CN119820737B - Drying and plasticizing integrated injection molding equipment - Google Patents

Drying and plasticizing integrated injection molding equipment Download PDF

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CN119820737B
CN119820737B CN202510308650.0A CN202510308650A CN119820737B CN 119820737 B CN119820737 B CN 119820737B CN 202510308650 A CN202510308650 A CN 202510308650A CN 119820737 B CN119820737 B CN 119820737B
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drying
fixedly arranged
frame
wall
gear
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CN119820737A (en
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陈祥海
张小根
李玉萍
刘凯利
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Hefei Xinlang Plastic Industry Co ltd
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Hefei Xinlang Plastic Industry Co ltd
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Abstract

本发明公开了干燥塑化一体化注塑加工用设备,涉及塑料加工技术领域;而本发明包括外壳,所述外壳内壁设有干燥筒,所述外壳外壁一侧设有热风组件,所述干燥筒中设有干燥铺撒组件,所述干燥筒下方设有料筒,所述外壳内壁设有与干燥筒配合使用的灰尘自清洁组件,所述干燥筒与料筒之间设有间歇排料组件,所述干燥筒内壁固定设有两个对称分布的一号倾斜挡板;本发明通过设置干燥铺料组件,使干燥铺料组件将干燥筒底部中塑料颗粒竖直向上输送至转动铺料框中,通过转动铺料框反向转动将塑料颗粒均匀铺撒在干燥筒中,使塑料颗粒在干燥筒中往复流动,通过铺撒提高塑料颗粒与热气的接触面积,使塑料颗粒受热均匀,从而提高塑料颗粒干燥效率。

The present invention discloses a drying and plasticizing integrated injection molding processing device, and relates to the technical field of plastic processing; the present invention comprises a shell, a drying cylinder is provided on the inner wall of the shell, a hot air component is provided on one side of the outer wall of the shell, a drying spreading component is provided in the drying cylinder, a material barrel is provided below the drying cylinder, a dust self-cleaning component used in conjunction with the drying cylinder is provided on the inner wall of the shell, an intermittent discharge component is provided between the drying cylinder and the material barrel, and two symmetrically distributed No. 1 inclined baffles are fixedly provided on the inner wall of the drying cylinder; the present invention arranges a drying spreading component, so that the drying spreading component transports the plastic particles in the bottom of the drying cylinder vertically upward to a rotating spreading frame, and the rotating spreading frame rotates in the opposite direction to evenly spread the plastic particles in the drying cylinder, so that the plastic particles flow back and forth in the drying cylinder, and the contact area between the plastic particles and the hot air is increased by spreading, so that the plastic particles are heated evenly, thereby improving the drying efficiency of the plastic particles.

Description

干燥塑化一体化注塑加工用设备Drying and plasticizing integrated injection molding equipment

技术领域Technical Field

本发明涉及塑料加工技术领域,具体为干燥塑化一体化注塑加工用设备。The invention relates to the technical field of plastic processing, in particular to equipment for drying, plasticizing and integrated injection molding processing.

背景技术Background Art

干燥塑化一体化注塑加工用设备是将塑料原料的干燥和塑化过程集成在一起的设备,这样可以提高生产效率、保证产品质量并降低能源消耗,通常需要将塑料颗粒原料投入干燥料斗,在加热和热风循环的作用下,原料中的水分被去除,干燥后的原料进入料筒,在料筒内通过加热和螺杆的旋转进行塑化,最终被注射到模具中成型,常用的塑料颗粒料斗式干燥机由于投放塑料热塑颗粒规格不同,且大小不一,在干燥仓内相互堆积挤压,形成较为紧密的结构,热风难以进入颗粒之间的间隙中,使外侧塑料颗粒温度上升快,内侧塑料颗粒温度上升慢进而导致整体颗粒干燥效果不均匀,影响产品质量,其次,料斗底部锥网在干燥过程中由于气流作用和静电吸附会在锥网表面附着灰尘颗粒堵塞锥网,热风气流会使锥网堵塞处局部温度升高,进而使塑料颗粒产生结块现象,进而影响注塑效率,针对上述问题,发明人提出干燥塑化一体化注塑加工用设备用于解决上述问题。The drying and plasticizing integrated injection molding equipment is a device that integrates the drying and plasticizing processes of plastic raw materials, which can improve production efficiency, ensure product quality and reduce energy consumption. It is usually necessary to put the plastic granule raw materials into the drying hopper. Under the action of heating and hot air circulation, the moisture in the raw materials is removed, and the dried raw materials enter the barrel. Plasticization is carried out in the barrel by heating and rotation of the screw, and finally injected into the mold for molding. The commonly used plastic granule hopper dryer has different specifications and sizes of plastic thermoplastic particles. They are piled up and squeezed against each other in the drying bin to form a relatively tight structure. It is difficult for hot air to enter the gaps between the particles, so that the temperature of the outer plastic particles rises quickly and the temperature of the inner plastic particles rises slowly, which leads to uneven drying effect of the overall particles, affecting product quality. Secondly, during the drying process, the cone net at the bottom of the hopper will adhere to dust particles on the surface of the cone net due to the action of airflow and electrostatic adsorption, blocking the cone net. The hot air flow will increase the local temperature at the blockage of the cone net, thereby causing the plastic particles to agglomerate, thereby affecting the injection molding efficiency. In view of the above problems, the inventor proposes a drying and plasticizing integrated injection molding equipment to solve the above problems.

发明内容Summary of the invention

为了解决塑料颗粒干燥过程中受热不均匀和锥网附着灰尘清理的问题;本发明的目的在于提供干燥塑化一体化注塑加工用设备。In order to solve the problems of uneven heating during the drying process of plastic particles and cleaning of dust attached to the cone net, the purpose of the present invention is to provide a drying and plasticizing integrated injection molding processing equipment.

为解决上述技术问题,本发明采用如下技术方案:干燥塑化一体化注塑加工用设备,包括外壳,所述外壳内壁设有干燥筒,所述外壳外壁一侧设有热风组件,所述干燥筒中设有干燥铺撒组件,所述干燥筒下方设有料筒,所述外壳内壁设有与干燥筒配合使用的灰尘自清洁组件,所述干燥筒与料筒之间设有间歇排料组件,所述干燥筒内壁固定设有两个对称分布的一号倾斜挡板。In order to solve the above technical problems, the present invention adopts the following technical scheme: drying and plasticizing integrated injection molding processing equipment, including an outer shell, a drying cylinder is provided on the inner wall of the outer shell, a hot air component is provided on one side of the outer wall of the outer shell, a drying spreading component is provided in the drying cylinder, a material barrel is provided below the drying cylinder, a dust self-cleaning component used in conjunction with the drying cylinder is provided on the inner wall of the outer shell, an intermittent discharge component is provided between the drying cylinder and the material barrel, and two symmetrically distributed No. 1 inclined baffles are fixedly provided on the inner wall of the drying cylinder.

优选地,所述干燥铺撒组件包括内置筒,所述内置筒固定安装在干燥筒上,所述内置筒中部设有转动轴,且转动轴与外壳转动连接,所述转动轴外壁上固定设有螺旋扇叶,所述内置筒顶端转动设有转动铺料框,所述转动铺料框顶端固定设有一号齿环,且一号齿环与外壳转动连接,所述转动轴外壁上固定套设有一号齿轮,所述外壳顶端中部固定设有一号电机,且一号电机的驱动端贯穿外壳,所述一号电机的驱动端固定设有二号齿轮,且二号齿轮分别与一号齿轮和一号齿环啮合连接,所述内置筒外壁固定设有固定环板,且转动铺料框与固定环板转动连接,所述内置筒外壁固定设有与一号倾斜挡板配合使用的二号倾斜挡板。Preferably, the dry spreading assembly includes an inner cylinder, which is fixedly mounted on the drying cylinder, a rotating shaft is provided in the middle of the inner cylinder, and the rotating shaft is rotatably connected to the outer shell, a spiral fan blade is fixedly provided on the outer wall of the rotating shaft, a rotating spreading frame is rotatably provided at the top of the inner cylinder, a No. 1 gear ring is fixedly provided at the top of the rotating spreading frame, and the No. 1 gear ring is rotatably connected to the outer shell, a No. 1 gear is fixedly sleeved on the outer wall of the rotating shaft, a No. 1 motor is fixedly provided at the middle of the top of the outer shell, and the driving end of the No. 1 motor passes through the outer shell, a No. 2 gear is fixedly provided at the driving end of the No. 1 motor, and the No. 2 gear is respectively meshed with the No. 1 gear and the No. 1 gear ring, a fixed ring plate is fixedly provided on the outer wall of the inner cylinder, and the rotating spreading frame is rotatably connected to the fixed ring plate, and a No. 2 inclined baffle used in conjunction with the No. 1 inclined baffle is fixedly provided on the outer wall of the inner cylinder.

优选地,所述灰尘自清洁组件包括支撑环形框,所述支撑环形框固定安装在外壳中,所述支撑环形框顶端固定设有圆轨,所述圆轨上转动设有转动齿环,所述转动齿环内壁一侧固定设有清洁固定框,所述清洁固定框靠近干燥筒一侧转动设有清洁轴,所述清洁轴外壁上固定套设有与干燥筒配合使用的清洁辊,所述清洁固定框远离干燥筒一侧转动设有主动轴,所述主动轴外壁上固定设有转动齿轮,所述外壳内壁靠近转动齿轮一侧固定设有固定齿环,且转动齿轮与固定齿环啮合连接,所述主动轴与清洁轴之间设有从动轴,且从动轴与清洁固定框转动连接,所述清洁轴顶端固定设有万向联轴器,且万向联轴器另一端与从动轴固定连接,所述从动轴远离万向联轴器一端固定设有一号锥形齿轮,所述主动轴顶端固定设有二号锥形齿轮,且一号锥形齿轮与二号锥形齿轮啮合连接,所述外壳外壁远离热风组件一侧固定设有二号电机,所述二号电机驱动端固定设有驱动轴,且驱动轴与支撑环形框转动连接,所述支撑环形框靠近二号电机一侧转动设有传动轴,且传动轴底端固定设有三号锥形齿轮,所述驱动轴外壁固定设有四号锥形齿轮,且三号锥形齿轮和四号锥形齿轮啮合连接,所述传动轴顶端固定设有固定齿轮,且固定齿轮与转动齿环啮合连接。Preferably, the dust self-cleaning component includes a supporting annular frame, which is fixedly installed in the shell, a circular rail is fixedly arranged on the top of the supporting annular frame, a rotating gear ring is rotatably arranged on the circular rail, a cleaning fixed frame is fixedly arranged on one side of the inner wall of the rotating gear ring, a cleaning shaft is rotatably arranged on the cleaning fixed frame close to the drying cylinder, a cleaning roller used in conjunction with the drying cylinder is fixedly sleeved on the outer wall of the cleaning shaft, a driving shaft is rotatably arranged on the cleaning fixed frame away from the drying cylinder, a rotating gear is fixedly arranged on the outer wall of the driving shaft, a fixed gear ring is fixedly arranged on the inner wall of the shell close to the rotating gear, and the rotating gear is meshed with the fixed gear ring, a driven shaft is arranged between the driving shaft and the cleaning shaft, and the driven shaft is rotatably connected to the cleaning fixed frame, and the top of the cleaning shaft is fixed A universal coupling is fixedly provided, and the other end of the universal coupling is fixedly connected to the driven shaft, a No. 1 bevel gear is fixedly provided at the end of the driven shaft away from the universal coupling, a No. 2 bevel gear is fixedly provided at the top of the driving shaft, and the No. 1 bevel gear is meshed with the No. 2 bevel gear, a No. 2 motor is fixedly provided on the outer wall of the shell away from the hot air component, a driving shaft is fixedly provided at the driving end of the No. 2 motor, and the driving shaft is rotatably connected to the supporting annular frame, a transmission shaft is rotatably provided on the side of the supporting annular frame close to the No. 2 motor, and a No. 3 bevel gear is fixedly provided at the bottom end of the transmission shaft, a No. 4 bevel gear is fixedly provided on the outer wall of the driving shaft, and the No. 3 bevel gear is meshed with the No. 4 bevel gear, and a fixed gear is fixedly provided on the top of the transmission shaft, and the fixed gear is meshed with the rotating gear ring.

优选地,所述间歇排料组件包括固定圆框,所述固定圆框固定安装在料筒顶端,且转动轴与固定圆框转动连接,所述固定圆框顶端转动设有二号齿环,所述固定圆框顶端中部滑动设有四个环形阵列分布的齿板,所述固定圆框上转动设有四个环形阵列分布的传动齿轮,且四个传动齿轮分别与二号齿环和对应的齿板啮合连接,所述支撑环形框上固定设有连接板,所述连接板顶端固定设有滑轨,所述滑轨上滑动设有滑块,所述滑块顶端转动设有连接杆,且连接杆另一端与二号齿环转动连接,所述驱动轴端部固定设有转动杆,所述滑块上固定设有与转动杆配合使用的导向框,且转动杆与导向框滑动连接。Preferably, the intermittent discharging assembly includes a fixed circular frame, which is fixedly mounted on the top of the barrel, and the rotating shaft is rotatably connected to the fixed circular frame, a No. 2 gear ring is rotatably provided at the top of the fixed circular frame, and four tooth plates distributed in an annular array are slidably provided at the middle part of the top of the fixed circular frame, and four transmission gears distributed in an annular array are rotatably provided on the fixed circular frame, and the four transmission gears are respectively meshed with the No. 2 gear ring and the corresponding tooth plates, a connecting plate is fixedly provided on the supporting annular frame, a slide rail is fixedly provided on the top of the connecting plate, a slider is slidably provided on the slide rail, a connecting rod is rotatably provided on the top of the slider, and the other end of the connecting rod is rotatably connected to the No. 2 gear ring, a rotating rod is fixedly provided at the end of the driving shaft, a guide frame used in conjunction with the rotating rod is fixedly provided on the slider, and the rotating rod is slidably connected to the guide frame.

与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明通过设置干燥铺料组件,使干燥铺料组件将干燥筒底部中塑料颗粒竖直向上输送至转动铺料框中,通过转动铺料框反向转动将塑料颗粒均匀铺撒在干燥筒中,使塑料颗粒在干燥筒中往复流动,通过铺撒提高塑料颗粒与热气的接触面积,使塑料颗粒受热均匀,从而提高塑料颗粒干燥效率;1. The present invention provides a drying material spreading component, so that the drying material spreading component can vertically transport the plastic particles in the bottom of the drying cylinder to the rotating material spreading frame, and the rotating material spreading frame can rotate in the opposite direction to evenly spread the plastic particles in the drying cylinder, so that the plastic particles can reciprocate in the drying cylinder, and the contact area between the plastic particles and the hot air can be increased by spreading, so that the plastic particles can be heated evenly, thereby improving the drying efficiency of the plastic particles;

2、本发明通过设置灰尘自清洁组件,使灰尘自清洁组件带动清洁辊随着清洁固定框转动的同时自转,使清洁辊沿着干燥筒底部锥网转动的同时通过自身转动将锥网表面附着灰尘进行清理,保持锥网处热气流通稳定性;2. The present invention provides a dust self-cleaning component, so that the dust self-cleaning component drives the cleaning roller to rotate while the cleaning fixed frame rotates, so that the cleaning roller rotates along the cone net at the bottom of the drying cylinder and cleans the dust attached to the surface of the cone net through its own rotation, thereby maintaining the stability of hot air flow at the cone net;

3、本发明通过设置间歇排料组件,使灰尘自清洁组件对锥网清理的同时带动间歇排料组件同步运作,通过间歇排料组件依次将干燥完毕后的塑料颗粒按照生产节奏有序排放进料筒中。3. The present invention provides an intermittent discharge component, so that the dust self-cleaning component cleans the cone net and drives the intermittent discharge component to operate synchronously. The intermittent discharge component sequentially discharges the dried plastic particles into the feed barrel in an orderly manner according to the production rhythm.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明整体剖分结构示意图;FIG2 is a schematic diagram of the overall dissected structure of the present invention;

图3为本发明中干燥铺撒组件的结构示意图;FIG3 is a schematic diagram of the structure of the dry spreading assembly of the present invention;

图4为本发明中固定环板和转动铺料框的剖分结构示意图;FIG4 is a schematic diagram of the dissected structure of the fixed ring plate and the rotating material laying frame in the present invention;

图5为本发明中灰尘自清洁组件的结构示意图;FIG5 is a schematic diagram of the structure of the dust self-cleaning component of the present invention;

图6为本发明中清洁固定框和转动齿环的结构示意图;FIG6 is a schematic diagram of the structure of the cleaning fixed frame and the rotating gear ring in the present invention;

图7为本发明中间歇排料组件的结构示意图;FIG7 is a schematic diagram of the structure of the intermittent discharge assembly of the present invention;

图8为本发明中固定圆框和二号齿环的结构示意图;FIG8 is a schematic diagram of the structure of the fixed circular frame and the second gear ring in the present invention;

图9为图3中A处的结构放大示意图;FIG9 is an enlarged schematic diagram of the structure at A in FIG3 ;

图10为图3中B处的结构放大示意图;FIG10 is an enlarged schematic diagram of the structure at B in FIG3 ;

图11为图5中C处的结构放大示意图;FIG11 is an enlarged schematic diagram of the structure at C in FIG5 ;

图12为图6中D处的结构放大示意图;FIG12 is an enlarged schematic diagram of the structure at D in FIG6 ;

图13为图7中E处的结构放大示意图。FIG. 13 is an enlarged schematic diagram of the structure at point E in FIG. 7 .

图中:1、外壳;2、干燥筒;3、热风组件;4、干燥铺撒组件;401、内置筒;402、转动轴;403、螺旋扇叶;404、转动铺料框;405、一号齿轮;406、一号齿环;407、一号电机;408、二号齿轮;409、固定环板;5、料筒;6、灰尘自清洁组件;601、支撑环形框;602、圆轨;603、转动齿环;604、清洁固定框;605、清洁轴;606、清洁辊;607、从动轴;608、万向联轴器;609、主动轴;610、转动齿轮;611、固定齿环;612、一号锥形齿轮;613、二号锥形齿轮;614、驱动轴;615、传动轴;616、固定齿轮;617、三号锥形齿轮;618、四号锥形齿轮;619、二号电机;7、间歇排料组件;701、固定圆框;702、二号齿环;703、齿板;704、传动齿轮;705、连接板;706、滑轨;707、滑块;708、连接杆;709、转动杆;710、导向框;8、一号倾斜挡板;9、二号倾斜挡板。In the figure: 1, housing; 2, drying cylinder; 3, hot air assembly; 4, drying spreading assembly; 401, built-in cylinder; 402, rotating shaft; 403, spiral fan blade; 404, rotating spreading frame; 405, No. 1 gear; 406, No. 1 gear ring; 407, No. 1 motor; 408, No. 2 gear; 409, fixed ring plate; 5, barrel; 6, dust self-cleaning assembly; 601, supporting ring frame; 602, circular rail; 603, rotating gear ring; 604, cleaning fixed frame; 605, cleaning shaft; 606, cleaning roller; 607, driven shaft; 608, universal coupling; 609, driving shaft; 610, rotating gear; 611, fixed gear ring; 612, bevel gear No. 1; 613, bevel gear No. 2; 614, driving shaft; 615, transmission shaft; 616, fixed gear; 617, bevel gear No. 3; 618, bevel gear No. 4; 619, motor No. 2; 7, intermittent discharge assembly; 701, fixed round frame; 702, gear ring No. 2; 703, gear plate; 704, transmission gear; 705, connecting plate; 706, slide rail; 707, slider; 708, connecting rod; 709, rotating rod; 710, guide frame; 8, inclined baffle No. 1; 9, inclined baffle No. 2.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例:如图1-13所示,本发明提供了一种技术方案:干燥塑化一体化注塑加工用设备,包括外壳1,外壳1内壁设有干燥筒2,外壳1外壁一侧设有热风组件3,干燥筒2中设有干燥铺撒组件4,干燥筒2下方设有料筒5,外壳1内壁设有与干燥筒2配合使用的灰尘自清洁组件6,干燥筒2与料筒5之间设有间歇排料组件7,干燥筒2内壁固定设有两个对称分布的一号倾斜挡板8。Embodiment: As shown in Figures 1-13, the present invention provides a technical solution: drying and plasticizing integrated injection molding processing equipment, including an outer shell 1, a drying cylinder 2 is provided on the inner wall of the outer shell 1, a hot air component 3 is provided on one side of the outer wall of the outer shell 1, a drying spreading component 4 is provided in the drying cylinder 2, a material barrel 5 is provided below the drying cylinder 2, a dust self-cleaning component 6 used in conjunction with the drying cylinder 2 is provided on the inner wall of the outer shell 1, an intermittent discharge component 7 is provided between the drying cylinder 2 and the material barrel 5, and two symmetrically distributed No. 1 inclined baffles 8 are fixedly provided on the inner wall of the drying cylinder 2.

干燥铺撒组件4包括内置筒401,内置筒401固定安装在干燥筒2上,内置筒401中部设有转动轴402,且转动轴402与外壳1转动连接,转动轴402外壁上固定设有螺旋扇叶403,内置筒401顶端转动设有转动铺料框404,转动铺料框404顶端固定设有一号齿环406,且一号齿环406与外壳1转动连接,转动轴402外壁上固定套设有一号齿轮405,外壳1顶端中部固定设有一号电机407,且一号电机407的驱动端贯穿外壳1,一号电机407的驱动端固定设有二号齿轮408,且二号齿轮408分别与一号齿轮405和一号齿环406啮合连接。The dry spreading assembly 4 includes an inner cylinder 401, which is fixedly mounted on the drying cylinder 2. A rotating shaft 402 is provided in the middle of the inner cylinder 401, and the rotating shaft 402 is rotatably connected to the outer shell 1. A spiral fan blade 403 is fixedly provided on the outer wall of the rotating shaft 402. A rotating spreading frame 404 is rotatably provided at the top of the inner cylinder 401. A No. 1 gear ring 406 is fixedly provided at the top of the rotating spreading frame 404, and the No. 1 gear ring 406 is rotatably connected to the outer shell 1. A No. 1 gear 405 is fixedly sleeved on the outer wall of the rotating shaft 402. A No. 1 motor 407 is fixedly provided in the middle of the top of the outer shell 1, and the driving end of the No. 1 motor 407 passes through the outer shell 1. A No. 2 gear 408 is fixedly provided at the driving end of the No. 1 motor 407, and the No. 2 gear 408 is meshed with the No. 1 gear 405 and the No. 1 gear ring 406, respectively.

通过采用上述技术方案,使转动轴402和螺旋扇叶403转动将塑料颗粒输送至转动铺料框404中,通过转动铺料框404转动将塑料颗粒均匀铺撒在干燥筒2中。By adopting the above technical solution, the rotating shaft 402 and the spiral blades 403 are rotated to transport the plastic particles to the rotating material spreading frame 404, and the rotating material spreading frame 404 is rotated to evenly spread the plastic particles in the drying cylinder 2.

灰尘自清洁组件6包括支撑环形框601,支撑环形框601固定安装在外壳1中,支撑环形框601顶端固定设有圆轨602,圆轨602上转动设有转动齿环603,转动齿环603内壁一侧固定设有清洁固定框604,清洁固定框604靠近干燥筒2一侧转动设有清洁轴605,清洁轴605外壁上固定套设有与干燥筒2配合使用的清洁辊606,清洁固定框604远离干燥筒2一侧转动设有主动轴609,主动轴609外壁上固定设有转动齿轮610,外壳1内壁靠近转动齿轮610一侧固定设有固定齿环611,且转动齿轮610与固定齿环611啮合连接,主动轴609与清洁轴605之间设有从动轴607,且从动轴607与清洁固定框604转动连接。The dust self-cleaning component 6 includes a supporting annular frame 601, which is fixedly installed in the outer shell 1. A circular rail 602 is fixedly arranged on the top of the supporting annular frame 601. A rotating gear ring 603 is rotatably arranged on the circular rail 602. A cleaning fixed frame 604 is fixedly arranged on one side of the inner wall of the rotating gear ring 603. A cleaning shaft 605 is rotatably arranged on the side of the cleaning fixed frame 604 close to the drying cylinder 2. A cleaning roller 606 used in conjunction with the drying cylinder 2 is fixedly sleeved on the outer wall of the cleaning shaft 605. A driving shaft 609 is rotatably arranged on the side of the cleaning fixed frame 604 away from the drying cylinder 2. A rotating gear 610 is fixedly arranged on the outer wall of the driving shaft 609. A fixed gear ring 611 is fixedly arranged on the side of the inner wall of the outer shell 1 close to the rotating gear 610, and the rotating gear 610 is meshedly connected with the fixed gear ring 611. A driven shaft 607 is arranged between the driving shaft 609 and the cleaning shaft 605, and the driven shaft 607 is rotatably connected with the cleaning fixed frame 604.

通过采用上述技术方案,使转动齿环603转动的过程中通过固定齿环611和转动齿轮610带动清洁辊606自转。By adopting the above technical solution, the cleaning roller 606 is driven to rotate by the fixed gear ring 611 and the rotating gear 610 during the rotation of the rotating gear ring 603 .

间歇排料组件7包括固定圆框701,固定圆框701固定安装在料筒5顶端,且转动轴402与固定圆框701转动连接,固定圆框701顶端转动设有二号齿环702,固定圆框701顶端中部滑动设有四个环形阵列分布的齿板703,固定圆框701上转动设有四个环形阵列分布的传动齿轮704,且四个传动齿轮704分别与二号齿环702和对应的齿板703啮合连接,支撑环形框601上固定设有连接板705,连接板705顶端固定设有滑轨706,滑轨706上滑动设有滑块707,滑块707顶端转动设有连接杆708,且连接杆708另一端与二号齿环702转动连接。The intermittent discharge assembly 7 includes a fixed circular frame 701, which is fixedly installed on the top of the barrel 5, and the rotating shaft 402 is rotatably connected to the fixed circular frame 701. A second gear ring 702 is rotatably provided on the top of the fixed circular frame 701, and four tooth plates 703 distributed in a circular array are slidably provided in the middle of the top of the fixed circular frame 701. Four transmission gears 704 distributed in a circular array are rotatably provided on the fixed circular frame 701, and the four transmission gears 704 are respectively meshed and connected with the second gear ring 702 and the corresponding tooth plates 703. A connecting plate 705 is fixedly provided on the supporting annular frame 601, and a slide rail 706 is fixedly provided on the top of the connecting plate 705. A slider 707 is slidably provided on the slide rail 706. A connecting rod 708 is rotatably provided on the top of the slider 707, and the other end of the connecting rod 708 is rotatably connected to the second gear ring 702.

通过采用上述技术方案,使二号齿环702往复转动通过四个传动齿轮704分别带动对应的齿板703在固定圆框701上滑动。By adopting the above technical solution, the second gear ring 702 reciprocates through the four transmission gears 704 to drive the corresponding gear plates 703 to slide on the fixed circular frame 701.

清洁轴605顶端固定设有万向联轴器608,且万向联轴器608另一端与从动轴607固定连接。A universal coupling 608 is fixedly provided on the top end of the cleaning shaft 605 , and the other end of the universal coupling 608 is fixedly connected to the driven shaft 607 .

通过采用上述技术方案,使从动轴607带动清洁轴605转动。By adopting the above technical solution, the driven shaft 607 drives the cleaning shaft 605 to rotate.

从动轴607远离万向联轴器608一端固定设有一号锥形齿轮612,主动轴609顶端固定设有二号锥形齿轮613,且一号锥形齿轮612与二号锥形齿轮613啮合连接。A first bevel gear 612 is fixedly provided at one end of the driven shaft 607 away from the universal joint 608 , a second bevel gear 613 is fixedly provided at the top end of the driving shaft 609 , and the first bevel gear 612 is meshingly connected with the second bevel gear 613 .

通过采用上述技术方案,使主动轴609带动从动轴607转动。By adopting the above technical solution, the driving shaft 609 drives the driven shaft 607 to rotate.

外壳1外壁远离热风组件3一侧固定设有二号电机619,二号电机619驱动端固定设有驱动轴614,且驱动轴614与支撑环形框601转动连接,驱动轴614端部固定设有转动杆709,滑块707上固定设有与转动杆709配合使用的导向框710,且转动杆709与导向框710滑动连接。A No. 2 motor 619 is fixedly provided on the side of the outer wall of the shell 1 away from the hot air component 3, and a driving shaft 614 is fixedly provided on the driving end of the No. 2 motor 619, and the driving shaft 614 is rotatably connected to the supporting annular frame 601, and a rotating rod 709 is fixedly provided on the end of the driving shaft 614, and a guide frame 710 used in conjunction with the rotating rod 709 is fixedly provided on the slider 707, and the rotating rod 709 is slidably connected to the guide frame 710.

通过采用上述技术方案,使驱动轴614转动带动滑块707往复滑动。By adopting the above technical solution, the driving shaft 614 rotates to drive the slider 707 to slide back and forth.

支撑环形框601靠近二号电机619一侧转动设有传动轴615,且传动轴615底端固定设有三号锥形齿轮617,驱动轴614外壁固定设有四号锥形齿轮618,且三号锥形齿轮617和四号锥形齿轮618啮合连接。A transmission shaft 615 is rotatably provided on one side of the supporting annular frame 601 close to the second motor 619, and a third bevel gear 617 is fixedly provided at the bottom end of the transmission shaft 615. A fourth bevel gear 618 is fixedly provided on the outer wall of the driving shaft 614, and the third bevel gear 617 and the fourth bevel gear 618 are meshingly connected.

通过采用上述技术方案,使驱动轴614转动带动传动轴615转动。By adopting the above technical solution, the driving shaft 614 rotates to drive the transmission shaft 615 to rotate.

传动轴615顶端固定设有固定齿轮616,且固定齿轮616与转动齿环603啮合连接。A fixed gear 616 is fixedly disposed on the top of the transmission shaft 615 , and the fixed gear 616 is meshedly connected with the rotating gear ring 603 .

通过采用上述技术方案,使固定齿轮616带动转动齿环603转动。By adopting the above technical solution, the fixed gear 616 drives the rotating gear ring 603 to rotate.

内置筒401外壁固定设有固定环板409,且转动铺料框404与固定环板409转动连接,内置筒401外壁固定设有与一号倾斜挡板8配合使用的二号倾斜挡板9。A fixed ring plate 409 is fixedly provided on the outer wall of the inner cylinder 401 , and the rotating material spreading frame 404 is rotatably connected to the fixed ring plate 409 . A second inclined baffle plate 9 used in conjunction with the first inclined baffle plate 8 is fixedly provided on the outer wall of the inner cylinder 401 .

通过采用上述技术方案,使转动铺料框404在固定环板409上转动。By adopting the above technical solution, the rotating material laying frame 404 is rotated on the fixed ring plate 409.

工作原理:首先将塑料颗粒原料通过进料口投放至干燥筒2中,塑料颗粒沿着一号倾斜挡板8和二号倾斜挡板9依次掉落至干燥筒2底部,开启热风组件3,热风组件3将干燥热风输送至外壳1内部从干燥筒2底部锥网处进入干燥筒2中与颗粒物料接触,如图2、图9所示,控制开启一号电机407驱动端带动二号齿轮408顺时针转动,二号齿轮408通过一号齿轮405带动转动轴402和螺旋扇叶403逆时针转动将干燥筒2底部塑料颗粒沿着内置筒401竖直向上输送至转动铺料框404处,二号齿轮408转动的同时通过一号齿环406带动转动铺料框404顺时针转动,通过转动铺料框404与转动轴402反向转动将输送的塑料颗粒均匀铺撒在干燥筒2中,以此往复循环使塑料颗粒在干燥筒2中流动,提高塑料颗粒与热风接触面积,加快热量在塑料颗粒中均匀传导的效果,干燥完毕后关闭一号电机407的同时开启二号电机619,如图5、图11所示,二号电机619的驱动端带动驱动轴614转动,驱动轴614通过三号锥形齿轮617和四号锥形齿轮618带动传动轴615转动,传动轴615通过固定齿轮616带动转动齿环603和清洁固定框604在圆轨602上转动,清洁固定框604转动的过程中通过固定齿环611和转动齿轮610带动主动轴609转动,如图12所示,主动轴609通过一号锥形齿轮612和二号锥形齿轮613带动从动轴607转动,从动轴607通过万向联轴器608带动清洁轴605和清洁辊606转动,通过清洁辊606沿着干燥筒2底部锥网表面附着灰尘进行清理,如图7、图13所示,驱动轴614转动的同时通过转动杆709和导向框710带动滑块707在滑轨706上往复移动,滑块707通过连接杆708带动二号齿环702在固定圆框701上往复转动,二号齿环702通过四个传动齿轮704带动四个对应的齿板703往复向心移动,四个齿板703往复打开闭合实现间歇下料的效果,干燥好的塑料颗粒间歇排放进料筒5内,在料筒5内通过加热和螺杆的旋转进行塑化,最终被注射到模具中成型。Working principle: First, the plastic granule raw material is put into the drying cylinder 2 through the feed port, and the plastic granules fall to the bottom of the drying cylinder 2 along the No. 1 inclined baffle 8 and the No. 2 inclined baffle 9 in turn, and the hot air component 3 is turned on. The hot air component 3 conveys the dry hot air to the inside of the shell 1 and enters the drying cylinder 2 from the cone net at the bottom of the drying cylinder 2 to contact the granular material. As shown in Figures 2 and 9, the No. 1 motor 407 driving end is controlled to drive the No. 2 gear 408 to rotate clockwise, and the No. 2 gear 408 drives the rotating shaft 402 and the spiral blade 403 to rotate counterclockwise through the No. 1 gear 405 to rotate the plastic granules at the bottom of the drying cylinder 2 vertically upward along the built-in cylinder 401. The plastic particles are transported to the rotating material spreading frame 404, and the rotating material spreading frame 404 is driven to rotate clockwise through the No. 1 gear ring 406 while the No. 2 gear 408 rotates. The rotating material spreading frame 404 rotates in the opposite direction to the rotating shaft 402 to evenly spread the transported plastic particles in the drying cylinder 2. This reciprocating cycle allows the plastic particles to flow in the drying cylinder 2, thereby increasing the contact area between the plastic particles and the hot air and accelerating the effect of evenly conducting heat in the plastic particles. After drying is completed, the No. 1 motor 407 is turned off and the No. 2 motor 619 is turned on, as shown in Figures 5 and 11. The driving end of the No. 2 motor 619 drives the driving shaft 614 to rotate, and the driving shaft 614 is driven by the No. 3 motor 407. The bevel gear 617 and the fourth bevel gear 618 drive the transmission shaft 615 to rotate, and the transmission shaft 615 drives the rotating gear ring 603 and the cleaning fixed frame 604 to rotate on the circular rail 602 through the fixed gear 616. During the rotation of the cleaning fixed frame 604, the driving shaft 609 is driven to rotate through the fixed gear ring 611 and the rotating gear 610. As shown in Figure 12, the driving shaft 609 drives the driven shaft 607 to rotate through the first bevel gear 612 and the second bevel gear 613. The driven shaft 607 drives the cleaning shaft 605 and the cleaning roller 606 to rotate through the universal coupling 608. The cleaning roller 606 rotates along the conical mesh surface at the bottom of the drying cylinder 2. 7 and 13, while the driving shaft 614 rotates, the slider 707 is driven to reciprocate on the slide rail 706 through the rotating rod 709 and the guide frame 710, and the slider 707 drives the second gear ring 702 to reciprocate on the fixed circular frame 701 through the connecting rod 708. The second gear ring 702 drives four corresponding tooth plates 703 to reciprocate centripetally through four transmission gears 704, and the four tooth plates 703 are reciprocated to open and close to achieve the effect of intermittent feeding, and the dried plastic particles are intermittently discharged into the feed barrel 5, plasticized by heating and rotation of the screw in the barrel 5, and finally injected into the mold for molding.

显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims (10)

1. The drying and plasticizing integrated injection molding processing equipment comprises a shell (1) and is characterized in that a drying cylinder (2) is arranged on the inner wall of the shell (1), a hot air component (3) is arranged on one side of the outer wall of the shell (1), a drying spreading component (4) is arranged in the drying cylinder (2), a charging cylinder (5) is arranged below the drying cylinder (2), a dust self-cleaning component (6) matched with the drying cylinder (2) is arranged on the inner wall of the shell (1), an intermittent discharging component (7) is arranged between the drying cylinder (2) and the charging cylinder (5), and two symmetrically distributed first inclined baffles (8) are fixedly arranged on the inner wall of the drying cylinder (2);
The drying spreading assembly (4) comprises an inner cylinder (401), the inner cylinder (401) is fixedly arranged on the drying cylinder (2), a rotating shaft (402) is arranged in the middle of the inner cylinder (401), the rotating shaft (402) is rotationally connected with the shell (1), a spiral fan blade (403) is fixedly arranged on the outer wall of the rotating shaft (402), and a rotary spreading frame (404) is rotationally arranged at the top end of the inner cylinder (401);
The dust self-cleaning assembly (6) comprises a supporting annular frame (601), the supporting annular frame (601) is fixedly arranged in the shell (1), a circular rail (602) is fixedly arranged at the top end of the supporting annular frame (601), a rotating toothed ring (603) is rotationally arranged on the circular rail (602), a cleaning fixing frame (604) is fixedly arranged on one side of the inner wall of the rotating toothed ring (603), a cleaning shaft (605) is rotationally arranged on one side, close to the drying cylinder (2), of the cleaning fixing frame (604), and a cleaning roller (606) matched with the drying cylinder (2) is fixedly sleeved on the outer wall of the cleaning shaft (605);
Intermittent type material discharging component (7) is including fixed circle frame (701), fixed circle frame (701) fixed mounting is in feed cylinder (5) top, and axis of rotation (402) are connected with fixed circle frame (701) rotation, fixed circle frame (701) top rotation is equipped with No. two ring gears (702), fixed circle frame (701) top middle part slides and is equipped with four annular array distributed pinion rack (703).
2. The device for drying and plasticizing integrated injection molding according to claim 1, wherein a first toothed ring (406) is fixedly arranged at the top end of the rotary spreading frame (404), the first toothed ring (406) is rotationally connected with the housing (1), a first gear (405) is fixedly sleeved on the outer wall of the rotary shaft (402), a first motor (407) is fixedly arranged in the middle of the top end of the housing (1), the driving end of the first motor (407) penetrates through the housing (1), a second gear (408) is fixedly arranged at the driving end of the first motor (407), and the second gear (408) is respectively meshed and connected with the first gear (405) and the first toothed ring (406).
3. The drying and plasticizing integrated injection molding equipment according to claim 1, wherein a driving shaft (609) is rotatably arranged on one side, away from the drying cylinder (2), of the cleaning and fixing frame (604), a rotating gear (610) is fixedly arranged on the outer wall of the driving shaft (609), a fixed toothed ring (611) is fixedly arranged on one side, close to the rotating gear (610), of the inner wall of the shell (1), the rotating gear (610) is meshed with the fixed toothed ring (611), a driven shaft (607) is arranged between the driving shaft (609) and the cleaning shaft (605), and the driven shaft (607) is rotatably connected with the cleaning and fixing frame (604).
4. A drying and plasticizing integrated injection molding apparatus as claimed in claim 3, wherein four transmission gears (704) distributed in a ring array are rotatably arranged on the fixed circular frame (701), the four transmission gears (704) are respectively engaged with the second toothed ring (702) and the corresponding toothed plate (703), a connecting plate (705) is fixedly arranged on the supporting circular frame (601), a slide rail (706) is fixedly arranged at the top end of the connecting plate (705), a slide block (707) is slidably arranged on the slide rail (706), a connecting rod (708) is rotatably arranged at the top end of the slide block (707), and the other end of the connecting rod (708) is rotatably connected with the second toothed ring (702).
5. A drying and plasticizing integrated injection molding apparatus as claimed in claim 3, wherein a universal coupling (608) is fixedly arranged at the top end of the cleaning shaft (605), and the other end of the universal coupling (608) is fixedly connected with the driven shaft (607).
6. A drying and plasticizing integrated injection molding apparatus as claimed in claim 3, wherein a first conical gear (612) is fixedly arranged at one end of the driven shaft (607) far away from the universal coupling (608), a second conical gear (613) is fixedly arranged at the top end of the driving shaft (609), and the first conical gear (612) is meshed with the second conical gear (613).
7. The drying and plasticizing integrated injection molding equipment according to claim 4, wherein a second motor (619) is fixedly arranged on one side, away from the hot air component (3), of the outer wall of the shell (1), a driving shaft (614) is fixedly arranged on the driving end of the second motor (619), the driving shaft (614) is rotatably connected with the supporting annular frame (601), a rotating rod (709) is fixedly arranged at the end part of the driving shaft (614), a guide frame (710) matched with the rotating rod (709) is fixedly arranged on the sliding block (707), and the rotating rod (709) is slidably connected with the guide frame (710).
8. The drying and plasticizing integrated injection molding equipment according to claim 7, wherein a transmission shaft (615) is rotatably arranged on one side of the supporting annular frame (601) close to the second motor (619), a third conical gear (617) is fixedly arranged at the bottom end of the transmission shaft (615), a fourth conical gear (618) is fixedly arranged on the outer wall of the driving shaft (614), and the third conical gear (617) and the fourth conical gear (618) are in meshed connection.
9. The drying and plasticizing integrated injection molding apparatus as claimed in claim 8, wherein a fixed gear (616) is fixedly provided at a top end of the transmission shaft (615), and the fixed gear (616) is engaged with the rotating ring gear (603).
10. The drying and plasticizing integrated injection molding equipment according to claim 2, wherein a fixed ring plate (409) is fixedly arranged on the outer wall of the built-in cylinder (401), the rotary spreading frame (404) is rotationally connected with the fixed ring plate (409), and a second inclined baffle (9) matched with the first inclined baffle (8) is fixedly arranged on the outer wall of the built-in cylinder (401).
CN202510308650.0A 2025-03-17 2025-03-17 Drying and plasticizing integrated injection molding equipment Active CN119820737B (en)

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KR101853841B1 (en) * 2017-10-12 2018-05-03 우주웰보드 주식회사 Regeneration master batch drying device of extrusion molding machine
CN111113837B (en) * 2020-01-06 2021-06-04 南京贝迪新材料科技股份有限公司 A kind of precision extrusion and transfer equipment for light guide plate production
CN115338154B (en) * 2022-07-05 2024-12-03 湖南金业环保科技有限公司 A pretreatment drying device for smelting industrial solid waste
CN116022993B (en) * 2023-02-27 2023-07-14 北京科技大学 High-efficiency drying system for graded pulverization of aqueous materials
CN117021418A (en) * 2023-08-22 2023-11-10 安徽冠泓塑业有限公司 Waste plastic recycling equipment with crushing and cleaning functions
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