Automatic polishing device and polishing method thereof
Technical Field
The invention relates to the technical field of automatic polishing, in particular to an automatic polishing device and a polishing method thereof.
Background
An automatic polishing device is equipment for automatically polishing in the manufacturing and processing process, is generally provided with an efficient polishing tool and an automatic control system, can improve the production efficiency and the processing quality, and reduces the need of manual operation;
in the prior art, the working time is long, the working efficiency is low, and the use of workers is easily influenced;
In order to overcome the above-mentioned deficiency, chinese patent of prior art (bulletin number CN 218110320U) discloses an automatic grinding device of robot, including robot, polishing piece, still include polishing platform, be provided with the motor of polishing in the polishing platform, the motor of polishing is connected with first grinding device and second grinding device respectively through electromagnetic clutch, first grinding device and second grinding device form the state of opposite start. Setting the polishing motor as a double-shaft motor, controlling different polishing devices to start through the polishing motor, and controlling one group of polishing devices to start through the control module, so that the other group of polishing devices are closed, energy is saved, in the processing process, the other motor is not required to be additionally started, the working time sequence is reduced, and the working efficiency is improved;
In order to overcome the defects, the China patent publication No. CN214817468U discloses an automatic robot polishing device which comprises a base, a first gear, a second gear, chains, a motor, a robot main body, an adjusting mechanism and an abrasive belt, wherein one end of the first gear is arranged at the bottom end of the left side of the inner wall of the base through a bearing, one end of the second gear is arranged at the top end of the left side of the inner wall of the base through a bearing, the chains are meshed and connected to the circumferences of the outer walls of the first gear and the second gear, the motor is fixedly arranged at the left side of the top end of the base through screws, the robot main body is assembled at the right side of the top end of the base, the adjusting mechanisms are respectively fixedly arranged at the other ends of the first gear and the second gear, and the abrasive belt is assembled on the outer wall of the adjusting mechanism. The device overcomes the defect that the abrasive belt can be detached and installed only by repeatedly detaching and installing the supporting frame in the prior art, so that the abrasive belt is more convenient and quicker to replace, is easy to operate, saves time and labor, provides great convenience for staff, and is worthy of popularization;
although the prior art can overcome the defects, other problems exist in the operation process, such as that when the polishing device polishes, more flying scraps are easy to generate because of polishing, the flying scraps are inhaled by a human body to easily damage the health of workers, and the flying scraps fly in the air to easily influence the environment.
Disclosure of Invention
The invention aims to provide an automatic polishing device and a polishing method thereof, which are used for solving the problems that in the prior art, when the polishing device polishes, more flying chips are easily generated due to polishing, the flying chips are easily sucked by a human body to damage the health of workers, and the flying chips fly in the air to influence the environment.
In order to achieve the aim, the invention provides the technical scheme that the automatic polishing device comprises a base and a mechanical arm fixedly arranged at the upper end of the right side of the base, wherein a polishing disc is fixedly arranged at the end part of the mechanical arm, and a polishing platform is fixedly arranged at the upper end of the base;
the inside of the polishing platform is fixedly provided with a locating rod, the surface of the locating rod is provided with a movable plate in a penetrating way, the inner side of the movable plate is provided with a turnover double-sided polishing mechanism, the turnover double-sided polishing mechanism is provided with a turnover rod, and the inside of the turnover rod is arranged at the upper end of the movable plate in a penetrating way;
The rear end of the base is fixedly provided with a storage box, the inside of the storage box is provided with a flying chip preventing mechanism, the flying chip preventing mechanism is provided with a water jet, and the lower end of the water jet is fixedly arranged on the surface of the rear end of the base;
The front end of the base is fixedly provided with an air jet, an automatic impurity removing mechanism is arranged in the polishing platform, a conveying hose is arranged on the automatic impurity removing mechanism, and the upper end of the conveying hose is communicated with the air jet.
Further, the double-sided polishing mechanism of upset still includes the electric telescopic handle of polishing platform left and right sides upper end fixed mounting, and electric telescopic handle's output fixed mounting is in the lower extreme outside of movable plate to the outside middle-end fixed mounting of movable plate has driving motor.
Further, a first bevel gear is fixedly arranged at the upper end of the driving motor, a second bevel gear is fixedly arranged at the outer side of the overturning rod, and the second bevel gear is correspondingly meshed with the first bevel gear.
Furthermore, the inner side of the turnover rod is fixedly provided with a clamping plate, and the inner side of the clamping plate is fixedly provided with an anti-skid pad.
Furthermore, the outside cover of turning rod is equipped with reset spring, and reset spring's outside fixed mounting is in the inboard of movable plate to reset spring's inboard fixed mounting has the contact plate, and the middle-end of contact plate is run through by the turning rod and is installed.
Further, the anti-flying-chip mechanism further comprises a fixed plate fixedly arranged at the rear end of the left moving plate, the left side of the fixed plate is rotatably provided with a second rotating rod, the surface of the second rotating rod is provided with a belt in a nested manner, the front end of the belt is provided with a first rotating rod in a nested manner, the first rotating rod is rotatably arranged at the outer side of the left moving plate, and the upper end of the first rotating rod is meshed with the second bevel gear through a first bevel gear.
Further, the upper end fixed mounting of second dwang has the disc, and the upper end fixed mounting of disc has the locating bolt to the surface nested of locating bolt installs the recess push rod, and the middle-end of recess push rod runs through the bin inside moreover, the right-hand member fixed mounting of recess push rod has the closing plate, and the outside laminating bin's of closing plate inner wall setting.
Further, the lower extreme of bin runs through and installs the honeycomb duct, and the end setting of honeycomb duct is in the rear end of water jet to the output of water jet is aimed at between controlling two splint, and the upper end of bin is provided with the throwing storehouse moreover, throwing storehouse and the inside one-way feed inlet intercommunication that passes through in the right side of bin, and the inside of one-way feed inlet is provided with the check valve.
Further, the conveying hose is internally and fixedly provided with an air bag, the air bag is cylindrical, the air bag is internally sleeved on the surface of the positioning rod, the air bag is internally and fixedly arranged in the polishing platform, the air bag is made of elastic materials, the upper end of the inner side of the air bag is provided with a one-way air inlet in a penetrating manner, the inner part of the one-way air inlet is a one-way valve, and the output end of the air nozzle is aligned between the left clamping plate and the right clamping plate.
Further, a polishing method of an automatic polishing device specifically comprises the following steps:
When the device is used, a workpiece to be processed is placed on a polishing platform on a base, at the moment, the workpiece is processed by starting a polishing disc on a mechanical arm, so that the workpiece is prevented from falling off during polishing, the stable type of the workpiece during polishing of the device is improved, the polishing quality can be ensured, after one side of the workpiece is polished, the polishing efficiency of the polishing device can be improved by starting a driving motor to perform the effect of polishing on both sides, and a worker is not required to manually turn over;
S2, when the left clamping plate and the right clamping plate clamp the workpiece, under the meshing of the first bevel gear and the second bevel gear on the left side, the rotation of the second rotating rod can drive the disc to rotate along with the overturning of the workpiece, so that the ground of the workpiece can be sprayed with water and humidified simultaneously, when the other surface of the workpiece is polished later, dust emission can be avoided, flying dust diffusion during polishing is avoided, the safety of workers is protected, the pollution to the environment is avoided, and meanwhile, the polishing effect can be further improved;
S3, when the left moving plate and the right moving plate move inwards to clamp the workpiece, the bottom of the moving plate slides along the locating rod to extrude the air bag, the air bag is extruded to convey the air inside to the air nozzle through the conveying hose, so that the effect of automatically removing impurities on the upper surface of the workpiece can be achieved, the effect of polishing is avoided, the workpiece is prevented from being scratched by impurity particles during polishing, and the quality stability of the polishing device after polishing is improved.
Compared with the prior art, the invention has the beneficial effects that:
1. When the device is used, a workpiece to be processed is placed on a polishing platform on a base, at the moment, the workpiece is processed by starting a polishing disc on the mechanical arm, and when the workpiece is placed on the polishing platform, the clamping plate can be pushed to reset through the arrangement of the reset spring and the contact plate, so that the friction between the clamping plate and the workpiece can be improved under the arrangement of the anti-skid pad, the workpiece is prevented from falling during polishing, the stability of the workpiece is improved during polishing of the device, and the polishing quality can be ensured;
Further, after one side of work piece finishes polishing, through starting driving motor, driving motor drives the turnover rod through the meshing of first bevel gear and second bevel gear and rotates, and the rotation of turnover rod drives splint intercommunication work piece and overturns to this work piece that can realize the upset processing carries out the effect of two-sided polishing, can improve the efficiency that grinding device polished, need not the staff and carries out the turn-over manually.
2. When the left clamping plate and the right clamping plate clamp the workpiece, the first bevel gear on the left side is meshed with the second bevel gear, and the first rotating rod can drive the second rotating rod at the front end of the fixed plate to rotate under the arrangement of the belt along with the overturning of the workpiece, and then the first rotating rod can simultaneously spray water and moisten the ground of the workpiece along with the rotation of the front end of the workpiece, so that when the other surface of the workpiece is polished later, the polishing effect can be improved, dust emission can be avoided, flying dust diffusion during polishing can be avoided, the safety of workers can be protected, the environmental pollution can be avoided, and the polishing effect can be further improved;
3. When two movable plates move inwards to clamp the workpiece, the bottom of the movable plate extrudes the air bag along the sliding of the locating rod, the air bag is extruded to convey the air inside to the air nozzle through the conveying hose, so that the effect of automatically cleaning the impurity on the upper surface of the workpiece can be achieved, the effect of polishing is avoided, the workpiece is prevented from being scratched by impurity particles during polishing, and the quality of the polished workpiece of the polishing device is improved.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;
FIG. 2 is a schematic rear perspective view of the present invention;
FIG. 3 is a schematic view showing a bottom perspective structure of the present invention;
FIG. 4 is a schematic view of a front cross-sectional perspective structure of the present invention;
FIG. 5 is a schematic view of a front cut-away perspective of a mobile plate according to the present invention;
FIG. 6 is a schematic side view of a belt in accordance with the present invention;
FIG. 7 is a schematic rear cross-sectional perspective view of a grooved pushrod of the present invention;
FIG. 8 is a rear cross-sectional perspective view of the bin of the present invention;
FIG. 9 is a schematic side cross-sectional perspective view of a transfer hose of the present invention;
FIG. 10 is a schematic rear cross-sectional perspective view of the air bag of the present invention.
The device comprises a base, a mechanical arm, a grinding disc, a grinding platform, a locating rod, a moving plate, a 7 electric telescopic rod, a 8 driving motor, a 9 first bevel gear, a 10 turnover rod, a 11 second bevel gear, a 12 clamping plate, a 13 anti-slip pad, a 14 return spring, a 15 contact plate, a 16 first rotating rod, a 17, a belt, a 18 second rotating rod, a 19, a fixed plate, a 20, a disc, a 21, a locating bolt, a 22, a groove push rod, a 23, a sealing plate, a 24, a storage box, a 25, a honeycomb duct, a 26, a water jet, a 27, a material throwing bin, a 28, a one-way feed inlet, a 29, an air bag, a 30, a conveying hose, a 31, a jet orifice, a 32 and a one-way air inlet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
1-5, In order to solve the problem of inconvenient turnover of two sides of a processed workpiece, a base 1 and a mechanical arm 2 fixedly arranged at the upper end of the right side of the base 1 are disclosed, a polishing disc 3 is fixedly arranged at the end part of the mechanical arm 2, a polishing platform 4 is fixedly arranged at the upper end of the base 1, a positioning rod 5 is fixedly arranged inside the polishing platform 4, a moving plate 6 is arranged on the surface of the positioning rod 5 in a penetrating way, a turnover double-sided polishing mechanism is arranged at the inner side of the moving plate 6, a turnover rod 10 is arranged inside the turnover double-sided polishing mechanism, an electric telescopic rod 7 fixedly arranged at the upper ends of the left side and the right side of the polishing platform 4 is arranged at the upper end of the moving plate, the output end of the electric telescopic rod 7 is fixedly arranged at the outer side of the lower end of the moving plate 6, a driving motor 8 is fixedly arranged at the middle end of the outer side of the moving plate 6, a first bevel gear 9 is fixedly arranged at the upper end of the driving motor 8, a second bevel gear 11 is fixedly arranged at the outer side of the turnover rod 10, a reset spring 12 is fixedly arranged between the second bevel gear 11 and the inner side of the turnover rod 10 and the corresponding to the first bevel gear 11 and the reset spring 14 is fixedly arranged at the inner side of the turnover rod 10, and the reset spring 14 is fixedly arranged at the inner side of the turnover double-sided spring 14 in contact with the turnover plate, and the turnover double-sided polishing mechanism is in contact with the turnover plate, and the reset spring 12 is in contact with the inner side of the reset plate, and the reset plate is in the reset spring is in the reset state;
When the device is used, place the work piece that will process on the platform 4 of polishing on base 1, at this moment, through the setting of polishing of starting arm 2 on to the work piece, when placing the work piece on the platform 4 of polishing, make movable plate 6 slide along locating lever 5 through starting electric telescopic handle 7, at this moment along with the slip splint 12 of movable plate 6 to carry out the centre gripping to the work piece, at this moment along with the centre gripping of splint 12 to the work piece, tilting lever 10 moves outwards and drives second bevel gear 11 and first bevel gear 9 to mesh, can be stable at this moment to carry out the centre gripping with the work piece, when splint 12 stop to work piece centre gripping, through reset spring 14 and contact plate 15's setting, can promote splint 12 and reset, therefore under the setting of slipmat 13, can improve the frictional force between splint 12 and the work piece, prevent that the work piece from dropping when polishing, the steady type of device at the time of polishing, can guarantee the quality of polishing, after the one side of work piece finishes, through starting driving motor 8, driving motor 8 and the rotation 10 of tilting lever 10 through first bevel gear 11, the rotation of turning over lever 10, can be carried out the turning over by the realization, the turning device can carry out the turning efficiency, the work piece can be carried out the turning device, the turning device is realized, the turning efficiency is not need to be turned over.
Embodiment two: in order to solve the problem that flying scraps are easy to splash during polishing, the technical proposal as shown in fig. 1,2, 4, 6,7 and 8 discloses that on the basis of the first embodiment: the rear end of the base 1 is fixedly provided with a storage box 24, the inside of the storage box 24 is provided with a flying chip prevention mechanism, the flying chip prevention mechanism is provided with a water jet 26, the lower end of the water jet 26 is fixedly arranged on the rear end surface of the base 1, the flying chip prevention mechanism also comprises a fixed plate 19 fixedly arranged on the rear end of a left moving plate 6, the left side of the fixed plate 19 is rotatably provided with a second rotating rod 18, the surface of the second rotating rod 18 is nested and provided with a belt 17, the front end of the belt 17 is nested and provided with a first rotating rod 16, the first rotating rod 16 is rotatably arranged on the outer side of the left moving plate 6, the upper end of the first rotating rod 16 is meshed and arranged with a second bevel gear 11 through a first bevel gear 9, the upper end of the second rotating rod 18 is fixedly provided with a disc 20, the upper end of the disc 20 is fixedly provided with a positioning bolt 21, the surface of the positioning bolt 21 is nested and provided with a groove push rod 22, the middle end of the groove push rod 22 penetrates through the inside of a storage box 24, the right end of the groove push rod 22 is fixedly provided with a sealing plate 23, the outer side of the sealing plate 23 is attached to the inner wall of the storage box 24, the lower end of the storage box 24 is penetrated and provided with a flow guide pipe 25, the tail end of the flow guide pipe 25 is arranged at the rear end of a water spray port 26, the output end of the water spray port 26 is aligned between the left clamping plate 12 and the right clamping plate 12, the upper end of the storage box 24 is provided with a feeding bin 27, the feeding bin 27 is communicated with the inside of the right side of the storage box 24 through a one-way feed port 28, and the inside of the one-way feed port 28 is provided with a one-way valve;
When the left clamping plate 12 and the right clamping plate 12 are used for clamping a workpiece, the first bevel gear 9 on the left side is meshed with the second bevel gear 11, the first rotating rod 16 can drive the second rotating rod 18 at the front end of the fixed plate 19 to rotate under the arrangement of the belt 17 along with the engagement of the workpiece, the second rotating rod 18 can drive the disc 20 to rotate, the positioning bolt 21 can stir the groove push rod 22 along with the outer rotation of the disc 20 along with the rotation of the disc 20, the groove push rod 22 can reciprocate left and right under the limit of the storage box 24, after water is added into the storage box 24 through the one-way feed port 28 at the lower end on the right side of the feeding bin 27, the groove push rod 22 pushes the sealing plate 23 to move back and forth, so that water in the storage box 24 is extruded into the water spraying port 26 along with the guide pipe 25, and then the ground of the workpiece can be simultaneously humidified along with the forward end of the workpiece, so that when the other side is polished, flying dust can be avoided, the effect of polishing can be improved, the safety of workers and the effect of further polishing can be avoided.
In order to solve the problem that the polishing quality is easily affected by impurities, as shown in the technical scheme in the embodiment III shown in the figures 1, 2, 3, 9 and 10, on the basis of the embodiment II, the front end of the base 1 is fixedly provided with a gas nozzle 31, the inside of the polishing platform 4 is provided with an automatic impurity removing mechanism, the automatic impurity removing mechanism is provided with a conveying hose 30, the upper end of the conveying hose 30 is communicated with the gas nozzle 31, the inside of the conveying hose 30 is fixedly provided with a gas bag 29, the gas bag 29 is cylindrical in shape, the inside of the gas bag 29 is sleeved on the surface of the positioning rod 5, the inside of the gas bag 29 is fixedly arranged inside the polishing platform 4, the gas bag 29 is made of elastic materials, the upper end of the inside of the gas bag 29 is penetratingly provided with a one-way gas inlet 32, the inside of the one-way gas inlet 32 is provided with a one-way valve, and the output end of the gas nozzle 31 is aligned between the left clamping plate 12 and the right clamping plate 12;
when two movable plates 6 are moved to the inboard centre gripping to the work piece about, the slip of movable plate 6 bottom along locating lever 5 extrudees gasbag 29, gasbag 29 is extrudeed the air of inside and is carried air feed air jet 31 through delivery hose 30, air jet 31 aims at the work piece upper surface of being held and blows the edulcoration, when movable plate 6 resets, gasbag 29 resets under self elasticity, simultaneously breathe in through the check valve of unidirectional air inlet 32 inside, re-inflation can recycle, thereby can realize the effect of automatically cleaning work piece upper surface impurity, avoid impurity to influence the effect of polishing, avoid impurity granule to scrape the work piece when polishing, improve the steady quality after grinding of grinding device.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.