CN119841127A - Container cargo batch transfer equipment - Google Patents

Container cargo batch transfer equipment Download PDF

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Publication number
CN119841127A
CN119841127A CN202510343269.8A CN202510343269A CN119841127A CN 119841127 A CN119841127 A CN 119841127A CN 202510343269 A CN202510343269 A CN 202510343269A CN 119841127 A CN119841127 A CN 119841127A
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China
Prior art keywords
guide
compensation
mounting frame
goods
frame
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CN202510343269.8A
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Chinese (zh)
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CN119841127B (en
Inventor
阮文彪
郑庆元
林健
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Xiamen Aikeman Intelligent Equipment Co ltd
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Xiamen Aikeman Intelligent Equipment Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00—Loading or unloading vehicles
    • B65G67/02—Loading or unloading land vehicles
    • B65G67/24—Unloading land vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00—Roller-ways
    • B65G13/02—Roller-ways having driven rollers
    • B65G13/06—Roller driving means
    • B65G13/07—Roller driving means having endless driving elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34—Emptying devices
    • B65G65/40—Devices for emptying otherwise than from the top

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention discloses container cargo batch transfer equipment which comprises a mounting frame, an adsorption structure and a centering guide mechanism, wherein the mounting frame and the adsorption structure are used for mounting a driving structure and a receiving structure, the adsorption structure comprises a line groove box, a sucker group and a compensation group, the centering guide mechanism is positioned at the inner side of the mounting frame and comprises a middle transmission structure and a lateral guide structure, the lateral guide structure comprises a first state and a second state, when the width of a cargo is equal to the length of the mounting frame, the lateral guide structure is in the first state, when the width of the cargo exceeds the length of the mounting frame, the lateral guide structure extends to the second state in the lateral direction, and the driving structure comprises a transverse driving assembly and a longitudinal driving assembly.

Description

一种集装箱货物批量转运设备A container cargo batch transfer equipment

技术领域Technical Field

本发明涉及一种货物转运设备,特别是一种集装箱货物批量转运设备。The invention relates to cargo transfer equipment, in particular to container cargo batch transfer equipment.

背景技术Background Art

在物流行业中,装货和卸货都是劳动性密集以及成本付出最大的一部分,载货的方式有多种,部分是将其放在托盘上直接连带托盘进行转运,部分是直接通过吸附货箱的方式直接转运,甚至部分还停留在人工搬运的方式,从车厢进口或者车厢的侧口搬运。In the logistics industry, loading and unloading are both labor-intensive and cost-intensive. There are many ways to load goods. Some are to place them on pallets and transfer them directly with the pallets. Some are to transfer them directly by adsorbing cargo boxes. Some are even still transported manually from the entrance or side of the carriage.

传统的采用机械搬运的方式,例如机械手码垛、行走龙门架式码垛,不仅货车需要移动到指定的位置上,并且需要根据货车的尺寸预调节转运装备的长度或者是其他参数,前置步骤较多,现有的部分设备让转运的设备直接进入货车的内部,从而降低减少前置的匹配步骤,提高转运的效率,虽然这种方式能够减少预调节的步骤,但是实际上每个车辆的宽度是不同的,若将设备设置的较宽,则无法适应窄径的车,若将设备设置的较窄,则在面对宽径的车辆时需要多次回调车辆的位置,重新矫正位置并且重新确认获取货物的位置,需要耗费的时间较多,并且货物的码垛高度也是不定的,当码垛高度较高时,需直接提升整个转运设备的高度,较为的不便。The traditional mechanical handling method, such as manipulator palletizing and walking gantry palletizing, not only needs to move the truck to the designated position, but also needs to pre-adjust the length or other parameters of the transfer equipment according to the size of the truck. There are many pre-steps. Some existing equipment allows the transfer equipment to directly enter the interior of the truck, thereby reducing the pre-matching steps and improving the efficiency of transfer. Although this method can reduce the pre-adjustment steps, the width of each vehicle is actually different. If the equipment is set wider, it cannot adapt to narrow-diameter vehicles. If the equipment is set narrower, it is necessary to call back the position of the vehicle multiple times when facing a wide-diameter vehicle, re-correct the position and re-confirm the location of the goods, which takes a lot of time, and the stacking height of the goods is also uncertain. When the stacking height is high, the height of the entire transfer equipment needs to be directly raised, which is inconvenient.

故本案旨在提供一种集装箱货物批量转运设备,不仅可以高效的卸货,且可以在进入货车内部之后无需再调整自身位置,可根据货车的宽度以及货物的排列自动调整传输面的位置,同时还能够调整取货面的高度,进而提高货物转运效率。Therefore, this case aims to provide a container cargo batch transfer equipment, which can not only unload efficiently, but also does not need to adjust its own position after entering the truck. It can automatically adjust the position of the transmission surface according to the width of the truck and the arrangement of the cargo, and can also adjust the height of the pickup surface, thereby improving the efficiency of cargo transfer.

发明内容Summary of the invention

本发明提供了一种集装箱货物批量转运设备,可以有效解决上述问题。The present invention provides a container cargo batch transfer device, which can effectively solve the above problems.

本发明是这样实现的:The present invention is achieved in that:

一种集装箱货物批量转运设备,包括:A container cargo batch transfer device, comprising:

用于安装驱动结构与接料结构的安装架;A mounting frame for mounting a driving structure and a material receiving structure;

一与驱动结构活动安装的吸附结构,所述吸附结构包含一与驱动结构相接的线槽盒,所述线槽盒内设置有若干电磁阀,所有所述电磁阀通过气路管道与一真空泵相接,所述线槽盒靠近取货一侧设置有可活动的吸盘组,所述线槽盒靠近取货的一侧还设置有补偿组,当货物宽度大于所述吸盘组的长度时,所述补偿组往远离吸盘组的方向延伸至与货物宽度相等;An adsorption structure movably mounted with the driving structure, the adsorption structure comprising a wire slot box connected with the driving structure, a plurality of solenoid valves are arranged in the wire slot box, all of the solenoid valves are connected with a vacuum pump through air pipelines, a movable suction cup group is arranged on the side of the wire slot box close to the cargo pickup, and a compensation group is also arranged on the side of the wire slot box close to the cargo pickup, when the cargo width is greater than the length of the suction cup group, the compensation group extends in a direction away from the suction cup group to be equal to the cargo width;

一位于安装架内侧的居中导料机构,所述居中导料机构包含设置在安装架内侧中部的中部传输结构,所述中部传输结构与远离取货一侧的传输架相邻,所述中部传输结构的两侧均安装有侧向导料结构,所述吸盘组或者补偿组将货物吸附至侧向导料结构后,通过所述侧向导料结构往中部传输结构的方向移动并经中部传输结构移动到传输架上,所述侧向导料结构包括有第一状态与第二状态,当货物宽度与安装架的长度相等时,所述侧向导料结构为第一状态,当货物宽度超过安装架的长度时,所述侧向导料结构往侧向延伸为第二状态;A central material guiding mechanism located on the inner side of the mounting frame, the central material guiding mechanism includes a central transmission structure arranged in the middle of the inner side of the mounting frame, the central transmission structure is adjacent to the transmission frame away from the side of the pickup, and lateral material guiding structures are installed on both sides of the central transmission structure. After the suction cup group or the compensation group adsorbs the goods to the lateral material guiding structure, the goods are moved toward the central transmission structure through the lateral material guiding structure and moved to the transmission frame through the central transmission structure. The lateral material guiding structure includes a first state and a second state. When the width of the goods is equal to the length of the mounting frame, the lateral material guiding structure is in the first state, and when the width of the goods exceeds the length of the mounting frame, the lateral material guiding structure extends laterally to the second state;

所述驱动结构包含与线槽盒相接的横向驱动组件以及纵向驱动组件,所述横向驱动组件将吸附结构横向推出后并通过纵向驱动组件改变高度。The driving structure comprises a transverse driving component and a longitudinal driving component connected to the wire trough box. The transverse driving component pushes the adsorption structure laterally and changes the height through the longitudinal driving component.

作为进一步改进的,所述补偿组包含设置在线槽盒靠近取货一侧的副轨道,所述副轨道上滑动安装有吸盘补偿座,所述吸盘补偿座上设置有若干与吸盘组相同的吸盘,所述吸盘补偿座的顶部锁接有一齿条,所述齿条与一带有齿轮的电机驱动,所述电机动作时带动吸盘补偿座沿着副轨道向内或者向外移动。As a further improvement, the compensation group includes a sub-track arranged on the side of the line slot box close to the cargo pickup, and a suction cup compensation seat is slidably installed on the sub-track, and a number of suction cups identical to the suction cup group are arranged on the suction cup compensation seat, and a rack is locked on the top of the suction cup compensation seat, and the rack is driven by a motor with a gear, and when the motor is operated, it drives the suction cup compensation seat to move inward or outward along the sub-track.

作为进一步改进的,所述中部传输结构包含设置安装架内的两个传输区,所述传输内包含若干中部导辊,相邻的中部导辊的轴头之间通过皮带相接并且至少通过一驱动电机驱动,两个相邻的中部导辊之间还设置有传输带,所述传输带上连接有推动扣,所述推动扣在传输带转动时将货物往传输架一侧推动。As a further improvement, the middle transmission structure includes two transmission areas arranged in the mounting frame, the transmission includes a plurality of middle guide rollers, the shaft heads of adjacent middle guide rollers are connected by belts and are driven by at least one driving motor, a transmission belt is also arranged between two adjacent middle guide rollers, a push buckle is connected to the transmission belt, and the push buckle pushes the goods to one side of the transmission frame when the transmission belt rotates.

作为进一步改进的,所述侧向导料结构包含若干滑动设置在安装架前端两侧区域的侧向导辊,所述侧向导辊之间至少设置有一动力辊,所述动力辊与侧向导辊之间、侧向导辊与侧向导辊之间均通过活动调节件连接,所述动力辊或者侧向导辊两端轴头外侧的安装座之间连接有至少一补偿条。As a further improvement, the lateral material guide structure includes a plurality of lateral guide rollers slidably arranged in the two side areas of the front end of the mounting frame, at least one power roller is arranged between the lateral guide rollers, the power rollers and the lateral guide rollers, and the lateral guide rollers and the lateral guide rollers are connected by movable adjusting parts, and at least one compensation strip is connected between the mounting seats on the outer sides of the shaft heads at both ends of the power rollers or the lateral guide rollers.

作为进一步改进的,所述活动调节件包含转动连接在动力辊或者侧向导辊轴头上的铰板,相邻的两个铰板之间通过一活动轮连接,所述活动轮通过皮带与动力辊或者侧向导辊的轴头连接。As a further improvement, the movable adjusting member includes a hinge plate rotatably connected to the shaft head of the power roller or the lateral guide roller, and two adjacent hinge plates are connected by a movable wheel, and the movable wheel is connected to the shaft head of the power roller or the lateral guide roller through a belt.

作为进一步改进的,所述侧向导辊分为内导辊与补偿导辊,所述内导辊滑动安装在一内导轨上,所述补偿导辊安装在一补偿导架上,所述安装架的底部锁接有一补偿动力源,所述补偿动力源的输出端连接到补偿导架的下方,当所有的所述内导辊长度总和小于货物宽度时,所述补偿动力源将补偿导架推出,使所述内导辊与补偿导辊的长度大于或大于货物宽度。As a further improvement, the lateral guide roller is divided into an inner guide roller and a compensation guide roller, the inner guide roller is slidably mounted on an inner guide rail, the compensation guide roller is mounted on a compensation guide frame, the bottom of the mounting frame is locked with a compensation power source, the output end of the compensation power source is connected to the bottom of the compensation guide frame, when the total length of all the inner guide rollers is less than the width of the cargo, the compensation power source pushes the compensation guide frame out so that the length of the inner guide roller and the compensation guide roller is greater than or greater than the width of the cargo.

作为进一步改进的,所述补偿导架的上端设置有导向条,所述导向条为L型结构,所述导向条靠近中部传输结构的一侧设置有助力辊,所述安装架靠近取货的一侧设置有进货导辊,所述补偿导辊靠近取货一侧轴头的安装座上设置有延伸导辊。As a further improvement, a guide bar is provided at the upper end of the compensation guide frame, and the guide bar is an L-shaped structure. A power-assisting roller is provided on the side of the guide bar close to the middle transmission structure, a feeding guide roller is provided on the side of the mounting frame close to the cargo picking, and an extension guide roller is provided on the mounting seat of the shaft head on the side of the compensation guide roller close to the cargo picking.

作为进一步改进的,还包括活动式线夹,所述活动式线夹包含锁接在线槽盒上的第一固定座,以及锁接在安装架后端位置的第二固定座,所述第一固定座与第二固定座之间活动安装有一内部中空的线槽容纳架,所述线槽容纳架的中部通过一导轨导向。As a further improvement, it also includes a movable wire clamp, which includes a first fixed seat locked on the wire trough box, and a second fixed seat locked at the rear end of the mounting frame, and a wire trough accommodating frame with a hollow interior is movably installed between the first fixed seat and the second fixed seat, and the middle part of the wire trough accommodating frame is guided by a guide rail.

作为进一步改进的,所述线槽容纳架包含依次头尾连接有中空的第一容纳块、第二容纳块、第三容纳块、第四容纳块,所述第一容纳块、第二容纳块、第三容纳块、第四容纳块之间铰接,所述第二容纳块、第三容纳块铰接的位置通过一滑块与导轨滑动连接,所述第一容纳块靠近第二容纳块的一侧设置有第一限位钮,所述第二容纳块靠近第三容纳块的一侧设置有第二限位钮,所述第四容纳块靠近第三容纳块的一侧设置有第三限位钮。As a further improvement, the wire trough accommodating frame includes a first accommodating block, a second accommodating block, a third accommodating block, and a fourth accommodating block which are hollow and connected in sequence at the head and tail ends, the first accommodating block, the second accommodating block, the third accommodating block, and the fourth accommodating block are hinged, and the hinged positions of the second accommodating block and the third accommodating block are slidably connected to the guide rail through a slider, a first limit button is provided on the side of the first accommodating block close to the second accommodating block, a second limit button is provided on the side of the second accommodating block close to the third accommodating block, and a third limit button is provided on the side of the fourth accommodating block close to the third accommodating block.

作为进一步改进的,所述安装架包含一用于容纳居中导料机构的前置架,所述前置架远离进货的一端连接有一下安装机架,所述下安装机架的上端连接有上安装机架,所述横向驱动组件包含一锁固在上安装机架上的上铰接座,所述上铰接座上铰接有一伸缩推杆电机,所述伸缩推杆电机的另一端活动安装在线槽盒的背侧,所述纵向驱动组件包含设置于下安装机架内侧的第一下铰接座,所述线槽盒的背侧设置有第二下铰接座,所述第一下铰接座与第二下铰接座之间设置有一换向推杆电机。As a further improvement, the mounting frame includes a front frame for accommodating a central material guiding mechanism, the front frame is connected to a lower mounting frame at one end away from the incoming goods, the upper end of the lower mounting frame is connected to an upper mounting frame, the transverse drive assembly includes an upper hinged seat locked on the upper mounting frame, a telescopic push rod motor is hinged on the upper hinged seat, the other end of the telescopic push rod motor is movably mounted on the back side of the wire trough box, the longitudinal drive assembly includes a first lower hinged seat arranged on the inner side of the lower mounting frame, a second lower hinged seat is arranged on the back side of the wire trough box, and a reversing push rod motor is arranged between the first lower hinged seat and the second lower hinged seat.

本发明的有益效果是:The beneficial effects of the present invention are:

现有的部分转运设备也可深入至货车的车厢内转运货物,但是由于转运设备一般都是和车厢不等径的,且车厢内可供调整的区域有限,因此在卸完部分区域后转运设备需要移出车厢,在外部再次识别之后再进入车厢内进行二次卸货,不仅浪费的时间较多,同时二次对位也容易出现误差,因此,本发明通过设置的吸附结构,能够在原先的吸盘组具备吸附转运功能的同时,又增加了补偿组,在货物宽度处于正常宽度时,补偿组可在吸附结构的基础上增加吸力,让货物在转运时更加的稳定,而当货物超出了正常的宽度,则补偿组可以从吸附结构的侧向伸出,让吸盘组吸附正常区域的货物,而补偿组吸附超出正常区域的货物,让整个转运装置无需二次调节即可覆盖整面货物,转运结构只需在一次调节之后即可逐渐深入车厢,整体的转运效率得到提高,同时转运质量也得到了提升,能够更精准的识别覆盖对应的区域。Some of the existing transfer equipment can also go deep into the compartment of the truck to transfer goods, but because the transfer equipment is generally not of the same diameter as the compartment and the area available for adjustment in the compartment is limited, the transfer equipment needs to be moved out of the compartment after unloading part of the area, and then enter the compartment for secondary unloading after re-identification on the outside, which not only wastes a lot of time, but also the secondary alignment is prone to errors. Therefore, the present invention can add a compensation group while the original suction cup group has the adsorption and transfer function through the adsorption structure. When the width of the goods is at a normal width, the compensation group can increase the suction force on the basis of the adsorption structure, so that the goods are more stable during transfer. When the goods exceed the normal width, the compensation group can extend from the side of the adsorption structure, allowing the suction cup group to adsorb the goods in the normal area, and the compensation group adsorbs the goods beyond the normal area, so that the entire transfer device can cover the entire surface of the goods without secondary adjustment, and the transfer structure can gradually go deeper into the compartment after only one adjustment, so the overall transfer efficiency is improved, and the transfer quality is also improved, and the corresponding coverage area can be more accurately identified.

补偿组在往吸盘组的侧向移动时需要稳定的轨迹和动力,否则在承接货物时其自身稳定性容易出现问题,因此,本发明的补偿组设置有单独的副轨道,并具备与吸盘组相同动力的吸盘补偿座,在其需要侧向移动时通过电机驱动齿轮的方式带动固定在吸盘补偿座上的齿条运动, 从而改变吸盘补偿座的位置,使补偿组可稳定的侧移。The compensation group requires a stable trajectory and power when moving laterally toward the suction cup group, otherwise its own stability is likely to have problems when receiving goods. Therefore, the compensation group of the present invention is provided with a separate sub-track and a suction cup compensation seat with the same power as the suction cup group. When it needs to move laterally, the motor drives the gear to drive the rack fixed on the suction cup compensation seat to move, thereby changing the position of the suction cup compensation seat, so that the compensation group can move sideways stably.

在现有的转运设备中多是通过吸附端将货物取下,再将货物放置到传输带上传走,吸附端的步骤及动作是需要通过复杂编辑的,吸附端需要反复动作,转运的效率十分的慢,因此,本发明通过增设的居中导料机构,吸附结构能够同时吸附一整排的货物,将其放置到居中导料机构上,先通过中部传输结构将中部的货物往后端的传输架传输,并且侧向导料结构在将边侧的货物往中部传输结构的位置输送,再次经过中部传输结构往后端输送,并且在侧向导料结构动作的过程中吸附结构可再次出发吸附,从而只需要进行一次吸附动作,即可完成整排的货物转运,整体的输送效率大大增高,并且吸附结构的动作幅度小,周期快,精度高,而在上述吸附结构可延展的情况下,本发明中的侧向导料结构也可向侧向延展,从而匹配吸附结构的宽度延展,可承接横向区域更大的车厢,适应性高。In the existing transfer equipment, the goods are mostly taken down by the adsorption end, and then the goods are placed on the conveyor belt for transmission. The steps and actions of the adsorption end need to be edited in a complex manner, and the adsorption end needs to act repeatedly, and the transfer efficiency is very slow. Therefore, the present invention adds a central material guiding mechanism, and the adsorption structure can adsorb a whole row of goods at the same time, place them on the central material guiding mechanism, and first transmit the middle goods to the rear end transmission rack through the central transmission structure, and the lateral material guiding structure transports the side goods to the position of the central transmission structure, and then transports them to the rear end through the central transmission structure again, and during the action of the lateral material guiding structure, the adsorption structure can start adsorption again, so that only one adsorption action is needed to complete the transfer of the whole row of goods, and the overall transportation efficiency is greatly improved, and the action amplitude of the adsorption structure is small, the cycle is fast, and the precision is high. In the case where the above-mentioned adsorption structure is extendable, the lateral material guiding structure in the present invention can also be extended laterally to match the width extension of the adsorption structure, and can undertake carriages with larger lateral areas, and has high adaptability.

在中部传输结构具备往传输架传输的过程时,其还具备承接侧向导料结构输入的货物的效果,因此在本发明中的中部传输结构不仅具备能够将货物往后端传输架输送的传输带,其还具备能够将货物居中的中部导辊,使货物能够在处于较中间的位置往后端传输,并且为了避免打滑,还在传输带上设置推动扣用以推动货物,让客户能够及时从中部传输结构的位置往后端走。When the middle transmission structure has the process of transmitting to the transmission rack, it also has the effect of receiving the goods input by the lateral material guide structure. Therefore, the middle transmission structure in the present invention not only has a conveyor belt that can transport the goods to the rear end transmission rack, but also has a middle guide roller that can center the goods, so that the goods can be transmitted to the rear end at a more middle position, and in order to avoid slipping, a push buckle is also provided on the conveyor belt to push the goods, so that customers can move from the position of the middle transmission structure to the rear end in time.

侧向导料结构中导辊并不是全部设置有动力的,否则整体的能源成本较高,因此本发明中的侧向导料结构至少设置一动力辊,辅助多个侧向导辊,再通过活动调节件的方式来链接动力辊与侧向导辊,进而让侧向导辊也具备动力,让货物在往中部移动时能够更快更稳,而为了避免侧向导辊之间以及侧向导辊与动力辊的间隙过大从而导致货物打滑的问题,还在动力辊或者侧向导辊上设置具备弹性的补偿条,让货物与转运装置有更大的接触面积。Not all guide rollers in the lateral material guiding structure are powered, otherwise the overall energy cost would be high. Therefore, the lateral material guiding structure in the present invention is provided with at least one powered roller to assist multiple lateral guide rollers, and then the powered roller and the lateral guide roller are linked by means of movable adjusting parts, so that the lateral guide rollers are also powered, allowing the goods to move faster and more steadily when moving toward the middle. In order to avoid the problem of goods slipping due to excessive gaps between the lateral guide rollers and between the lateral guide rollers and the powered rollers, elastic compensation strips are provided on the powered rollers or the lateral guide rollers to allow the goods to have a larger contact area with the transfer device.

上述中提到侧向导料结构是具备调节性的,因此动力辊与侧向导辊之间的间距会发生一定的变化,若采用传统的皮带或者链条的话,则很容易绷得过紧或者太松垮无法提供动力,因此本发明采用两个铰板以及活动轮的方式来连接皮带,能够根据动力辊与侧向导辊的间隙来自动调节两个铰板的夹角,使皮带能够始终绷紧并为侧向导辊与动力辊提供传动效果。It is mentioned above that the lateral material guide structure is adjustable, so the distance between the power roller and the lateral guide roller will change to a certain extent. If a traditional belt or chain is used, it is easy to be too tight or too loose to provide power. Therefore, the present invention adopts two hinge plates and a movable wheel to connect the belt, and can automatically adjust the angle between the two hinge plates according to the gap between the power roller and the lateral guide roller, so that the belt can always be taut and provide a transmission effect for the lateral guide roller and the power roller.

虽然通过上述的设置让侧向导辊与动力辊之间的间距实现稳定调节,但是排列过长的导辊会降低远端导辊的稳定性,因此,本发明将侧向导辊分为两个区域的导辊,并分设了内导轨与补偿导架两个导向结构,近端的导辊设置在内导轨上,远端的导辊设置在补偿导架上,再通过补偿动力源带动,从而保证近端和远端均能够对货物起到稳定支撑的效果。Although the above-mentioned setting allows the distance between the lateral guide roller and the power roller to be stably adjusted, guide rollers that are arranged too long will reduce the stability of the distal guide roller. Therefore, the present invention divides the lateral guide roller into guide rollers in two areas, and separately provides two guide structures, an inner guide rail and a compensation guide frame. The guide roller at the proximal end is arranged on the inner guide rail, and the guide roller at the distal end is arranged on the compensation guide frame, and then driven by the compensation power source, thereby ensuring that both the proximal end and the distal end can provide stable support for the goods.

在居中导料机构与吸附结构可完成宽度方向的变径之后,转运设备的适应性大幅度的提高,但是集装箱内的货物并不是单纯的横向分布,而是堆垛在一起的,因此存在一些分布在较高位置的货物难以取下,若直接调整整体的机架,不仅调节速度慢,整体的动作幅度也较大,因此,本发明通过设置的驱动结构,首先能够通过横向驱动组件改变吸附结构的伸出或者缩入状态,让其完成货物从箱体内到居中导料机构上的过程,其次,再通过纵向驱动组件推出或缩进来使吸附结构上升或者下降,进而让吸附结构不但可以吸附同排的货物,还可吸附到上一层的货物,无需机架结构大型的调整即可完成小区域的位置改变,从而提高了本发明的实用性。After the central material guiding mechanism and the adsorption structure can complete the diameter change in the width direction, the adaptability of the transfer equipment is greatly improved. However, the goods in the container are not simply distributed horizontally, but are stacked together. Therefore, some goods distributed at a higher position are difficult to remove. If the overall frame is adjusted directly, not only the adjustment speed is slow, but the overall movement amplitude is also large. Therefore, the present invention, through the set driving structure, can firstly change the extension or retraction state of the adsorption structure through the transverse driving component, so that it can complete the process of moving the goods from the box body to the central material guiding mechanism. Secondly, the longitudinal driving component is pushed out or retracted to make the adsorption structure rise or fall, so that the adsorption structure can not only adsorb the goods in the same row, but also adsorb the goods on the upper layer. The position change of a small area can be completed without large-scale adjustment of the frame structure, thereby improving the practicality of the present invention.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

图1是本发明的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of the present invention.

图2是本发明的俯视结构示意图。FIG. 2 is a schematic diagram of the structure of the present invention from above.

图3是本发明的左视结构示意图。FIG. 3 is a left-side structural schematic diagram of the present invention.

图4是本发明动作后的结构示意图。FIG. 4 is a schematic diagram of the structure of the present invention after operation.

图5是本发明居中导料机构的结构示意图。FIG. 5 is a schematic structural diagram of the central material guiding mechanism of the present invention.

图6是本发明图5另一角度的结构示意图。FIG. 6 is a schematic structural diagram of FIG. 5 from another angle of the present invention.

图7是本发明图6中A区域的放大图。FIG. 7 is an enlarged view of region A in FIG. 6 of the present invention.

图中:In the figure:

安装架10、进货导辊11、延伸导辊12、前置架13、上安装机架14、下安装机架15、吸附结构20、线槽盒21、主轨道22、吸盘组23、补偿组24、副轨道241、吸盘补偿座242、齿条243、居中导料机构30、中部传输结构31、中部导辊311、传输带312、推动扣313、侧向导料结构32、侧向导辊321、内导轨3211、补偿导架3212、补偿动力源3213、导向条3214、助力辊3215、动力辊322、活动调节件323、铰板3231、活动轮3232、补偿条324、活动式线夹40、第一固定座41、第二固定座42、线槽容纳架43、第一容纳块431、第二容纳块432、第三容纳块433、第四容纳块434、滑块435、第一限位钮436、第二限位钮437、第三限位钮438、导轨44、驱动结构50、横向驱动组件51、上铰接座511、伸缩推杆电机512、纵向驱动组件52、第一下铰接座521、换向推杆电机522、第二下铰接座523。Mounting frame 10, incoming guide roller 11, extension guide roller 12, front frame 13, upper mounting frame 14, lower mounting frame 15, adsorption structure 20, wire slot box 21, main track 22, suction cup group 23, compensation group 24, auxiliary track 241, suction cup compensation seat 242, rack 243, centering material guiding mechanism 30, middle transmission structure 31, middle guide roller 311, transmission belt 312, push buckle 313, lateral material guiding structure 32, lateral guide roller 321, inner guide rail 3211, compensation guide frame 3212, compensation power source 3213, guide strip 3214, power roller 3215, power roller 322, movable adjustment Part 323, hinge plate 3231, movable wheel 3232, compensation strip 324, movable wire clamp 40, first fixed seat 41, second fixed seat 42, wire trough accommodating frame 43, first accommodating block 431, second accommodating block 432, third accommodating block 433, fourth accommodating block 434, slider 435, first limit button 436, second limit button 437, third limit button 438, guide rail 44, drive structure 50, transverse drive assembly 51, upper articulated seat 511, telescopic push rod motor 512, longitudinal drive assembly 52, first lower articulated seat 521, reversing push rod motor 522, second lower articulated seat 523.

具体实施方式DETAILED DESCRIPTION

为使本发明实施方式,都属于本发明保护的范围。因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the embodiments of the present invention, all belong to the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

在本发明的描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as referring to the purpose, technical solutions and advantages of the methods. To be more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work indicate or imply relative importance or implicitly indicate the number of indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

参照图1~图7所示,一种集装箱货物批量转运设备,包括:用于安装驱动结构50与接料结构的安装架10;一与驱动结构50活动安装的吸附结构20,所述吸附结构20包含一与驱动结构相接的线槽盒21,所述线槽盒21内设置有若干电磁阀,所有所述电磁阀通过气路管道与一真空泵相接,所述线槽盒21靠近取货一侧设置有可活动的吸盘组23,所述线槽盒21靠近取货的一侧还设置有补偿组24,当货物宽度大于所述吸盘组23的长度时,所述补偿组24往远离吸盘组23的方向延伸至与货物宽度相等;一位于安装架10内侧的居中导料机构30,所述居中导料机构30包含设置在安装架10内侧中部的中部传输结构31,所述中部传输结构31与远离取货一侧的传输架相邻,所述中部传输结构31的两侧均安装有侧向导料结构32,所述吸盘组23或者补偿组24将货物吸附至侧向导料结构32后,通过所述侧向导料结构32往中部传输结构31的方向移动并经中部传输结构31移动到传输架上,所述侧向导料结构32包括有第一状态与第二状态,当货物宽度与安装架10的长度相等时,所述侧向导料结构32为第一状态,当货物宽度超过安装架10的长度时,所述侧向导料结构32往侧向延伸为第二状态;所述驱动结构50包含与线槽盒21相接的横向驱动组件51以及纵向驱动组件52,所述横向驱动组件51将吸附结构20横向推出后并通过纵向驱动组件52改变高度。Referring to Figures 1 to 7, a container cargo batch transfer equipment includes: a mounting frame 10 for installing a driving structure 50 and a material receiving structure; an adsorption structure 20 movably mounted on the driving structure 50, the adsorption structure 20 includes a wire slot box 21 connected to the driving structure, a plurality of solenoid valves are arranged in the wire slot box 21, all of the solenoid valves are connected to a vacuum pump through an air pipeline, a movable suction cup group 23 is arranged on the side of the wire slot box 21 close to the cargo pickup, and a compensation group 24 is also arranged on the side of the wire slot box 21 close to the cargo pickup, when the cargo width is greater than the length of the suction cup group 23, the compensation group 24 extends in a direction away from the suction cup group 23 to be equal to the cargo width; a central material guiding mechanism 30 located on the inner side of the mounting frame 10, the central material guiding mechanism 30 includes a central transmission structure 31 arranged in the middle of the inner side of the mounting frame 10, the central transmission structure The conveying structure 31 is adjacent to the transmission rack away from the side where the goods are picked up. Lateral guide structures 32 are installed on both sides of the middle transmission structure 31. After the suction cup group 23 or the compensation group 24 adsorbs the goods to the lateral guide structure 32, it moves toward the middle transmission structure 31 through the lateral guide structure 32 and moves to the transmission rack through the middle transmission structure 31. The lateral guide structure 32 includes a first state and a second state. When the width of the goods is equal to the length of the mounting frame 10, the lateral guide structure 32 is in the first state. When the width of the goods exceeds the length of the mounting frame 10, the lateral guide structure 32 extends laterally to the second state. The driving structure 50 includes a transverse driving component 51 and a longitudinal driving component 52 connected to the wire trough box 21. After the transverse driving component 51 pushes the adsorption structure 20 laterally, it changes the height through the longitudinal driving component 52.

在对接卸货的过程中,将整个装运装置安装到移动设备的前端,移动设备再与传输架对接,即可通过吸附结构20开始吸附货物至居中导料机构30上开始转运,当同排的货物被转运完毕后,纵向驱动组件52上推带动吸附结构20上移,使吸附结构20的位置提高,对较高位置的货物进行吸附转运,在本实施例中,转运的货物为箱体,也可转运其他重量在吸附结构20允许的方位内的规则形状的货物。During the process of docking and unloading, the entire loading device is installed on the front end of the mobile device, and the mobile device is then docked with the transmission frame, and the adsorption structure 20 can be used to start adsorbing the goods to the central material guiding mechanism 30 to start transfer. When the goods in the same row are transferred, the longitudinal drive component 52 pushes up to drive the adsorption structure 20 to move up, so that the position of the adsorption structure 20 is raised, and the goods in a higher position are adsorbed and transferred. In this embodiment, the transferred goods are boxes, and other regular-shaped goods with a weight within the position allowed by the adsorption structure 20 can also be transferred.

现有的部分转运设备也可深入至货车的车厢内转运货物,但是由于转运设备一般都是和车厢不等径的,且车厢内可供调整的区域有限,因此在卸完部分区域后转运设备需要移出车厢,在外部再次识别之后再进入车厢内进行二次卸货,不仅浪费的时间较多,同时二次对位也容易出现误差,因此,本发明通过设置的吸附结构20,能够在原先的吸盘组23具备吸附转运功能的同时,又增加了补偿组24,在货物宽度处于正常宽度时,补偿组24可在吸附结构20的基础上增加吸力,让货物在转运时更加的稳定,而当货物超出了正常的宽度,则补偿组24可以从吸附结构20的侧向伸出,让吸盘组23吸附正常区域的货物,而补偿组24吸附超出正常区域的货物,让整个转运装置无需二次调节即可覆盖整面货物,转运结构只需在一次调节之后即可逐渐深入车厢,整体的转运效率得到提高,同时转运质量也得到了提升,能够更精准的识别覆盖对应的区域。Some existing transfer equipment can also go deep into the compartment of the truck to transfer goods, but because the transfer equipment is generally not of the same diameter as the compartment and the area available for adjustment in the compartment is limited, the transfer equipment needs to be moved out of the compartment after unloading part of the area, and then enter the compartment for secondary unloading after re-identification on the outside, which not only wastes a lot of time, but also easily leads to errors in the secondary alignment. Therefore, the present invention can add a compensation group 24 while the original suction cup group 23 has the function of adsorption and transfer through the adsorption structure 20. When the width of the goods is at a normal width, the compensation group 24 can increase the suction force on the basis of the adsorption structure 20, so that the goods are more stable during transfer. When the goods exceed the normal width, the compensation group 24 can extend from the side of the adsorption structure 20, so that the suction cup group 23 adsorbs the goods in the normal area, and the compensation group 24 adsorbs the goods beyond the normal area, so that the entire transfer device can cover the entire surface of the goods without secondary adjustment, and the transfer structure can gradually go deeper into the compartment after only one adjustment, so that the overall transfer efficiency is improved, and the transfer quality is also improved, and the corresponding area can be more accurately identified and covered.

补偿组24在往吸盘组23的侧向移动时需要稳定的轨迹和动力,否则在承接货物时其自身稳定性容易出现问题,因此,本实施例的所述补偿组24包含设置在线槽盒21靠近取货一侧的副轨道241,所述副轨道241上滑动安装有吸盘补偿座242,所述吸盘补偿座242上设置有若干与吸盘组23相同的吸盘,所述吸盘补偿座242的顶部锁接有一齿条243,所述齿条243与一带有齿轮的电机驱动,所述电机动作时带动吸盘补偿座242沿着副轨道241向内或者向外移动,补偿组24设置有单独的副轨道241,并具备与吸盘组23相同动力的吸盘补偿座242,在其需要侧向移动时通过电机驱动齿轮的方式带动固定在吸盘补偿座242上的齿条243运动, 从而改变吸盘补偿座242的位置,使补偿组24可稳定的侧移。The compensation group 24 requires a stable trajectory and power when moving laterally toward the suction cup group 23, otherwise its own stability is likely to have problems when receiving goods. Therefore, the compensation group 24 of this embodiment includes a sub-track 241 arranged on the side of the line slot box 21 close to the cargo pickup, and a suction cup compensation seat 242 is slidably installed on the sub-track 241. The suction cup compensation seat 242 is provided with a number of suction cups identical to the suction cup group 23, and a rack 243 is locked at the top of the suction cup compensation seat 242. The rack 243 is driven by a motor with a gear. When the motor is actuated, it drives the suction cup compensation seat 242 to move inward or outward along the sub-track 241. The compensation group 24 is provided with a separate sub-track 241 and a suction cup compensation seat 242 with the same power as the suction cup group 23. When it needs to move laterally, the motor drives the gear to drive the rack 243 fixed on the suction cup compensation seat 242 to move, thereby changing the position of the suction cup compensation seat 242 so that the compensation group 24 can move sideways stably.

在现有的转运设备中多是通过吸附端将货物取下,再将货物放置到传输带上传走,吸附端的步骤及动作是需要通过复杂编辑的,吸附端需要反复动作,转运的效率十分的慢,因此,本发明通过增设的居中导料机构30,吸附结构20能够同时吸附一整排的货物,将其放置到居中导料机构30上,先通过中部传输结构31将中部的货物往后端的传输架传输,并且侧向导料结构32在将边侧的货物往中部传输结构31的位置输送,再次经过中部传输结构31往后端输送,并且在侧向导料结构32动作的过程中吸附结构20可再次出发吸附,从而只需要进行一次吸附动作,即可完成整排的货物转运,整体的输送效率大大增高,并且吸附结构20的动作幅度小,周期快,精度高,而在上述吸附结构20可延展的情况下,本发明中的侧向导料结构32也可向侧向延展,从而匹配吸附结构20的宽度延展,可承接横向区域更大的车厢,适应性高。In the existing transfer equipment, the goods are mostly taken off by the suction end, and then placed on the conveyor belt for transportation. The steps and actions of the suction end need to be edited in a complex manner, and the suction end needs to act repeatedly, and the efficiency of the transfer is very slow. Therefore, the present invention adds a central material guide mechanism 30, and the suction structure 20 can simultaneously absorb a whole row of goods, place them on the central material guide mechanism 30, first transfer the middle goods to the rear end transfer rack through the middle transfer structure 31, and the lateral material guide structure 32 is at the position of transferring the side goods to the middle transfer structure 31. The cargo is then transported to the rear end through the middle transmission structure 31 again, and the adsorption structure 20 can start adsorption again during the movement of the lateral guide structure 32, so that only one adsorption movement is required to complete the transfer of the entire row of cargo, and the overall transportation efficiency is greatly improved. In addition, the adsorption structure 20 has a small movement amplitude, a fast cycle, and a high precision. In the case where the above-mentioned adsorption structure 20 is extendable, the lateral guide structure 32 in the present invention can also be extended laterally to match the width extension of the adsorption structure 20, and can accommodate carriages with a larger lateral area, with high adaptability.

在中部传输结构31具备往传输架传输的过程时,其还具备承接侧向导料结构32输入的货物的效果,因此本实施例的所述中部传输结构31包含设置安装架10内的两个传输区,所述传输内包含若干中部导辊311,相邻的中部导辊311的轴头之间通过皮带相接并且至少通过一驱动电机驱动,两个相邻的中部导辊311之间还设置有传输带312,所述传输带312上连接有推动扣313,所述推动扣313在传输带312转动时将货物往传输架一侧推动,中部传输结构31不仅具备能够将货物往后端传输架输送的传输带312,其还具备能够将货物居中的中部导辊311,使货物能够在处于较中间的位置往后端传输,并且为了避免打滑,还在传输带312上设置推动扣313用以推动货物,让客户能够及时从中部传输结构31的位置往后端走。When the middle transmission structure 31 has the process of transmitting to the transmission rack, it also has the effect of receiving the goods input by the lateral material guide structure 32. Therefore, the middle transmission structure 31 of this embodiment includes two transmission areas arranged in the mounting frame 10, and the transmission includes a plurality of middle guide rollers 311. The shaft heads of adjacent middle guide rollers 311 are connected by belts and driven by at least one driving motor. A transmission belt 312 is also arranged between two adjacent middle guide rollers 311. A push buckle 313 is connected to the transmission belt 312. The push buckle 313 pushes the goods to one side of the transmission rack when the transmission belt 312 rotates. The middle transmission structure 31 not only has a transmission belt 312 that can transport the goods to the rear end transmission rack, but also has a middle guide roller 311 that can center the goods, so that the goods can be transmitted to the rear end at a relatively middle position, and in order to avoid slipping, a push buckle 313 is also arranged on the transmission belt 312 to push the goods, so that customers can go to the rear end from the position of the middle transmission structure 31 in time.

侧向导料结构32中导辊并不是全部设置有动力的,否则整体的能源成本较高,因此本实施例的所述侧向导料结构32包含若干滑动设置在安装架10前端两侧区域的侧向导辊321,所述侧向导辊321之间至少设置有一动力辊322,所述动力辊322与侧向导辊321之间、侧向导辊321与侧向导辊321之间均通过活动调节件323连接,所述动力辊322或者侧向导辊321两端轴头外侧的安装座之间连接有至少一补偿条324,侧向导料结构32至少设置一动力辊322,辅助多个侧向导辊321,再通过活动调节件323的方式来链接动力辊322与侧向导辊321,进而让侧向导辊321也具备动力,让货物在往中部移动时能够更快更稳,而为了避免侧向导辊321之间以及侧向导辊321与动力辊322的间隙过大从而导致货物打滑的问题,还在动力辊322或者侧向导辊321上设置具备弹性的补偿条324,让货物与转运装置有更大的接触面积。Not all guide rollers in the lateral material guide structure 32 are powered, otherwise the overall energy cost would be high. Therefore, the lateral material guide structure 32 of the present embodiment includes a plurality of lateral guide rollers 321 slidably disposed on both sides of the front end of the mounting frame 10. At least one powered roller 322 is disposed between the lateral guide rollers 321. The powered rollers 322 and the lateral guide rollers 321, and the lateral guide rollers 321 and the lateral guide rollers 321 are connected via movable adjustment members 323. At least one compensation strip 32 is connected between the mounting seats on the outer sides of the shaft heads at both ends of the powered rollers 322 or the lateral guide rollers 321. 4. The lateral material guide structure 32 is provided with at least one powered roller 322 to assist multiple lateral guide rollers 321, and then the powered roller 322 and the lateral guide roller 321 are linked by means of a movable adjusting member 323, so that the lateral guide roller 321 also has power, so that the goods can move faster and more steadily when moving toward the middle. In order to avoid the problem of the goods slipping due to the large gap between the lateral guide rollers 321 and between the lateral guide rollers 321 and the powered rollers 322, an elastic compensation strip 324 is further provided on the powered roller 322 or the lateral guide roller 321 to allow the goods to have a larger contact area with the transfer device.

上述中提到侧向导料结构32是具备调节性的,因此动力辊322与侧向导辊321之间的间距会发生一定的变化,若采用传统的皮带或者链条的话,则很容易绷得过紧或者太松垮无法提供动力,因此本实施例的所述活动调节件323包含转动连接在动力辊322或者侧向导辊321轴头上的铰板3231,相邻的两个铰板3231之间通过一活动轮3232连接,所述活动轮3232通过皮带与动力辊322或者侧向导辊321的轴头连接,采用两个铰板3231以及活动轮3232的方式来连接皮带,能够根据动力辊322与侧向导辊321的间隙来自动调节两个铰板3231的夹角,使皮带能够始终绷紧并为侧向导辊321与动力辊322提供传动效果。It is mentioned above that the lateral material guide structure 32 is adjustable, so the distance between the power roller 322 and the lateral guide roller 321 will change to a certain extent. If a traditional belt or chain is used, it is easy to be too tight or too loose to provide power. Therefore, the movable adjustment member 323 of this embodiment includes a hinge plate 3231 rotatably connected to the shaft head of the power roller 322 or the lateral guide roller 321, and the two adjacent hinge plates 3231 are connected by a movable wheel 3232. The movable wheel 3232 is connected to the shaft head of the power roller 322 or the lateral guide roller 321 through a belt. The belt is connected by two hinge plates 3231 and a movable wheel 3232. The angle between the two hinge plates 3231 can be automatically adjusted according to the gap between the power roller 322 and the lateral guide roller 321, so that the belt can always be taut and provide a transmission effect for the lateral guide roller 321 and the power roller 322.

虽然通过上述的设置让侧向导辊321与动力辊322之间的间距实现稳定调节,但是排列过长的导辊会降低远端导辊的稳定性,因此,本实施例的所述侧向导辊321分为内导辊与补偿导辊,所述内导辊滑动安装在一内导轨3211上,所述补偿导辊安装在一补偿导架3212上,所述安装架10的底部锁接有一补偿动力源3213,所述补偿动力源3213的输出端连接到补偿导架3212的下方,当所有的所述内导辊长度总和小于货物宽度时,所述补偿动力源3213将补偿导架3212推出,使所述内导辊与补偿导辊的长度大于或大于货物宽度,将侧向导辊321分为两个区域的导辊,并分设了内导轨3211与补偿导架3212两个导向结构,近端的导辊设置在内导轨3211上,远端的导辊设置在补偿导架3212上,再通过补偿动力源3213带动,从而保证近端和远端均能够对货物起到稳定支撑的效果。Although the above-mentioned setting allows the spacing between the lateral guide roller 321 and the power roller 322 to be stably adjusted, the guide rollers arranged too long will reduce the stability of the distal guide rollers. Therefore, the lateral guide rollers 321 of this embodiment are divided into inner guide rollers and compensation guide rollers. The inner guide rollers are slidably mounted on an inner guide rail 3211, and the compensation guide rollers are mounted on a compensation guide frame 3212. A compensation power source 3213 is locked at the bottom of the mounting frame 10, and the output end of the compensation power source 3213 is connected to the bottom of the compensation guide frame 3212. When all When the total length of the inner guide rollers is smaller than the width of the cargo, the compensating power source 3213 pushes out the compensating guide frame 3212, so that the length of the inner guide rollers and the compensating guide rollers is greater than or greater than the width of the cargo, and the lateral guide rollers 321 are divided into guide rollers in two areas, and two guide structures, an inner guide rail 3211 and a compensating guide frame 3212, are separately provided. The guide rollers at the proximal end are arranged on the inner guide rail 3211, and the guide rollers at the distal end are arranged on the compensating guide frame 3212, and then driven by the compensating power source 3213, thereby ensuring that both the proximal end and the distal end can provide stable support for the cargo.

在货物往传输架方向移动时,为了让其能够更往中间的位置移动,避免错位堆滞在中部传输结构31上,所述补偿导架3212的上端设置有导向条3214,所述导向条3214为L型结构,所述导向条3214靠近中部传输结构31的一侧设置有助力辊3215,可通过从而让略微靠近边侧的货物可受到导向条3214的导向,而有部分货物的边角若没与中部传输结构31接触,也可受到助力辊3215的作用向后端传输。When the goods move toward the transmission frame, in order to allow them to move closer to the middle position and avoid being misplaced and stuck on the middle transmission structure 31, a guide bar 3214 is provided at the upper end of the compensation guide frame 3212. The guide bar 3214 is an L-shaped structure, and a power-assisting roller 3215 is provided on the side of the guide bar 3214 close to the middle transmission structure 31, so that the goods slightly close to the side can be guided by the guide bar 3214, and if the corners of some goods are not in contact with the middle transmission structure 31, they can also be transferred to the rear end by the power-assisting roller 3215.

为了提高卸货时货物被吸附转运时的流畅性,所述安装架10靠近取货的一侧设置有进货导辊11,所述补偿导辊靠近取货一侧轴头的安装座上设置有延伸导辊12,即便货物与安装架10接触时,也能够受到进货导辊11与延伸导辊12的引导效果。In order to improve the smoothness of the goods being adsorbed and transferred during unloading, the mounting frame 10 is provided with an incoming guide roller 11 on the side close to the goods picking up, and the compensation guide roller is provided with an extension guide roller 12 on the mounting seat of the shaft head on the side close to the goods picking up. Even when the goods are in contact with the mounting frame 10, they can still be guided by the incoming guide roller 11 and the extension guide roller 12.

由于整个吸附结构20在吸货与卸货时需要经常来回动作,因此气路管道与若干电线在排布时较为的困难,难以设置线槽,因此,本实施例通过新增活动式线夹40,所述活动式线夹40包含锁接在线槽盒21上的第一固定座41,以及锁接在安装架10后端位置的第二固定座42,所述第一固定座41与第二固定座42之间活动安装有一内部中空的线槽容纳架43,所述线槽容纳架43的中部通过一导轨44导向,让气路管道与若干电线可排布在线槽容纳架43内,对这些线路进行束缚,并且在导轨44的限位下始终处于限定的路线,让线路变得更加的稳定。Since the entire adsorption structure 20 needs to move back and forth frequently when absorbing and unloading goods, it is difficult to arrange the air pipeline and several wires, and it is difficult to set up wire troughs. Therefore, this embodiment adds a movable wire clamp 40, and the movable wire clamp 40 includes a first fixed seat 41 locked on the wire trough box 21, and a second fixed seat 42 locked at the rear end of the mounting frame 10. An internal hollow wire trough accommodating frame 43 is movably installed between the first fixed seat 41 and the second fixed seat 42. The middle part of the wire trough accommodating frame 43 is guided by a guide rail 44, so that the air pipeline and several wires can be arranged in the wire trough accommodating frame 43, these lines are restrained, and are always in a limited route under the limit of the guide rail 44, making the line more stable.

线路在容纳于线槽容纳架43内时,会随着线槽容纳架43的变化而伸长或者缩短,具体的,所述线槽容纳架43包含依次头尾连接有中空的第一容纳块431、第二容纳块432、第三容纳块433、第四容纳块434,所述第一容纳块431、第二容纳块432、第三容纳块433、第四容纳块434之间铰接,所述第二容纳块432、第三容纳块433铰接的位置通过一滑块435与导轨44滑动连接,所述第一容纳块431靠近第二容纳块432的一侧设置有第一限位钮436,所述第二容纳块432靠近第三容纳块433的一侧设置有第二限位钮437,所述第四容纳块434靠近第三容纳块433的一侧设置有第三限位钮438,中空的第一容纳块431、第二容纳块432、第三容纳块433、第四容纳块434在吸附结构20移动时会随之移动,而在吸附结构20完全回缩后,则能够通过第一限位钮436与第二限位钮437、第三限位钮438来规范容纳块的位置,从而避免容纳块之间互相碰撞。When the line is accommodated in the wire trough accommodating frame 43, it will extend or shorten as the wire trough accommodating frame 43 changes. Specifically, the wire trough accommodating frame 43 includes a first accommodating block 431, a second accommodating block 432, a third accommodating block 433, and a fourth accommodating block 434, which are connected in sequence head to tail. The first accommodating block 431, the second accommodating block 432, the third accommodating block 433, and the fourth accommodating block 434 are hinged. The hinged position of the second accommodating block 432 and the third accommodating block 433 is slidably connected to the guide rail 44 through a slider 435. The first accommodating block 431 is close to the side of the second accommodating block 432. A first limit button 436 is provided, a second limit button 437 is provided on the side of the second accommodating block 432 close to the third accommodating block 433, and a third limit button 438 is provided on the side of the fourth accommodating block 434 close to the third accommodating block 433. The hollow first accommodating block 431, the second accommodating block 432, the third accommodating block 433, and the fourth accommodating block 434 will move with the adsorption structure 20 when it moves. After the adsorption structure 20 is fully retracted, the first limit button 436, the second limit button 437, and the third limit button 438 can be used to regulate the position of the accommodating blocks, thereby avoiding collision between the accommodating blocks.

在居中导料机构30与吸附结构20可完成宽度方向的变径之后,转运设备的适应性大幅度的提高,但是集装箱内的货物并不是单纯的横向分布,而是堆垛在一起的,因此存在一些分布在较高位置的货物难以取下,若直接调整整体的机架,不仅调节速度慢,整体的动作幅度也较大,因此,本发明通过设置的驱动结构50,首先能够通过横向驱动组件51改变吸附结构20的伸出或者缩入状态,让其完成货物从箱体内到居中导料机构30上的过程,其次,再通过纵向驱动组件52推出或缩进来使吸附结构20上升或者下降,进而让吸附结构20不但可以吸附同排的货物,还可吸附到上一层的货物,无需机架结构大型的调整即可完成小区域的位置改变,从而提高了本发明的实用性。After the central material guiding mechanism 30 and the adsorption structure 20 can complete the diameter change in the width direction, the adaptability of the transfer equipment is greatly improved. However, the goods in the container are not simply distributed horizontally, but are stacked together. Therefore, some goods distributed at a higher position are difficult to remove. If the overall frame is adjusted directly, not only the adjustment speed is slow, but the overall movement amplitude is also large. Therefore, the present invention, through the set driving structure 50, can firstly change the extension or retraction state of the adsorption structure 20 through the transverse driving component 51, so that it can complete the process of the goods from the box body to the central material guiding mechanism 30, and secondly, the longitudinal driving component 52 is pushed out or retracted to make the adsorption structure 20 rise or fall, so that the adsorption structure 20 can not only adsorb the goods in the same row, but also adsorb the goods on the upper layer. The position change of a small area can be completed without large-scale adjustment of the frame structure, thereby improving the practicality of the present invention.

在驱动结构50的使用过程中,其均是活动设置在安装架10上的,为了更好的区别居中导料机构30与驱动结构50的安装位置,所述安装架10包含一用于容纳居中导料机构30的前置架13,所述前置架13远离进货的一端连接有一下安装机架15,所述下安装机架15的上端连接有上安装机架14,所述横向驱动组件51包含一锁固在上安装机架14上的上铰接座511,所述上铰接座511上铰接有一伸缩推杆电机512,所述伸缩推杆电机512的另一端活动安装在线槽盒21的背侧,所述纵向驱动组件52包含设置于下安装机架15内侧的第一下铰接座521,所述线槽盒21的背侧设置有第二下铰接座523,所述第一下铰接座521与第二下铰接座523之间设置有一换向推杆电机522,在吸附结构20使用时,通过伸缩推杆电机512的伸出和收缩来实现货物的取料与再次卸料,而在需要吸附更高层的货物时,通过换向推杆电机522将线槽盒21推出,使线槽盒21向上抬升,同时由于伸缩推杆电机512与线槽盒21连接,故伸缩推杆电机512也要设置为铰接的状态,将驱动结构50设置为多维度运行再配合吸附结构20与居中导料机构30的高适应性变化,使整个批量转运设备能够适应市面上大多数的货车和集装箱,提高本实施例的适用场景。During the use of the driving structure 50, it is movably arranged on the mounting frame 10. In order to better distinguish the installation positions of the centering material guiding mechanism 30 and the driving structure 50, the mounting frame 10 includes a front frame 13 for accommodating the centering material guiding mechanism 30, and the end of the front frame 13 away from the incoming goods is connected to a lower mounting frame 15, and the upper end of the lower mounting frame 15 is connected to an upper mounting frame 14. The transverse driving component 51 includes an upper hinge seat 511 locked on the upper mounting frame 14, and a telescopic push rod motor 512 is hinged on the upper hinge seat 511, and the other end of the telescopic push rod motor 512 is movably installed on the back side of the wire slot box 21. The longitudinal driving component 52 includes a first lower hinge seat 521 arranged on the inner side of the lower mounting frame 15, and the wire slot box 2 1 is provided with a second lower hinged seat 523 on the back side, and a reversing push rod motor 522 is provided between the first lower hinged seat 521 and the second lower hinged seat 523. When the adsorption structure 20 is in use, the material picking and re-unloading of the goods are realized by extending and contracting the telescopic push rod motor 512. When it is necessary to adsorb the goods on a higher layer, the wire slot box 21 is pushed out by the reversing push rod motor 522 to lift the wire slot box 21 upward. At the same time, since the telescopic push rod motor 512 is connected to the wire slot box 21, the telescopic push rod motor 512 should also be set to a hinged state. The driving structure 50 is set to multi-dimensional operation and combined with the high adaptability of the adsorption structure 20 and the central material guiding mechanism 30, the entire batch transfer equipment can adapt to most trucks and containers on the market, thereby improving the applicable scenarios of this embodiment.

以上所述仅为本发明的优选实施方式而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1. A container cargo mass transfer apparatus comprising:
The mounting frame (10) is used for mounting the driving structure (50) and the receiving structure;
The adsorption structure (20) is movably mounted with the driving structure (50), the adsorption structure (20) comprises a wire slot box (21) connected with the driving structure, a plurality of electromagnetic valves are arranged in the wire slot box (21), all the electromagnetic valves are connected with a vacuum pump through gas circuit pipelines, a movable sucking disc group (23) is arranged on one side, close to the goods taking side, of the wire slot box (21), a compensation group (24) is further arranged on one side, close to the goods taking side, of the wire slot box (21), and when the width of the goods is larger than the length of the sucking disc group (23), the compensation group (24) extends to be equal to the width of the goods in a direction away from the sucking disc group (23);
A centering guide mechanism (30) positioned at the inner side of the mounting frame (10), wherein the centering guide mechanism (30) comprises a middle transmission structure (31) arranged at the middle part of the inner side of the mounting frame (10), the middle transmission structure (31) is adjacent to a transmission frame far away from the goods taking side, both sides of the middle transmission structure (31) are provided with lateral guide structures (32), after the goods are adsorbed to the lateral guide structures (32) by the sucking disc group (23) or the compensating group (24), the lateral material guiding structure (32) moves towards the middle conveying structure (31) and moves onto the conveying frame through the middle conveying structure (31), the lateral material guiding structure (32) comprises a first state and a second state, when the width of goods is equal to the length of the mounting frame (10), the lateral material guiding structure (32) is in the first state, and when the width of the goods exceeds the length of the mounting frame (10), the lateral material guiding structure (32) extends to the lateral direction to be in the second state;
The driving structure (50) comprises a transverse driving component (51) and a longitudinal driving component (52) which are connected with the wire slot box (21), and the height of the adsorption structure (20) is changed through the longitudinal driving component (52) after the transverse driving component (51) pushes the adsorption structure out transversely.
2. A container cargo batch transfer apparatus according to claim 1, wherein the compensating group (24) comprises a secondary rail (241) arranged on the side of the line tank box (21) close to the picking side, a suction cup compensating seat (242) is slidably arranged on the secondary rail (241), a plurality of suction cups identical to the suction cup group (23) are arranged on the suction cup compensating seat (242), a rack (243) is locked on the top of the suction cup compensating seat (242), the rack (243) is driven by a motor with a gear, and the suction cup compensating seat (242) is driven to move inwards or outwards along the secondary rail (241) when the motor acts.
3. A container cargo batch transfer device according to claim 1, wherein the middle transfer structure (31) comprises two transfer areas arranged in the mounting frame (10), the transfer area comprises a plurality of middle guide rollers (311), the axle heads of adjacent middle guide rollers (311) are connected through belts and driven by at least one driving motor, a transfer belt (312) is further arranged between two adjacent middle guide rollers (311), the transfer belt (312) is connected with a pushing buckle (313), and the pushing buckle (313) pushes cargo to one side of the transfer frame when the transfer belt (312) rotates.
4. The batch transfer device for container cargoes according to claim 1, wherein the lateral guide structure (32) comprises a plurality of lateral guide rollers (321) which are slidably arranged in two side areas at the front end of the mounting frame (10), at least one power roller (322) is arranged between the lateral guide rollers (321), the power roller (322) and the lateral guide rollers (321) are connected through movable adjusting pieces (323), and at least one compensation strip (324) is connected between the power roller (322) or mounting seats outside shaft heads at two ends of the lateral guide rollers (321).
5. A container cargo mass transfer device according to claim 4, wherein the movable adjusting member (323) comprises a hinged plate (3231) rotatably connected to the shaft head of the power roller (322) or the lateral guide roller (321), two adjacent hinged plates (3231) are connected by a movable wheel (3232), and the movable wheel (3232) is connected to the shaft head of the power roller (322) or the lateral guide roller (321) by a belt.
6. The batch transport device for container cargoes according to claim 4, wherein the lateral guide rollers (321) are divided into inner guide rollers and compensation guide rollers, the inner guide rollers are slidably mounted on an inner guide rail (3211), the compensation guide rollers are mounted on a compensation guide frame (3212), a compensation power source (3213) is locked at the bottom of the mounting frame (10), the output end of the compensation power source (3213) is connected to the lower part of the compensation guide frame (3212), and when the sum of the lengths of all the inner guide rollers is smaller than the width of the cargoes, the compensation power source (3213) pushes out the compensation guide frame (3212) so that the lengths of the inner guide rollers and the compensation guide rollers are larger than or larger than the width of the cargoes.
7. The batch transfer device for container cargoes according to claim 6, wherein a guide bar (3214) is arranged at the upper end of the compensation guide frame (3212), the guide bar (3214) is of an L-shaped structure, a booster roller (3215) is arranged on one side, close to the middle transmission structure (31), of the guide bar (3214), a goods feeding guide roller (11) is arranged on one side, close to the goods taking, of the mounting frame (10), and an extension guide roller (12) is arranged on a mounting seat, close to a shaft head on one side of goods taking, of the compensation guide roller.
8. The bulk transfer equipment for container cargoes according to claim 1, further comprising a movable wire clamp (40), wherein the movable wire clamp (40) comprises a first fixing seat (41) locked on the wire groove box (21) and a second fixing seat (42) locked at the rear end position of the mounting frame (10), an internally hollow wire groove accommodating frame (43) is movably installed between the first fixing seat (41) and the second fixing seat (42), and the middle part of the wire groove accommodating frame (43) is guided by a guide rail (44).
9. The container cargo batch transferring device according to claim 8, wherein the wire slot accommodating frame (43) comprises a first accommodating block (431), a second accommodating block (432), a third accommodating block (433) and a fourth accommodating block (434) which are sequentially connected in a head-to-tail mode, the first accommodating block (431), the second accommodating block (432), the third accommodating block (433) and the fourth accommodating block (434) are hinged, the second accommodating block (432) and the third accommodating block (433) are in sliding connection with the guide rail (44) through a sliding block (435), a first limiting button (436) is arranged on one side, close to the second accommodating block (432), of the first accommodating block (431), a second limiting button (437) is arranged on one side, close to the third accommodating block (433), of the second accommodating block (432), and a third limiting button (438) is arranged on one side, close to the third accommodating block (433), of the fourth accommodating block (434).
10. A container cargo mass transfer device according to claim 1, wherein the mounting frame (10) comprises a front frame (13) for accommodating the centering guide mechanism (30), one end of the front frame (13) far away from the incoming goods is connected with a lower mounting frame (15), the upper end of the lower mounting frame (15) is connected with an upper mounting frame (14), the transverse driving assembly (51) comprises an upper hinge seat (511) locked on the upper mounting frame (14), a telescopic push rod motor (512) is hinged on the upper hinge seat (511), the other end of the telescopic push rod motor (512) is movably mounted on the back side of the wire slot box (21), the longitudinal driving assembly (52) comprises a first lower hinge seat (521) arranged on the inner side of the lower mounting frame (15), the back side of the wire slot box (21) is provided with a second lower hinge seat (523), and a reversing push rod motor (522) is arranged between the first lower hinge seat (521) and the second lower hinge seat (523).
CN202510343269.8A 2025-03-21 2025-03-21 Container cargo batch transfer equipment Active CN119841127B (en)

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