CN119812989B - A heat dissipation device with a microchannel heat sink - Google Patents
A heat dissipation device with a microchannel heat sink Download PDFInfo
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Abstract
本发明公开了一种具有微通道散热器的散热装置,具体涉及冷却装置技术领域,包括外壳,所述外壳前端转动连接有柜门,所述外壳内腔底壁固定连接有隔离垫,所述隔离垫上端前部固定连接有安装箱,所述安装箱左右两端及后端共同设置有冷却结构,所述冷却结构后端设置有降温结构。本发明所述的一种具有微通道散热器的散热装置,通过降温结构的作用以及热对流的原理使冷却结构中的冷却液循环流动,进而携带安装箱运行所产生的热量进入降温结构中,通过降温结构的作用对冷却液进行降温,降温后的冷却液继续在冷却结构中循环,其热量通过降温结构散发到空气中,通过冷却结构对安装箱进行均匀散热,减少故障率,保障设备运行的稳定性。
The present invention discloses a heat dissipation device with a microchannel radiator, and specifically relates to the technical field of cooling devices, including a shell, the front end of the shell is rotatably connected to a cabinet door, the bottom wall of the inner cavity of the shell is fixedly connected to an isolation pad, the front part of the upper end of the isolation pad is fixedly connected to an installation box, the left and right ends and the rear end of the installation box are jointly provided with a cooling structure, and the rear end of the cooling structure is provided with a cooling structure. The heat dissipation device with a microchannel radiator described in the present invention circulates the coolant in the cooling structure through the action of the cooling structure and the principle of thermal convection, and then carries the heat generated by the operation of the installation box into the cooling structure, cools the coolant through the action of the cooling structure, and the cooled coolant continues to circulate in the cooling structure, and its heat is dissipated into the air through the cooling structure, and the installation box is evenly dissipated through the cooling structure, thereby reducing the failure rate and ensuring the stability of equipment operation.
Description
技术领域Technical Field
本发明涉及冷却装置技术领域,特别涉及一种具有微通道散热器的散热装置。The invention relates to the technical field of cooling devices, and in particular to a heat dissipation device with a microchannel radiator.
背景技术Background Art
随着电力需求的持续攀升,配电柜的散热管理问题愈发显得重要。电力柜作为电力系统的重要组成部分,其温控效果直接影响到系统的安全性和可靠性。电力柜内部的电气元件在长时间的工作运行时都会产生大量的热量,尤其是在夏天,由于电力柜内部的空间狭小,不仅不利于施工人员对变电箱内部进行维修与处理,也让变电箱内部的热量不容易散发到空气中,很容易使变电箱内部的电器元件因高温而出现损坏或电路连接线因高温而出现短路,大大地增加常规电力柜的使用危害。As the demand for electricity continues to rise, the heat dissipation management of distribution cabinets has become increasingly important. As an important part of the power system, the temperature control effect of the power cabinet directly affects the safety and reliability of the system. The electrical components inside the power cabinet will generate a lot of heat when they are working for a long time, especially in summer. Due to the small space inside the power cabinet, it is not only not conducive to the construction personnel to repair and handle the inside of the transformer box, but also makes it difficult for the heat inside the transformer box to dissipate into the air. It is easy to damage the electrical components inside the transformer box due to high temperature or short-circuit the circuit connection lines due to high temperature, greatly increasing the hazards of using conventional power cabinets.
目前,电力柜的结构相对简单,遇见较热的环境时,电力柜内的温度不易散去,电力柜内的电气设备在高温的作用下加速老化,故障率提高。一些电力柜的散热装置通过水冷的方式进行散热,但是水冷散热会产生大量的水蒸气和水珠,需要对其进行收集处理,由于电力柜内部都是控制线路等,直接水冷散热会存在一定安全隐患。At present, the structure of the power cabinet is relatively simple. When encountering a hot environment, the temperature inside the power cabinet is not easy to dissipate. The electrical equipment in the power cabinet accelerates aging under the action of high temperature, and the failure rate increases. The heat dissipation device of some power cabinets dissipates heat through water cooling, but water cooling will generate a large amount of water vapor and water droplets, which need to be collected and processed. Since the power cabinet is filled with control circuits, etc., direct water cooling will have certain safety hazards.
由于电力柜内部空间狭小,不利于热量散发到空气中,使得电力柜内部的元件因高温而出现损坏或电路连接线因高温而出现故障;一些电力柜的散热装置通过水冷的方式进行散热,在高温环境条件下,其散热效果将会大打折扣,散热效果一般。Since the internal space of the power cabinet is small, it is not conducive to the heat dissipation into the air, so the components inside the power cabinet are damaged due to high temperature or the circuit connection lines fail due to high temperature; the heat dissipation devices of some power cabinets dissipate heat through water cooling. Under high temperature environment conditions, the heat dissipation effect will be greatly reduced and the heat dissipation effect is general.
发明内容Summary of the invention
本发明的主要目的在于提供一种具有微通道散热器的散热装置,可以有效解决现有装置存在散热不均匀、冷却效率低和换热效率低的问题。The main purpose of the present invention is to provide a heat dissipation device with a microchannel radiator, which can effectively solve the problems of uneven heat dissipation, low cooling efficiency and low heat exchange efficiency in existing devices.
为实现上述目的,本发明采取的技术方案为:To achieve the above object, the technical solution adopted by the present invention is:
一种具有微通道散热器的散热装置,包括外壳,所述外壳前端转动连接有柜门,所述外壳内腔底壁固定连接有隔离垫,所述隔离垫上端前部固定连接有安装箱,所述安装箱左右两端及后端共同设置有冷却结构,所述冷却结构后端设置有降温结构。A heat dissipation device with a microchannel radiator comprises a shell, the front end of the shell is rotatably connected to a cabinet door, the bottom wall of the shell inner cavity is fixedly connected to an isolation pad, the front part of the upper end of the isolation pad is fixedly connected to an installation box, the left and right ends and the rear end of the installation box are jointly provided with a cooling structure, and the rear end of the cooling structure is provided with a temperature reduction structure.
优选的,所述冷却结构包括固定于外壳内腔与安装箱后端紧贴的背板,所述背板前端左右对称固定连接有侧接触组件,所述背板后端上部开设有与两侧侧接触组件连通的连通管二,所述背板后端下部开设有与两侧侧接触组件连通的回流管,所述回流管、连通管二后端均与降温结构连通。Preferably, the cooling structure includes a back plate fixed to the inner cavity of the shell and tightly attached to the rear end of the installation box, the front end of the back plate is symmetrically fixedly connected with the side contact assembly, the upper part of the rear end of the back plate is provided with a connecting pipe 2 connected with the side contact assemblies on both sides, the lower part of the rear end of the back plate is provided with a return pipe connected with the side contact assemblies on both sides, and the rear ends of the return pipe and the connecting pipe 2 are both connected to the cooling structure.
优选的,所述侧接触组件包括与安装箱侧壁贴合的侧板,所述侧板内表面线性分布开设有若干换热部件,所述侧板内表面上侧左右对称开设有与连通管二连通的供水管,若干所述换热部件的左右两侧均与同侧供水管连通,若干换热部件内表面后部共同开设有与回流管连通的温水管。Preferably, the side contact assembly includes a side panel that is fitted with a side wall of the installation box, and a plurality of heat exchange components are linearly distributed on the inner surface of the side panel. Water supply pipes connected to the second connecting pipe are symmetrically opened on the upper side of the inner surface of the side panel, and the left and right sides of several heat exchange components are connected to the water supply pipe on the same side. A warm water pipe connected to the return pipe is commonly opened on the rear of the inner surface of several heat exchange components.
优选的,所述换热部件包括Z形换热槽,所述侧板内表面位于Z形换热槽下侧的部分开设有与相邻供水管连通的冷水管,所述冷水管与供水管相接处均固定连接有弹簧支撑环,两侧所述弹簧支撑环相互远离的一端均固定连接有与冷水管内表面滑动连接的T形活塞阀,所述T形活塞阀前后两侧均开设有与后端连通的过孔,所述冷水管内表面上部线性分布开设有若干与Z形换热槽内腔连通的连通管一,位于上部的所述Z形换热槽与位于下部的所述Z形换热槽左右重叠且Z形换热槽内表面远离安装箱的一侧均与温水管连通。Preferably, the heat exchange component includes a Z-shaped heat exchange groove, and the inner surface of the side plate located at the lower side of the Z-shaped heat exchange groove is provided with a cold water pipe connected to an adjacent water supply pipe, and the cold water pipe and the water supply pipe are fixedly connected at the junction with a spring support ring, and the ends of the spring support rings on both sides that are away from each other are fixedly connected with a T-shaped piston valve that is slidably connected to the inner surface of the cold water pipe, and the front and rear sides of the T-shaped piston valve are provided with through holes connected to the rear end, and a plurality of connecting pipes connected to the inner cavity of the Z-shaped heat exchange groove are linearly distributed on the upper part of the inner surface of the cold water pipe, the Z-shaped heat exchange groove located at the upper part overlaps with the Z-shaped heat exchange groove located at the lower part on the left and right, and the side of the inner surface of the Z-shaped heat exchange groove away from the installation box is connected to the warm water pipe.
优选的,所述连通管一上端转动连接有旋流帽,所述旋流帽内表面环形分布开设有若干与外表面连通的螺旋槽。Preferably, an upper end of the connecting pipe is rotatably connected to a swirl cap, and a plurality of spiral grooves communicating with the outer surface are annularly distributed on the inner surface of the swirl cap.
优选的,所述背板内表面左右对称开设有换热管,两个所述换热管上侧均与连通管二连通,两个所述换热管下侧均与回流管连通,两个所述换热管与回流管的连接处均固定连接有单向阀。Preferably, heat exchange tubes are symmetrically provided on the inner surface of the back plate, the upper sides of the two heat exchange tubes are connected to the connecting tube 2, the lower sides of the two heat exchange tubes are connected to the return pipe, and the connection between the two heat exchange tubes and the return pipe is fixedly connected with a one-way valve.
优选的,所述降温结构包括与背板后端固定连接的降温盒和与降温盒内腔底壁固定连接的循环泵,所述降温盒前端下部固定连接有与回流管连通的水管一,所述水管一远离背板的一端与循环泵输入侧相连并延伸至水管二内腔上部并固定连接有溢流组件,所述降温盒前端上部开设有与循环泵输出端连通的水管二,所述降温盒内表面线性分布固定连接有若干挡板,若干所述挡板后端共同固定连接有半导体制冷片。Preferably, the cooling structure includes a cooling box fixedly connected to the rear end of the back plate and a circulating pump fixedly connected to the bottom wall of the inner cavity of the cooling box, a water pipe 1 connected to a return pipe is fixedly connected to the lower front end of the cooling box, one end of the water pipe 1 away from the back plate is connected to the input side of the circulating pump and extends to the upper part of the inner cavity of the water pipe 2 and is fixedly connected to an overflow assembly, a water pipe 2 connected to the output end of the circulating pump is opened at the upper front end of the cooling box, a plurality of baffles are linearly distributed and fixedly connected to the inner surface of the cooling box, and a semiconductor refrigeration plate is fixedly connected to the rear ends of the plurality of baffles.
优选的,所述溢流组件包括线性分布与降温盒侧面固定连接的分支管,若干所述分支管均与水管一连通,若干所述分支管上端均开设有与其内腔连通的溢流口。Preferably, the overflow assembly includes branch pipes which are linearly distributed and fixedly connected to the side of the cooling box, several of the branch pipes are connected to a water pipe, and the upper ends of several of the branch pipes are provided with overflow ports connected to their inner cavities.
优选的,所述挡板上端均线性分布开设有若干导流槽,相邻两个挡板上的导流槽在垂直方向上相互交错。Preferably, a plurality of guide grooves are linearly distributed on the upper ends of the baffles, and the guide grooves on two adjacent baffles are staggered in the vertical direction.
优选的,所述半导体制冷片热端线性分布固定连接有若干散热鳍片,所述降温盒后端固定连接有冷却盒,所述冷却盒后端上部开设有贯穿外壳内腔后部与外壳后端连通的出风口,所述冷却盒后端线性分布固定连接有若干风扇,所述外壳后端对应风扇所在位置开设有进风口,所述降温盒后端下部固定安装有连通冷却盒与降温盒内腔的网孔板,所述网孔板表面开设有若干前后贯通且安装有单向瓣膜的毛细孔。Preferably, the hot end of the semiconductor refrigeration plate is linearly distributed and fixedly connected with a plurality of heat dissipation fins, the rear end of the cooling box is fixedly connected with a cooling box, the upper part of the rear end of the cooling box is provided with an air outlet that passes through the rear part of the inner cavity of the shell and is connected with the rear end of the shell, the rear end of the cooling box is linearly distributed and fixedly connected with a plurality of fans, the rear end of the shell is provided with an air inlet corresponding to the position of the fan, the lower part of the rear end of the cooling box is fixedly installed with a mesh plate that connects the cooling box and the inner cavity of the cooling box, and the surface of the mesh plate is provided with a plurality of capillaries that pass through the front and back and are equipped with one-way valves.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过冷却结构与安装箱的配合与安装箱内壁进行热交换,并通过降温结构的作用以及热对流的原理使冷却结构中的冷却液循环流动,进而携带安装箱运行所产生的热量进入降温结构中,通过降温结构的作用对冷却液进行降温,降温后的冷却液继续在冷却结构中循环,其热量通过降温结构散发到空气中,通过冷却结构对安装箱进行均匀散热,由此保障安装箱内的温度处于安全范围内,减少故障率,保障设备运行的稳定性。The present invention performs heat exchange with the inner wall of the installation box through the cooperation of the cooling structure and the installation box, and circulates the coolant in the cooling structure through the action of the cooling structure and the principle of heat convection, thereby carrying the heat generated by the operation of the installation box into the cooling structure, and cooling the coolant through the action of the cooling structure. The cooled coolant continues to circulate in the cooling structure, and its heat is dissipated into the air through the cooling structure. The cooling structure evenly dissipates the heat to the installation box, thereby ensuring that the temperature in the installation box is within a safe range, reducing the failure rate, and ensuring the stability of equipment operation.
本发明通过侧接触组件内开设的Z形换热槽与安装箱进行接触散热,并通过供水管与温水管的作用促进Z形换热槽内的冷却液进行循环,进一步地通过Z形换热槽内设置的旋流帽促进冷却液在Z形换热槽中流动,形成激射的旋流,进而加快冷却液中的分子运行,加快其热交换速率,促进冷却液通过侧板与安装箱的热交换效率,从而提高散热效率,保障安装箱内的温度处于安全范围。The present invention achieves heat dissipation through contact between the Z-shaped heat exchange groove opened in the side contact component and the installation box, and promotes the circulation of the coolant in the Z-shaped heat exchange groove through the action of the water supply pipe and the warm water pipe. The swirl cap provided in the Z-shaped heat exchange groove further promotes the flow of the coolant in the Z-shaped heat exchange groove to form a lasing swirl, thereby accelerating the movement of molecules in the coolant, accelerating its heat exchange rate, and promoting the heat exchange efficiency of the coolant through the side plate and the installation box, thereby improving the heat dissipation efficiency and ensuring that the temperature in the installation box is within a safe range.
本发明通过水管一和循环泵的配合将高温冷却液送到降温盒上层,通过溢流组件的作用均匀地分配到降温盒中形成水幕,配合挡板及其上侧开设的导流槽使得冷却液在降温盒内循环流动,配合挡板与半导体制冷片进行降温,降温后的冷却液通过水管一和水管二的作用送入连通管二中,促使连通管二中冷却液形成循环,促使冷却液保持低温状态,保障冷却结构能够对安装箱持续散热。The present invention delivers high-temperature coolant to the upper layer of the cooling box through the cooperation of water pipe one and a circulating pump, and distributes it evenly to the cooling box to form a water curtain through the action of an overflow component, cooperates with the baffle and the guide groove opened on its upper side to allow the coolant to circulate in the cooling box, cooperates with the baffle and the semiconductor refrigeration plate to cool the box, and the cooled coolant is delivered to the connecting pipe two through the action of water pipe one and water pipe two, so that the coolant in the connecting pipe two forms a circulation, keeps the coolant at a low temperature, and ensures that the cooling structure can continuously dissipate heat from the installation box.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的隔离垫与外壳的位置关系示意图;FIG2 is a schematic diagram showing the positional relationship between the isolation pad and the housing of the present invention;
图3为本发明的冷却结构的结构示意图;FIG3 is a schematic structural diagram of a cooling structure of the present invention;
图4为本发明的侧接触组件的结构示意图;FIG4 is a schematic structural diagram of a side contact assembly of the present invention;
图5为本发明的换热部件的结构示意图;FIG5 is a schematic structural diagram of a heat exchange component of the present invention;
图6为本发明的T形活塞阀与供水管的位置关系示意图;FIG6 is a schematic diagram showing the positional relationship between the T-shaped piston valve and the water supply pipe of the present invention;
图7为本发明的旋流帽的结构示意图;FIG7 is a schematic diagram of the structure of a swirl cap of the present invention;
图8为本发明的背板的剖面结构示意图;FIG8 is a schematic cross-sectional view of the backplane of the present invention;
图9为本发明的降温结构的结构示意图;FIG9 is a schematic structural diagram of a cooling structure of the present invention;
图10为本发明的图9中A处局部结构放大示意图;FIG10 is an enlarged schematic diagram of the local structure at point A in FIG9 of the present invention;
图11为本发明的冷却盒的结构示意图。FIG. 11 is a schematic structural diagram of a cooling box of the present invention.
图中:1、外壳;2、柜门;3、安装箱;4、冷却结构;41、侧接触组件;411、侧板;412、换热部件;4121、Z形换热槽;4122、冷水管;4123、T形活塞阀;4124、旋流帽;4125、螺旋槽;4126、连通管一;4127、弹簧支撑环;413、供水管;414、温水管;42、背板;422、换热管;423、单向阀;43、连通管二;44、回流管;5、降温结构;51、降温盒;52、水管一;53、循环泵;54、半导体制冷片;541、冷却盒;542、出风口;543、散热鳍片;544、风扇;545、网孔板;55、挡板;56、导流槽;57、水管二;58、溢流组件;581、分支管;582、溢流口;6、隔离垫。In the figure: 1, housing; 2, cabinet door; 3, installation box; 4, cooling structure; 41, side contact assembly; 411, side plate; 412, heat exchange component; 4121, Z-shaped heat exchange groove; 4122, cold water pipe; 4123, T-shaped piston valve; 4124, swirl cap; 4125, spiral groove; 4126, connecting pipe 1; 4127, spring support ring; 413, water supply pipe; 414, warm water pipe; 42, back plate; 422, heat exchange pipe; 423, one-way valve; 43, connecting pipe 2; 44, return pipe; 5, cooling structure; 51, cooling box; 52, water pipe 1; 53, circulation pump; 54, semiconductor refrigeration plate; 541, cooling box; 542, air outlet; 543, cooling fins; 544, fan; 545, mesh plate; 55, baffle; 56, guide groove; 57, water pipe 2; 58, overflow assembly; 581, branch pipe; 582, overflow port; 6, isolation pad.
具体实施方式DETAILED DESCRIPTION
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
实施例一,如图1和图2所示,一种具有微通道散热器的散热装置,包括外壳1,外壳1前端转动连接有柜门2,外壳1内腔底壁固定连接有隔离垫6,隔离垫6上端前部固定连接有安装箱3,安装箱3左右两端及后端共同设置有冷却结构4,冷却结构4后端设置有降温结构5。Embodiment 1, as shown in FIG. 1 and FIG. 2, a heat dissipation device with a microchannel radiator includes a shell 1, a cabinet door 2 is rotatably connected to the front end of the shell 1, an isolation pad 6 is fixedly connected to the bottom wall of the inner cavity of the shell 1, an installation box 3 is fixedly connected to the front upper end of the isolation pad 6, a cooling structure 4 is commonly provided at the left and right ends and the rear end of the installation box 3, and a cooling structure 5 is provided at the rear end of the cooling structure 4.
其中,隔离垫6用于将安装箱3垫起,隔离垫6具备一定的吸水能力,避免因外部冲击或者其他撞击造成内部冷却液泄漏而对安装箱3内的设备造成损坏。The isolation pad 6 is used to prop up the installation box 3 . The isolation pad 6 has a certain water absorption capacity to prevent the internal coolant from leaking due to external impact or other collisions and causing damage to the equipment in the installation box 3 .
在本实施例的运行过程中,首先通过冷却结构4与安装箱3的配合与安装箱3内壁进行热交换,并通过降温结构5的作用以及热对流的原理使冷却结构4中的冷却液循环流动,进而携带安装箱3运行所产生的热量进入降温结构5中,通过降温结构5的作用对冷却液进行降温,降温后的冷却液继续在冷却结构4中循环,其热量通过降温结构5散发到空气中,通过冷却结构4对安装箱3进行均匀散热,由此保障安装箱3内的温度处于安全范围内,减少故障率,保障设备运行的稳定性。During the operation of this embodiment, first, heat exchange is performed with the inner wall of the installation box 3 through the cooperation of the cooling structure 4 and the installation box 3, and the coolant in the cooling structure 4 circulates through the action of the cooling structure 5 and the principle of heat convection, thereby carrying the heat generated by the operation of the installation box 3 into the cooling structure 5, and the cooling liquid is cooled by the cooling structure 5. The cooled coolant continues to circulate in the cooling structure 4, and its heat is dissipated into the air through the cooling structure 5. The cooling structure 4 evenly dissipates the heat to the installation box 3, thereby ensuring that the temperature in the installation box 3 is within a safe range, reducing the failure rate, and ensuring the stability of the equipment operation.
实施例二,本实施例在实施例一的基础上通过侧接触组件41内开设的Z形换热槽4121与安装箱3进行接触散热,并通过供水管413与温水管414的作用促进Z形换热槽4121内的冷却液进行循环,进一步地通过Z形换热槽4121内设置的旋流帽4124促进冷却液在Z形换热槽4121中流动,形成激射的旋流,进而加快冷却液中的分子运行,加快其热交换速率,促进冷却液通过侧板411与安装箱3的热交换效率,从而提高散热效率,保障安装箱3内的温度处于安全范围。Embodiment 2. Based on Embodiment 1, this embodiment dissipates heat through contact between the Z-shaped heat exchange groove 4121 opened in the side contact component 41 and the installation box 3, and promotes the circulation of the coolant in the Z-shaped heat exchange groove 4121 through the action of the water supply pipe 413 and the warm water pipe 414. Further, the swirl cap 4124 provided in the Z-shaped heat exchange groove 4121 promotes the flow of the coolant in the Z-shaped heat exchange groove 4121 to form a swirl, thereby accelerating the movement of molecules in the coolant, accelerating its heat exchange rate, and promoting the heat exchange efficiency between the coolant and the installation box 3 through the side plate 411, thereby improving the heat dissipation efficiency and ensuring that the temperature in the installation box 3 is within a safe range.
具体的,为实现与设备进行接触换热,参阅图3,冷却结构4包括固定于外壳1内腔与安装箱3后端紧贴的背板42,背板42前端左右对称固定连接有侧接触组件41,背板42后端上部开设有与两侧侧接触件41连通的连通管二43,背板42后端下部开设有与两侧侧接触件41连通的回流管44,回流管44、连通管二43后端均与降温结构5连通。Specifically, in order to achieve contact heat exchange with the equipment, referring to Figure 3, the cooling structure 4 includes a back plate 42 fixed to the inner cavity of the shell 1 and tightly attached to the rear end of the installation box 3, the front end of the back plate 42 is symmetrically fixedly connected with the side contact assembly 41, a connecting pipe 2 43 connected to the side contact members 41 on both sides is opened at the upper part of the rear end of the back plate 42, and a return pipe 44 connected to the side contact members 41 on both sides is opened at the lower part of the rear end of the back plate 42, and the rear ends of the return pipe 44 and the connecting pipe 2 43 are both connected to the cooling structure 5.
背板42与安装箱3后侧接触,并由此从安装箱3后侧进行换热,同步的通过与两侧的侧接触组件41连接的连通管二43和回流管44促使冷却液在背板42、侧接触组件41中循环,从而保持安装箱3处于低温运行状态,同时连通管二43和回流管44与降温结构5配合保持冷却液处于低温状态。The back plate 42 contacts the rear side of the installation box 3, and heat is exchanged from the rear side of the installation box 3. The coolant is simultaneously circulated in the back plate 42 and the side contact assembly 41 through the connecting pipe 2 43 and the return pipe 44 connected to the side contact assemblies 41 on both sides, thereby keeping the installation box 3 in a low-temperature operating state. At the same time, the connecting pipe 2 43 and the return pipe 44 cooperate with the cooling structure 5 to keep the coolant in a low-temperature state.
进一步的,为实现对设备侧壁进行接触换热,保障温度处于安全范围内,参阅图4、图5、图6和图8,侧接触组件41包括与安装箱3侧壁贴合的侧板411,侧板411内表面线性分布开设有若干换热部件412,侧板411内表面上侧左右对称开设有与连通管二43连通的供水管413,若干换热部件412的左右两侧均与同侧供水管413连通,若干换热部件412内表面后部共同开设有与回流管44连通的温水管414。Furthermore, in order to achieve contact heat exchange with the side wall of the equipment and ensure that the temperature is within a safe range, referring to Figures 4, 5, 6 and 8, the side contact assembly 41 includes a side plate 411 that is fitted with the side wall of the installation box 3, and a plurality of heat exchange components 412 are linearly distributed on the inner surface of the side plate 411. Water supply pipes 413 that are connected to the connecting pipe 2 43 are symmetrically opened on the upper side of the inner surface of the side plate 411. The left and right sides of the plurality of heat exchange components 412 are connected to the water supply pipe 413 on the same side, and a warm water pipe 414 that is connected to the return pipe 44 is commonly opened on the rear of the inner surface of the plurality of heat exchange components 412.
侧板411为铜制板,且与安装箱3侧壁贴合,其内侧开设的换热部件412内充满冷却液,并通过供水管413和温水管414实现冷却液的循环,促使换热部件412中的冷却液处于低温状态,保障与安装箱3的换热效率。The side plate 411 is a copper plate and is fitted with the side wall of the installation box 3. The heat exchange component 412 opened on the inner side is filled with coolant, and the coolant circulates through the water supply pipe 413 and the warm water pipe 414, so that the coolant in the heat exchange component 412 is in a low temperature state, thereby ensuring the heat exchange efficiency with the installation box 3.
进一步的,为实现冷却液与设备进行热量交换,并促进冷却液在Z形换热槽4121内流动,进而促进热交换速率,参阅图5、图6和图7,换热部件412包括Z形换热槽4121,侧板411内表面位于Z形换热槽4121下侧的部分开设有与相邻供水管413连通的冷水管4122,冷水管4122与供水管413相接处均固定连接有弹簧支撑环4127,两侧弹簧支撑环4127相互远离的一端均固定连接有与冷水管4122内表面滑动连接的T形活塞阀4123,T形活塞阀4123前后两侧均开设有与后端连通的过孔,冷水管4122内表面上部线性分布开设有若干与Z形换热槽4121内腔连通的连通管一4126,位于上部的Z形换热槽4121与位于下部的Z形换热槽4121左右重叠且Z形换热槽4121内表面远离安装箱3的一侧均与温水管414连通;连通管一4126上端转动连接有旋流帽4124,旋流帽4124内表面环形分布开设有若干与外表面连通的螺旋槽4125。Furthermore, in order to realize heat exchange between the coolant and the equipment and promote the flow of the coolant in the Z-shaped heat exchange groove 4121, thereby promoting the heat exchange rate, referring to Figures 5, 6 and 7, the heat exchange component 412 includes a Z-shaped heat exchange groove 4121, and the portion of the inner surface of the side plate 411 located at the lower side of the Z-shaped heat exchange groove 4121 is provided with a cold water pipe 4122 connected to the adjacent water supply pipe 413, and the junction of the cold water pipe 4122 and the water supply pipe 413 is fixedly connected with a spring support ring 4127, and the ends of the spring support rings 4127 on both sides that are away from each other are fixedly connected with T-shaped heat exchange grooves 4121 that are slidably connected to the inner surface of the cold water pipe 4122. shaped piston valve 4123, the front and rear sides of the T-shaped piston valve 4123 are provided with through holes connected to the rear end, a plurality of connecting pipes 4126 connected to the inner cavity of the Z-shaped heat exchange groove 4121 are linearly distributed on the upper part of the inner surface of the cold water pipe 4122, the Z-shaped heat exchange groove 4121 located at the upper part overlaps with the Z-shaped heat exchange groove 4121 located at the lower part, and the side of the inner surface of the Z-shaped heat exchange groove 4121 away from the installation box 3 is connected to the warm water pipe 414; the upper end of the connecting pipe 4126 is rotatably connected to the swirl cap 4124, and the inner surface of the swirl cap 4124 is provided with a plurality of spiral grooves 4125 connected to the outer surface in an annular manner.
Z形换热槽4121是一个竖直的Z字形,相邻两个Z形换热槽4121的前侧竖直部分和后侧竖直部分是重叠的,由于分子热效应以及热对流原理,高温的液体会相对向上流动,由此Z形换热槽4121内的温度会出现分层,可视为两个不同温度的腔室,其中Z形换热槽4121上侧远离安装箱3的一侧与温水管414连通,其中高温的冷却液会从温水管414中溢流出去并通过温水管414回到回流管44中;The Z-shaped heat exchange groove 4121 is a vertical Z-shape, and the front vertical parts and rear vertical parts of two adjacent Z-shaped heat exchange grooves 4121 overlap. Due to the molecular thermal effect and the principle of thermal convection, the high-temperature liquid will flow upward relatively, so that the temperature in the Z-shaped heat exchange groove 4121 will be layered, which can be regarded as two chambers with different temperatures, wherein the upper side of the Z-shaped heat exchange groove 4121 away from the installation box 3 is connected to the warm water pipe 414, wherein the high-temperature coolant will overflow from the warm water pipe 414 and return to the return pipe 44 through the warm water pipe 414;
在此过程中,供水管413会持续向冷水管4122中提供冷却液,在使用时,供水管413内的冷却液是满的,只有当供水管413内充满冷却液时,才能抵消弹簧支撑环4127对T形活塞阀4123的压力,顶开所有的冷水管4122中的T形活塞阀4123进入冷水管4122中,并经由连通管一4126进入旋流帽4124中,冷却液在旋流帽4124中会在压力作用下沿螺旋槽4125路径向外喷射,同时由于螺旋槽4125的路径是螺线形的,其喷出的水流存在初始角度,会搅动原处于Z形换热槽4121内的冷却液出现旋流,加快分子碰撞速率,由此提高冷却液与侧板411的换热效率,进而提高侧板411对安装箱3的降温速率。During this process, the water supply pipe 413 will continuously supply coolant to the cold water pipe 4122. When in use, the coolant in the water supply pipe 413 is full. Only when the water supply pipe 413 is full of coolant can the pressure of the spring support ring 4127 on the T-shaped piston valve 4123 be offset, and the T-shaped piston valves 4123 in all the cold water pipes 4122 can be pushed open to enter the cold water pipe 4122, and enter the swirl cap 4124 through the connecting pipe 4126. The coolant in the swirl cap 4124 will be sprayed outward along the path of the spiral groove 4125 under the action of pressure. At the same time, since the path of the spiral groove 4125 is helical, the water flow it sprays out has an initial angle, which will stir the coolant originally in the Z-shaped heat exchange groove 4121 to cause a swirl, accelerate the molecular collision rate, thereby improving the heat exchange efficiency between the coolant and the side plate 411, and then improve the cooling rate of the side plate 411 to the installation box 3.
进一步的,为实现从后部与设备进行热交换以及辅助冷却液循环,参阅图8,背板42内表面左右对称开设有换热管422,两个换热管422上侧均与连通管二43连通,两个换热管422下侧均与回流管44连通,两个换热管422与回流管44的连接处均固定连接有单向阀423。Furthermore, in order to achieve heat exchange with the equipment from the rear and assist in cooling liquid circulation, referring to FIG8 , heat exchange tubes 422 are symmetrically provided on the inner surface of the back plate 42, the upper sides of the two heat exchange tubes 422 are connected to the connecting tube 2 43, and the lower sides of the two heat exchange tubes 422 are connected to the return pipe 44, and the connection between the two heat exchange tubes 422 and the return pipe 44 is fixedly connected with a one-way valve 423.
连通管二43中冷却液除了分流到侧接触组件41中之外,还会进入换热管422中,经由换热管422与背板42的换热从安装箱3后侧对安装箱3进行降温,进而辅助侧接触组件41对安装箱3进行降温散热。In addition to being diverted to the side contact component 41, the coolant in the connecting pipe 2 43 also enters the heat exchange tube 422, and cools the installation box 3 from the rear side through heat exchange between the heat exchange tube 422 and the back plate 42, thereby assisting the side contact component 41 in cooling and dissipating the heat of the installation box 3.
实施例三,本实施例在实施例二的基础上进一步通过水管一52和循环泵53的配合将高温冷却液送到降温盒51上层,通过溢流组件58的作用均匀地分配到降温盒51中形成水幕,配合挡板55及其上侧开设的导流槽56使得冷却液在降温盒51内循环流动,配合挡板55与半导体制冷片54进行降温,降温后的冷却液通过水管一52和水管二57的作用送入连通管二43中,促使连通管二43中冷却液形成循环,促使冷却液保持低温状态,保障冷却结构4能够对安装箱3持续散热。Embodiment 3: Based on Embodiment 2, this embodiment further delivers high-temperature coolant to the upper layer of the cooling box 51 through the cooperation of water pipe 1 52 and circulating pump 53, and evenly distributes it to the cooling box 51 to form a water curtain through the action of overflow component 58. The baffle 55 and the guide groove 56 opened on its upper side are used to make the coolant circulate in the cooling box 51, and the baffle 55 and semiconductor refrigeration plate 54 are used to cool the coolant. The cooled coolant is delivered to connecting pipe 2 43 through the action of water pipe 1 52 and water pipe 2 57, so that the coolant in connecting pipe 2 43 forms a circulation, and the coolant is kept at a low temperature, thereby ensuring that the cooling structure 4 can continuously dissipate heat from the installation box 3.
具体的,为实现对冷却液的降温,参阅图9和图10,降温结构5包括与背板42后端固定连接的降温盒51和与降温盒51内腔底壁固定连接的循环泵53,降温盒51前端下部固定连接有与回流管44连通的水管一52,水管一52远离背板42的一端与循环泵53输入侧相连并延伸至水管二57内腔上部并固定连接有溢流组件58,降温盒51前端上部开设有与循环泵53输出端连通的水管二57,降温盒51内表面线性分布固定连接有若干挡板55,若干挡板55后端共同固定连接有半导体制冷片54。Specifically, in order to cool the coolant, referring to Figures 9 and 10, the cooling structure 5 includes a cooling box 51 fixedly connected to the rear end of the back plate 42 and a circulating pump 53 fixedly connected to the bottom wall of the inner cavity of the cooling box 51, a water pipe 52 connected to the return pipe 44 is fixedly connected to the lower front end of the cooling box 51, one end of the water pipe 52 away from the back plate 42 is connected to the input side of the circulating pump 53 and extends to the upper part of the inner cavity of the water pipe 2 57 and is fixedly connected to an overflow assembly 58, a water pipe 2 57 connected to the output end of the circulating pump 53 is provided at the upper front end of the cooling box 51, a plurality of baffles 55 are linearly distributed and fixedly connected to the inner surface of the cooling box 51, and a semiconductor refrigeration plate 54 is fixedly connected to the rear ends of the plurality of baffles 55.
需要特别说明的是,上述循环泵53是一种现有技术中常规的双输入、双输出的水泵,能够吸取高温冷却液并通过水管一52送到降温盒51上侧,并吸收降温盒51底部的冷却液通过水管二57送入连通管二43中,该结构在现有技术中已有广泛应用,在本发明中仅利用其实现促进冷却液循环的功能,对其内部结构、运行原理和接线、控制方式不再进行赘述。It should be specially noted that the above-mentioned circulation pump 53 is a conventional dual-input, dual-output water pump in the prior art, which can absorb high-temperature coolant and send it to the upper side of the cooling box 51 through the water pipe 1 52, and absorb the coolant at the bottom of the cooling box 51 and send it into the connecting pipe 2 43 through the water pipe 2 57. This structure has been widely used in the prior art. In the present invention, it is only used to realize the function of promoting the circulation of the coolant, and its internal structure, operating principle, wiring, and control method are not described in detail.
进一步的,为使得冷却液均匀的向下流动,参阅图10,溢流组件58包括线性分布与降温盒51侧面固定连接的分支管581,若干分支管581均与水管一52连通,若干分支管581上端均开设有与其内腔连通的溢流口582;挡板55上端均线性分布开设有若干导流槽56,相邻两个挡板55上的导流槽56在垂直方向上相互交错。Furthermore, in order to make the coolant flow downward evenly, referring to Figure 10, the overflow assembly 58 includes branch pipes 581 that are linearly distributed and fixedly connected to the side of the cooling box 51, and several branch pipes 581 are connected to the water pipe 52. The upper ends of several branch pipes 581 are provided with overflow ports 582 that are connected to their inner cavities; the upper ends of the baffles 55 are linearly distributed with several guide grooves 56, and the guide grooves 56 on two adjacent baffles 55 are staggered in the vertical direction.
半导体制冷片54用于通过挡板55对降温盒51内的冷却液进行降温,挡板55上部开设的导流槽56能够延长冷却液在降温盒51中流动过的时间,提高降温效率,保障送回到连通管二43中冷却液处于低温状态;The semiconductor refrigeration sheet 54 is used to cool the coolant in the cooling box 51 through the baffle 55. The guide groove 56 provided on the upper part of the baffle 55 can prolong the time for the coolant to flow through the cooling box 51, improve the cooling efficiency, and ensure that the coolant sent back to the connecting pipe 2 43 is in a low temperature state;
进一步的,利用水管二57与溢流组件58的作用将冷却液均匀的送入分支管581中,并通过溢流口582溢流出来,溢流出来的冷却液不再是零散、不连续的,而是能够形成水幕,从而平铺在挡板55上方,保障冷却液与挡板55的接触面积,提高对冷却液的降温效率。Furthermore, the coolant is evenly delivered into the branch pipe 581 by utilizing the function of water pipe 2 57 and the overflow assembly 58, and overflows out through the overflow port 582. The overflowing coolant is no longer scattered and discontinuous, but can form a water curtain, thereby spreading flat on the baffle 55, ensuring the contact area between the coolant and the baffle 55, and improving the cooling efficiency of the coolant.
进一步的,为实现对冷却液的降温以及保障半导体制冷片54处于高效冷却状态,参阅图11,半导体制冷片54热端线性分布固定连接有若干散热鳍片543,降温盒51后端固定连接有冷却盒541,冷却盒541后端上部开设有贯穿外壳1内腔后部与外壳1后端连通的出风口542,冷却盒541后端线性分布固定连接有若干风扇544,外壳1后端对应风扇544所在位置开设有进风口,降温盒51后端下部固定安装有连通冷却盒541与降温盒51内腔的网孔板545,网孔板545表面开设有若干前后贯通且安装有单向瓣膜的毛细孔。Furthermore, in order to achieve cooling of the coolant and ensure that the semiconductor refrigeration plate 54 is in an efficient cooling state, referring to Figure 11, a plurality of heat dissipation fins 543 are linearly distributed and fixedly connected to the hot end of the semiconductor refrigeration plate 54, a cooling box 541 is fixedly connected to the rear end of the cooling box 51, an air outlet 542 is provided at the upper rear end of the cooling box 541, which passes through the rear end of the inner cavity of the shell 1 and is connected to the rear end of the shell 1, a plurality of fans 544 are linearly distributed and fixedly connected to the rear end of the cooling box 541, an air inlet is provided at the rear end of the shell 1 corresponding to the position of the fan 544, a mesh plate 545 is fixedly installed at the lower rear end of the cooling box 51, and a plurality of capillaries are provided on the surface of the mesh plate 545, which pass through the front and back and are equipped with one-way valves.
半导体制冷片54在使用时,其热端会产生热量,如果不对其热端进行持续散热,无法保障其冷端的制冷效率,故在其热端安装散热鳍片543,通过风扇544向冷却盒541中吹入空气,并带动气流在散热鳍片543之间流动并通过出风口542将热空气排出,用以维持半导体制冷片54冷端的降温效率;When the semiconductor cooling sheet 54 is in use, its hot end will generate heat. If the hot end is not continuously cooled, the cooling efficiency of the cold end cannot be guaranteed. Therefore, a heat dissipation fin 543 is installed at the hot end, and air is blown into the cooling box 541 through a fan 544, and the air flow is driven to flow between the heat dissipation fins 543 and the hot air is discharged through the air outlet 542, so as to maintain the cooling efficiency of the cold end of the semiconductor cooling sheet 54.
同步的,风扇544的进风速率大于出风口542的出风速率,会在冷却盒541中产生一定压力,这些压力会透过网孔板545上开设的微孔进入降温盒51内腔,在降温盒51内的冷却液中形成气泡,这些气泡会跟随冷却液进入冷却结构4中,从而通过气泡的搅动和破裂产生的冲击进一步加快Z形换热槽4121中冷却液的分子运动,从而加快换热效率,为避免压力过大,在降温盒51上方开设与冷却盒541连通的过孔,过孔内安装有单向瓣膜,用于释放降温盒51内的压力。Synchronously, the air intake rate of the fan 544 is greater than the air outlet rate of the air outlet 542, which will generate a certain pressure in the cooling box 541. These pressures will enter the inner cavity of the cooling box 51 through the micropores opened on the mesh plate 545, and form bubbles in the coolant in the cooling box 51. These bubbles will follow the coolant into the cooling structure 4, thereby further accelerating the molecular movement of the coolant in the Z-shaped heat exchange groove 4121 through the impact generated by the stirring and rupture of the bubbles, thereby accelerating the heat exchange efficiency. In order to avoid excessive pressure, a through hole connected to the cooling box 541 is opened above the cooling box 51, and a one-way valve is installed in the through hole to release the pressure in the cooling box 51.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| CN221597105U (en) * | 2023-12-26 | 2024-08-23 | 清源环境建设股份有限公司 | Automatic electromechanical control cabinet with protection function |
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| CN214852537U (en) * | 2021-06-30 | 2021-11-23 | 盛祥祥 | High-efficient heat sink is used to power equipment |
| CN117062417A (en) * | 2023-09-19 | 2023-11-14 | 中国石油大学(华东) | An adaptive micro-channel heat dissipation structure for servers |
| CN221597105U (en) * | 2023-12-26 | 2024-08-23 | 清源环境建设股份有限公司 | Automatic electromechanical control cabinet with protection function |
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