatably arranged on the second connecting rod, a second sliding groove is further formed in the swinging connecting rod, and the second sliding block is slidably arranged in the second sliding groove.

Preferably, the automatic clamp holder comprises a supporting frame, two third sliding blocks are slidably arranged at one end, far away from the first connecting rod, of the supporting frame through sliding rails, and clamping pieces are fixed on one side, far away from the supporting frame, of the third sliding blocks.

Preferably, the V-shaped connecting rods are rotatably arranged on two sides of the sliding rail, a third connecting rod is hinged between one end of each V-shaped connecting rod and the third sliding block, and the other end of each V-shaped connecting rod extends to the inside of the supporting frame.

Preferably, the internally mounted of carriage has the carriage, and reset spring is still installed to the one side of keeping away from the slide rail on the carriage, is fixed with the third gag lever post on the carriage, has seted up the third spout on the V font connecting rod, and the third gag lever post runs through the third spout.

Preferably, the outside of carriage is equipped with the third limiting plate, and is fixed through the connecting piece that runs through the carriage between third limiting plate and the sliding support, and the peg is still installed in the outside rotation of carriage, has seted up spacing annular on the third limiting plate, and the one end of peg is fixed with colludes the post, colludes the post and is located spacing annular.

Preferably, the two sides of the third limiting plate are both fixed with an extrusion plate A, and an extrusion plate B corresponding to the extrusion plate A is fixed on a side bracket where the first conveyor belt and the second conveyor belt are close to each other.

Preferably, the clamping piece is of an arc-shaped structure, the clamping piece is elastic, and rubber pads are arranged on one sides, close to each other, of the two clamping pieces.

Preferably, the first conveyor belt and the second conveyor belt are both provided with a defective recycling bin on the ground near one end of the visual detector.

Compared with the prior art, the invention has the beneficial effects that:

1. Double-sided continuous detection system

The first conveyor belt and the second conveyor belt which are arranged in parallel are combined with the overturning function of the vessel transferring mechanism, so that the continuous detection of the inner wall and the outer wall of the vessel is realized. After the inner wall detection of the vessel is completed by the first conveyor belt, the transfer mechanism automatically grabs and overturns 180 degrees to transfer the vessel to the second conveyor belt, so that the outer wall detection surface faces upwards, and the flow interruption of the traditional step detection is eliminated.

2. Dynamic sorting integrated design

And the visual detector and the defective product recovery box are controlled in a linkage way, when defective products are detected, the defective products are directly guided into the recovery box by the conveyor belt, and qualified products are transferred in a line crossing way through the transfer mechanism, so that continuous operation of detection and sorting is realized.

3. High precision roll-over control

Based on the synergistic effect of the linear guide groove of the first limiting plate and the V-shaped guide groove of the second limiting plate, the stable overturning action is ensured in the vessel transferring process through the double-track constraint of the limiting rod.

4. Self-adaptive clamping protection

The elastic clamping piece is matched with the symmetrical sliding blocks on the sliding rail, the elastic clamping piece is triggered to be closed when the extrusion plate A is contacted with the extrusion plate B, and the clamping force is adaptively adjusted through the V-shaped connecting rod, so that the rigid clamping is prevented from damaging the vessel.

5. Mechanical interlocking safety mechanism

The matching design of the hanging rod and the limiting ring groove ensures that the clamping action is strictly corresponding to the position of the conveyor belt, so that the clamp holder is opened/closed only at a designated station, and misoperation is effectively prevented.

Drawings

In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a perspective view of a first view of the present invention;

FIG. 2 is a second perspective view of the present invention;

FIG. 3 is a front view of the present invention;

FIG. 4 is a right side view of the present invention;

FIG. 5 is an overall perspective view of the vessel transfer mechanism of the present invention;

FIG. 6 is a side elevational view of a first limiting plate in the vessel transfer mechanism of the present invention;

FIG. 7 is a side elevational view of a second limiting plate in the vessel transfer mechanism of the present invention;

FIG. 8 is an exploded view of the vessel transfer mechanism of the present invention;

FIG. 9 is a perspective view of an auto-gripper of the present invention;

FIG. 10 is a bottom view of the automated gripper of the present invention;

FIG. 11 is a top angular cross-sectional view of the automated gripper of the present invention;

FIG. 12 is a side view of an automated gripper of the present invention;

FIG. 13 is a schematic view of the internal structure of the automatic gripper of the present invention;

FIG. 14 is a schematic view of the movement position of the hook post in the inner part of the limiting ring groove;

The device comprises a first conveyor belt, a second conveyor belt, 102, a container, 103, a mounting bracket, 104, a visual detector, 105, a defective recovery box, 106, a squeezing plate B, 2, a supporting seat, 201, a visual detector host, 202, a swinging connecting rod, 2021, a first sliding block, 2022, a second sliding block, 203, a servo motor, 2031, a second connecting rod, 3, a container transferring mechanism, 301, a first limiting plate, 3011, a first guide groove, 302, a second limiting plate, 3021, a second guide groove, 303, a first connecting rod, 3031, a first limiting rod, 3032, a second limiting rod, 4, an automatic clamp holder, 401, a supporting frame, 402, a sliding rail, 403, a third sliding block, 404, a sliding bracket, 4041, a third limiting rod, 405, a return spring, 406, a V-shaped connecting rod, 4061, a third sliding groove, 407, 408, a third limiting plate, 4081, a limiting groove, 4082, a plate A, 409, a hanging rod, a clamping column, and 410.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Example 1

Referring to fig. 1 to 14, an automatic detection system for glassware production comprises a first conveyor belt 1, a second conveyor belt 101 and a visual detector host 201, wherein the first conveyor belt 1 and the second conveyor belt 101 are arranged in parallel, a supporting seat 2 is arranged between the first conveyor belt 1 and the second conveyor belt 101, the visual detector host 201 is fixed on the supporting seat 2, the visual detector 104 is arranged above the first conveyor belt 1 and the second conveyor belt 101 through a mounting bracket 103, and a ware transferring mechanism 3 is also arranged at the top end of the supporting seat 2;

The vessel transferring mechanism 3 is used for transferring the vessels 102 to be detected from the first conveyor belt 1 to the second conveyor belt 101 and turning over the vessels 102 for one hundred eighty degrees;

the ground of one end of the first conveyor belt 1 and one end of the second conveyor belt 101, which are close to the visual detector 104, are respectively provided with a defective product recovery box 105;

The detected vessels 102 are sequentially and intermittently placed on the first conveyor belt 1, sequentially conveyed to the lower part of the visual detector 104 on the first conveyor belt 1 through the first conveyor belt 1, photographed through the visual detector 104, then subjected to image information through the visual detector host 201, compared and analyzed through stored data to judge whether cracks or poor appearance appear on the inner wall of the vessels 102, if the defects appear, the first conveyor belt 1 continues to run, the defective products are poured into the defective product recovery box 105 for concentrated collection, if the defects are not found on the inner wall, the defective products are transferred onto the second conveyor belt 101 through the transfer mechanism 3, and as the vessels 102 are turned one hundred eighty degrees, the outer walls of the vessels 102 can be detected through the visual detector 104 on the second conveyor belt 101, if the defective products are detected to be failed, the second conveyor belt 101 faces the defective product recovery box 105, if the defective products are conveyed into the defective product recovery box 105, if the defective products are detected to be reversely conveyed, a detection position is reserved for the next vessel 102, and thus the front faces of the vessels 102 can be continuously and sequentially detected, and the positive faces and the defective products can be separated and the defective products can be effectively detected.

Example 2

Referring to fig. 1-14, the difference between the present embodiment and embodiment 1 is that the vessel transferring mechanism 3 includes a first limiting plate 301 and a second limiting plate 302, a first connecting rod 303 is disposed between the first limiting plate 301 and the second limiting plate 302, a first guiding slot 3011 and a second guiding slot 3021 are respectively disposed on the first limiting plate 301 and the second limiting plate 302, a V-shaped groove is disposed in the middle position of the second guiding slot 3021, a first limiting rod 3031 and a second limiting rod 3032 are respectively disposed at one end of the first connecting rod 303, the first limiting rod 3031 and the second limiting rod 3032 are respectively disposed in the first guiding slot 3011 and the second guiding slot 3021, an automatic gripper 4 is fixed at the other end of the first connecting rod 303, a swinging connecting rod 202 is rotatably mounted at the top end of the supporting seat 2, a first sliding slot 2021 is slidingly mounted on the swinging connecting rod 202, and the first sliding block 2021 is rotatably connected with the first limiting rod 3031;

When the swinging connecting rod 202 swings reciprocally, as the first limiting rod 3031 is clamped in the first guide groove 3011, the first slider 2021 is slidably installed in the first slide groove, so that the first slider 2021 can be driven to move reciprocally horizontally along the first guide groove 3011, in the process of reciprocal movement, when the second limiting rod 3032 is clamped in the horizontal section of the second guide groove 3021, the first connecting rod 303 keeps horizontal, when moving into the V-shaped groove at the middle position, the first connecting rod 303 rotates while moving horizontally, and after moving into the V-shaped groove, the first connecting rod 303 rotates by one hundred eighty degrees and moves horizontally towards the other side, so that the first connecting rod 303 moves reciprocally, and the automatic clamp holder 4 can be driven to move horizontally above the first conveyor belt 1, clamp the vessel 102 and turn over to move onto the second conveyor belt 101, and put onto the second conveyor belt 101 for detection, thereby achieving the purposes of automatic transfer and turning.

Wherein, the top end of the supporting seat 2 is also fixed with a servo motor 203, the output shaft of the servo motor 203 is fixed with a second connecting rod 2031, a second sliding block 2022 is rotatably installed on the second connecting rod 2031, a second sliding groove is further formed on the swinging connecting rod 202, the second sliding block 2022 is slidably installed in the second sliding groove, and the servo motor 203 drives the second connecting rod 2031 to rotate by starting the servo motor 203, and as the second sliding block 2022 is slidably installed in the second sliding groove, the swinging connecting rod 202 can be driven to swing reciprocally.

Example 3

Referring to fig. 1-14, the difference between the present embodiment and embodiment 2 is that the automatic gripper 4 includes a supporting frame 401, one end of the supporting frame 401 far away from the first connecting rod 303 is slidably mounted with two third sliding blocks 403 through a sliding rail 402, one side of the third sliding blocks 403 far away from the supporting frame 401 is fixed with a clamping piece 410, two sides of the sliding rail 402 are rotatably mounted with V-shaped connecting rods 406, a third connecting rod 407 is hinged between one end of the V-shaped connecting rod 406 and the third sliding blocks 403, the other end of the V-shaped connecting rod 406 extends into the supporting frame 401, a sliding bracket 404 is mounted in the supporting frame 401, a return spring 405 is mounted on one side of the sliding bracket 404 far away from the sliding rail 402, a third limiting rod 4041 is fixed on the sliding bracket 404, a third sliding groove 4061 is formed on the V-shaped connecting rod 406, and the third limiting rod 4041 penetrates through the third sliding groove 4061;

When the sliding support 404 is pressed, the return spring 405 is compressed, the two V-shaped connecting rods 406 can be driven to synchronously and reversely rotate by the third limiting rod 4041, and then the two third sliding blocks 403 are pushed to synchronously approach each other by the third connecting rod 407, so that the two clamping pieces 410 are driven to approach each other to clamp the vessel 102, the distance between the two clamping pieces 410 can be ensured to be small enough as long as the sliding support 404 is limited at a specific position, the vessel 102 is stably clamped, and the two clamping pieces 410 can be pushed to mutually move away from each other and reset by the elastic force of the return spring 405 as long as the position limitation of the sliding support 404 is released, so that the vessel 102 is released, and the purposes of clamping and releasing the vessel 102 are achieved.

Example 4

Referring to fig. 1-14, the difference between this embodiment and embodiment 3 is that a third limiting plate 408 is provided on the outer portion of the supporting frame 401, the third limiting plate 408 and the sliding support 404 are fixed by a connecting piece penetrating through the supporting frame 401, a hanging rod 409 is rotatably installed on the outer portion of the supporting frame 401, a limiting ring groove 4081 is opened on the third limiting plate 408, a hook column 4091 is fixed at one end of the hanging rod 409, the hook column 4091 is located in the limiting ring groove 4081, squeeze plates a4082 are fixed on both sides of the third limiting plate 408, and a squeeze plate B106 corresponding to the squeeze plate a4082 is fixed on a side support, which is close to each other, of the first conveyor belt 1 and the second conveyor belt 101;

Referring to fig. 14, when no defect is detected on the inner wall of the vessel 102 on the first conveyor 1 and needs to be transferred to the second conveyor 101, the vessel transfer mechanism 3 drives the automatic gripper 4 to move horizontally toward the first conveyor 1, the hook 4091 is located at the position 1 in the limit ring groove 4081 in the initial state, at this time, the distance between the two gripping members 410 is larger than the diameter of the vessel 102, the two gripping members can move to two sides of the vessel 102, the pressing plate a4082 contacts the pressing plate B106 on the first conveyor 1, the sliding support 404 is pressed and moved, the gripping members 410 are driven by linkage to clamp the vessel 102, the hook 4091 is moved to the position 2, at this time, when the vessel transfer mechanism 3 drives the automatic gripper 4 to move horizontally toward the second conveyor 101, the hook 4091 is clamped at the position of the state 3, the gripping members 410 are in an arc structure, and the gripping members 410 have elasticity, the two clamping pieces 410 are provided with rubber pads on the sides close to each other, in this state, the space between the two clamping pieces 410 can ensure that the vessel 102 is held, so that the vessel 102 can be overturned and transferred to one side of the second conveyor belt 101, when the vessel transfer mechanism 3 drives the automatic clamp holder 4 to horizontally move towards the second conveyor belt 101, the extruding plate A4082 contacts with the extruding plate B106 on the second conveyor belt 101, at this time, due to the guidance of the limit ring groove 4081, the hook column 4091 moves from the state 3 position to the state 4 position, when the vessel transfer mechanism 3 drives the automatic clamp holder 4 to horizontally move away from the second conveyor belt 101, the hook column 4091 moves from the state 4 position to the state 5 position, the hook column 4091 returns to the initial state, the vessel 102 is released, so that the purpose that the automatic clamp holder 4 is clamped at a specific position and released at the specific position is achieved, no additional controller is needed, depending on the triggering action, accurate matching and difficult fault occurrence.

In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.

In the present invention, unless explicitly stated or limited otherwise, the terms "disposed," "mounted," "connected," "secured" and the like are to be construed broadly, as they are, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, directly connected, indirectly connected through intermediaries, or in communication between two elements or in interaction with each other. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.

The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of power also belongs to common knowledge in the art, and the invention is mainly used for protecting a mechanical device, so the invention does not explain the control mode and circuit connection in detail.

The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims

1. The automatic detection system for glassware production comprises a first conveyor belt (1), a second conveyor belt (101) and a visual detector host machine (201), and is characterized in that the first conveyor belt (1) and the second conveyor belt (101) are arranged in parallel, a supporting seat (2) is arranged between the first conveyor belt (1) and the second conveyor belt (101), the visual detector host machine (201) is fixed on the supporting seat (2), the visual detector (104) is installed above the first conveyor belt (1) and the second conveyor belt (101) through a mounting bracket (103), and a ware transferring mechanism (3) is also installed at the top end of the supporting seat (2);

The vessel transferring mechanism (3) is used for transferring the vessels (102) to be detected from the first conveyor belt (1) to the second conveyor belt (101) and overturning the vessels (102) by one hundred eighty degrees;

The vessel transfer mechanism (3) comprises a first limiting plate (301) and a second limiting plate (302), a first connecting rod (303) is arranged between the first limiting plate (301) and the second limiting plate (302), a first guide groove (3011) and a second guide groove (3021) are respectively formed in the first limiting plate (301) and the second limiting plate (302), a V-shaped groove is formed in the middle of the second guide groove (3021), a first limiting rod (3031) and a second limiting rod (3032) are respectively arranged at one end of the first connecting rod (303), and the first limiting rod (3031) and the second limiting rod (3032) are respectively located in the first guide groove (3011) and the second guide groove (3021).

2. The automatic detection system for glassware production according to claim 1, wherein the other end of the first connecting rod (303) is fixedly provided with an automatic clamp holder (4), the top end of the supporting seat (2) is rotatably provided with a swinging connecting rod (202), the swinging connecting rod (202) is provided with a first sliding groove, a first sliding block (2021) is slidably arranged in the first sliding groove, and the first sliding block (2021) is rotatably connected with the first limiting rod (3031).

3. The automatic detection system for glassware production according to claim 2, wherein a servo motor (203) is further fixed at the top end of the supporting seat (2), a second connecting rod (2031) is fixed on an output shaft of the servo motor (203), a second sliding block (2022) is rotatably installed on the second connecting rod (2031), a second sliding groove is further formed in the swinging connecting rod (202), and the second sliding block (2022) is slidably installed in the second sliding groove.

4. An automatic inspection system for glassware manufacturing according to claim 2, wherein the automatic gripper (4) comprises a support frame (401), wherein two third sliding blocks (403) are slidably mounted on one end of the support frame (401) far from the first connecting rod (303) through sliding rails (402), and clamping pieces (410) are fixed on one side of the third sliding blocks (403) far from the support frame (401).

5. The automatic detection system for glassware manufacturing according to claim 4, wherein the V-shaped connecting rods (406) are rotatably installed on two sides of the sliding rail (402), a third connecting rod (407) is hinged between one end of each V-shaped connecting rod (406) and the third sliding block (403), and the other end of each V-shaped connecting rod (406) extends into the supporting frame (401).

6. The automatic detection system for glassware production according to claim 5, wherein a sliding support (404) is installed in the supporting frame (401), a return spring (405) is further installed on one side, far away from the sliding rail (402), of the sliding support (404), a third limiting rod (4041) is fixed on the sliding support (404), a third sliding groove (4061) is formed in the V-shaped connecting rod (406), and the third limiting rod (4041) penetrates through the third sliding groove (4061).

7. The automatic detection system for glassware production according to claim 6, wherein a third limiting plate (408) is arranged outside the supporting frame (401), the third limiting plate (408) and the sliding support (404) are fixed through a connecting piece penetrating through the supporting frame (401), a hanging rod (409) is further rotatably arranged outside the supporting frame (401), a limiting ring groove (4081) is formed in the third limiting plate (408), a hook column (4091) is fixed at one end of the hanging rod (409), and the hook column (4091) is located in the limiting ring groove (4081).

8. The automatic detection system for glassware manufacturing according to claim 7, wherein the squeeze plates A (4082) are fixed on both sides of the third limiting plate (408), and squeeze plates B (106) corresponding to the squeeze plates A (4082) are fixed on a bracket on one side of the first conveyor belt (1) and the second conveyor belt (101) which are close to each other.

9. The automatic inspection system for glass ware manufacturing according to claim 4, wherein the clamping members (410) are arc-shaped, the clamping members (410) are elastic, and rubber pads are arranged on the sides, close to each other, of the two clamping members (410).

10. An automatic inspection system for glassware manufacturing according to claim 1, wherein the first conveyor belt (1) and the second conveyor belt (101) are each provided with a reject recycling bin (105) on the ground at one end near the visual detector (104).