CN119875796A - Microbial natural fermentation processing equipment for prefabricated vegetables - Google Patents
Microbial natural fermentation processing equipment for prefabricated vegetables Download PDFInfo
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- CN119875796A CN119875796A CN202510079494.5A CN202510079494A CN119875796A CN 119875796 A CN119875796 A CN 119875796A CN 202510079494 A CN202510079494 A CN 202510079494A CN 119875796 A CN119875796 A CN 119875796A
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/48—Holding appliances; Racks; Supports
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M45/00—Means for pre-treatment of biological substances
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Abstract
本发明涉及预制菜自然发酵技术领域，本发明公开了一种预制菜微生物自然发酵加工设备，其技术方案是在预制菜发酵机构和备菜切割机构之间采用弹性接触的传动结构设计，利用弹簧驱动不完整齿轮沿着驱动杆滑动的方式让不完整齿轮在预制菜发酵机构升降的过程中与驱动齿轮保证大角度的啮合，从而提升备菜切割的效率和力度，同时控制传动结构的故障率。
The present invention relates to the technical field of natural fermentation of prepared dishes, and discloses a kind of microbial natural fermentation processing equipment for prepared dishes. The technical scheme is to adopt an elastic contact transmission structure design between a fermentation mechanism for prepared dishes and a cutting mechanism for prepared dishes, and utilize a spring to drive an incomplete gear to slide along a driving rod so that the incomplete gear can be meshed with the driving gear at a large angle during the lifting and lowering process of the fermentation mechanism for prepared dishes, thereby improving the efficiency and strength of the cutting of prepared dishes, and controlling the failure rate of the transmission structure at the same time.
Description
Technical Field
The invention relates to the technical field of natural fermentation of prefabricated vegetables, in particular to microbial natural fermentation processing equipment for the prefabricated vegetables.
Background
The prefabricated dishes, also called prefabricated conditioned foods, are high-oil and high-salt, are not beneficial to health after being eaten for a long time, generally refer to semi-finished products or finished products which are processed by adopting various agricultural, livestock, poultry and aquatic products as raw auxiliary materials and auxiliary materials such as seasonings through preselection, seasoning and other processes, and generally the prefabricated dishes need to be stored or transported under a cold chain for consumers or food link processors to simply heat or cook.
Fermentation tank refers to an apparatus used industrially for carrying out microbial fermentation. The main body is a main cylinder made of stainless steel plate, and the volume of the main cylinder is 1m3 to hundreds m3. In design and processing, the structure is strict and reasonable, the steam sterilization can be resisted, certain operation elasticity is realized, internal accessories are reduced as much as possible (dead angles are avoided), the material and energy transmission performance is strong, certain adjustment can be performed so as to facilitate cleaning and reduce pollution, and the steam sterilization device is suitable for production of various products and energy consumption reduction.
In the process of fermenting dishes, the prior fermentation processing equipment drives an internal stirring rod to stir and mix the dishes and fermentation liquor, the dishes in the fermentation liquor are easily damaged and inconsistent with the expected taste, and the dishes are prepared manually during the preparation after fermentation, so that the dishes cannot be cut while being fermented, thereby causing the problems of low working efficiency and waste of manpower.
In order to solve the technical problems, the technical scheme comprises a bottom plate, a prefabricated vegetable fermentation mechanism, a rotary dumping structure and a vegetable preparation cutting mechanism, wherein the bottom plate, the prefabricated vegetable fermentation mechanism, the rotary dumping structure and the vegetable preparation cutting mechanism are matched with each other, so that the cam on the outer surface of the bottom plate is driven to rotate while a limit rod rotates, one surface of a cam protruding part is tightly attached to the right side of the bottom plate by the acting force of a push rod, and the outer surface of the bottom plate is made of elastic rubber materials, so that the bottom plate has good shock resistance and vibration resistance, and the shock and vibration caused by earthquake or mechanical vibration can be reduced.
However, the following problems still remain in the actual use process of the above patent:
1. the transmission structure between the prefabricated vegetable fermentation mechanism and the vegetable preparation cutting mechanism is complex in the implementation process, and the transmission part is easy to damage in the connection and transmission processes, so that the failure rate of equipment is increased;
2. In the implementation process of the patent, the transmission frequency and transmission strength between the prefabricated vegetable fermentation mechanism and the vegetable preparation cutting mechanism are small, and vegetable cutting force and efficiency of the vegetable preparation cutting mechanism cannot be ensured;
therefore, a need exists for a preformed vegetable microorganism natural fermentation processing device that better ensures the efficiency of fermentation mixing and vegetable preparation cutting linkage.
Disclosure of Invention
The invention aims to solve the problems, and designs the microorganism natural fermentation processing equipment for the prefabricated vegetables.
The technical proposal for realizing the aim is that the invention adopts the technical proposal that the device comprises a bottom plate, a prefabricated vegetable fermentation mechanism, a rotary dumping structure and a vegetable preparation cutting mechanism, wherein two side plates are fixedly arranged on two sides of the upper surface of the bottom plate, a top plate is fixedly arranged on the upper surface of the side plates, the rotary dumping mechanism comprises a limit rod, the two limit rods are movably arranged on the inner surfaces of the two side plates, a fermentation furnace bracket is fixedly arranged on the inner surfaces of the two limit rods, a cam is movably arranged on the outer surface of the limit rod, the cam can rotate on the limit rod,
The dish preparation cutting mechanism comprises a driving rod, one end of the driving rod is fixedly arranged on the outer side of a cam, the driving rod slides in a vertical chute arranged on the outer side of a side plate, the driving rod can lift and slide in the vertical chute, a spring is sleeved on the driving rod, one end of the spring props against the outer side surface of the side plate, the other end of the driving rod is inserted into the side surface of an incomplete gear and is in sliding connection with the incomplete gear, the other end of the spring props against the side surface of the incomplete gear, the spring is always in a compressed state and pushes the incomplete gear to the other end of the driving rod, the incomplete gear is meshed with the driving gear, the driving gear is fixedly arranged on a driving shaft, and the incomplete gear drives the driving gear to rotate in the lifting process of the driving rod.
The gear teeth on the side surface of the incomplete gear are meshed with the driving gear, the distribution range of the gear teeth is more than half of the circumference of the incomplete gear, a slot is arranged on the non-gear teeth on the side surface of the incomplete gear, the opening position of the slot is matched with the position of the driving rod, the other end of the driving rod can be ensured to be inserted into the slot to form sliding connection, and the length direction of the slot coincides with the radius of the incomplete gear.
The edge of the end face of the other end of the driving rod is provided with a plurality of bulges, the inner surface of the slot is provided with a plurality of guide grooves, the guide grooves are linear long grooves, one end of each guide groove is close to the opening of the slot, the other end of each guide groove is close to the bottom surface of the slot, the bulges and the guide grooves are in one-to-one correspondence, the bulges are embedded into the corresponding guide grooves and form sliding connection, namely, the bulges can slide along the length direction of the guide grooves, the length direction of the guide grooves is consistent with the length direction of the slot, and the guide grooves cannot be communicated with the side surfaces of the incomplete gears.
The length value of the driving rod is smaller than the distance value between the outer side face of the cam and the driving gear, the incomplete gear is ensured to move along the edge of the driving gear in the lifting process of the driving rod, and the incomplete gear drives the driving gear to rotate through meshed gear teeth in the moving process.
When the other end of the driving rod is positioned at the other end of the guide groove, the sum of the length values of the driving rod and the guide groove is smaller than the distance value between the outer side surface of the cam and the circle center of the driving gear, and the driving gear is ensured not to block the incomplete gear to follow the driving rod to implement lifting action.
The driving gear can carry the driving shaft to synchronously rotate, and the rotation angles of the driving gear and the driving shaft are smaller than one hundred eighty degrees.
The driving shaft is movably arranged inside the case, a feed inlet is formed in the upper portion of the case, a fixing rod is fixedly connected to the outer portion of the case, a case base is fixedly connected to the outer wall of the fixing rod, and the case base is arranged on the outer surface of the side plate.
The driving shaft is connected with a driving bevel gear in a transmission way, the driving bevel gear is meshed with a linkage bevel gear through a surface latch, rotors are arranged on the outer walls of the linkage bevel gear and the driving bevel gear, and a plurality of cutters are arranged on the outer walls of the rotors in a crossing way.
The prefabricated vegetable fermentation mechanism comprises a fermentation furnace, a feeding cover is arranged on the upper surface of the fermentation furnace, a liquid outlet flange is arranged below the fermentation furnace, a filter screen is fixedly arranged above the inside of the fermentation furnace, and a heat conduction pipe is arranged below the inside of the fermentation furnace.
The fermenting furnace is characterized in that a motor base is fixedly arranged on the lower surface of the fermenting furnace, a driving motor is fixedly arranged on the inner surface of the motor base, the driving motor is fixedly connected with a transmission shaft through an output shaft, a shaft seal is fixedly arranged on the outer surface of the transmission shaft, and the shaft seal is arranged on the inner surface below the fermenting furnace.
The upper surface of the transmission shaft is fixedly provided with a rotating shaft, the outer surface of the rotating shaft is fixedly provided with a sealing bearing, the outer surface of the sealing bearing is fixedly connected with a filter screen, and the outer surface of the rotating shaft is provided with a plurality of cutterheads.
The servo cylinder is fixedly arranged on the upper surface of the top plate and fixedly connected with a push rod through an output shaft, a first connecting rod is fixedly arranged on the inner surface of the lower end of the push rod, a rotating plate is movably arranged on the outer surface of the first connecting rod, and the lower end of the rotating plate is movably arranged on the outer surface of the buckle.
The buckle lower surface fixedly connected with fixed plate, fixed plate left end both sides internal surface fixedly connected with No. two connecting rods, no. two connecting rod surface movable mounting has the movable rod, movable rod fixed mounting is in motor base lower surface.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the application, the elastic contact transmission structure design is adopted between the prefabricated vegetable fermentation mechanism and the vegetable preparation cutting mechanism, so that the rigid transmission damage of the transmission part is effectively reduced while the transmission efficiency is ensured, the failure rate of the transmission structure is controlled, and the effective linkage between the prefabricated vegetable fermentation mechanism and the vegetable preparation cutting mechanism is ensured;
2. the application adopts the transmission mode that the incomplete gear is elastically meshed with the driving gear, effectively increases the transmission strength and the repeated rotation frequency of the driving shaft, further improves the action strength and the strength of the cutting of the prepared vegetables, and simultaneously ensures the efficiency of the cutting of the prepared vegetables.
Drawings
FIG. 1 is a schematic diagram of the whole structure of a prefabricated vegetable microorganism natural fermentation processing device according to the invention;
FIG. 2 is a schematic diagram of the structure of the microorganism natural fermentation processing equipment for preparing vegetables when a feeding cover is opened;
FIG. 3 is a schematic view of the structure of the rotary pouring mechanism according to the present invention when it is retracted;
FIG. 4 is a schematic cross-sectional structure of the fermentation furnace according to the present invention;
FIG. 5 is a schematic view of the internal structure of the fermentation furnace according to the present invention;
FIG. 6 is a schematic view of a partial structure of a fermentation mechanism for the prepared vegetables according to the present invention;
FIG. 7 is a schematic view of a rotary pouring mechanism according to the present invention;
FIG. 8 is a schematic view of the internal structure of the side plate according to the present invention;
FIG. 9 is a schematic view of the mechanism for cutting the prepared dish according to the present invention when the cam is lowered;
FIG. 10 is a schematic view of the serving cutter mechanism of the present invention as the cam is raised;
FIG. 11 is a schematic view of the overall structure of the chassis according to the present invention;
Fig. 12 is a schematic view of the internal structure of the chassis according to the present invention.
In the figure, 1, a bottom plate, 11, a side plate, 12, a top plate, 2, a prefabricated vegetable fermentation mechanism, 21, a fermentation furnace, 22, a feeding cover, 23, a liquid outlet flange, 24, a filter screen, 25, a heat conducting pipe, 26, a motor base, 27, a driving motor, 28, a transmission shaft, 29, a shaft seal, 210, a rotating shaft, 211, a sealing bearing, 212, a cutter disc, 3, a rotary dumping mechanism, 31, a servo cylinder, 32, a push rod, 33, a first connecting rod, 34, a rotating plate, 35, a buckle, 36, a fixed plate, 37, a second connecting rod, 38, a movable rod, 39, a limiting rod, 310, a fermentation furnace bracket, 311, a cam, 312, a base plate, 4, a vegetable preparation cutting mechanism, 41, a driving rod, 42, an incomplete gear, 43, a driving gear, 44, a spring, 45, a driving shaft, 46, a case, 47, a feed inlet, 48, a fixed rod, 49, a case base, 410, a driving bevel gear, 411, a linkage, 412, a rotor, 413, 421, a bevel gear, a slot, 422 and a protrusion.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings, as shown in fig. 1 to 12;
The utility model provides a prefabricated dish microorganism natural fermentation processing equipment, including bottom plate 1, prefabricated dish fermentation mechanism 2, rotatory pouring structure 3, be equipped with dish cutting mechanism 4, bottom plate 1 upper surface both sides fixed mounting has two curb plates 11, curb plate 11 upper surface fixed mounting has roof 12, rotatory pouring mechanism 3 includes gag lever post 39, two gag lever post 39 movable mounting is in two curb plate 11 internal surfaces, two gag lever post 39 internal surface fixed mounting has fermentation furnace support 310, gag lever post 39 surface movable mounting has cam 311, cam 311 can rotate on gag lever post 39, the cam 311 outside is provided with backing plate 312.
The rotary pouring mechanism 3 comprises limiting rods 39, wherein the two limiting rods 39 are movably mounted on the inner surfaces of the two side plates 11, fermentation furnace supports 310 are fixedly mounted on the inner surfaces of the two limiting rods 39, cams 311 are fixedly mounted on the outer surfaces of the limiting rods 39, backing plates 312 are arranged on the outer sides of the cams 311, the outer surfaces of the backing plates 312 are made of elastic rubber materials, servo cylinders 31 are fixedly mounted on the upper surfaces of the top plates 12, ejector rods 32 are fixedly connected with the servo cylinders 31 through output shafts, a first connecting rod 33 is fixedly mounted on the inner surfaces of the lower ends of the ejector rods 32, a rotating plate 34 is movably mounted on the outer surfaces of the first connecting rod 33, the lower ends of the rotating plate 34 are movably mounted on the outer surfaces of buckles 35, fixing plates 36 are fixedly connected with fixing plates 36, no. two connecting rods 37 are fixedly connected with the inner surfaces of the left sides of the lower surfaces of the fixing plates 36, no. two connecting rods 37 are movably mounted with movable rods 38, and the movable rods 38 are fixedly mounted on the lower surfaces of the motor base 26.
The application is characterized in that the standby cutting mechanism 4 comprises a driving rod 41, one end of the driving rod 41 is fixedly arranged on the outer side of a cam 311, the driving rod 41 slides in a vertical chute arranged on the outer side of a side plate 11, the driving rod 41 can slide up and down in the vertical chute, a spring 44 is sleeved on the driving rod 41, one end of the spring 44 props against the outer side surface of the side plate 11, the other end of the driving rod 41 is inserted into the side surface of an incomplete gear 42 and is in sliding connection with the incomplete gear 42, the other end of the spring 44 props against the side surface of the incomplete gear 42, the spring 44 is always in a compressed state and pushes the incomplete gear 42 to the other end of the driving rod 41, the incomplete gear 42 is meshed with the driving gear 43, the driving gear 43 is fixedly arranged on a driving shaft 45, and the incomplete gear 42 drives the driving gear 43 to rotate in the process of lifting along with the driving rod 41.
It should be noted that the gear tooth portion on the side surface of the incomplete gear 42 is meshed with the driving gear 43, the distribution range of the gear tooth portion is more than half of the circumference of the incomplete gear 42, the non-gear tooth portion on the side surface of the incomplete gear 42 is provided with the slot 421, the opening position of the slot 421 is matched with the position of the driving rod 41, the other end of the driving rod 41 can be inserted into the slot 421 to form sliding connection, and the length direction of the slot 421 coincides with the radius of the incomplete gear 42.
Wherein, the edge of the terminal surface of the other end of the driving rod 41 is equipped with a plurality of protruding 422, be equipped with a plurality of guide slots on the internal surface of slot, the guide slot is the elongated slot of straight line type, the one end of guide slot is close to the opening of slot 421, the other end of guide slot is close to the bottom surface of slot 421, a plurality of protruding 422 and a plurality of guide slots are the one-to-one relation, protruding 422 imbeds the guide slot that corresponds with it and forms sliding connection, protruding 422 can slide along the length direction of guide slot promptly, the length direction of guide slot keeps unanimous with the length direction of slot 421, the guide slot can not with incomplete gear 42's side surface intercommunication.
It should be noted that, the length value of the driving rod 41 is smaller than the distance value between the outer side surface of the cam 311 and the driving gear 43, and the incomplete gear 42 is ensured to move along the edge of the driving gear 43 in the lifting process of the driving rod 41, the incomplete gear 42 rotates with the driving gear 43 through meshed gear teeth in the moving process, when the other end of the driving rod 41 is positioned at the other end of the guiding groove, the sum of the length values of the driving rod 41 and the guiding groove is smaller than the distance value between the outer side surface of the cam 311 and the center of the driving gear 43, and the driving gear 43 is ensured not to block the incomplete gear from following the driving rod 41 to implement lifting action, the driving gear 43 can carry out synchronous rotation with the driving shaft 45, and the rotation angles of the driving gear 43 and the driving shaft 45 are all smaller than one hundred eighty degrees.
It should be noted that the driving shaft 45 is movably mounted inside the case 46, a feeding port 47 is provided above the case 46, a fixing rod 48 is fixedly connected to the outside of the case 46, a case base 49 is fixedly connected to the outer wall of the fixing rod 48, the case base 49 is provided on the outer surface of the side plate 11, the driving shaft 45 is in transmission connection with a driving bevel gear 410, the driving bevel gear 410 is mounted with a linkage bevel gear 411 through surface latch meshing, rotors 412 are provided on the outer walls of the linkage bevel gear 411 and the driving bevel gear 410, and a plurality of cutters 413 are provided on the outer walls of the two rotors 412 in a crossing manner.
A microbial natural fermentation process of a prefabricated vegetable comprises the following steps:
S1, preparing fermentation, namely cleaning fresh vegetables to be fermented before the prefabricated vegetables are subjected to microbial natural fermentation, then placing the fresh vegetables in an oven with the temperature of 45-55 ℃ to be dried until the water content is 60-70%, taking out the fresh vegetables and cooling the fresh vegetables to room temperature for standby;
s2, pouring and mincing, namely opening a feeding cover 22 after dishes are ready, pouring dried dishes into a filter screen 24 from a feeding hole, adding aspergillus oryzae spore suspension after pouring all the dishes, opening a driving motor 27 to enable a plurality of cutterheads 212 to cut the dishes, and mixing the dishes with the aspergillus oryzae spore suspension while cutting;
S3, preparing dishes, namely when fermentation liquid in the furnace and the dishes are mixed, the servo cylinder 31 drives the ejector rod 32 to repeatedly stretch and retract to drive the fermentation furnace 21 to shake so as to promote the complete fermentation of the fermentation liquid and the dishes in the furnace, and the rocker arm 44 is driven to rotate by the action of the cam 311 while shaking so as to enable the inner cutter of the case 46 to rotate, and a worker puts the dishes manufactured together with the prefabricated dishes into the feed inlet 47 for cutting for later use, and the dishes are manufactured after fermentation of the fermentation liquid is completed;
S4, fermenting and sterilizing, namely after the dishes are completely smashed and mixed, heating the heat conducting pipe, naturally fermenting the dishes for 24-36 hours at the temperature of 30-35 ℃ by using the heat conducting pipe to prepare fermentation liquor, and controlling the heat conducting pipe to rise to 120-130 ℃ for 30 minutes after the fermentation liquor is prepared, so as to sterilize the fermentation liquor in the furnace;
S5, pouring and discharging, namely discharging fermentation liquor through a lower liquid outlet flange 23 connecting pipe after treatment, controlling a servo cylinder 31 to drive a push rod 32 to retract after the fermentation liquor is discharged, enabling a fermentation furnace 21 to rotate 180 degrees by taking a limit rod 39 as a center, enabling a feed inlet to face the direction of a bottom plate 1, placing a slag receiving box above the bottom plate 1, opening a feed cover 22 to pour out vegetable slag in a filter screen 24, and discharging water to clean the fermentation furnace through a pipeline connected with the liquid outlet flange 23.
The working principle of the technical scheme of the application is as follows:
Firstly, the working personnel firstly clean fresh vegetables to be fermented before the prefabricated dishes, such as amaranth stems or pickled vegetables, are fermented, then the fresh vegetables are dried in an oven with the temperature of 45-55 ℃ until the water content is 60-70%, then the fresh vegetables are cooled to room temperature, the feeding cover 22 is opened to pour the dishes into the filter screen 24 from the feeding hole, meanwhile, a proper amount of aspergillus oryzae spore suspension is added, the aspergillus oryzae is a common fungus widely used in fermentation and food industry, such as soy sauce, monosodium glutamate, yoghourt and other products, the aspergillus oryzae spore suspension is usually obtained by culturing aspergillus oryzae spores, the aspergillus oryzae spore suspension contains a large amount of aspergillus oryzae spores, the aspergillus oryzae spore suspension can be used in fermentation process in the food industry, the aspergillus oryzae spore suspension can be added into food raw materials, and the amaranth stems, the pickled vegetables and other foods undergo fermentation action of microorganisms, not only the taste and flavor of the food but also the nutritional value thereof are increased, the vitamin and probiotic content is increased, the feed cover 22 is closed after the completion of the intake, the drive motor 27 drives the rotary shaft 210 to rotate through the transmission shaft 28, the rotary shaft 210 minces the dishes and thoroughly mixes the dishes with the aspergillus oryzae spore suspension through a plurality of cutterheads arranged on the outer surface thereof when rotating, the bearing 29 is arranged under the fermenting furnace 21 and is connected due to the influence of gravity due to the servo cylinder 31, the shaft seal 29 can prevent the liquid or gas from flowing out or entering from the gap between the transmission shaft 28 and the equipment, which is helpful for keeping the equipment in normal operation and preventing leakage, and the shaft seal 29 can provide lubrication and reduce friction, thereby reducing the abrasion between the transmission shaft 28 and the sealing area, which is helpful for prolonging the service life of the equipment, and reduces the frequency of maintenance and replacement of parts.
Secondly, after the dishes are completely minced and mixed, the heat conducting pipe starts heating, the heat conducting pipe is used for controlling the temperature in the furnace to be between 30 and 35 ℃ for natural fermentation for 24 to 36 hours, the servo cylinder 31 is controlled to drive the ejector rod 32 to move up and down during fermentation, the rotating plate 34 is pulled to retract when the ejector rod 32 is driven to retract, the fixed plate 36 is driven to ascend through the movable installation of the rotating plate 34 and the buckle 35, the movable rod 38 is movably installed on the outer surface of the second connecting rod 37 fixedly installed on the inner surface of the fixed plate 36, so that the bottom of the fermentation furnace 21 is driven to rotate by the movable rod 38 when the fixed plate 36 ascends, the limit rod 39 is used as a center point for rotation when the fermentation furnace rotates, the fermentation furnace 21 is controlled to rotate through the continuous shrinkage of the ejector rod 32, and the internal dishes are fully mixed in the fermentation process, when the fermenting furnace 21 rotates, the cam 311 is driven to repeatedly lift in the vertical vat, at the moment, the driving rod 31 carries the incomplete gear 42 to lift, the incomplete gear 42 drives the driving gear 43 and the driving shaft 45 to rotate through meshed gear teeth in the lifting process, the driving shaft 45 drives the linkage bevel gear 411 to rotate through the driving bevel gear 410, rotors 412 are arranged on the outer surfaces of the driving bevel gear 410 and the linkage bevel gear 411, a plurality of cutters 413 are arranged on the outer surfaces of the two rotors in a crossed mode, therefore, when the fermenting furnace 21 is driven to shake, a worker places dishes made by matching with fermentation liquid into a case through the feeding hole 47, performs prefabricated cutting on the dishes through the cutters 413 arranged in a crossed mode, falls into a basket prepared to be placed above a placing plate in advance from the discharging hole after cutting is completed, after the fermentation liquor is manufactured, the heat pipe is raised to 120-130 ℃ for 30 minutes to sterilize the fermentation liquor in the furnace, after the heat sterilization treatment, microorganisms in the fermentation liquor are thoroughly killed, and the re-propagation and fermentation of the microorganisms can be prevented, so that the shelf life of the fermentation liquor can be remarkably prolonged, the fermentation liquor can be kept stable in long-term storage and sales processes, and the aspergillus oryzae spore suspension can accumulate higher acidity and active substances such as ethanol in the fermentation process, and the metabolic activity of the microorganisms can be stopped through the heat sterilization, so that the further fermentation process is avoided, and the stability and quality of the fermentation liquor are kept.
Finally, the liquid outlet flange 23 is connected with a liquid outlet pipe to enable fermentation liquid in the fermentation furnace 21 to be completely poured into a container, the fermentation liquid is fixedly installed at the position of a feed inlet in the fermentation furnace 21 through a filter screen 24, the design of secondary filtration and liquid outlet filtering is not needed, the fermentation liquid can be directly used everywhere, after being completely led out, the servo cylinder 31 is controlled to drive the ejector rod 32 to be completely retracted, when the ejector rod 32 is completely retracted, the fixed plate 36 drives the fermentation furnace 21 to rotate 180 degrees anticlockwise by taking the limit rod 39 as a center, after the fermentation furnace 21 rotates 180 degrees, the feed cover 22 is positioned right below and opposite to the bottom plate 1, the cam 311 on the outer surface of the limit rod 39 does not rotate along with the rotation, and the outer surface of the base plate 312 is made of elastic rubber materials, so the base plate 312 has good anti-seismic performance, the impact and vibration caused by earthquake or mechanical vibration can be relieved, the rubber material has good wear resistance, can withstand long-term use and frequent contact friction, is not easy to wear or damage, so when the cam 311 is attached to the base plate 312 by acting force, the vibration and noise of the fermenting furnace 21 are effectively reduced when the driving motor 27 works, the stability of the fermenting furnace 21 is ensured when the cutter disc 212 cuts dishes, the base plate 312 also effectively buffers the fermenting furnace after the fermenting furnace 21 rotates 180 degrees to prevent the fermenting furnace from damaging parts due to excessive gravity, the feeding cover 22 is opened to pour out the dishes residues in the filter screen 24 after the slag receiving barrel is placed above the base plate 1 after the fermenting furnace 21 rotates, and the inside of the fermenting furnace can be cleaned by discharging water through the liquid outlet flange 23 connecting water pipe when the fermenting furnace 21 is poured out again, ensuring that the residues in the filter screen 24 are completely poured out of the fermentation furnace and kept clean.
The above technical solution only represents the preferred technical solution of the present invention, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present invention, and the technical solution falls within the scope of the present invention.
Claims (8)
1. The utility model provides a prefabricated dish microorganism natural fermentation processing equipment, includes bottom plate (1), prefabricated dish fermentation mechanism (2), rotatory pouring structure (3), be equipped with dish cutting mechanism (4), two curb plates (11) are fixed mounting in bottom plate (1) upper surface both sides, curb plate (11) upper surface fixed mounting has roof (12), rotatory pouring mechanism (3) include gag lever post (39), two gag lever post (39) movable mounting is in two curb plate (11) internal surfaces, two gag lever post (39) internal surface fixed mounting has fermentation furnace support (310), gag lever post (39) surface movable mounting has cam (311), cam (311) can rotate on gag lever post (39), its characterized in that,
The dish preparation cutting mechanism (4) comprises a driving rod (41), one end of the driving rod (41) is fixedly arranged on the outer side of a cam (311), the driving rod (41) slides in a vertical sliding groove formed in the outer side of a side plate (11), a spring (44) is sleeved on the driving rod (41), the other end of the driving rod (41) is inserted into the side surface of an incomplete gear (42) and is in sliding connection with the incomplete gear (42), the spring (44) is always in a compressed state and pushes the incomplete gear (42) to the other end of the driving rod (41), the incomplete gear (42) is meshed with a driving gear (43), the driving gear (43) is fixedly arranged on a driving shaft (45), and the incomplete gear (42) drives the driving gear (43) to rotate in the lifting process along with the driving rod (41).
2. A prefabricated vegetable microorganism natural fermentation processing apparatus according to claim 1, wherein a slot (421) is provided on a non-gear tooth portion on a side surface of the incomplete gear (42), an opening position of the slot (421) is matched with a position of the driving rod (41) and it is ensured that the other end of the driving rod (41) can be inserted into the slot (421) to form a sliding connection.
3. The device for natural fermentation processing of prefabricated vegetable microorganisms according to claim 2, wherein a plurality of protrusions (422) are arranged at the edge of the end face of the other end of the driving rod (41), a plurality of guide grooves are arranged on the inner surface of the slot, a plurality of protrusions (422) and a plurality of guide grooves are in one-to-one correspondence, the protrusions (422) are embedded into the corresponding guide grooves and form sliding connection, and the guide grooves cannot be communicated with the side surfaces of the incomplete gear (42).
4. A device for the microbial natural fermentation processing of prepared vegetables according to claim 3, wherein the length of the driving rod (41) is smaller than the distance between the outer side of the cam (311) and the driving gear (43), and the incomplete gear (42) rotates with the driving gear (43) through the meshed gear teeth during the movement.
5. The device for natural fermentation processing of prefabricated vegetable microorganisms according to claim 4, wherein when the other end of the driving rod (41) is positioned at the other end of the guiding groove, the sum of the length values of the driving rod (41) and the guiding groove is smaller than the distance value between the outer side surface of the cam (311) and the center of the driving gear (43), and the driving gear (43) is ensured not to block the incomplete gear from following the driving rod (41) to implement lifting action.
6. A plant for the microbial natural fermentation processing of prepared vegetables according to claim 5, characterized in that said driving gear (43) is capable of carrying out a synchronous rotation with said driving shaft (45), said driving gear (43) and said driving shaft (45) each rotating at an angle smaller than one hundred eighty degrees.
7. The prefabricated vegetable microorganism natural fermentation processing device according to claim 6, wherein the driving shaft (45) is movably mounted inside a case (46), a feeding hole (47) is formed above the case (46), a fixing rod (48) is fixedly connected to the outside of the case (46), a case base (49) is fixedly connected to the outer wall of the fixing rod (48), and the case base (49) is arranged on the outer surface of the side plate (11).
8. The prefabricated vegetable microorganism natural fermentation processing equipment according to claim 7, wherein the driving shaft (45) is in transmission connection with a driving bevel gear (410), the driving bevel gear (410) is provided with a linkage bevel gear (411) through surface latch meshing, the outer walls of the linkage bevel gear (411) and the driving bevel gear (410) are respectively provided with a rotor (412), and the outer walls of the two rotors (412) are provided with a plurality of cutters (413) in a crossing manner.
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