CN119802423B - Intelligent adjusting device and method for generator set - Google Patents

Intelligent adjusting device and method for generator set Download PDF

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Publication number
CN119802423B
CN119802423B CN202510307655.1A CN202510307655A CN119802423B CN 119802423 B CN119802423 B CN 119802423B CN 202510307655 A CN202510307655 A CN 202510307655A CN 119802423 B CN119802423 B CN 119802423B
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generator set
wall
movable
moving
frame
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CN119802423A (en
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徐海洋
曹正章
滕俊
王生红
柳士银
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Yangzhou Yingtai Machinery Co ltd
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Yangzhou Yingtai Machinery Co ltd
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Abstract

The invention discloses an intelligent adjusting device of a generator set and a method thereof, wherein the intelligent adjusting device comprises a mounting frame provided with four universal wheels, a generator set main body, a supporting and protecting mechanism and a supporting and protecting mechanism, wherein the supporting and protecting mechanism is arranged on the bottom of the inner wall of the mounting frame and comprises two groups of rotating parts, four movable frames, four groups of telescopic parts and two supporting and protecting plates, each group of rotating parts is symmetrically arranged on two sides of the outer wall of the mounting frame, each two movable frames are arranged on the rotating parts, and each group of telescopic parts is arranged on the movable frames. According to the intelligent adjusting device and the intelligent adjusting method for the generator set, the universal wheels are arranged on the mounting frame, so that the generator set main body is conveniently transported by manpower, particularly in a scene of needing frequent movement or position adjustment, the flexibility of movement of the generator set main body is improved, and in the movement process of the generator set main body, the protection mechanism is matched and supported, so that the protection effect is achieved, foreign objects are prevented from colliding with the generator set main body, and the normal operation of the generator set main body is guaranteed.

Description

Intelligent adjusting device and method for generator set
Technical Field
The invention belongs to the technical field of generator sets, and particularly relates to an intelligent adjusting device and method for a generator set.
Background
At present, the generating set is outdoor generating equipment commonly used, equipment used in occasions without municipal power supply is arranged outdoors, the traditional generating set is large in size and heavy in weight and inconvenient to move, the traditional generating set is limited in application in scenes where a working place needs to be frequently replaced, the generating set is installed and fixed through a base, the base can be placed on uneven ground sometimes according to use needs, the existing generating set base cannot be adjusted according to ground topography, the whole of the generating set can shake when the generating set is caused to operate, stability is poor, vibration can be increased, and damage to internal parts of the generating set is easy to aggravate.
Disclosure of Invention
The invention aims to facilitate the transportation of the generator set main body by manpower by installing the universal wheels on the installing frame, particularly in the scene of frequent movement or position adjustment, improve the flexibility of the movement of the generator set main body, and cooperate with the supporting and protecting mechanism to play a role in protecting the generator set main body from being collided by foreign objects in the movement process of the generator set main body, ensure the normal operation of the generator set main body, support the generator set main body by the supporting and protecting mechanism and the leveling mechanism, so as to improve the stability of the generator set main body, prevent the generator set main body from being driven by the universal wheels to move due to vibration when in operation, adjust the distance between the damping vibration absorbers and the ground, ensure that the distance between each damping vibration absorber and the ground is consistent, prevent the ground from being uneven, easily shake and increase the vibration, and the damage of internal parts of the generator set main body.
The intelligent adjusting device of the generator set comprises the following technical scheme:
a mounting frame provided with four universal wheels;
the generator set main body is arranged at the bottom of the inner wall of the mounting frame;
The support protection mechanism is arranged on the mounting frame and comprises two groups of rotating parts, four movable frames, four groups of telescopic parts and two support protection plates, wherein each group of rotating parts are symmetrically arranged on two sides of the outer wall of the mounting frame, each two movable frames are arranged on the rotating parts, each group of telescopic parts are arranged on the movable frames, each support protection plate is arranged between each two groups of telescopic parts, and
The leveling mechanisms are provided with four groups, each group of leveling mechanisms is arranged at the bottom of the outer wall of each supporting protection plate and close to the edges of two sides, each group of leveling mechanisms comprises an adjusting part and a damping shock absorber, the adjusting parts are arranged on the supporting protection plates, and the damping shock absorbers are arranged on the adjusting parts.
Wherein, every group rotating member all includes telescopic cylinder, sliding tray, removes frame, two first connecting rods and two axis of rotation, telescopic cylinder passes through the bolt mounting in outer wall one side of mounting bracket, the sliding tray is seted up in outer wall one side of mounting bracket, remove the frame and slide and inlay the inner wall that locates the sliding tray, and remove the fixed output that sets up in telescopic cylinder, every the outer wall that removes the frame is located to the equal movable sleeve in top of first connecting rod, and the outer wall that the movable frame was located to the equal movable sleeve in bottom of every first connecting rod, every the axis of rotation is all fixed to be set up in inner wall one side of mounting bracket, every the outer wall of axis of rotation is located to the equal movable sleeve of movable frame.
Each group of telescopic parts comprises a movable cylinder, a first movable assembly, a second movable assembly and a scissor type telescopic frame, the movable cylinders are mounted on one side of the outer wall of the movable frame through bolts, the first movable assembly is arranged on the movable frame, the second movable assembly is arranged on a supporting protection plate, two sides of the scissor type telescopic frame are respectively mounted on one side of the outer wall of the movable frame and the supporting protection plate through rotating shafts, and the other two sides of the scissor type telescopic frame are respectively arranged on the first movable assembly and the second movable assembly.
Each group of the first moving assemblies comprises a first moving groove and a first moving block, the first moving grooves are formed in one side of the outer wall of the movable frame, the first moving blocks are slidably embedded in the inner wall of the first moving grooves, the first moving blocks are fixedly arranged at the output end of the moving cylinder, and the first moving blocks are movably connected with the scissor type telescopic frames.
Each group of second moving assemblies comprises a second moving groove and a second moving block, the second moving grooves are formed in one side of the outer wall of the supporting protection plate, the second moving blocks are slidably embedded in the inner wall of the second moving grooves, and the second moving blocks are movably connected with the scissor type telescopic frames.
Wherein, every group regulating part all includes positive and negative motor, two threaded rod, two guide and two sets of coupling assembling, positive and negative motor passes through the bolt mounting in outer wall one side that supports protection machanism, the fixed output that sets up in positive and negative motor of two threaded rod, every guide threaded connection in the outer wall of two threaded rod, and every guide all slides and run through in outer wall one side that supports the guard plate, every group coupling assembling all symmetry is located between guide and the damping shock absorber.
Each group of connecting components comprises a second connecting rod and a mounting piece, the top end of the second connecting rod is movably sleeved on the outer wall of the guide piece, the bottom end of the second connecting rod is movably sleeved on the outer wall of the mounting piece, and the mounting piece is fixedly arranged at the top of the outer wall of the damping shock absorber.
The damping vibration absorber further comprises four distance sensors, and each distance sensor is embedded in the bottom of the outer wall of the damping vibration absorber.
Wherein, every support guard plate is all fixed to be provided with the elastic pad.
An intelligent regulation method of a generator set comprises the following steps:
The method comprises the steps of moving a generator set main body, manually pushing a mounting frame, conveniently moving the generator set main body to a designated position through universal wheels, reducing moving difficulty and time cost, and ensuring normal operation of the generator set main body because a supporting protection plate and an elastic pad on two sides of the generator set main body can prevent foreign objects from colliding with the generator set main body in the moving process of the generator set main body;
After the generator set main body moves to a designated position, starting each telescopic cylinder at the same time, driving the movable frames to move downwards in the sliding grooves, enabling the two first connecting rods to pull the two movable frames to move, enabling the movable frames to rotate on the rotating shafts, supporting the protection plates to move to the bottoms of the mounting frames, starting the movable cylinders, driving the first movable blocks to move in the first moving grooves so as to drive the scissor type telescopic frames to stretch, driving the second movable blocks to move in the second moving grooves at the same time by the other ends of the scissor type telescopic frames, driving the supporting protection plates to move downwards, jacking the mounting frames, enabling each universal wheel to be out of contact with the ground so as to limit the position of the generator set main body, and preventing the universal wheels from driving the generator set main body to move due to vibration when the generator set main body is operated, so that the normal operation and output stability of the generator set main body are affected;
before the installation frame is jacked up, detecting the distance between each damping vibration damper and the ground through each distance sensor, then starting a positive and negative motor at a corresponding position according to the requirement, driving a bidirectional threaded rod to drive two guide pieces to move so as to enable the two guide pieces to be close to and far away from each other, and matching with a second connecting rod to adjust the position height of the damping vibration damper, so that the distance between each damping vibration damper and the ground is consistent, the ground is not smooth, shaking easily occurs when the generator set main body runs, vibration is increased, and damage to internal parts of the generator set main body is aggravated;
and fourthly, vibration reduction, namely after the installation frame is jacked up, each damping vibration absorber is clung to the ground, when the generator set main body operates, vibration and noise generated by the generator set main body during operation can be reduced through the damping vibration absorbers, the environment is improved, the damage and performance reduction of the generator set main body caused by overlarge vibration are avoided, and the stability of the generator set main body is improved.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
(1) According to the invention, the universal wheels are arranged on the mounting frame, so that the main body of the generator set is convenient to transport by manpower, particularly in a scene requiring frequent movement or position adjustment, the flexibility of movement of the main body of the generator set is improved, and in the movement process of the main body of the generator set, the protection mechanism is matched and supported, so that the protection effect is realized, foreign objects are prevented from colliding with the main body of the generator set, and the normal operation of the main body of the generator set is ensured.
(2) According to the invention, the supporting protection mechanism is matched with the leveling mechanism, so that the generator set main body can be supported, the stability of the generator set main body is improved, the universal wheel is prevented from driving the generator set main body to move due to vibration when the generator set main body operates, the distance between the damping vibration damper and the ground can be adjusted, the distance between each damping vibration damper and the ground is consistent, uneven ground is avoided, the generator set main body is easy to shake and vibration is increased when the generator set main body operates, the damage of internal parts of the generator set main body is aggravated, the damping vibration damper can support and damp, and the stability is improved.
Drawings
FIG. 1 is a perspective view of a first view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a cross-sectional view of the mounting bracket of the present invention;
FIG. 4 is a schematic view of a portion of the structure of the mounting bracket of the present invention;
FIG. 5 is a schematic view of a portion of the structure of the present invention;
FIG. 6 is an exploded view of the leveling mechanism of the present invention;
FIG. 7 is an enlarged schematic view of the invention at A in FIG. 4;
FIG. 8 is an enlarged schematic view of the present invention at B in FIG. 5;
Fig. 9 is an enlarged schematic view of fig. 5C in accordance with the present invention.
The device comprises a mounting frame 1, a universal wheel 2, a generator set main body 3, a supporting protection mechanism 4, a movable frame 401, a supporting protection plate 402, a 403, a telescopic cylinder 404, a sliding groove 405, a movable frame 406, a first connecting rod 407, a rotating shaft 408, a movable cylinder 409, a scissor type telescopic frame 410, a first movable groove 411, a first movable block 412, a second movable groove 413, a second movable block 5, a leveling mechanism 501, a damping vibration damper 502, a positive and negative motor 503, a bidirectional threaded rod 504, a guide piece 505, a second connecting rod 506, a mounting piece 6, a distance sensor 7 and an elastic pad.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
1-9, An intelligent adjusting device for a generator set, comprising:
a mounting frame 1 provided with four universal wheels 2;
The generator set main body 3 is arranged at the bottom of the inner wall of the mounting frame 1;
The support protection mechanism 4 is arranged on the mounting frame 1, the support protection mechanism 4 comprises two groups of rotating parts, four movable frames 401, four groups of telescopic parts and two support protection plates 402, each group of rotating parts is symmetrically arranged on two sides of the outer wall of the mounting frame 1, each two movable frames 401 are arranged on the rotating parts, each group of telescopic parts are arranged on the movable frames 401, each support protection plate 402 is arranged between each two groups of telescopic parts, and
The leveling mechanisms 5 are provided with four groups, each group of leveling mechanisms 5 is arranged at the bottom of the outer wall of each supporting protection plate 402 and close to two side edges, each group of leveling mechanisms 5 comprises an adjusting part and a damping shock absorber 501, the adjusting part is arranged on the supporting protection plate 402, and the damping shock absorber 501 is arranged on the adjusting part.
In this embodiment: through installing the universal wheel 2 on the installation frame 1, the generator set main body 3 is convenient to transport by manpower, especially in the scene of needing frequent movement or position adjustment, the flexibility of the movement of the generator set main body 3 is improved, time and labor are saved, so that manual transportation is not needed, difficulty is overcome, the movement difficulty and time cost of the generator set main body 3 can be reduced, through the installation frame 1, the installation and the placement of the generator set main body 3 are realized, the installation frame 1 is provided with a handle so as to facilitate manual pushing, the installation frame 1 is provided with a control device for controlling the supporting protection mechanism 4 and the leveling mechanism 5, the intelligent control of the generator set is realized, the generator set main body 3 can be protected in the movement process of the generator set main body 3 through the supporting protection mechanism 4, the collision of foreign objects to the generator set main body 3 is prevented, the generator set main body 3 can be supported, so as to increase the stability of the generator set main body 3, prevent the universal wheel 2 from driving the generator set main body 3 to move due to vibration when the generator set main body 3 operates, influence the normal operation and output stability of the generator set main body 3, drive each movable frame 401 to rotate simultaneously through two sets of rotating parts, change the position direction of each supporting protection plate 402, change the protection state from the protection state to the supporting state, through the telescopic parts, not only can change the protection range according to the requirement, but also can jack up the mounting frame 1 according to the requirement, make each universal wheel 2 not contact with the ground, through the leveling mechanism 5, adjust the height of the position of the supporting point according to the position topography, enable the generator set main body 3 to operate in the horizontal state, thereby avoiding vibration and fault caused by instability, ensuring the stable operation of the generator set main body 3, the distance between the damping vibration damper 501 and the ground can be adjusted, so that the distance between each damping vibration damper 501 and the ground is consistent, the ground is not smooth, shaking is easy to occur when the generator set main body 3 runs, vibration is increased, damage to internal parts of the generator set main body 3 is aggravated, the damping vibration damper 501 is located at the bottom of the outer wall of each supporting protection plate 402 and is close to two side edges, the damping vibration damper 501 is used as a supporting point, vibration and noise generated by the generator set main body 3 during working can be reduced, the environment is improved, damage and performance decline of the generator set main body 3 caused by overlarge vibration are avoided, the stability of the generator set main body 3 is improved, and the principle structure of the damping vibration damper 501 belongs to common knowledge of a person skilled in the art and is not described in detail herein.
Specifically, each set of rotating parts includes a telescopic cylinder 403, a sliding groove 404, a moving frame 405, two first connecting rods 406 and two rotating shafts 407, the telescopic cylinder 403 is mounted on one side of the outer wall of the mounting frame 1 through bolts, the sliding groove 404 is formed on one side of the outer wall of the mounting frame 1, the moving frame 405 is slidably embedded in the inner wall of the sliding groove 404, the moving frame 405 is fixedly arranged at the output end of the telescopic cylinder 403, the top end of each first connecting rod 406 is movably sleeved on the outer wall of the moving frame 405, the bottom end of each first connecting rod 406 is movably sleeved on the outer wall of the movable frame 401, each rotating shaft 407 is fixedly arranged on one side of the inner wall of the mounting frame 1, and each movable frame 401 is movably sleeved on the outer wall of the rotating shaft 407.
In this embodiment, the telescopic cylinder 403 drives the moving frame 405 to slide, so that the two first connecting rods 406 can be driven to move, and the bottom ends of the two first connecting rods 406 can respectively pull the two movable frames 401, and each movable frame 401 can rotate around the rotating shaft 407 as a circle center, so that the position of each supporting protection plate 402 is changed, and the supporting protection plates 402 are moved from two sides of the generator set main body 3 to the bottom of the generator set main body 3.
Specifically, each group of telescopic components comprises a movable air cylinder 408, a first movable component, a second movable component and a scissor type telescopic frame 409, wherein the movable air cylinder 408 is mounted on one side of the outer wall of the movable frame 401 through bolts, the first movable component is arranged on the movable frame 401, the second movable component is arranged on the support protection plate 402, two sides of the scissor type telescopic frame 409 are respectively mounted on one side of the outer wall of the movable frame 401 and the support protection plate 402 through rotating shafts, and the other two sides of the scissor type telescopic frame 409 are respectively arranged on the first movable component and the second movable component.
In the embodiment, the first moving component is driven by the moving cylinder 408, so that the scissor type expansion bracket 409 can stretch and retract, the second moving component can limit the expansion of the scissor type expansion bracket 409, the distance between the supporting protection plate 402 and the generator set main body 3 can be adjusted according to the needs through the expansion of the scissor type expansion bracket 409 so as to change the protection range, the installation frame 1 can be jacked up according to the needs, each universal wheel 2 is not contacted with the ground, the two ends of the scissor type expansion bracket 409 movably sleeved on the rotating shaft can only rotate and cannot move, the scissor type expansion bracket 409 is a mechanical structure adopting the scissor type expansion principle, the basic structure of the scissor type expansion bracket 409 is composed of two or more crossed rods, and the whole structure can expand and retract in one plane through the hinged connection between the rods.
Specifically, each group of first moving components includes a first moving slot 410 and a first moving block 411, the first moving slot 410 is formed on one side of the outer wall of the movable frame 401, the first moving block 411 is slidably embedded in the inner wall of the first moving slot 410, the first moving block 411 is fixedly arranged at the output end of the moving cylinder 408, and the first moving block 411 is movably connected with the scissor telescopic frame 409.
In this embodiment, the first moving block 411 is driven to move in the first moving groove 410 by the moving cylinder 408, so that one end of the scissor jack 409 can be moved, and the scissor jack 409 can be extended, so as to adjust the position of the support guard 402.
Specifically, each group of second moving components includes a second moving slot 412 and a second moving block 413, the second moving slot 412 is formed on one side of the outer wall of the supporting protection plate 402, the second moving block 413 is slidably embedded in the inner wall of the second moving slot 412, and the second moving block 413 is movably connected with the scissor telescopic frame 409.
In this embodiment, as the scissor jack 409 is extended, the other end of the scissor jack 409 drives the second movable block 413 to move in the second movable groove 412, so as not to limit the extension of the scissor jack 409.
Specifically, each group of adjusting parts comprises a forward and reverse motor 502, a bidirectional threaded rod 503, two guide members 504 and two groups of connecting components, the forward and reverse motor 502 is mounted on one side of the outer wall of the supporting and protecting mechanism 4 through bolts, the bidirectional threaded rod 503 is fixedly arranged at the output end of the forward and reverse motor 502, each guide member 504 is in threaded connection with the outer wall of the bidirectional threaded rod 503, each guide member 504 is in sliding penetration on one side of the outer wall of the supporting and protecting plate 402, and each group of connecting components are symmetrically arranged between each guide member 504 and the damping vibration damper 501.
In this embodiment, the reversible motor 502 drives the bidirectional threaded rod 503 to rotate under the condition of being electrified, two sections of threads with different rotation directions of the bidirectional threaded rod 503 can drive the guide piece 504 to be close to or far away from each other, and the position height of the damping vibration damper 501 can be adjusted by matching with the connecting component, so that the distance between each damping vibration damper 501 and the ground is consistent, and the guide piece 504 is in sliding fit with a hole formed in the support protection plate 402, so that the guide piece 504 can be guided to move.
Specifically, each group of connecting components includes a second connecting rod 505 and an installation piece 506, the top end of the second connecting rod 505 is movably sleeved on the outer wall of the guide piece 504, the bottom end of the second connecting rod 505 is movably sleeved on the outer wall of the installation piece 506, and the installation piece 506 is fixedly arranged on the top of the outer wall of the damping vibration absorber 501.
In this embodiment, along with the movement of the guide member 504, the second connecting rod 505 can be driven to move, so that the bottom end of the second connecting rod 505 pulls the mounting member 506 to move, thereby driving the damping vibration absorber 501 to move up and down.
Specifically, four distance sensors 6 are further included, and each distance sensor 6 is embedded in the bottom of the outer wall of the damping vibration absorber 501.
In this embodiment, the distance sensor 6 is used to detect the distance between the damping vibration absorber 501 and the ground, the power of the distance sensor 6, the telescopic cylinder 403, the moving cylinder 408 and the reversible motor 502 is derived from an external power source, and should be electrically connected with the external power source, and the construction of the internal circuit principle belongs to the common knowledge of those skilled in the art, and the model thereof can be selected according to the actual use situation without detailed description.
Specifically, each support guard 402 is fixedly provided with an elastic pad 7.
In this embodiment, the impact force of the object to the support guard 402 can be buffered by the elastic pad 7.
When in use, step one: mobile generator set main body 3: manual promotion mounting bracket 1 is convenient for remove the generating set main part 3 to the assigned position through universal wheel 2, has reduced and has removed the degree of difficulty and time cost, and in the generating set main part 3 removal process, the support guard plate 402 and the elastic pad 7 of generating set main part 3 both sides can prevent that foreign object from colliding generating set main part 3, guarantee its normal operating, step two: after the generator set main body 3 is moved to a designated position, each telescopic cylinder 403 is started at the same time, the movable frame 405 is driven to move downwards in the sliding groove 404, so that the two first connecting rods 406 pull the two movable frames 401 to move, the movable frames 401 rotate on the rotating shaft 407, the support protection plate 402 moves to the bottom of the mounting frame 1, the movable cylinder 408 is restarted, the first movable block 411 is driven to move in the first movable groove 410 to drive the scissor type telescopic frames 409 to stretch, the other end of the scissor type telescopic frames 409 drives the second movable block 413 to move in the second movable groove 412, the support protection plate 402 is driven to move downwards, the mounting frame 1 is jacked up, each universal wheel 2 is not contacted with the ground to limit the position of the generator set main body 3, and the universal wheels 2 drive the generator set main body 3 to move due to vibration when the generator set main body 3 is prevented from influencing the normal operation and output stability of the generator set main body 3, the distance sensor 6 detects the distance between each motor 501 and the corresponding to the two vibration reduction guide members 502 are required to drive the two vibration reduction guide members 503 to move along the two directions according to the distance between the two vibration reduction guide members 504 before the jacking 1 is leveled, the position height of each damping vibration absorber 501 is adjusted by matching with the second connecting rod 505, so that the distance between each damping vibration absorber 501 and the ground is consistent, the ground is not smooth, shaking easily occurs when the generator set main body 3 runs, vibration is increased, damage to internal parts of the generator set main body 3 is aggravated, and the fourth step is vibration reduction, namely after the mounting frame 1 is jacked up, each damping vibration absorber 501 clings to the ground, when the generator set main body 3 runs, vibration and noise generated by the generator set main body 3 during running can be reduced through the damping vibration absorbers 501, the environment is improved, damage and performance reduction of the generator set main body 3 caused by overlarge vibration are avoided, and the stability of the generator set main body 3 is improved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (8)

1.一种发电机组智能调节装置,其特征在于,包括:1. An intelligent regulating device for a generator set, characterized by comprising: 安装有四个万向轮(2)的安装架(1);A mounting frame (1) having four universal wheels (2) mounted thereon; 发电机组主体(3),安装于安装架(1)的内壁底部;The generator set body (3) is mounted on the bottom of the inner wall of the mounting frame (1); 支撑防护机构(4),设于安装架(1)上,所述支撑防护机构(4)包括两组转动部件、四个活动架(401)、四组伸缩部件和两个支撑防护板(402),每组所述转动部件均对称设于安装架(1)的外壁两侧,每两个活动架(401)均设于转动部件上,每组所述伸缩部件均设于活动架(401)上,每个所述支撑防护板(402)均设于每两组伸缩部件之间;以及A support and protection mechanism (4) is arranged on the mounting frame (1), the support and protection mechanism (4) comprising two groups of rotating components, four movable frames (401), four groups of telescopic components and two support and protection plates (402), each group of the rotating components is symmetrically arranged on both sides of the outer wall of the mounting frame (1), every two movable frames (401) are arranged on the rotating components, each group of the telescopic components is arranged on the movable frames (401), and each support and protection plate (402) is arranged between every two groups of telescopic components; and 调平机构(5),设有四组,每组所述调平机构(5)均设于每个支撑防护板(402)的外壁底部靠近两侧边缘处,每组所述调平机构(5)均包括调节部件和阻尼减振器(501),所述调节部件设于支撑防护板(402)上,所述阻尼减振器(501)设于调节部件上;The leveling mechanism (5) is provided in four groups, each group of the leveling mechanism (5) is provided at the bottom of the outer wall of each supporting protective plate (402) near the two side edges, each group of the leveling mechanism (5) comprises an adjustment component and a damping vibration absorber (501), the adjustment component is provided on the supporting protective plate (402), and the damping vibration absorber (501) is provided on the adjustment component; 每组所述转动部件均包括伸缩气缸(403)、滑动槽(404)、移动架(405)、两个第一连杆(406)和两个转动轴(407),所述伸缩气缸(403)通过螺栓安装于安装架(1)的外壁一侧,所述滑动槽(404)开设于安装架(1)的外壁一侧,所述移动架(405)滑动嵌设于滑动槽(404)的内壁,且移动架(405)固定设置于伸缩气缸(403)的输出端,每个所述第一连杆(406)的顶端均活动套设于移动架(405)的外壁,且每个第一连杆(406)的底端均活动套设于活动架(401)的外壁,每个所述转动轴(407)均固定设置于安装架(1)的内壁一侧,每个所述活动架(401)均活动套设于转动轴(407)的外壁;Each group of the rotating components comprises a telescopic cylinder (403), a sliding groove (404), a movable frame (405), two first connecting rods (406) and two rotating shafts (407); the telescopic cylinder (403) is mounted on one side of the outer wall of the mounting frame (1) by means of bolts; the sliding groove (404) is provided on one side of the outer wall of the mounting frame (1); the movable frame (405) is slidably embedded in the inner wall of the sliding groove (404); and the movable frame (405) is fixedly arranged at the output end of the telescopic cylinder (403); the top end of each first connecting rod (406) is movably sleeved on the outer wall of the movable frame (405); and the bottom end of each first connecting rod (406) is movably sleeved on the outer wall of the movable frame (401); each rotating shaft (407) is fixedly arranged on one side of the inner wall of the mounting frame (1); and each movable frame (401) is movably sleeved on the outer wall of the rotating shaft (407); 每组所述伸缩部件均包括移动气缸(408)、第一移动组件、第二移动组件和剪叉式伸缩架(409),所述移动气缸(408)通过螺栓安装于活动架(401)的外壁一侧,所述第一移动组件设于活动架(401)上,所述第二移动组件设于支撑防护板(402)上,所述剪叉式伸缩架(409)的两侧通过转轴分别安装于活动架(401)和支撑防护板(402)的外壁一侧,且剪叉式伸缩架(409)的另外两侧分别设于第一移动组件和第二移动组件上。Each group of telescopic components comprises a moving cylinder (408), a first moving assembly, a second moving assembly and a scissor-type telescopic frame (409); the moving cylinder (408) is mounted on one side of an outer wall of a movable frame (401) by means of bolts; the first moving assembly is arranged on the movable frame (401); the second moving assembly is arranged on a supporting protective plate (402); two sides of the scissor-type telescopic frame (409) are respectively mounted on one side of an outer wall of the movable frame (401) and the supporting protective plate (402) by means of a rotating shaft; and the other two sides of the scissor-type telescopic frame (409) are respectively arranged on the first moving assembly and the second moving assembly. 2.如权利要求1所述的一种发电机组智能调节装置,其特征在于:每组所述第一移动组件均包括第一移动槽(410)和第一移动块(411),所述第一移动槽(410)开设于活动架(401)的外壁一侧,所述第一移动块(411)滑动嵌设于第一移动槽(410)的内壁,且第一移动块(411)固定设置于移动气缸(408)的输出端,并且第一移动块(411)与剪叉式伸缩架(409)之间活动连接。2. An intelligent adjustment device for a generator set as described in claim 1, characterized in that: each group of the first moving components includes a first moving groove (410) and a first moving block (411), the first moving groove (410) is opened on one side of the outer wall of the movable frame (401), the first moving block (411) is slidably embedded in the inner wall of the first moving groove (410), and the first moving block (411) is fixedly arranged at the output end of the moving cylinder (408), and the first moving block (411) is movably connected to the scissor-type telescopic frame (409). 3.如权利要求2所述的一种发电机组智能调节装置,其特征在于:每组所述第二移动组件均包括第二移动槽(412)和第二移动块(413),所述第二移动槽(412)开设于支撑防护板(402)的外壁一侧,所述第二移动块(413)滑动嵌设于第二移动槽(412)的内壁,且第二移动块(413)与剪叉式伸缩架(409)之间活动连接。3. An intelligent adjustment device for a generator set as described in claim 2, characterized in that: each group of the second movable components includes a second movable groove (412) and a second movable block (413), the second movable groove (412) is opened on one side of the outer wall of the support protective plate (402), the second movable block (413) is slidably embedded in the inner wall of the second movable groove (412), and the second movable block (413) is movably connected to the scissor-type telescopic frame (409). 4.如权利要求3所述的一种发电机组智能调节装置,其特征在于:每组所述调节部件均包括正反电机(502)、双向螺纹杆(503)、两个导向件(504)和两组连接组件,所述正反电机(502)通过螺栓安装于支撑防护机构(4)的外壁一侧,所述双向螺纹杆(503)固定设置于正反电机(502)的输出端,每个所述导向件(504)螺纹连接于双向螺纹杆(503)的外壁,且每个导向件(504)均滑动贯穿于支撑防护板(402)的外壁一侧,每组所述连接组件均对称设于导向件(504)与阻尼减振器(501)之间。4. An intelligent regulating device for a generator set as claimed in claim 3, characterized in that: each group of the regulating components comprises a forward and reverse motor (502), a bidirectional threaded rod (503), two guide members (504) and two groups of connecting components, the forward and reverse motor (502) is installed on one side of the outer wall of the supporting and protecting mechanism (4) by bolts, the bidirectional threaded rod (503) is fixedly arranged at the output end of the forward and reverse motor (502), each of the guide members (504) is threadedly connected to the outer wall of the bidirectional threaded rod (503), and each guide member (504) slides through one side of the outer wall of the supporting and protecting plate (402), and each group of the connecting components is symmetrically arranged between the guide member (504) and the damping shock absorber (501). 5.如权利要求4所述的一种发电机组智能调节装置,其特征在于:每组所述连接组件均包括第二连杆(505)和安装件(506),所述第二连杆(505)的顶端活动套设于导向件(504)的外壁,且第二连杆(505)的底端活动套设于安装件(506)的外壁,所述安装件(506)固定设置于阻尼减振器(501)的外壁顶部。5. An intelligent regulating device for a generator set as claimed in claim 4, characterized in that: each group of the connecting components comprises a second connecting rod (505) and a mounting member (506), the top end of the second connecting rod (505) is movably sleeved on the outer wall of the guide member (504), and the bottom end of the second connecting rod (505) is movably sleeved on the outer wall of the mounting member (506), and the mounting member (506) is fixedly arranged on the top of the outer wall of the damping shock absorber (501). 6.如权利要求5所述的一种发电机组智能调节装置,其特征在于:还包括四个距离传感器(6),每个所述距离传感器(6)均嵌设于阻尼减振器(501)的外壁底部。6. An intelligent regulating device for a generator set as claimed in claim 5, characterized in that it further comprises four distance sensors (6), each of the distance sensors (6) being embedded in the bottom of the outer wall of the damping shock absorber (501). 7.如权利要求6所述的一种发电机组智能调节装置,其特征在于:每个所述支撑防护板(402)均固定设置有弹性垫(7)。7. An intelligent regulating device for a generator set according to claim 6, characterized in that each of the supporting protective plates (402) is fixedly provided with an elastic pad (7). 8.一种发电机组智能调节方法,其特征在于,应用于权利要求7中所述的一种发电机组智能调节装置中,包括以下步骤:8. A method for intelligent regulation of a generator set, characterized in that it is applied to an intelligent regulation device for a generator set as claimed in claim 7, comprising the following steps: S1:移动发电机组主体(3):手动推动安装架(1),通过万向轮(2)便于将发电机组主体(3)移动到指定位置,降低了移动难度和时间成本,发电机组主体(3)移动过程中,发电机组主体(3)两侧的支撑防护板(402)和弹性垫(7)能防止外物碰撞发电机组主体(3),保障其正常运行;S1: Moving the generator set body (3): manually pushing the mounting frame (1), and facilitating the generator set body (3) to be moved to a designated position via the universal wheels (2), thereby reducing the difficulty and time cost of movement. During the movement of the generator set body (3), the support protection plates (402) and elastic pads (7) on both sides of the generator set body (3) can prevent foreign objects from colliding with the generator set body (3), thereby ensuring its normal operation; S2:限制发电机组主体(3)的位置:发电机组主体(3)移动到指定位置后,同时启动每个伸缩气缸(403),驱动移动架(405)在滑动槽(404)内向下移动,使两个第一连杆(406)拉动两个活动架(401)移动,使活动架(401)在转动轴(407)上转动,支撑防护板(402)移动至安装架(1)的底部,再启动移动气缸(408),驱动第一移动块(411)在第一移动槽(410)内移动,以驱动剪叉式伸缩架(409)伸展,同时剪叉式伸缩架(409)的另一端带动第二移动块(413)在第二移动槽(412)内移动,驱动支撑防护板(402)向下移动,将安装架(1)顶起,使每个万向轮(2)与地面不接触,以限制发电机组主体(3)的位置,防止发电机组主体(3)运行时会因振动而使万向轮(2)带动发电机组主体(3)移动,影响发电机组主体(3)正常运行和输出稳定性;S2: Limiting the position of the generator set body (3): After the generator set body (3) moves to the designated position, each telescopic cylinder (403) is simultaneously started to drive the movable frame (405) to move downward in the sliding groove (404), so that the two first connecting rods (406) pull the two movable frames (401) to move, so that the movable frames (401) rotate on the rotating shaft (407), and the supporting protective plate (402) moves to the bottom of the mounting frame (1), and then the moving cylinder (408) is started to drive the first moving block (411) to move in the first moving groove (410). The first end of the scissor-type telescopic frame (409) drives the second moving block (413) to move in the second moving groove (412), thereby driving the support guard plate (402) to move downward, and the mounting frame (1) is lifted up, so that each universal wheel (2) does not contact the ground, thereby limiting the position of the generator set body (3), and preventing the universal wheel (2) from causing the generator set body (3) to move due to vibration during operation, thereby affecting the normal operation and output stability of the generator set body (3); S3:对发电机组主体(3)进行调平:没有将安装架(1)顶起前,通过每个距离传感器(6),检测每个阻尼减振器(501)与地面之间的距离,然后根据需要启动相对应位置上的正反电机(502),驱动双向螺纹杆(503)带动两个导向件(504)移动,使两个导向件(504)相互靠近或远离,配合第二连杆(505),调节阻尼减振器(501)的位置高度,使每个阻尼减振器(501)与地面之间的距离一致,以免地面不平整,发电机组主体(3)运行时,容易出现晃动,振动增大,加剧发电机组主体(3)内部零件的损坏;S3: Leveling the generator set body (3): Before the mounting frame (1) is lifted up, each distance sensor (6) is used to detect the distance between each damping shock absorber (501) and the ground, and then the forward and reverse motors (502) at the corresponding positions are started as needed to drive the bidirectional threaded rod (503) to drive the two guide members (504) to move so that the two guide members (504) are moved closer to or farther from each other, and the position height of the damping shock absorber (501) is adjusted in conjunction with the second connecting rod (505) so that the distance between each damping shock absorber (501) and the ground is consistent, so as to prevent the generator set body (3) from shaking easily and vibrating more when it is running due to uneven ground, thereby aggravating the damage to the internal parts of the generator set body (3); S4:减振:将安装架(1)顶起后,每个阻尼减振器(501)会紧贴地面,当发电机组主体(3)运行时,通过阻尼减振器(501),能减少发电机组主体(3)在工作时产生的振动和噪音,改善环境,并避免因振动过大导致的发电机组主体(3)损坏和性能下降,增加发电机组主体(3)的稳定性。S4: Vibration reduction: After the mounting frame (1) is lifted up, each damping vibration absorber (501) will be close to the ground. When the generator set body (3) is running, the damping vibration absorber (501) can reduce the vibration and noise generated by the generator set body (3) during operation, improve the environment, avoid damage to the generator set body (3) and performance degradation due to excessive vibration, and increase the stability of the generator set body (3).
CN202510307655.1A 2025-03-17 2025-03-17 Intelligent adjusting device and method for generator set Active CN119802423B (en)

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Denomination of invention: An intelligent adjustment device for a power generation set and its method

Granted publication date: 20250606

Pledgee: Postal Savings Bank of China Co.,Ltd. Yangzhou Jiangdu District Sub branch

Pledgor: Yangzhou Yingtai Machinery Co.,Ltd.

Registration number: Y2026980001229