Disclosure of Invention
The invention provides a lamination cleaning device of a lamination filter, which aims to solve the technical problem of how to reduce the preparation work before lamination cleaning.
The lamination cleaning device of the lamination filter comprises a scraping mechanism, a transferring mechanism and a cleaning mechanism;
the scraping and sweeping mechanism is used for scraping dust attached to the circumferential surface of the lamination, and taking out the lamination from the filter element framework;
the cleaning mechanism comprises a cleaning rack, a washing rack, a brushing rack and a cleaning tank;
The washing machine comprises a washing machine frame, wherein a washing frame is arranged on the washing machine frame, two washing pipes which are arranged in parallel are arranged on the washing frame, washing holes are formed in the washing pipes, one washing hole in the washing pipe is used for discharging water obliquely upwards from the rear side, and the other washing hole in the washing pipe is used for discharging water obliquely downwards from the front side;
a brushing frame capable of moving along the extending direction of the flushing pipe is arranged on the cleaning frame, a brush is rotatably arranged on the brushing frame, and the brush is arranged on one side of the flushing pipe; a separation assembly is arranged below the hairbrush;
The cleaning tank is arranged below the flushing pipe and can move up and down;
The brush comprises a brush body, a plurality of washing holes, a plurality of lamination plates, a separation assembly, a brush body, a brush frame, a brush and a brush frame, wherein the lamination plates are sleeved on the two washing pipes, the washing pipes spray washing water from the washing holes to wash the lamination plates and push the lamination plates to rotate, the separation assembly separates the two lamination plates to enable bristles on the brush to extend between the two lamination plates, the brush rotates to brush the lamination plates, and the brush frame drives the brush and the separation assembly to move left and right to brush different lamination plates.
In some aspects, the separation assembly comprises poking wheels which are distributed at intervals along the extending direction of the flushing pipe, and poking teeth with triangular cross sections are arranged on the circumferential surface of the poking wheels at intervals.
In some schemes, an ultrasonic generator is arranged on the cleaning tank, the bottom of the cleaning tank is connected with a sewage reservoir through a drain pipe, a first valve is arranged on the drain pipe, the sewage reservoir is connected with the water inlet end of a filter through a pipeline, the water outlet end of the filter is connected with a clear water reservoir through a pipeline, the water outlet pipe of the clear water reservoir is connected with the water inlet end of a water pump through a pipeline, and the water outlet end of the water pump is connected with a flushing pipe through a pipeline.
In some aspects, the scraping mechanism comprises a scraping bracket and a scraping tube;
the scraping and sweeping support is horizontally provided with an arc-shaped placing groove, the scraping and sweeping support is rotatably provided with a scraping and sweeping pipe, the upper end of the scraping and sweeping pipe is in butt joint with the placing groove, the inner diameter of the scraping and sweeping pipe is larger than the outer diameter of the lamination, and the diameter of the lower pipe orifice of the scraping and sweeping pipe is matched with the outer diameter of the lamination;
the inner side surface of the upper half section of the scraping and sweeping pipe is provided with scraping and sweeping sheets which are spirally distributed;
One side of the placing groove is provided with a first electric telescopic rod, and the upper end of the first electric telescopic rod is provided with a push-assisting rod.
In some schemes, one end of the adjusting telescopic rod is fixedly connected with the scraping and sweeping pipe, the other end of the adjusting telescopic rod is rotatably connected with the scraping and sweeping support through a rotating shaft, and one end of the rotating shaft is in transmission connection with a motor gear installed on the sweeping support.
In some schemes, the upper end of the scraping and sweeping pipe is connected with the fan through a pipeline, and the lower end of the scraping and sweeping pipe is connected with the cyclone dust collector through a pipeline.
In some aspects, the transfer mechanism comprises a transfer rack, a storage rack;
the rotating shaft of the rotating motor is provided with a storage rack, wherein the storage rack is in a vertical state, and the storage rack is positioned under the scraping and sweeping pipe when the scraping and sweeping pipe is in a vertical state;
One side of accomodating the frame is equipped with and transports drive assembly, be equipped with the separation push rod on transporting drive assembly's the movable block.
In some schemes, the upper end of the storage rack is provided with a push rod which can stretch up and down.
In some schemes, one end of the flushing pipe is fixedly connected with the flushing frame, a clamp is arranged at the side of the other end, and a filter element framework is clamped on the clamp;
a first linear driving assembly is arranged below the clamp, and a shifting fork is arranged on a moving block of the first linear driving assembly;
The washing frame is connected with the washing frame through a second linear driving assembly, and the second linear driving assembly can drive the washing frame to move back and forth.
In some schemes, the separation assembly comprises a driven pressing wheel and a driving pressing wheel which are coaxially arranged, the driven pressing wheel and the driving pressing wheel are pressed on the circumferential surface of the lamination, a spiral guide groove is formed in the circumferential surface of the driving pressing wheel, and the rotating speed of the driving pressing wheel is larger than that of the driven pressing wheel.
The technical scheme provided by the invention can comprise the following beneficial effects:
The application effectively improves the cleanness of the lamination by combining the washing of the washing water and the brushing of the hairbrush, and can clean a plurality of lamination at one time, thereby being convenient to use, and the lamination to be cleaned is only required to be sleeved on two cleaning pipes, thereby being convenient to use.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
Drawings
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular descriptions of exemplary embodiments of the invention as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the invention.
Fig. 1 is a schematic structural view of a lamination cleaning apparatus of a lamination filter according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a scraping mechanism of a lamination cleaning apparatus of a lamination filter according to an embodiment of the present invention;
FIG. 3 is an assembled schematic view of a wiper blade of a laminated cleaning apparatus of a laminated filter according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a transfer mechanism of a laminated cleaning apparatus of a laminated filter according to an embodiment of the present invention;
fig. 5 is a schematic view showing a structure of a cleaning mechanism of a laminated sheet cleaning device of a laminated sheet filter according to an embodiment of the present invention;
Fig. 6 is another structural schematic view of a cleaning mechanism of a laminated sheet cleaning device of a laminated sheet filter according to an embodiment of the present invention;
FIG. 7 is a schematic view showing a structure of a separation assembly of a lamination cleaning apparatus of a lamination filter according to an embodiment of the present invention;
Fig. 8 is a schematic structural view of a jig of a lamination cleaning apparatus of a lamination filter according to an embodiment of the present invention;
fig. 9 is another structural schematic diagram of a separation assembly of a lamination cleaning apparatus of a lamination filter according to an embodiment of the present invention;
reference numerals:
1. A scraping mechanism; 101, a sweeping bracket, 102, a sweeping pipe, 103, a placing groove, 104, a sweeping sheet, 105, a first electric telescopic rod, 106, a booster rod, 107, an adjusting telescopic rod, 108, a sweeping motor, 109, a fan, 110, a cyclone, 2, a transfer mechanism, 201, a transfer frame, 202, a storage frame, 203, a rotating motor, 204, a separating push rod, 205, a push rod, 206, a rotating rod, 207, a transfer driving component, 2071, a transfer motor, 2072, a transfer gear, 2073, a transfer rack, 208, a first cylinder, 209, a second cylinder, 3, a cleaning mechanism, 301, a cleaning frame, 302, a flushing frame, 303, a brushing frame, 304, a cleaning tank, 305, a flushing pipe, 3051, a flushing hole, 306, a brush, 307, a separating component, 3071, a deflector wheel, 3072, a poking tooth, 3073, a driven pinch roller, 3074, a driving pinch roller, 308, a sewage reservoir, 309, a filter, 310, a water pump, 311, a cleaning electric telescopic rod, 312, a motor, 313, a lifting reservoir, a clamp, a 403, a cleaning frame, a filter element, a framework, a linear driving component, a filter element 405, a linear driving component, and a filter element 405.
Detailed Description
Embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While embodiments of the present invention are illustrated in the drawings, it should be understood that the present invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
Referring to fig. 1, the application provides a laminated sheet cleaning device of a laminated sheet filter, which comprises a scraping mechanism 1, a transferring mechanism 2 and a cleaning mechanism 3, wherein in operation, the scraping mechanism 1 scrapes dust adhered on the periphery of the laminated sheet and takes out the laminated sheet from a filter core framework 402, then the transferring mechanism 2 transfers the taken-out laminated sheet to the cleaning mechanism 3, and the cleaning mechanism 3 is used for cleaning the laminated sheet in batches.
In some embodiments, as shown in fig. 2 and 3, the scraping mechanism 1 includes a scraping support 101 and a scraping tube 102, an arc-shaped placing groove 103 is horizontally arranged on the scraping support 101, the scraping tube 102 is rotatably installed on the scraping support 101, the rotation axis of the scraping tube 102 is perpendicular to the axis of the placing groove 103, the scraping tube 102 rotates to be in a horizontal state, the upper end of the scraping tube 102 is in butt joint with the placing groove 103, the inner diameter of the scraping tube 102 is larger than the outer diameter of a lamination, the diameter of a lower tube orifice of the scraping tube 102 is matched with the outer diameter of the lamination, and scraping sheets 104 distributed in a spiral shape are arranged on the inner side surface of the upper half section of the scraping tube 102.
When the lamination is required to be cleaned, the lamination and the filter element framework 402 are taken out of the filter 309 and placed in the placing groove 103, the scraping and sweeping tube 102 rotates to be in a horizontal state, the lamination and the filter element framework 402 are pushed to move along the placing groove 103, so that the lamination is conveyed into the scraping and sweeping tube 102, in the pushing process, the scraping and sweeping sheet 104 scrapes dust adhered to the circumferential surface of the lamination, the lamination is cleaned for the first time, after the cleaning is finished, the scraping and sweeping tube 102 rotates to be in a vertical state, the lamination falls downwards under the action of gravity, and the lamination is taken out of the filter element framework 402.
In this embodiment, one side of standing groove 103 is equipped with first electric telescopic handle 105, and first electric telescopic handle 105 arranges along standing groove 103, first electric telescopic handle 105 upper end is equipped with helping push rod 106, and helping push rod 106 extends to standing groove 103, so, after the staff places lamination and lamination support on standing groove 103, first electric telescopic handle 105 drives helping push rod 106 and scrapes and sweep pipe 102 and remove to push gradually lamination and filter core skeleton 402 at the uniform velocity and scrape sweep pipe 102, reduced staff's intensity of labour, simultaneously, the uniform velocity push is favorable to improving the dust collection efficiency who scrapes the sweeping process.
In this embodiment, one end of an adjusting telescopic rod 107 is fixedly connected with the scraping and sweeping tube 102, the other end of the adjusting telescopic rod 107 is rotatably connected with the scraping and sweeping support 101 through a rotating shaft, so that the scraping and sweeping tube 102 is rotatably connected with the scraping and sweeping support 101 through the adjusting telescopic rod 107, the adjusting telescopic rod 107 is an electric telescopic rod, one end of the rotating shaft is in gear transmission connection with a scraping and sweeping motor 108 installed on the scraping and sweeping support 101, when the scraping and sweeping motor 108 rotates, the adjusting telescopic rod 107 is driven to rotate through the rotating shaft, so that the scraping and sweeping tube 102 is driven to rotate, the adjusting telescopic rod 107 is arranged, when the length of the filter element framework 402 changes, the length of the adjusting telescopic rod 107 can be adjusted, and therefore the position of the lower end of the filter element framework 402 is unchanged after the filter element framework 402 is inserted into the scraping and sweeping tube 102, and subsequent operation is facilitated.
In this embodiment, the upper end of the scraping and sweeping tube 102 is connected with the fan 109 through a pipeline, and the lower end of the scraping and sweeping tube 102 is connected with the cyclone 110 through a pipeline, so, when the lamination and the filter core framework 402 are gradually pushed into the scraping and sweeping tube 102, high-pressure air is introduced into the scraping and sweeping tube 102 through the fan 109, and the high-pressure air moves along the scraping and sweeping sheet 104 in a spiral shape to the lower end of the scraping and sweeping tube 102, so that the scraped dust is taken away, and finally is led into the cyclone 110 through the pipeline for treatment, so that the technical problem that the scraped dust blocks the scraping and sweeping tube 102 is effectively avoided.
In some embodiments, as shown in fig. 4, the transferring mechanism 2 includes a transferring frame 201 and a storage frame 202, a rotating rod 206 is rotatably mounted on the transferring frame 201, a rotation axis of the rotating rod 206 is parallel to the placement groove 103, a rotating motor 203 is disposed on the rotating rod 206, and the storage frame 202 is disposed on a rotation shaft of the rotating motor 203, where the storage frame 202 is located under the scraping tube 102 when the storage frame 202 is in a vertical state and the scraping tube 102 is in a vertical state, a transferring driving assembly 207 is disposed on one side of the storage frame 202, a separation push rod 204 is disposed on a moving block of the transferring driving assembly 207, and the separation push rod 204 extends toward the storage frame 202.
During operation, the rotating motor 203 drives the storage rack 202 to rotate, so that the upper end of the storage rack 202 is staggered with a rod piece on the filter element framework 402 and is inserted into the filter element framework 402, the lamination falls down from the vertical scraping and sweeping pipe 102 and is stacked on the storage rack 202, the rotating rod 206 rotates to be in a horizontal state, the end of the rotating rod is directly pointed at the cleaning mechanism 3, and then the transferring driving assembly 207 moves to drive the separating push rod 204 to move rightwards, so that the lamination on the storage rack 202 is pushed into the cleaning mechanism 3.
In this embodiment, the middle upper portion of the rotating rod 206 is rotatably connected to the transferring frame 201, and the lower end of the rotating rod 206 is hinged to one end of the first cylinder 208, and the other end of the first cylinder 208 is hinged to the transferring frame 201, so that when the first cylinder 208 acts, the rotating rod 206 can be driven to rotate.
In this embodiment, the transferring driving assembly 207 comprises a transferring motor 2071, a transferring gear 2072 and a transferring rack 2073, the transferring rack 2073 is arranged from left to right, and is slidably mounted on the transferring rack 201, and the transferring gear 2072 is mounted on the output shaft of the transferring motor 2071 and is meshed with the transferring rack 2073, so that when the transferring motor 2071 acts, the transferring rack 2073 can be driven to move left and right by the transferring gear 2072.
In this embodiment, the storage rack 202 includes two rod pieces parallel to each other, the upper end of each rod piece is slidably mounted with a jack 205 that can move up and down, the two jack 205 are connected as an organic whole through a connecting rod, a second cylinder 209 is disposed below the connecting rod, so, when the second cylinder 209 acts, the jack 205 is driven to move up and down, the jack 205 is ejected up during the rotation of the scraping and sweeping tube 102 from the horizontal state to the vertical state, and the lamination is propped against, so that the lamination can be effectively ensured to slide onto the storage rack 202 smoothly.
In some embodiments, as shown in fig. 5-7, the cleaning mechanism 3 includes a cleaning rack 301, a rinsing rack 302, a brushing rack 303, and a cleaning tank 304, where the rinsing rack 302 is provided on the cleaning rack 301, two rinsing pipes 305 disposed parallel to each other are provided on the rinsing rack 302, specifically, the right end of the rinsing pipe 305 is fixedly connected to the rinsing rack 302, and the left end of the rinsing pipe 305 is opened, so that when the stack is pushed rightward by the separating push rod 204, the stack is transferred from the left end of the rinsing pipe 305 to the rinsing pipe 305 after being separated from the accommodating rack 202.
The flushing pipes 305 are provided with flushing holes 3051, wherein one flushing hole 3051 on the flushing pipe 305 is used for discharging water obliquely upwards from the rear side, and the other flushing hole 3051 on the flushing pipe 305 is used for discharging water obliquely downwards from the front side.
The cleaning rack 301 is provided with a brushing frame 303 capable of moving along the extending direction of the flushing pipe 305, specifically, the cleaning rack 301 is provided with a cleaning electric telescopic rod, the cleaning electric telescopic rod 311 is parallel to the flushing pipe 305, one end of the cleaning electric telescopic rod 311 is connected with the cleaning rack 301, the other end is provided with the brushing frame 303, and the brushing frame 303 can be driven to move left and right when the cleaning electric telescopic rod 311 acts.
The brush 306 is rotatably installed on the brush holder 303, the brush motor 312 is specifically arranged on the brush holder 303, the brush 306 is arranged on an output shaft of the brush motor 312, the brush 306 is driven to rotate when the brush motor 312 works, the brush 306 is arranged on one side of the flushing pipe 305, the axial direction of the brush 306 is parallel to the flushing pipe 305, so that bristles on the brush 306 can extend into the side surface of the lamination along the radial direction of the lamination, the separation assembly 307 is arranged below the brush 306, the cleaning tank 304 is arranged below the flushing pipe 305 and can move up and down, and the lifting cylinder 313 is specifically arranged at the bottom of the cleaning tank 304, and when the lifting cylinder 313 acts, the cleaning tank 304 is driven to move up and down.
When the lamination is cleaned, the lamination is sleeved on the two flushing pipes 305 after being separated from the storage rack 202, the flushing pipes 305 are connected with flushing water supply equipment, flushing water is led in, then the flushing water is sprayed out from the flushing holes 3051 to flush the lamination and push the lamination to rotate, the separation assembly 307 separates the two lamination blocks which are adhered to each other, so that bristles on the hairbrush 306 can extend between the two lamination blocks, the hairbrush 306 rotates to brush the lamination blocks, and the brushing rack 303 drives the hairbrush 306 and the separation assembly 307 to move left and right to brush different lamination blocks. After a period of flushing, the cleaning tank 304 is driven by the lifting cylinder 313 to move upwards, so that the water in the cleaning tank 304 completely submerges the lamination, and the lamination is soaked and cleaned, so that the cleanliness of the lamination is improved.
The application effectively improves the cleanness of the lamination by combining the washing of the washing water and the brushing of the hairbrush 306, and can clean a plurality of lamination at one time, thereby being convenient to use, and the lamination to be cleaned is only required to be sleeved on two cleaning pipes, thereby being convenient to use.
In this embodiment, as shown in fig. 9, the separating unit 307 includes four stirring wheels 3071 spaced along the extending direction of the flushing pipe 305, preferably, four stirring wheels 3071 are provided, stirring teeth 3072 with triangular cross section are provided on the circumferential surface of the stirring wheel 3071 at intervals, and the stirring teeth 3072 are made of plastic with certain elasticity and hardness, so that when the separating unit 307 moves left and right along with the brushing frame 303, two adjacent lamination sheets are separated by inserting the stirring teeth 3072 between two adjacent lamination sheets.
In this embodiment, the cleaning tank 304 is provided with an ultrasonic generator, and when the lamination is soaked and cleaned, the ultrasonic generator works, so that the lamination is cleaner.
In this embodiment, the bottom of the cleaning tank 304 is connected to the sewage reservoir 308 through a drain pipe, a first valve is disposed on the drain pipe, the sewage reservoir 308 is connected to the water inlet end of the filter 309 through a pipeline, the water outlet end of the filter 309 is connected to the clean water reservoir 314 through a pipeline, the water outlet pipe of the clean water reservoir 314 is connected to the water inlet end of the water pump 310 through a pipeline, and the water outlet end of the water pump 310 is connected to the flushing pipe 305 through a pipeline. Therefore, the recycling of the cleaning water is realized, and the utilization rate of water resources is improved.
In this embodiment, the separating assembly 307 may further comprise a driven pressing wheel 3073 and a driving pressing wheel 3074 coaxially disposed, the driven pressing wheel 3073 and the driving pressing wheel 3074 are pressed on the circumferential surface of the lamination, a spiral guide groove is disposed on the circumferential surface of the driving pressing wheel 3074, the rotation speed of the driving pressing wheel 3074 is greater than that of the driven pressing wheel 3073, when in operation, the driven pressing wheel 3073 and the driving pressing wheel 3074 respectively press two adjacent lamination, the driven pressing wheel 3073 and the lamination rotate synchronously, the driving pressing wheel 3074 actively rotates and the speed is greater than the rotation speed of the lamination, and in this way, the lamination is pushed to the separating direction by the spiral guide groove on the driving pressing wheel 3074, so that the two adjacent lamination are separated.
In some embodiments, as shown in fig. 8, one end of the flushing pipe 305 is fixedly connected with the flushing rack 302, a clamp 401 is arranged at the other end side, a filter core framework 402 is clamped on the clamp 401, a first linear driving assembly 403 is arranged below the clamp 401, a shifting fork 405 is arranged on a moving block of the first linear driving assembly 403, the flushing rack 302 is connected with the cleaning rack 301 through a second linear driving assembly 404, and the second linear driving assembly 404 can drive the flushing rack 302 to move back and forth.
After the lamination cleaning is completed, the cleaning tank 304 moves downwards, then the second linear driving component 404 drives the flushing rack 302 to drive the flushing pipe 305 to move towards one side of the filter element framework 402 until the flushing pipe 305 is opposite to the filter element framework 402, then the first linear driving component 403 drives the shifting fork 405 to move, the flushing pipe 305 is collected on the filter element framework 402, and a worker can directly install the filter element framework 402 in the corresponding filter 309 after taking the filter element framework 402 off the clamp 401, so that the use is more convenient.
The working process of the application comprises the following steps:
After the lamination and the filter core skeleton 402 are detached from the filter 309, the lamination and the filter core skeleton 402 are placed in the placing groove 103 together, the first electric telescopic rod 105 acts, the lamination and the filter core skeleton 402 are pushed into the scraping and sweeping pipe 102 through the push-assisting rod 106, in the pushing process, the scraping and sweeping piece 104 scrapes off dust on the periphery of the lamination, meanwhile, the fan 109 guides high-pressure air into the scraping and sweeping pipe 102, takes away the scraped dust, and guides the scraped dust into the cyclone 110 through a pipeline.
After the scraping, the scraping tube 102 rotates to a vertical state, the lamination in the scraping tube 102 naturally falls to the storage rack 202 under the action of gravity, then the storage rack 202 rotates to a horizontal state, and the transfer driving assembly 207 acts to drive the separation push rod 204 to move rightwards, push out the lamination on the storage rack 202 and transfer the lamination to the flushing tube 305.
The washing pipe 305 sprays clear water from the washing hole 3051 to wash the lamination, meanwhile, the brush 306 rotates to brush the lamination, meanwhile, the brush holder 303 moves left and right, in the moving process, the poking teeth 3072 on the poking wheel 3071 are inserted between two lamination sheets which are attached to each other, so that the lamination sheets are separated, the brush 306 sufficiently brushes the lamination sheets, after a period of time, the washing tank 304 moves upwards to soak the lamination sheets, and meanwhile, the ultrasonic generator works to ultrasonically wash the lamination sheets.
After the cleaning is completed, the flushing frame 302 is driven by the second linear driving component 404 to move forward, so that the flushing pipe 305 is aligned with the filter core framework 402 clamped on the fixture 401, and then the first linear driving component 403 acts to drive the shifting fork 405 to move, so that the lamination on the flushing pipe 305 is moved onto the filter core framework 402.
The foregoing description of embodiments of the invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described. The terminology used herein was chosen in order to best explain the principles of the embodiments, the practical application, or the improvement of technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.